BULLETIN NO.

SERVICE PARTS LIST 54-38-6130

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS REVISED BULLETIN DATE
Dec. 2013
4.5” (115mm) ANGLE GRINDER
WIRING INSTRUCTION
STARTING
CATALOG NO. 6130-33 SERIAL NO. C27A SEE PAGE 3
EXAMPLE: FIG. PART NO. DESCRIPTION OF PART NO. REQ.
32 00 0 Component Parts (Small #) 27 31-92-0015 Slide Switch Button (1)
Are Included When Ordering 28 31-92-0020 Slide Pole (1)
33 29 02-04-0620 Ball Bearing (1)
The Assembly (Large #).
1 32 33 34
35 36 38
30
31
02-04-2115
34-80-0020
Ball Bearing
Retaining Ring
(1)
(1)
32 42-42-0020 Spindle Lock Button (1)
33 40-50-1330 Spring (1)
6 34 34-40-0270 O-Ring (1)
7 35 42-60-0015 Spindle Lock Pin (1)
36 42-40-0025 Bushing (1)
8 37 --------------- Bevel Gear (1)
29 38 28-14-0055 Gearcase (1)
39 38-50-0125 5/8-11 Spindle (1)
40 40 34-60-0105 Retaining Plate (1)
41 14-29-0035 Gear and Pinion Kit (Contains #8 and #37) (1)
10 42-62-0110 Side Handle (Not Shown) (1)
4x
43-54-1100 4.5” T27 Guard (Not Shown) (Standard) (1)
43-54-1115 4.5” T1 Guard (Not Shown) (Optional) (1)
49-96-7205 Spanner Wrench (Not Shown) (1)
43-34-0036 5/8-11 Inner Disk Flange (Not Shown) (1)
2 44-40-0035 5/8-11 Outer Disk Flange (Not Shown) (1)
38
9 30 11 12 14
34
16
31
35
19
8
36
41 37 18 2x
2x
17 4x
37 13
27
21
4 15

20

5 24
4x
39

2x

3 8 20
37 39 23
2

22
28 25 2 26
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 14-29-0215 Gearcase Assembly (1)
2 05-88-1200 M4 x 16 Pan Hd. Plastite T-20 Screw (7)
3 14-73-0012 5/8-11 Spindle/Hub Assembly (1)
4 34-40-0095 O-Ring (1)
5 06-82-2380 #8-32 x 1/2” Pan Hd. Slt. Tapt. T-20 Screw (4)
6 34-40-0275 O-Ring (1)
7 34-80-0015 Bowed E-Ring (1)
8 --------------- Bevel Pinion (1)
9 43-96-0020 Woodruff Key (1)
10 16-10-0110 Service Armature Assembly (1)
11 45-88-0695 Washer (1) * LUBRICATION NOTE: When servicing the Gears (8 & 37) or the
12 42-96-0175 Rubber Bearing Cup (1) Gearcase (38), 90-95% of the old grease must be removed prior to
13 05-81-0100 M3 x 8 Phillips Hd. Screw (4) new grease being added.
14 42-14-0020 Baffle (1)
15 18-07-0105 Service Field Assembly (1) FIG. LUBRICATION (*See lubrication note above):
16 31-50-0915 Motor Housing (1)
17 12-20-0115 Service Nameplate Kit (1) 8,37 Type “Y” Grease, No. 49-08-5270, Must Be Applied
18 05-88-1100 M3 x 10 Pan Hd. T-10 Screw (2) To All Gear Teeth.
19 22-22-0085 Carbon Brush Assembly (2)
20 14-73-0025 Lower Gearcase Hub (1) 4,38 Lightly coat with grease O-Ring and bearing bore in Gearcase.
21 31-50-0935 Rear Handle (1)
22 44-76-0210 Cord Protector (1) 38 .4 Ounces (13 Grams) Type “Y” Grease, No. 49-08-5270.
23 22-64-0565 Cordset (1)
24 10-15-0155 Warning Label (1) MILWAUKEE ELECTRIC TOOL CORPORATION
25 23-66-0385 Switch (1) 13135 W. Lisbon Road, Brookfield, WI 53005
26 31-17-0040 Cord Clamp (1) Drwg. 5
 Motor Housing (16)

Slide Switch
Button (27)

Switch (25)

Slide Switch Button (27)

Switch Pole (28)

Switch Pole (28)

To remove Slide Switch Button (27), position a flat blade screwdriver

Locking Tab along the center of the gearcase (38). Place blade under the locking
tab of the Switch Blade Button and gently pry upward.

Be sure that push button of the Switch (25) is placed into the corre-
sponding recess of the Switch Pole (28).

When reassembling the Slide Switch Button (27) be sure to orient with
the locking tab as shown, towards the gearcase (38).

When servicing the Motor Housing (16) or the Switch Pole (28) it is
recommended to snap the Slide Switch Button (27) into the Switch
Pole, as shown prior to installing the Field (15).

Gearcase Screws (2)

4 places Lower
Gearcase
Hub (20)

Lower Gearcase
Hub Screws (5)
Gearcase (38) 4 places

When servicing the Gearcase (38), first remove the four Screws (5)
and Lower Gearcase Hub (20) to prevent damage to the bottom two
Screws (2) that secure the Gearcase.
 Top carbon
brush assembly
7
Switch = WIRE TRAPS

Cord jacket to extend

approx. .125” beyond
cord clamp area

Slide pole

Bottom carbon
brush assembly
WIRING SPECIFICATIONS
Wire Wire Origin or AS AN AID TO REASSEMBLY,
No. Color Gauge Length Terminals, Connectors and 1 or 2 End Wire Preparation TAKE NOTICE OF WIRE ROUTING AND
POSITION IN WIRE GUIDES AND TRAPS
1 Black ----- ----- Component of cord set 22-64-0565. WHILE DISMANTLING TOOL.
2 White ----- ----- Component of cord set 22-64-0565. BE CAREFUL AND AVOID PINCHING
3 Black ----- ----- Component of field 18-07-0105. WIRES BETWEEN HANDLE HALVES
WHEN ASSEMBLING.
4 Black ----- ----- Component of field 18-07-0105.
5 Black ----- ----- Component of field 18-07-0105.
6 Black ----- ----- Component of field 18-07-0105.
7 ----- ----- ----- Brush shunt.
Component of carbon brush assembly 22-22-0085.
8 ----- ----- ----- Brush shunt.
Component of carbon brush assembly 22-22-0085.
BULK LEAD WIRE - BULLETIN NO. 58-01-0003