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S60133-0504 (Gas Turbine Generator Package)

REQUISITION S60133-0504

(Gas Turbine Generator Package)

0 16/01/2019 C. W. Lee J. H. Kim J. Y. Park

Rev. DATE: PREPARED BY REVIEWD BY SECTION CHIEF PROJ. ENG. PROC. COORD.
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INDEX

1.0 GENERAL...................................................................................................................................................5
2.0 SCOPE OF SUPPLY..................................................................................................................................7
3.0 UNIT RESPONSIBILITY...........................................................................................................................16
4.0 GUARANTEE AND WARRANTY.............................................................................................................17
5.0 APPLICABLE DOCUMENTS, CERTIFICATIONS, SAFETY REQUIREMENTS.....................................19
6.0 GENERAL PROJECT REQUIREMENTS.................................................................................................26
7.0 MECHANICAL REQUIREMENTS............................................................................................................34
8.0 ELECTRICAL REQUIREMENTS.............................................................................................................35
9.0 INSTRUMENTATION AND CONTROLS REQUIREMENTS...................................................................49
10.0 GENERAL DRAWING..............................................................................................................................52
11.0 BID DOCUMENT LIST.............................................................................................................................53
12.0 JOB FORMAT..........................................................................................................................................54
13.0 EXCEPTION, DEVIATION AND CLARIFICATION..................................................................................55
14.0 APPROVED VENDOR LIST.....................................................................................................................56
15.0 INSTRUCTION OF LARGE PACKAGE ITEM PACKING...………………………………………………....57
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APPENDICES

Number Rev. Description File name

APPENDIX 1 GT Performance Data - Full Load & Part
F00 BD0933H-1383A_01-AP01.xlsm
Load Cases
APPENDIX 2 F00 Gas Turbine Data Sheet BD0933H-1383A_01-AP02.xlsm
APPENDIX 3 F00 Synchronous Generator Data Sheet BD0933H-1383A_01-AP03.xlsx
APPENDIX 4 F00 Gearbox Data Sheet BD0933H-1383A_01-AP04.xlsm
APPENDIX 5 F00 Air Intake Filter Data Sheet BD0933H-1383A_01-AP05.xlsm
APPENDIX 6 F00 Documents and Data Requirements BD0933H-1383A_01-AP06.xlsm
APPENDIX 7 F00 P&ID BD0933H-0550-50-001_AP07-1.pdf
BD0933H-0550-50-002_AP07-2.pdf
BD0933H-0550-50-003_AP07-3.pdf
APPENDIX 8 F00 Plot Plan BD0933H-0550-01-001_AP08-1.pdf
BD0933H-0550-01-002_AP08-2.pdf
APPENDIX 9 - Job Format Job Format_AP09.zip
APPENDIX 10 C00 Basic Engineering Design Data BD0933T-01A1_AP10.pdf
APPENDIX 11 BD0933T-10A1 Welded unfired
C00 Welded Unfired Pressure Vessels pressure vessel_AP11.pdf
APPENDIX 12 BD0933T-21A1 Tubular
C00 Tubular Heat Exchanger Hex_AP12.pdf
APPENDIX 13 Double Pipe and Multiple Heat BD0933T-22A2 Double Pipe
C00 Hex_AP13.pdf
Exchangers
APPENDIX 14 BD0933T-23A1 Air cooled
C00 Air Cooled Heat Exchangers Hex_AP14.pdf
APPENDIX 15 BD0933T-31A1 Centrifugal Pump
F01 Centrifugal Pumps – Heavy Duty for Heavy duty pump_AP15.pdf
APPENDIX 16 F01 Rotary Positive Displacement Pump BD0933T-31A6 Rotary pump.pdf
APPENDIX 17- C00/ BD0933T-38A1 INDUCTION
MOTOS_AP17-1.pdf
1/2/3 F01/ Induction Motors BD0933T-38A1_APP17-2.xls
F01 BD0933T-38A1_APP17-3.xls
APPENDIX 18 GENERAL NOTES AND VENDOR
F01 DOCUMENTS FOR MECHANICAL BD0933T-39B9_AP18.pdf
EQUIPMENT
APPENDIX 19 LUBRIFICATION, SHAFT SEALING
C00 AND CONTROL OIL SYSTEMS AND BD0933T-39A2_AP19.pdf
AUXILIARY
APPENDIX 20 C00 INDUSTRIAL GAS TURBINES BD0933T-38A14_AP20.pdf
APPENDIX 21 C00 SPECIAL PURPOSE GEARS BD0933T-38A4_AP21.pdf
APPENDIX 22 F01 CIVIL DESIGN LOADS BD0933T-40A2_AP22.pdf
APPENDIX 23 F01 Instrumentation BD0933T-60A1.10_AP23
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INSTRUMENTATION.pdf
APPENDIX 24 BD0933T-60A1.13_1_AP24
Instrumentation Connections on Vessel
C00 INSTRUMENTS CONNECTIONS
and Piping ON VESSEL AND PIPING.pdf
APPENDIX 25 BD0933T-60A1.40_AP25 Local
C00 Local Control Panels Control Panel.pdf
APPENDIX 26 Instrumentation Symbols and
F01 BD0933T-60A3.pdf
Identification
APPENDIX 27 C00 Instrumentation on Package Unit BD0933T-60A7.02_AP27.pdf
APPENDIX 28 Electrical Material supplied with Package
C00 BD0933T-72A23_AP28.pdf
Units
APPENDIX 29 BD0933T-83A1_AP29 Painting
F01 Painting spec.pdf
APPENDIX 30 GAS TURBINE 550-GT-001A/G DUTY BD0933H-PR-0550-DS-GT001
F00 rev0_AP30.pdf
SPECIFICATION
APPENDIX 31 BASIC PROCESS AND EQUIPMENT BD0933T-PR-0000-PH-004
F01 DESIGN REQUIREMENTS AND Equipment Design Sizing
CRITERIA Criteria_AP31.pdf
APPENDIX 32 LIST OF VENDORS FOR EQUIPMENT SONATRACH Nouvelles Refineries
0
AND MATERIALS (1-BD-933A)_AP32.pdf
APPENDIX 33 SPR0058ENN_Instruction of Large
Instruction of Large Package Item
1 Package Item
Packing Rev.1 Packing_Rev.1_AP17.docx
APPENDIX 34 Attachment - SECL Packing
Attachment - SECL Packing List(Large
1 List(Large Package item)
Package item) Rev.1_AP18.xls
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1.0 GENERAL

1.1 This Material requisition covers the supply of two, natural gas-fuelled gas Turbine
Generator unit to be part of the new Sonatrach refineries located in Hassi Messaoud
(Algérie) as part of “Projet Nouvelles Raffineries”.
Each plant location will be completed with two identical GTG units, as described in the
present technical requisition.
1.2 This Material Requisition contains the requirements of two (Nominal electric power output
32 MWe at ISO conditions) industrial gas turbine generator sets, hereafter known as GTG,
to be furnished by the equipment manufacturer, hereafter known as Vendor, and installed
by the Owner or Owner's agent, hereafter known as Purchaser. The Owner requires
nominal performances as outlined in Appendix 1 of the present document.
1.3 The table below gives an overview of the requirements and process conditions.
Tag Number 550-GT-001A/B
Process Service Description Cogeneration Gas Turbine Generator Set
Type of Equipment Combustion Gas Turbine
Service Class Critical, spared
Continuous, Intended for Baseload
Duty
Operation
Location Hassi Messaoud (Algérie)
Estimated Power, at ISO conditions 32 MWe
Area Classification Non-hazardous
Fuel Supply - Normal Operation &
Natural Gas
Starting

1.4 The proposal preparation and bidding shall follow the criteria listed below.
1.4.1 Vendor Qualification
The gas turbine shall be similar in design features and control set-up to at least two
machines having been in baseload operation for 16000 hours with satisfactory
performance and having suffered no major damage to the compressor/turbine rotors or
stationary parts in the combustion & hot gas path. Specifically, the following similarity
criteria between the proposed machine and the two reference units shall apply:
a. Identical design and materials of the turbine/compressor rotor, combustion
chambers and hot gas path parts.
b. Inlet temperature to the first stage turbine buckets (TRIT) equal to or higher than
that of the proposed machine.
c. Controls, protective and auxiliary systems of similar design and same set-up as
regards critical controls (combustion, DLN staging, IGV).
d. Same fuel control and distribution hardware and same design burners.
1.4.2 Generator shall be supplied by Vendor qualified by experience in manufacturing the unit
proposed. To qualify, Vendor must have manufactured, at the proposed point of
manufacture, at least two generators of similar design and comparable output, speed, and
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voltage rating. These generators must have been in service at least one year and must be
performing satisfactorily. Vendor shall submit a list of operating units.

1.5 The Gas Turbine Vendor shall supply, and assume full responsibility for all the equipment
covered by this Material Requisition, and for their satisfactory operation and performance.

1.6 Terminology

Throughout this material Requisition, the following specific wordings are used:
a. On-base - Refers to all systems, equipment, components, etc. installed within the
sound enclosure(s) covered by the fire extinguishing system.
b. Off-base - Refers to everything not falling under the definition of on-base.
c. Off-base critical – Refers to off-base systems, equipment and components
handling fuel gas and therefore regarded as safety critical.
d. On-skid - Refers to any system, piece of equipment, component, instrument, etc.
mounted on a skid or baseplate that is shipped to site as a completely
pre-assembled and wired unit. It may be either on-base or off-base.
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2.0 SCOPE OF SUPPLY

Vendor's scope of supply shall include, but shall not be necessarily limited to, the items
listed below. To the maximum extent practical, the main equipment and ancillary skids
shall be assembled, wired and tested prior to shipment to site.
2.1 Main Mechanical Equipment
2.1.1 Heavy duty gas turbine engine for operation on natural gas, as specified on the GT data
sheet under Appendix 2 of this Material requisition, with DLN combustion system (if
selected by Vendor). Features for maintenance interval enhancement shall be included.
2.1.2 Load gearbox (speed reducer), per API 613
2.1.3 Special purpose flexible coupling between GT and gearbox
2.1.4 Base plates for the complete package, consisting mainly of:
a. gas turbine base
b. load gearbox and generator base
c. accessory base
d. base plates for all other equipment supplied (“off-base” units)
2.1.5 Starting system with MV electrical motor, hydraulic torque converter and ancillaries
2.1.6 Oil system, as follows:
a. Complete lube and control oil system for gas turbine and generator, including
reservoir, pumps (gearbox shaft driven main pump, AC motor driven auxiliary pump,
DC motor driven emergency pump), dual water-cooled heat exchangers, dual filters.
b. Oil mist eliminator system provided with 100% redundant fans, to allow on line
maintenance (no redundancy on filter/coalescer unit, no major maintenance allowed
on the run).
2.1.7 Fuel gas system, including gas valve module, gas strainer and related piping
2.1.8 GTG train turning gear
2.1.9 Personnel protection shall be provided for any accessible surfaces 60°C or hotter outside
the GT enclosure
2.1.10 Painting for very aggressive environment (industrial, refinery)
2.1.11 Anti-icing system, if deemed necessary due to sites environmental conditions
2.2 Ancillary Equipment
2.2.1 Complete air intake system including:
a. Stainless steel filter house and ducting equipped with silencers, flexible joint and
supports where applicable. The air intake system support structure, complete with
access walkways, ladders, lifting appliances, etc., shall be also supplied by Vendor.
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b. Mechanical cooling system inside suction filter to enhance GT performance under

most strict conditions, as outlined in appendix 1 (GT operating cases). Cost of the
option shall also include re-rating of the generator as required.
2.2.2 Exhaust plenum with the duct connection in axial direction. The outlet flange of the latter
shall be the Vendor-to-Purchaser battery limit and shall connect to the HRSG inlet
expansion joint and duct.
2.2.3 Fuel gas conditioning system, including:
a. Gas cleaning skid, including simplex knockout/filter/coalescer, with isolation valves,
PSV’s, level transmitter and manual drain valves on each compartment, all
necessary appurtenances.
Vents and drains shall have double-block-and-bleed arrangement. Each
filter/coalesce shall be provided with purge and vent connections.
b. Skid-mounted, electric natural gas start-up heater unit; heater shall be fitted with
isolation and valves appropriate piping arrangement to by-pass the gas flow around
it on completion of the unit start-up procedure. Temperature monitoring system shall
be included
c. Gas scrubber, to be located downstream of the Purchaser-supplied performance
heater (2.9.9) aimed at protecting the gas turbine from an exchanger tube leak.
d. Gas flow meter sufficient for machine monitoring and control.
e. If feasible, Vendor to propose alternative cost-effective design based on
filter/coalescer unit located downstream of the gas heaters, thus eliminating the gas
scrubber.
2.2.4 Off-base skid mounted wash water unit and injection nozzles for on-line and off-line
washing of the gas turbine compressor. All wetted components to be manufactured from
304L stainless steel.
2.2.5 Off-base mounted, walk-in type, weatherproof enclosures for the GT and generator
package, designed to limit noise sound pressure. Noise limits to be set during detailed
engineering phase.

The enclosures for the gas turbine package shall include as a minimum:
a. Complete ventilation system for gas turbine, gas module, accessory compartment
and generator compartment, consisting of:
1. air inlet from appropriate location
2. ducting between compartments and fans
3. 100% redundant electric motor driven fans
4. appropriately routed exhaust ducting
5. instrumentation, controls, shut-off dampers actuated by the fire extinguishing
system
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b. Internal manual hoist, to lift and remove all maintenance items, in the accessory
compartment and trolley beam with hoist in the GT compartment, above the
combustion area,
c. Fire detection system and fire extinguishing system for all compartments excluding
the generator enclosure, consisting of water-mist fire suppression system supplied
in accordance with NFPA 750, complete with water tank, pressurization system,
release valves, distribution piping and nozzles.
If the vendor has not applied or tested their enclosures with water mist, then a CO2
system shall be proposed, including weather-protected, high-pressure CO2 bottle
rack, CO2 release valves, distribution piping and nozzles.
In either case the following requirements apply:
• Adequate personnel safety measures shall be provided; for a CO2 system
safety measures shall typically include a combination of key-locks to positively
prevent personnel entry into the enclosure(s) unless the fire suppression
system has been locked-out. System lock-out condition to trigger an alarm on
the control system HMI.
• The system design shall allow full on-line testing of the operation of the fire
protection system up to and including the release solenoid, but without release
of extinguishing medium.
d. Gas detection system
e. Internal lighting (normal and emergency) and heating for maintenance operations.
2.2.6 Electrical and instrument/automation packaged compartment (ELE/I&A compartment from
now on), complete with:
a. Weatherproof enclosure suitable for unprotected outdoor installation, complete with
access steps and platforms, ladders to rooftop, lightning protection, etc.
b. 100% redundant HVAC system
c. normal and emergency lighting
d. convenience outlets (power supply sockets)
e. fire/smoke detection and alarming system
f. Badge reader and door lock on each door
The ELE/I&A compartment shall house the equipment listed under 2.4.1 and 2.4.4.
Equipment shall be completely installed, wired and tested prior to ELE/I&A compartment
shipment.
2.2.7 Bleed heat system. If bleed heat is required to guarantee the emissions criteria across the
entire power range as defined in para 4.4, then this should be quoted as an option. Scope
of supply shall include all interconnect piping, valving and control logic.
2.3 Electrical Equipment
2.3.1 Electrical generator (see data sheet under Appendix 3 and section 8.0 of this Material
Requisition), including:
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a. Closed-circuit air-water cooling system.

b. Excitation system Brushless type with AVR
2.3.2 Generator terminal box and star point grounding cubicle, including:
a. connections to generator and relevant supporting structures as required;
b. current transformers;
c. grounding resistor.
2.3.3 Equipment installed within the ELE/I&A compartment:
a. LV switchgears (MCC and sub-distribution boards to supply all AC auxiliaries of the
GTG unit)
b. Local DC board complete with battery pack, rectifier, battery charger and relevant
distribution panel for all GTG DC auxiliaries including the turbine control system
c. Local UPS complete with battery pack and relevant distribution panel for users
included in the GTG package that should need uninterruptible power supply, if any

2.3.4 All cables within the gas turbine/generator package, including:

a. Standard cable system (i.e. on-base wiring)
b. Terminal boxes
c. All power and control cables interconnecting equipment included in Vendor scope of
supply (i.e. on-base and off-base items to ELE/I&A compartment, cables from LV
switchgear to users), with relevant cable trays/ladders, conduits, terminal and
junction boxes, etc.
2.4 Instrumentation, Controls and Protective Systems
2.4.1 The equipment and systems listed below shall be installed in the Vendor-supplied
ELE/I&A compartment (2.2.6 above), to be located inside turbine building.
a. Gas turbine and Generator control and protection system (in a Triple Modular
Redundant –TMR- fault tolerant configuration) with synchronising system
b. GTG (and gearbox) vibration monitoring and protection system
c. GTG (and gearbox) temperature monitoring and protection system
d. Generator and step-up transformer protection and metering system
e. Rotor earth fault monitoring system
f. Generator control including power and control of excitation system
g. Option – Generator Partial Discharge Measurement system (capacitive pick-ups
shall be however included in the base supply):
1. Option 2.4.1.g.1 Continuous monitoring system
2. Option 2.4.1.g.2 Periodic monitoring system
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h. HMI workstation as Operator interface and system maintenance station for each
GTG, to be installed in Main Control Room
i. Rack mounted 19” screen operator and engineering workstation complete of
keyboard, mouse and laser colour printer for each GTG, to be installed on control
system cabinet inside the turbine building
j. Option - Additional HMI station (to be installed inside turbine building)
k. All necessary equipment (hardware and software) to realize a redundant Modbus
TCP/IP communication link with plant DCS (refer to paragraph 9.1 here below)
l. Colour laser printer
m. Fire & gas panel
2.4.2 Hydraulic / pneumatic control systems, as necessary
2.5 All field instrumentation; transmitters shall be used as far as possible in-lieu of switches
for pressure, temperature and flow measurement
2.5.1 Fire and gas systems, incorporating gas detection, fire detection, alarming and fire
extinguishing release facilities
2.5.2 All cables within the gas turbine/generator package, including:
a. Vendor Standard instrumentation cables for on-base/on-skid wiring and
interconnecting all Vendor-supplied items within the ELE/I&A COMPARTMENT.
b. Cable trays/conduits and supporting system for all on-base and on-skid cabling.
c. Terminal boxes and junction boxes at base/skid edge, located so as not to obstruct
quick removal of any enclosure panels.
d. All instrumentation interconnecting cables (i.e. all Vendor-supplied items to ELE/I&A
compartment), following a routing not obstructing the quick removal of any enclosure
panels.
e. Fibre optic communication interface modules, including fibre optic/electrical
converters necessary to interface the GTG Operator Workstation(s) in control Room
with the GTG control system in the turbine building. Optical Fibre cables will be
supplied by Customer based on Contractor specification
2.5.3 Time synchronization system (refer to paragraph 9.1).
2.5.4 Factory Acceptance Test, witnessed by the Owner, of all supplied control and safety
systems (100% of hardware, software and communication data links to 3rd party systems).
2.5.5 Integrated Test between the control systems and the DCS to verify the communication
and the functionality of the exchanged signals, to be performed at the DCS Vendor
workshop by means of a portable GTG control system configured for the project.
2.6 General
2.6.1 Piping and fittings, as follows (refer to Appendix 8 for a conceptual schematic of main
interconnections and interfaces):
a. All on-base and on-skid piping, installed, tested and cleaned
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b. All interconnecting piping between the following off-base units and the GTG unit,
including valves, controls, pipe supports/steel structure (where applicable), etc.:
1. Washing water skid
2. Fire extinguishing skid
3. SSOV skid (Safety Shut-Off Valves)
c. Piping necessary to bring all Purchaser’s connections immediately outside any
enclosure; all such connections shall be flanged.
d. Temperature control valve(s) on cooling water, if necessary.
2.6.2 All steel supports, walkways, stairs, ladders, handrails, safety gates, etc. for gas turbine
generator units and off-base units.
2.6.3 Utility connections for maintenance and inspection tools located within enclosures.
2.6.4 Set of special tools for installation and maintenance, including as a minimum:
a. Templates covering GT, Generator & Load gear and Accessory Baseplate (to assist
in locating foundation anchor bolts and embedded parts)
b. GT and Generator rotor removal equipment
c. Additional tools, as required (Vendor to provide list).
2.6.5 All foundation-embedded steel parts, and anchor bolts, washers and shims for main base
plates (GT, generator & load gear and accessory compartments).
2.6.6 Recommended spare parts for erection, commissioning and start-up of above scope of
supply.
2.7. Services
2.7.1 Engineering
a. Process, mechanical, electrical, and structural design of the equipment, including
engineering documents (cable block diagrams and layout of end users) necessary
for the design of cable ways and supporting structures
b. Design engineering and full responsibility for GT-Gearbox-Generator coupling
c. Engineering assistance to Purchaser for the proper integration of the GTG train into
the process unit
d. Engineering assistance to Purchaser and plant DCS supplier for proper integration
of GTG systems into DCS network (assistance for configuration of communication
datalink with DCS, for design of HMI graphic displays)
e. Coordination with sub-Vendors and within the Vendor’s organisation
2.7.2 Documents, drawings, and maintenance/operation manuals as specified under
APPENDIX 6.
2.7.3 Copy of the 3D model of the whole Vendor scope of supply (including off-base skids and
outsourced units). The model shall be supplied for Owner’s/Purchaser’s review at least
three times during the engineering phase, as mutually agreed between Purchaser and
Vendor.
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2.7.4 Shop inspection and testing, including Vendor’s standard Full Speed/No Load factory
acceptance test.
2.7.5 Site Technical Advisory services, covering as a minimum
a. Inspection and supervision consulting of site erection, alignment, pre-commissioning
and commissioning of the entire GTG package.
b. Preparation of commissioning checklists and procedures for Owner’s approval.
c. Witnessing of site performance test of the unit.
d. Training of Owner’s personnel; Vendor to propose their standard training package
for Owner’s review.
2.8 Exclusions
Purchaser will provide the following:
2.8.1 Concrete foundations and grouting
2.9 Surrounding GTG building
2.9.1 Step-up transformer and Generator terminal box-to-transformer bus duct
2.9.2 Generator circuit breaker
2.9.3 MV switchgear
2.9.4 MV/LV transformers
2.9.5 External power supplies to ELE/I&A compartment-installed equipment
2.9.6 Instrumentation cabling between the ELE/I&A compartment and RIB (Remote Instrument
Building)
2.9.7 Cooling water piping to GT and generator, fittings and block valves (excluding however
temperature control valves)
2.9.8 Natural gas supply to gas cleaning skid
2.9.9 Natural gas performance heater (by hot boiler water, with pressure higher than NG
pressure).
2.9.10 Gas interconnecting piping between gas cleaning skid, electrical heater & scrubber skid
and gas valve module
2.9.11 Heat Recovery Steam generator (HRSG) downstream of GT exhaust plenum
2.9.12 Lighting outside all enclosures
2.9.13 Utility stations in the area, outside enclosures
2.9.14 Heat insulation and heat tracing, except for on-base and on-skid piping and equipment
2.9.15 First filling of all lubricants, hydraulic fluids, detergents and additives (except CO2 bottles)
2.9.16 Cable ways and supporting structures for cables and equipment not included in the scope
of supply
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2.10 BATTERY LIMITS (refer to Appendix 8 for a conceptual schematic)

2.10.1 Mechanical battery limits:
a. Combustion Air: Air intake filter face
b. Fuel (natural gas):
1. Gas supply Outlet flange of the manual block valve
upstream of gas cleaning skid edge (inlet
flange to skid)
2. Out of gas skid Outlet flange of gas cleaning skid
3. Into electrical gas heater Inlet flange to electrical heater / scrubber
skid
4. Out of gas scrubber Outlet flange from electrical heater /
scrubber skid
5. Into valve skid Inlet flange to gas valves skid
c. Exhaust gas: Exhaust adapter expansion joint outlet
flange
d. Machinery cooling water: Inlet/Outlet flange of each user. Where
practical, these inlet/outlet flanges shall be
located at the edge of skid.
e. Utilities: Inlet/Outlet flanges of each user. Where
practical, these inlet/outlet flanges shall be
located at the edge of skid.
f. Vents to atmosphere: Safe location
g. Vents to flare: Outlet flange of each vent valve. Where
practical, these inlet/outlet flanges shall be
located at the edge of skid.
h. Drains: Outlet flange of each liquid drain
connection. Where practical, these
inlet/outlet flanges shall be located at the
edge of skid.
2.10.2 Electrical battery limits:
a. Generator: Line terminals for connection to bus duct
toward the step-up transformer.
b. Starting motor: Incoming terminals
c. Excitation transformer Incoming terminals
d. LV Switchgears: Incoming terminals for 400 V power supply
e. Protection & measurement system: Incoming terminal strips from CT’s and
VT’s (when not included in Vendor scope of
supply); outgoing signal terminal strips
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(only toward equipment not included in

Vendor scope of supply)
f. GTG control & protection panel: Outgoing signal terminal strips (only toward
equipment not included in Vendor scope of
supply)
2.10.3 Instrumentation & control:
a. GT/Gen control & protection panel: marshalling cabinets (and not the individual
panels) within the ELE/I&A compartment
b. Instruments: Junction terminal boxes for incoming and
outgoing instrumentation (all
instrumentation should be cabled to on-
base and on-skid junction boxes)
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3.0 UNIT RESPONSIBILITY

3.1 The Vendor shall be responsible for the design, engineering coordination, supply, delivery,
testing final check-out and satisfactory operation of the whole unit including Gas Turbine,
Generator, ancillaries, electrical equipment, instrumentation and controls. Engineering
coordination also covers responsibility for handling, expediting and delivering documents
& drawings, including those pertaining to outsourced equipment.
3.2 The Vendor shall be responsible for equipment and materials supplied by its sub-Vendors.
3.3 The Vendor shall be responsible for ensuring that all applicable information and
documentation is passed-on to its sub-Vendors, since all the information pertaining to
outsourced equipment or components may not be necessarily repeated in the pertinent
section of the material requisition.
3.4 Compliance with Standards, Codes and Specifications does not relieve the Vendor or the
manufacturer(s) from the responsibility for furnishing equipment, materials and
accessories of proper design and construction, fully suitable for all specified duties,
operating conditions and performance guarantees.
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4.0 GUARANTEE AND WARRANTY

4.1 Mechanical Guarantees

These are minimum guarantee terms. Possible additional guarantee terms stated in the
Purchase Order and associated documents shall also be considered, and will prevail in
case of conflict. It is understood that the Vendor guarantees and agrees to the following:
4.1.1 The equipment shall be guaranteed for satisfactory performance per item 4.2 below.
4.1.2 The Vendor shall guarantee the equipment and component parts against design faults,
defective or improper materials, poor workmanship and failure due to normal usage. If any
defects or performance deficiencies occur during the guaranteed period, the Vendor shall
make all necessary make-goods repairs, replacements, or alterations, as applicable.
4.2 Performance guarantees
4.2.1 Vendor shall guarantee the Net Power Output at Generator Terminals and the relevant
Equipment Heat Rate at the specified conditions.
4.2.2 Vendor shall guarantee the exhaust emissions over the entire operating envelope, from
40% to 100% of load and throughout the temperature range. Exhaust emission
guarantees shall be as listed in table 4.4 below.
4.2.3 Guarantees on noise level of the unit shall be set during detailed engineering phase.
4.3 Correction Curves
Vendor shall provide guaranteed correction curves in order to evaluate Gas Turbine and
Generator performance at operating conditions different from the reference, including
correction curves for gas analysis and degradation curves.
Performance Guarantees are based on new and clean conditions of the Equipment. Net
Equipment Output and Net Equipment Heat Rate will be corrected for degradation after
200 fired hours. Performance curves are used during the site performance test to correct
performance readings back to the site conditions at which the performance guarantee was
provided
4.4 Summary of Performance Guarantees
Reference conditions for design case
Ambient temperature °C 25
Atmospheric pressure mbar a 980
Relative humidity % 63%
Power factor @ generator terminals - 0.8 lagging
Cooling water supply temperature °C 32
Cooling water return temperature °C 42
Gas turbine load % 100%
Turbine exhaust backpressure (static) mm w.c. 250
Fuel characteristics Refer to paragraph. 0
Fuel gas temperature °C 185 Note 5

Guaranteed figures
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Power output (see Note 1 below) kW By Vendor

Auxiliaries power consumption (see Note 2 below) kW By Vendor
Equipment Heat rate (see Note 3 below) kJ/kW*h By Vendor
Emissions (see Note 4 below)
- NOx (reference 15% O2, dry) mg/Nm³ ≤ 20
- CO (reference 15% O2, dry) mg/Nm³ ≤ 30
- Particulate (reference 15% O2, dry) mg/Nm³ ≤8
Noise limits to be set
- Noise (see Note 6 below) dB(A) during detailed
engineering phase.
Reliability @ full load - Refer to paragraph 6.3.5
Note: 1) Power Output = power measured @ generator terminals
2) Maximum total power of normally running auxiliaries
3) Equipment Heat rate = Fuel power [LHV] / Power Output
4) Emissions limits to be guaranteed over the whole range of ambient conditions and between
40% and 100% load.
5) Vendor to advise temperature to be maintained during start-up.
6) Noise emission guaranteed values shall apply across the load range 40% to 100%, over the
entire range of ambient conditions specified.
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5.0 APPLICABLE DOCUMENTS, CERTIFICATIONS, SAFETY REQUIREMENTS

5.1 The GTG unit and all components thereof shall be designed, manufactured, built and
installed in accordance with the documents listed here below.
5.1.1 The technical documents hierarchy, in order of decreasing authority, shall be as follows:
a. Laws and regulations
b. This Material Requisition
c. Job Specifications
d. Codes and Standards referred to in this Material Requisition and in the Job
Specifications.
5.1.2 Vendor shall notify Purchaser in writing of any conflicts among the above listed
documents for resolution prior to commitment.
5.2 Local, National and EU Laws, Regulations and Requirements
The following general requirements apply:
a. The gas turbine/generator package shall be designed, fabricated, inspected and
tested in accordance with all applicable laws, rules and authority regulations in
Algérie; EU directives shall be also taken in due consideration for the package
design.
b. The installation shall be designed to comply with all local codes, standards and
regulations. Local laws and all codes, standards and practices enforced by law must
be complied with.
c. The responsibility for any authority applications, permitting, etc. remains with the
Owner, who will pass on to Vendor all necessary related requirements. Vendor will
provide the necessary assistance (supply data, information, etc.) to Owner to
successfully complete the approval/permitting procedure

5.3 Compliance with European Community Directives

5.3.1 Machinery Directive
a. The “Machinery”, as per the definition of art.2 para. (a) of Directive 2006/42/EC,
shall fully comply with the Directive, and shall be CE marked as one entire package by
Vendor.
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Vendor’s equipment
boundary for which
Vendor shall provide
ATEX certification

b. The Vendor shall supply the following documents:

1. Declaration of conformity of the entire package, as per Annex IIA of the
Directive
2. An adequate comprehensive safety instruction manual for installation, operation
and maintenance, written in the language of the country where the apparatus
shall be installed and in English language
3. The Technical file of the Machinery as per Annex VII A of the Directive (as a
minimum the documents listed in following Appendix D shall be supplied)
c. Vendor shall anyway supply the Technical file as mentioned before and shall
specifically declare which ESR (essential health and safety requirements) have
been complied with (refer to Directive Annex II.1.B.4).
5.3.2 Pressure Equipment Directive (PED)
a. All the “Pressure equipment” as per definition of Art. 1 of the Directive 2014/68/EU,
shall fully conform to the Pressure Equipment Directive and its essential safety
requirements.
b. The package that contains pressure equipment shall be subjected to a conformity
assessment (by a Notified Body, where requested) according to one procedure
among those specified in Attach. III of the Directive, at Vendor’s choice and
responsibility.
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Boundary of Vendor’s
package for which
Vendor = PED manufacturer
and Vendor provides PED
declaration

c. Vendor shall supply one single declaration of conformity and CE marking for the
entire package intended as a whole. The sketch above depicts conceptually the
intended package boundaries; Purchaser will provide to Vendor all the necessary
certification of Purchaser-supplied portions for incorporation into the Vendor’s
certification.
d. Design and fabrication shall be carried out by Vendor according to National or
International Code amended or approved as required by the selected Notified Body
to fulfil PED requirements and in particular but not limited to:
1. The Notified Body from which Vendor has to obtain the conformity assessment
and CE mark, shall be selected by Vendor itself, unless otherwise required in
the Material Requisition.
2. Costs and timing to obtain CE mark from Notified Body shall be under Vendor’s
duty and responsibility.
3. Moreover, vendor shall supply the safety instruction manuals written both in
French and in English according to Directive Annex 1, para. 3.3 and 3.4. The
instruction manuals shall include, as a minimum, in addition to erection,
operating and maintenance procedures, the following information:
i. Inspection procedures specifying inspection intervals or the extent of
inspection after the equipment have been commissioned into service by the
owner
ii. Residual Hazards
iii. Hazards arising from misuse
4. Vendor to advise FWI about package PED category and selected conformity
Module and Notified Body.

5.3.3 Equipment in Potentially Explosive Atmosphere (ATEX)

a. Electrical equipment to be used in hazardous classified areas shall be fully
compliant to ATEX Directive and bear the ATEX identification code. It shall be also
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in accordance with relevant IEC/EN standards, thus bearing the code therein
specified (EEx, type of protection, explosion group and temperature class of the
gas). All the necessary certificates and documentation shall be included in Vendor
scope.
b. Area Classification
1. The unit will be installed indoor. GTG building is located within a refinery area
classified as Non-hazardous. Should the GT package itself include sources of
hazard, it shall be Vendor’s responsibility to limit the hazardous area
classification inside the package hence avoiding impacts on external building
classification. Whereas this cannot be satisfied, Vendor to provide the related
area classification drawing, with size and calculation notes.
2. Vendor shall determine the area classification based on sources of release and
ventilation conditions existing within its scope of supply and determine the
appropriate design and installation requirements for both electrical and
non-electrical equipment within its scope.
c. For non-electrical equipment vendor shall specify the maximum allowed surface
temperatures; the necessary provisions to ensure such temperatures are not
exceeded shall also be engineered and supplied by vendor.
d. Where required by the area classification, field instrumentation will use the following
methods of protection (according to ATEX 2014/34/EU Directive). The field
instrumentation shall be in Exe or d or n execution (according to ATEX 2014/34/EU
Directive), where required by area classification (Exi – intrinsically safe – is
requested only in Zone 0).
5.4 Job Specifications

Number Rev. Description File name

BD0933T-01A1 C00 Basic Engineering Design Data BD0933T-01A1_AP10.pdf

BD0933T-10A1 Welded
BD0933T-10A1 C00 Welded Unfired Pressure Vessels unfired pressure
vessel_AP11.pdf
BD0933T-21A1 Tubular
BD0933T-21A1 C00 Tubular Heat Exchanger
Hex_AP12.pdf
BD0933T-22A2 Double Pipe
BD0933T-22A2 C00 Double Pipe and Multiple Heat Exchangers
Hex_AP13.pdf
BD0933T-23A1 Air cooled
BD0933T-23A1 C00 Air Cooled Heat Exchangers
Hex_AP14.pdf
BD0933T-31A1 Centrifugal
BD0933T-31A1 F01 Centrifugal Pumps – Heavy Duty Pump for Heavy duty
pump_AP15.pdf
BD0933T-31A6 Rotary
BD0933T-31A6 F01 Rotary Positive Displacement Pump
pump.pdf
BD0933T-38A1 INDUCTION
C00/
MOTOS_AP17-1.pdf
BD0933T-38A1 F01/ Induction Motors
BD0933T-38A1_APP17-2.xls
F01
BD0933T-38A1_APP17-3.xls
GENERAL NOTES AND VENDOR
BD0933T-39B9 F01 BD0933T-39B9_AP18.pdf
DOCUMENTS FOR MECHANICAL
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EQUIPMENT
LUBRIFICATION, SHAFT SEALING AND
BD0933T-39A2 C00 CONTROL OIL SYSTEMS AND BD0933T-39A2_AP19.pdf
AUXILIARY
BD0933T-38A14 C00 INDUSTRIAL GAS TURBINES BD0933T-38A14_AP20.pdf
BD0933T-38A4 C00 SPECIAL PURPOSE GEARS BD0933T-38A4_AP21.pdf
BD0933T-40A2 F01 CIVIL DESIGN LOADS BD0933T-40A2_AP22.pdf
BD0933T- BD0933T-60A1.10_AP23
F01 Instrumentation
60A1.10 INSTRUMENTATION.pdf
BD0933T-60A1.13_1_AP24
BD0933T- Instrumentation Connections on Vessel INSTRUMENTS
C00
60A1.13_1 and Piping CONNECTIONS ON VESSEL
AND PIPING.pdf
BD0933T- BD0933T-60A1.40_AP25
C00 Local Control Panels
60A1.40 Local Control Panel.pdf
BD0933T-60A3 F01 Instrumentation Symbols and Identification BD0933T-60A3.pdf
BD0933T-
C00 Instrumentation on Package Unit BD0933T-60A7.02_AP27.pdf
60A7.02
Electrical Material supplied with Package
BD0933T-72A23 C00 BD0933T-72A23_AP28.pdf
Units
BD0933T-83A1_AP29
BD0933T-83A1 F01 Painting
Painting spec.pdf
BD0933H-PR- GAS TURBINE 550-GT-001A/G DUTY BD0933H-PR-0550-DS-
F00
0550-DS-GT001 SPECIFICATION GT001 rev0_AP30.pdf
BASIC PROCESS AND EQUIPMENT BD0933T-PR-0000-PH-004
BD0933T-PR-
F01 DESIGN REQUIREMENTS AND Equipment Design Sizing
0000-PH-004
CRITERIA Criteria_AP31.pdf
SONATRACH
SONATRACH Nouvelles
Nouvelles LIST OF VENDORS FOR EQUIPMENT
0 Refineries (1-BD-
Refineries (1-BD- AND MATERIALS
933A)_AP32.pdf
933A)_
SPR0058ENN_Instruction of
Instruction of Large Package Item Packing
SPR0058ENN 1 Large Package Item
Rev.1
Packing_Rev.1_AP17.docx
Attachment - SECL Packing
Attachment - SECL Packing List(Large
SPR0058ENN 1 List(Large Package item)
Package item)
Rev.1_AP18.xls

5.5 International Codes and Standards

Standard Edition Title Applicability
Full, except as
th Gas Turbines For Petroleum, Chemical and Gas Industry
API 616 5 , 2011
Services
amended in this
Mat Req
th Special Purpose Gear Units for Petroleum, Chemical and
API 613 5 , 2003
Gas Industry Services
Full
Lubrication, Shaft-Sealing, And Control-Oil Systems And
th
API 614 5 , 2008 Auxiliaries For Petroleum, Chemical And Gas Industry Full
Services
th Vibration, Axial Position And Bearing Temperature
API 670 4 , 2000
Monitoring Systems
Full
nd
ISO 2314 2 , 1989 Gas turbines - Acceptance tests Full
NFPA 12 Feb. 2005 Carbon Dioxide Extinguishing Systems Full
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Standard Edition Title Applicability

IEC Rotating electrical machines. Part 1: Rating and
Full
Latest rev.
60034-1 performance
Rotating electrical machines. Part 3: Specific
IEC Full
Latest rev. requirements for synchronous generators driven by steam
60034-3 turbines or combustion gas turbines
IEC Rotating electrical machines - Part 16: Excitation systems
Latest rev. Full
60034-16 for synchronous machines
IEC
Latest rev. Instrument transformers Full
61869
IEC
Latest rev. Electrical apparatus for explosive gas atmosphere Full
60079
IEC High-voltage switchgear and controlgear - Part 200: A.C.
62271- Latest rev. metal-enclosed switchgear and controlgear for rated Full
200 voltages above 1 kV and up to and including 52 kV
IEC Test on electric and optical fibre cables under fire
Full
Latest rev.
60332 conditions
IEC Low-Voltage Switchgear and Controlgear Assemblies Part
Latest rev. Full
61439 1: General rules
Enclosed Low-Voltage Switchgear and Controlgear
IEC/TR
Latest rev. Assemblies – Guide for Testing under Conditions of Full
61641 Arcing Due to Internal Fault

5.6 Directives
Directive Title
2006/42/CE MACHINERY DIRECTIVE
2014/35/EU LOW VOLTAGE DIRECTIVE
2014/30/EU EMC DIRECTIVE
2014/68/EU PRESSURE EQUIPMENT DIRECTIVE (PED)
2014/34/EU EQUIPMENT IN POTENTIAL EXPLOSIVE ATMOSPHERES (ATEX)

5.7 Safety
5.7.1 Vendor is responsible for the package safety. Vendor shall therefore:
a. Execute all applicable safety-related analysis and studies, in order to guarantee that
package can be commissioned, operated, maintained and de-commissioned in a
safe way by plant operators. Vendor shall use methodologies like HAZOP and SIL
analysis applying codes above indicated, or equivalent studies, at his discretion; the
method adopted shall be indicated in the Vendor’s proposal.
b. Implement, at its own care and cost, all necessary safety systems and devices
related to the package scope, in order to remove risks or, when it is not possible, to
reduce them at an “as low as reasonably practicable” level, according to the risk
analysis and acceptability evaluation study performed by Vendor.

Vendor, in its safety analysis, shall consider the uninterrupted service required by gas
turbine.
Vendor shall clearly highlight in its proposal any situation where technical constraints
result in the need for more restrictive intervals.
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It is highlighted that Purchaser can require, at its own discretion, to receive safety reviews
and risk analysis documentation.

5.7.2 Purchaser will arrange and lead a HAZOP review, conducted applying Purchaser
methodology, with Client and package Vendor participation, with the sole scope of:
a. Jointly analyse the interfaces between the package and the rest of the plant, in order
to identify and evaluate all risks (including fire hazard originated inside the package)
resulting from or originating interactions between the unit and any system or
equipment not supplied by Vendor.
b. Define adequate prevention and mitigation measures for the identified risks.
c. Identify the subject (Vendor, Client or Purchaser) that will be responsible for the
implementation of the above-mentioned prevention and mitigation measures.

In conjunction with the HAZOP review, Vendor shall be responsible for:

- Providing all necessary information required during the review.
- Providing information related to instruments in Vendor supply but part of an “interfaced”
Safety Function (Failure rate, SIL certificate, configuration, etc.)
- Indicating the suggested active and passive fire protection strategies, in case they are
to be applied outside its scope of supply
- Implementing all prevention and mitigation measures that the review indicates to fall
under its responsibility.
- Giving evidence to Purchaser of such implementation

5.7.3 As far as EU directives are concerned, refer to specific requirements in Section 5.6 and in
the Job Specification BD0933T-39B9 “General notes and vendor documents for
machinery equipment”.

5.8 Applicability extent and compliance with applicable standards and practices:
Vendor’s scope of supply should be fully in accordance with this Material Requisition and
all applicable Standards, Specification and Codes listed in the present material requisition.
It is recognised that the Gas Turbine core engine and many of the items included in the
GTG package are part of a long established, proven Vendor design, such that
modifications to it should be kept to a minimum. For this reason, Vendor shall carefully
review all the listed standards and practices and identify any applicable requirement or
feature that cannot be reasonably accommodated into its equipment design. The Vendor
will then prepare “non-compliance lists” identifying all deviations, exceptions and
comments to each of the above standards and practices.
Full compliance with applicable documents is assumed where no exception or deviations
are recorded in tender documents
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6 GENERAL PROJECT REQUIREMENTS

6.1 SITE INFORMATION

6.1.1 Meteorological and Site Data
Refer to job specification BD0933T-01A1. Vendor to take into proper consideration site
elevation for equipment design.
6.1.2 Utilities
6.1.2.1 Cooling water:
Refer to job specification BD0933T-01A1 for characteristics of utilities required for
equipment operation. For easy reference, here below are reported the characteristics of
cooling water available at GTG boundaries:
Pressure [barg] Temperature [°C]
Min. Norm. Max. Design Min. Norm. Max. Design
CW Supply - 6.5 - 12 - 32 - 70
CW Return - 3.5 - 12 - 42 45 (1) 70

(1) Max individual user return temperature

Chemical composition of cooling water is shown in the following table:

Element Content
Na content [mg/l] 35,777
Ca content [mg/l] 21,43
Mg content [mg/l] 7,84
K content [mg/l] 0,692
Sr content [mg/l] 0,053
Ba content [mg/l] 0
NH4 content [mg/l] 0
Fe(II) content [mg/l] 0
Mn content [mg/l] 0
Cl content [mg/l] 51,574
SO4 content [mg/l] 69,142
CO3 content [mg/l] 0,048
HCO3 content [mg/l] 20,173
NO3 content [mg/l] 2,079
F content [mg/l] 0
SiO2 content [mg/l] 1,113
B content [mg/l] 0
PO4 content [mg/l] 0
CO2 content [mg/l] 8,457
TDS [ppm] 211,72
Conductivity [µS/cm] 303,772
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Fouling resistance for cooling water can be considered equal to 0.0004 m2*h*°C/kcal

6.1.2.2 Boiler Feed Water:

Boiler feed water is available at GTG battery limit for NOx emission abatement purposes.
Pressure [barg] Temperature [°C]
Min. Norm. Max. Design Min. Norm. Max. Design
BFW supply - 152.3 - 185 - 132 - 162

Chemical composition of boiler feed water is shown in the following table:

Parameter BFW
pH at 20 °C 9.5
Total hardness as CaCO3 [ppm] 0
Total Alkalinity as CaCO3 [ppm] -
Calcium as Ca [mg/l] 0
Hydrocarbons [ppm] Absent
Free Chlorine [ppm] 0
Copper as Cu [ppm] < 0.003
Iron as Fe [ppm] < 0.01
Total Diss. Solids [ppm] < 0.1
Suspended solid [ppm] Nil
Conductivity [µS/cm] < 0.2
Silica [mg/l] < 0.02
Hydrazine [mg/l] -
Sodium and Potassium as Na+K [mg/l] < 0.01
Oxygen [ppb] 4 ppb

6.1.2.3 Steam:
As well as BFW, there’s availability of steam at GTG battery limit for NOx emission
abatement purposes. Quality of the steam is the following:
Parameter U.M. Reference Value
Conductivity µS/cm < 0.2
Silica (SiO2) ppb < 20
Sodium + Potassium ppb < 10
(Na + K)
Total Iron (Fe) ppb < 20
Total Copper (Cu) ppb <3
Cl- ppb < 10
Sulphates/Sulphites ppb < 20
Suspended Solids ppm <1
Moisture content % < 0.05

Conditions of the steam available at battery limit is indicated in the table here below.
Whereas let-down station or attemperator is required by Vendor in order to match the
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adequate steam condition for the GTG, this is intended to be included in Vendor’s scope
of supply. Vendor to inform in the proposal whereas this need is envisaged.

Conditions at process units battery limit

Service Pressure, bar g Temperature, °C
Max. Norm. Min. Design Max. Norm. Min. Design
HHP Steam 117.0 113.0 112.0 130.0 515 500 490 545
HP Steam 44.5 42.0 40.0 49.5 400 370 340 425
MP Steam 13.0 12.0 9.5 15.0 320 260 240 350
LP Steam 5.5 4.5 3.5 7.3 240 190 170 270

6.2 BASES OF DESIGN

The Gas Turbine and all associated equipment shall be supplied in accordance with the
following bases of design.
6.2.1 Fuel
a. Gas Turbine shall be able to operate on Natural Gas. Composition and properties of
four different sampling taken from distribution networks, as well as average values
of the natural gas entering the refinery, are reported in the following table:

Sample 1 Sample 2 Sample 3 Sample 4 Average

Helium [%mol] 0,07 0 0,1 0,19 0,09
Nitrogen [%mol] 1,18 0,2 5,53 4,78 2,92
Methane [%mol] 84,2 83,62 85,87 84,61 84,58
Ethane [%mol] 10,19 12 6 7,54 8,93
Propane [%mol] 2 2,73 0,5 1,86 1,77
i-Butane [%mol] 0,14 0,3 0 0,27 0,18
n-Butane [%mol] 0,19 0,51 0 0,37 0,27
i-Pentane [%mol] 0,02 0,11 0 0,06 0,05
n-Pentane [%mol] 0,01 0,12 0 0,06 0,05
C6+ [%mol] 0 0,11 0 0,04 0,04
CO2 [%mol] 2 0,3 2 0,22 1,13
H2O (ppm) 50 50 50 50 50
Total 100 100 100 100 100
MW [kg/kmol] 18,88 19,14 18,23 18,6 18,72
LHV [kJ/kg] 46203 48682 43077 45579 45922
WI [kJ/Nm3] 48201 51143 44163 47192 47703
CO2 content in the natural gas can be up to 2%
b. Natural gas, during operational conditions, will contain no traces of the following
components:
1. water and hydrocarbons in liquid state
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2. solid particulate in such quantities that would damage the materials used for
gas transportation
3. other gases which may affect the safety or integrity of the transportation system
c. Natural gas conditions at GT battery limit are indicated in the following table:
Pressure [barg] Temperature [°C]
Min. Norm. Max. Design Min. Norm. Max. Design
HP Natural
33 38 60 70 15 30 45 80
Gas
Further natural gas details are available in specification BD0933T-01A1 “Basic
engineering design data”.
Vendor shall inform about the following value downstream natural gas battery limit.
Value
Parameter Unit
Operating Design
(1) (1)
Pressure at GTG filter/coalescer inlet bar g
(1) (1)
Temperature at GTG filter/coalescer inlet °C
(2) (1)
Pressure at GTG scrubber inlet bar g
(1) (1)
Temperature at GTG scrubber inlet °C
Notes: 1) To be indicated by GTG Vendor
2) GTG Vendor to provide the minimum acceptable Natural Gas pressure required for GTG
operation over the entire range of ambient conditions and load cases.

6.2.2 NOx Abatement

a. Vendor is free to provide DLN combustors on gas turbine to attain the required NOx
emission level.
b. If an alternative technology is available to attain a lower NOx emission level, it
should be proposed as option provided that its application meets the following
criteria:
1. It is adequately proven in service, in accordance with the requirements of
paragraph 1.4.1
2. It does not reduce or impair the dynamic response capability of the unit
(capability to ride through a full load rejection and/or the very rapid load
changes associated with unplanned automatic islanding)
c. Steam and boiler feed water are anyway available at GTG battery limit for emissions
reduction up to acceptable level as specified at point 4.4 above.
6.2.3 Battery Limit Conditions
Air intake filter pressure drop: mbar by Vendor
Exhaust pressure drop, static (ISO condition): mm w.c. 250 (1)
Voltage at generator terminals: kV by Vendor
Electrical auxiliaries power supply:
1. Supply to Vendor’s LV switchgear: V 400 ± 5%
2. Motors rated above 200 kW: V 6000 ± 5%
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Other utilities: Refer to 0

Notes: 1) Vendor to indicate the maximum permissible exhaust pressure drop & the trip setting

6.2.4 Gaseous Emission Limits

Refer to guarantee conditions, paragraph 4.4.
6.2.5 Operating Philosophy
a. The GT will operate on natural gas only. The Plant operating philosophy shall be
based on a continuous operation of the gas turbine for the maximum uninterrupted
operation. Vendor shall design the Gas Turbine, Electrical Generator and all
auxiliary equipment to accommodate this operating regime.
b. The unit will normally be operated from the plant DCS operator workstations
(after putting them in “remote mode” from a selector switch in the Power
Train control system). The commands available will be the ones related to the shut-
down (normal and emergency) sequences and load control.
c. Detailed operations will only be available on Power Train operator workstations
(located in the ELE/I&A compartment). Specifically, GTG unit start-up and shut
down will only be done from the GTG HMI.

6.3 PROCESS AND DESIGN DATA

6.3.1 Performance Data
Gas Turbine performances at different operating conditions shall be given by filling in the
performance data format enclosed to Appendix 1. Vendor shall provide also the Gas
Turbine performances on Natural Gas in the cases “Full Speed No Load” and “Spinning
Reserve (minimum technical load)”.
It is highlighted that gas turbine could be requested to operate continuously at partial load
as highlighted in appendix 1. Vendor shall confirm the availability of proposed equipment
to meet the requested performances on continuous operation basis both in terms of load
and gaseous emissions (please refer to point 4.4 of this material requisition).
6.3.2 Utilities Consumption
Vendor shall indicate the normal and peak consumption of the below listed utilities whose
characteristics are shown in the document ‘Ambient Conditions and Utility Requirements’
(see 5.2).
a. Instrument Air: Nm³/h by Vendor
b. Auxiliaries’ electric power: kW by Vendor
c. Cooling Water: m³/h by Vendor
Cooling Water Δt: °C by Vendor
Cooling water fouling factor: m²▪°K/W 0.0002
d. Demi water (for compressor washing): m³/cycle by Vendor
e. Nitrogen: Nm³/h by Vendor
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f. In regards to electric auxiliaries, a complete load list shall be provided for the
different operating conditions (normal, start-up, shutdown) defining operating
and stand-by load. DC load list shall be included.
Vendor shall advise the necessity and the consumption of other utilities, not mentioned
above, or specify limitations (low/high temperature, etc…) if any.
6.3.3. Chemicals Requirements
6.3.4 Vendor shall advise the necessity and relevant consumption of chemicals, if any
(compressor washing, etc.)
6.3.5 Reliability/Availability Information
a. The vendor shall provide the following estimated data covering the whole GT and
Generator package:
1. Over a 6 year cycle the typical number of days required for planned
maintenance (Boroscope, Combustion, Hot Gas Path, Major inspections,
Generator, etc.)
2. A typical number of outage days per year for unplanned maintenance (as a
result of faults within the Vendor scope of supply)
3. Typical number of trips and trips to FSNL per year (as a result of faults within
the Vendor scope of supply) as well as automatically initiated normal shutdown
events
b. Moreover, Vendor shall indicate the planned maintenance schedule of the supplied
equipment showing the following:
1. Frequency of the maintenance operation;
2. Maintenance operation description;
3. Man-hours/personnel required for maintenance operation;
4. Maintenance estimated cost.
c. Vendor shall indicate the GT life expenditure, in terms of equivalent hours of
operation, associated to each GT start-up/shutdown.
d. Vendor shall advise the typical delay in obtaining emergency hot parts (fuel nozzles,
combustor liners, buckets, nozzles, shrouds etc.) in the event that the refinery does
not have spares in stock.
e. Vendor shall provide all information necessary for the evaluation of the Equivalent
Availability Factor (EAF) of the supplied equipment/package, using the following
formula:
EAF = (PH-FOH-EDOH)/PH
where:
• PH or Period Hours is the number of hours in a year, equal to 8760 hours.
• FOH or Full Outage Hours is the number of Outage Hours in a period when the
equipment is not capable of producing electric power due to Unplanned
Maintenance and Planned Maintenance.
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• EDOH or Equivalent Derated Outage Hours is the number of Outage Hours in a

period when the output of the equipment is derated due to Unplanned
Maintenance.
6.3.6 Gaseous Emissions
Vendor shall provide NOx, CO, TOC and particulate emissions for all ambient conditions
and GT loads indicated in Appendix 1.
6.3.7 Exhaust duct
Vendor is to provide the flue gas velocity distribution at exhaust interface.
Vendor is to advise the recommended flue gas duct length, downstream of the exhaust
interface, required to achieve acceptable flow distribution (about ± 10% rms) in front of the
first heat exchanger coil.
6.3.8 Gas Turbine and Generator Cooling System
The Purchaser shall provide a dedicated closed-loop cooling water system to cover all
GTG unit cooling loads: Vendor is to indicate the actual loads associated with the GT and
the Generator as well as the water return temperatures and required flow rates.
6.3.9 Vents
Vendor is to provide flow rate and characteristics of vents to atmosphere and of vents to
flare. Vents to atmosphere shall be minimised; where vents to atmosphere are adopted,
double blocks shall be provided. In those instances where double block valves cannot be
used on vents to atmosphere, then 2oo3 limit switches on single block valves are required
as a minimum, however a specific review with Purchaser is also required.

6.4 OPERATING MODES

6.4.1 Normal Operation
The Gas Turbine and coupled Generator shall be designed for continuous operation at
partial or maximum load as required by the electrical power demand of refinery, according
to the Power Generation Plant load sharing philosophy.
6.4.2 Load Rejection (Idle Condition)
The Gas Turbine and coupled Generator shall be able to withstand a full load rejection
maintaining the “full speed no load” condition for indefinite period.
6.4.3 Island Condition
The Gas Turbine and coupled Generator shall be able to work in island conditions,
feeding the Refinery loads, as a consequence of the loss of the external grid connection,
whichever the reason, in particular following a short circuit or abnormal transient condition
in the external grid.
The Gas Turbine controller shall prevent overspeed by modifying the Gas Turbine power
output, if necessary, according to the load demand of the refinery and in accordance with
the set point sent by the concerned Control System (DCS or EMS) acting as power
management and load sharing system.
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When in island, the Gas Turbine Controller shall operate in isochronous mode, to regulate
the system frequency, or droop mode in accordance with the operating requirements and
load sharing strategy imposed by the power management and load sharing system (DCS,
or EMS); when the initial conditions will be restored, the generator will be manually
reconnected to the external grid and the turbine shall take load with an adequate ramp.
6.4.4 Operating Flexibility
The Gas Turbine shall be able to operate continuously on Natural Gas.
Vendor shall advise the load operating range corresponding to the full control capability of
the unit.
Vendor to inform about the regulating capability throughout the entire operating range of
the GTG, showing relevant relationship with IGVs position, turbine outlet temperature, flue
gas mass flow and overall GT efficiency.
Furthermore, Vendor shall provide the ramps that GTG can bear during cold and hot
start-ups (from 0% to 100% of load) and during normal load operation (from 40% to 100%)
expressed as MWe/min.
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7.0 MECHANICAL REQUIREMENTS

7.1 For all details pertaining to technical details of gas turbine to be supplied by Vendor,
please refer to attached specification BD0933T-38A14.
7.2 BASIC DESIGN

7.2.1 General
Gas turbine, together with generator and all auxiliary equipment, will be installed indoor
into a dedicate building.
Ventilation system shall be designed in order to prevent significant accumulation of
potentially explosive mixture inside the building.
Anti-icing system shall be foreseen if requested by start-up of equipment, taking in
consideration the sites meteorological data as per specification BD0933T-01A1.

7.2.2 Lubrication system

Oil system shall conform to API614 and applicable job specification BD0933T-39A2.

7.2.3 Piping And Appurtenances

All on-base auxiliary piping shall be according to Vendor’s standard.

7.2.4 Cooling system

Special considerations shall be given to chlorides content to cooling water available in the
plant. Whereas plate type heat exchangers are expected to be used, material of
construction shall be selected in accordance.

7.2.5 Noise limits

Noise constraints shall be set during detailed engineering phase.
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8.0 ELECTRICAL REQUIREMENTS

8.1 GENERALS
The following design data shall be applied to the electrical synchronous generator, its
auxiliary services and to the electrical distribution system of Vendor’s package.
a. All electrical equipment shall be rated for continuous operation at ambient
temperature of +40°C.
b. Electrical equipment shall have the appropriate degree of mechanical protection IP
in accordance to the ambient conditions, as detailed in the subsequent paragraphs.
c. Vendor shall design the generator in accordance to IEC 60034-3, taking into
account the Gas Turbine performance versus ambient temperature as per table in
Appendix 3.
d. Generator performance, characteristics and protection & metering schemes shall
comply with the requirements of the Algerian Grid Operator rules (Grid Code) for
generation groups: though the main requirements are preliminarily included in this
Material Requisition, the Vendor have the responsibility of complying with the Grid
Operator requirements.
e. The sizing of the generator and other parts carrying generator current continuously
shall not limit the mechanical power at Gas Turbine shaft whichever the ambient
temperature and at the rated power factor.
8.2 GENERATOR MAIN CHARACTERISTICS AND OPERATING CONDITIONS
The generator shall be synchronous type, three-phase, round rotor type, with air to water
heat exchanger.
a. The generator shall be sized to deliver the maximum continuous power at rated
power factor with class B winding temperature rise. Generator ratings (power,
reactances etc.) shall be referred to 40°C primary coolant temperature [IEC 60034-3,
4.2].
b. The main data and capability of the synchronous generator shall be as per annexed
data sheet under Appendix 3.
c. The generator shall be capable to operate in parallel with the external grid at any
active power between the efficient power and the technical minimum and reactive
power, according to generator capability curve, over ranges of generator terminals
voltage and frequency according to IEC 60034-3, Figure 1:
i. Without time limitation for frequency between 49Hz and 51Hz (patterned area)
ii. For single periods not exceeding 15 minutes time between 47.5Hz and 49Hz
and 51Hz and 51.5Hz (no filled area).
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d. The regulator shall guarantee the stable operation of the group for an indefinite
period of time, for any frequency between 47.5 Hz and 51.5 Hz and with any load up
to the maximum power generable by the group. Furthermore, it must guarantee
proper operation in a wider frequency range for limited period of time (typically
down to 47 Hz and up to 52 Hz for few seconds); specific requirements for these
conditions shall be agreed with the Grid Operator during EPC project phase.
e. The generator shall tolerate, without disconnecting, the inverse sequence current
caused by dissymmetric faults cleared by NTG backup protection within 2 seconds.
f. The generator shall withstand without tripping single-phase faults in the 220kV
external grid cleared within 500 ms by means of auto-reclosure systems and a
permanent 10% load unbalance.
g. The generator shall be able to withstand erroneous coupling in out-of-phase
conditions with phase difference of 120° and 180°, without suffering any mechanical
or electrical damages.
h. Generator and its auxiliaries shall be capable of ridding through voltage dips close to
zero for 250ms.
8.3 GENERATOR DESIGN
8.3.1 Conductors and Insulation
All generator windings shall have copper conductors. Stator and field insulation
systems shall be Class F with Class B temperature rise.
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8.3.2 Stator Winding Connection and Leads

a. Generator stator windings shall be arranged for WYE-connection. Phase and neutral
leads shall be brought out and terminated in metal enclosed cubicles. Neutral leads
shall be provided with the necessary number of current transformers.
b. Generator parts carrying current continuously shall be rated for the maximum
generator capability or higher. All equipment and materials shall have thermal and
mechanical capability to withstand effects of short circuit currents for the times
stated in the applicable specified standards.
8.3.3 Winding Temperature Detectors
a. Generators shall have six dual resistance type temperature detectors (RTDs) in their
stator windings, spaced equally around the circumference of the stator.
b. RTDs shall be wired to a dedicated terminal box.
c. RTDs shall be connected to the Turbine Control System.
8.3.4 Generator Cooling System
a. The cooling system shall be of the closed-circuit air-water cooling type of sufficient
capacity to maintain temperatures of the various parts of the generator within values
as specified by IEC 60034 when operating at rated power, voltage, power factor and
frequency with all coolers in service.
b. Coolers shall be preferably mounted on the side or bottom of the generator
enclosure. The design of the generator enclosure shall prevent water from cooler
leaks from directly striking the generator windings.
c. The system shall provide two or more independent cooler sections. Coolers shall be
sized so that, if one section is out of service, the unit can carry at least 67% of rated
load continuously, without the permissible temperatures of the active parts of the
generator being exceeded.
d. Cooling water pipes entering from the bottom are preferred.
e. The air-water cooling systems shall be equipped with proper instrumentation for
alarm and trip.
8.3.5 Space Heaters
a. Space heaters shall be provided inside generator and exciter to prevent
condensation when the generator is not operating.
b. Heaters shall be wired to a dedicated terminal box.
8.3.6 Generator and Exciter Bearing
All bearings shall be lubricated from the common lubricating system provided for the
turbine.
Generator and rotating exciter bearings shall be insulated to prevent the flow of shaft
current through any bearing.
8.3.7 Vibration and Balance
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a. Generator rotor shall be dynamically balanced before generator assembly. Rotor

shall be final-balanced after the overspeed test.
b. Rotating components for shaft-driven excitation systems shall be dynamically
balanced.
c. After final balancing, vibration shall be measured on the generator rotor.

8.4 EXCITATION SYSTEM

8.4.1 Main Characteristics
a. The generator shall be provided with a brushless exciter system for DC excitation
(main exciter) complete with diode bridge and with pilot exciter constituted by
Permanent Magnet Generator (PMG) single phase type.
b. Vendor shall guarantee that all the performances requested by the National Grid
Code are met under all operating conditions.
c. The main data and capability of the excitation system shall be as per annexed data
sheet under Appendix 3.
d. The rotating rectifier system shall be:
- Capable of providing full excitation power with only 80 percent (or less) of the
diodes per phase in operation.
- Protected against diode failure by series-connected fuses.
- Provided with visual indication for operation of any diode fuse.
e. An automatic detection system shall be provided to actuate an alarm circuit
whenever any diode fuse operates.
f. The excitation system shall be able to provide an adequate range of excitation to
guarantee a sufficient margin of stability under all steady and transient load
conditions and to guarantee that the control will keep the generator running within
the acceptable limits of temperature rise and voltage.
g. Temperature, voltage and current of the excitation system shall be monitored
according to Vendor standard.
8.4.2 Voltage Regulator Facilities
a. The excitation system shall include two Automatic Voltage Regulators (AVR),
electronic type, each made of two regulation channels, automatic and manual, with
automatic bumpless changeover device.
b. The AVR systems shall include the following facilities:
• Voltage control
• Reactive power control
• Power factor control
• Voltage drop compensation up to 80% of the transformer voltage drop
• Reactive current compensation
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• Logic system digital type

• Volt/Hertz limiter
• Over excitation limiter(1)
• Under excitation limiter(1)
• Field circuit breaker
• Fast de-excitation system
• Signalling and monitoring system (alarm and measurement)
• Local and remote control
• Boosting
• Stator Overcurrent Limiter
c. The excitation system shall be able to provide the following performances according
to the National Grid Code (the below requirements are typical and subject to
confirmation from the Grid Operator):
• Automatic control range 80-110% Vn
• Manual control range 0-120% Vn
• Error ± 0.2% of setting value
• Settable dead-band including zero as a setting value
• Positive ceiling voltage ≥ 160% - 2s (2)
• Rotor over current ≥ 150% - 30s
d. When the generator is subjected to a sudden load rejection at maximum output and
rated power factor, the excitation system shall be capable to limit the momentary
over voltage to less than 120% of the rated voltage and shall restore the voltage
within 2% of the pre-set value before 3 s.
8.5 SPEED REGULATOR
a. The speed regulator shall have proper characteristics in accordance with the
National Grid Code requirements, in the following preliminary typical values which
shall be subject to Grid Operator confirmation :
• Speed regulator accuracy 0.02% or better
• Speed regulator insensitivity not greater than ±10mHz
• Dead band not greater than ±20mHz
• Droop settable from 2% to 8%
b. The load set point can be changed from 0% to 100% of the rated value in a time not
higher than 50s.
(1)
Over/under excitation limits shall allow automatic voltage regulation within the margin of the capability curve.
The limit curves shall be as close as possible to the capability curve to avoid reduction of the generator
operation range. It shall be possible to temporarily overcome the over excitation limit in case of fault. Under
excitation and over excitation limits shall vary with voltage to adapt to the generator capability curve.
(2)
The excitation system shall be capable to force the exciter ceiling voltage for at least 2s in case of three-phase
short circuit at high voltage side of step-up transformer (rated power = generator MVA; xcc = 11%)
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c. The regulator shall allow a stable operation of the generator in the range between
47.5÷51.5 Hz, whichever the load. Moreover it shall allow a correct operation down
to 47 Hz and up to 52 Hz for few seconds.
d. The speed regulator shall include a Frequency Local Integral function, to face major
perturbations in the network, with the following characteristics:
• Automatic activation Frequency error greater than
±0.3Hz
• Automatic inhibition Frequency error lower than ±0.1Hz
8.6 GENERATOR ANCILLARIES
8.7 Generator Control System
The generator control system shall be interfaced with turbine control system and shall
include control (automatic and manual) functions described in this document.
The generator control system shall be arranged for local and remote control via the
Turbine Control System.
8.6.1 Synchronization System
a. An automatic synchronizing system, digital type, shall be provided for each Gas
Turbine Generator; it shall be designed to allow the synchronization at the circuit
breaker on the 35kV switchgear.
b. Synchronizing automatic sequence start/stop shall be possible both via Turbine
Control System and via Electrical Management System (EMS). The following
facilities shall be provided to avoid wrong synchronization:
• Synchro-check relay in series with auto-synchronizer
• Watch-dog relay to continuously monitor synchro-check and auto-synchronizer
• Comparison among upstream and downstream voltages.
b. Facilities to allow manual synchronizing shall be included in Turbine Control System.
8.6.3 Protection System
a. Redundant protections shall be foreseen for any type of faults. Main protections and
their back up shall be provided in different relays (channels), fed by different DC
circuits.
b. Different channels shall act on different lock-out relays.
c. Protective relays shall be of multifunction microprocessor design, PC programmable
type, with facilities for being synchronized from external clock and IEC 61850
communication. Lock-out and auxiliary relays shall be high-speed type.
d. Protective relays shall be connected to the Plant EMS through an IEC 61850 link to
exchange commands and information.
e. Relays shall have internal continuous supervision of the operating condition with
dedicated output alarm relay (watchdog).
f. Each relay shall have Sequence Of Event (SOE) recording function.
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g. All tripping releases shall operate at least down to 70% of the nominal DC supply
voltage.
h. In case of fault within step-up transformer or generator, protections shall trip the
relevant lock-out relay, which opens the 35kVgenerator.
i. In case of fault in the external grid the generator shall promptly separate from the
grid by tripping the incoming 35kV circuit breakers in order to allow operation on
refinery load island. Protections setting shall be agreed with the National Grid
Operator.
j. It shall be possible to test the protective relays by secondary or primary injection.
Secondary injection shall not trip the generator during relay testing. Each relay shall
have dedicated test plug(s) on front of the equipment with easy access.
k. The following protection functions shall be provided, as a minimum:

CHANNEL A CHANNEL B
87G: generator differential relay 87G: generator differential relay
21: under impedance relay 21: under impedance relay
46: reverse phase sequence relay 46: reverse phase sequence relay
24: over-excitation relay 24: over-excitation relay
78: out of step relay 78: out of step relay
40: loss of excitation relay 40: loss of excitation relay
32: reverse power relay 32: reverse power relay
64S: stator earth fault relay (100%) 64S: stator earth fault relay (100%)
64S: stator earth fault relay (95%) 64S: stator earth fault relay (95%)
59: stator over voltage relay 59: stator over voltage relay
27: stator under voltage relay 27: stator under voltage relay
59N: neutral overvoltage relay (MV side) 59N: neutral overvoltage relay (MV side)
81U: under frequency relay 81U: under frequency relay
81O: over frequency relay 81O: over frequency relay
64R: rotor earth fault relay 64R: rotor earth fault relay
60: voltage balance relay 60: voltage balance relay
50BF: breaker failure over-current relay 50BF: breaker failure over-current relay
51V: voltage restrained overcurrent relay 51V: voltage restrained overcurrent relay
86G: lockout relay 86G: lockout relay
80: auxiliary supply bistable relay 80: auxiliary supply bistable relay

CHANNEL A CHANNEL B
87T: step-up transf. differential relay 87O: overall differential relay
87N: step-up transf. earth fault relay (HV
side)
50/51: step-up transf. overcurrent relay
50N/51N: step-up transf. ground overc.
relay (HV side)
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86T: lockout relay 86T: lockout relay

80: auxiliary supply bistable relay 80: auxiliary supply bistable relay
l. Transient recording function shall be integrated in protective relays. The analogue
signals shall be recorded with a bandwidth not less than 250Hz. The digital signals
shall be recorded with a resolution time of 1 ms. The recording time shall be
adjustable so that:
• the pre-fault time is not less than 500 ms;
• the post-fault time is not less than 5000 ms
m. Relays trips shall be recorded. The analogue signals to be recorded shall include at
least generator:
• line voltage phase R
• line voltage phase S
• line voltage phase T
• zero sequence voltage
• line current phase R
• line current phase S
• line current phase T
• zero sequence current
n. Protection system shall be part of generator control, protection and metering cubicle
(IP31).
8.6.4 Metering System
a. The following transducers, 4-20mA, 1 or 2 accuracy class shall be provided at
generator terminals:
• Phase currents (Ia, Ib, Ic)
• Phase voltages (Va, Vb, Vc)
• Frequency
• Active power
• Reactive power
• Power factor
b. Energy meters shall comply with IEC 62053-22 and IEC 62053-23.
c. The following energy meters, static type with output pulses shall be provided at
generator terminals:
• Active energy (0.2 accuracy class)
• Reactive energy (0.5 accuracy class)
d. The following energy meters, static type with output pulses, shall be provided at a.c.
switchgears incoming terminals:
• Active energy (0.5 accuracy class).
• Reactive energy (1 accuracy class).
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e. Each energy meter shall have suitable IEC 61850 interface (or other available serial
interface) to be connected to the EMS for accounting purposes.
f. Metering system shall be part of generator control, protection and metering cubicle
(IP31).
8.7 CURRENT AND VOLTAGE TRANSFORMERS
a. Current and voltage transformer ratings shall be in accordance with IEC 61869
standards. CTs’ shall be selected in order not to limit the generator performance in
the whole ambient temperature range. The short-time thermal and mechanical rating
shall be specified to withstand the available short-circuit current.
b. Particular attention shall be paid to CTs’ transient behaviour. Calculation sheets
shall be produced to demonstrate the correct sizing.
c. CTs’ secondary current shall be preferably 1 A. VT’s secondary voltage shall be
preferably 100 V.
d. For generator/transformer bay, accuracy class for measuring shall be 0.2.
e. Voltage and current transformers shall be readily accessible for maintenance
purposes. Primary side of voltage transformers shall be protected by fuses and
secondary side shall be equipped with miniature circuit breakers (MCBs).
8.8 EMC REQUIREMENTS
a. All the electronic device of the package shall comply with the emission and immunity
levels prescribed by the specific standard applicable to the component.
b. In the absence of a specific standard, reference shall be made to the following IEC
standards.
REFERENCE TEST or CLASS/TEST
STANDARDS MEASUREMENTS LEVEL
EMISSION
IEC 61000-3-4 Emission of harmonic currents by Vendor
IEC 61000-3-5 Flicker by Vendor

IMMUNITY
Electrostatic discharge 6 kV contact
IEC 61000-4-2
immunity 8 kV air
ENV 50204 Radio frequency electromagnetic
IEC 61000-4-3 field Immunity 10 V/m
Power supply: 2 kV
IEC 60801-4 Electrical fast transient/burst
control lines: 2 kV
IEC 61000-4-4 immunity
signal lines: 1 kV
ENV 50142 2 kV line/ground
Surge immunity
IEC 61000-4-5 1 kV line/line
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REFERENCE TEST or CLASS/TEST

STANDARDS MEASUREMENTS LEVEL
Conducted disturbances induced
IEC 61000-4-6 by radio-frequency fields
10 V
immunity
Power frequency magnetic field
IEC 61000-4-8 30 A/m
immunity
IEC 61000-4-9 Pulse magnetic field immunity 100 A/m
Damped oscillatory magnetic
IEC 61000-4-10 by Vendor
field
Voltage dips
IEC 61000-4-11 to be defined by Vendor
short interruption
2 kV (CM)
IEC 61000-4-12 Oscillatory waves immunity
1 kV (DM)

8.9 STARTING MOTOR

The starting motor shall comply with the requirements of the following chapter 8.13 and
shall be complete of any device necessary for the correct operation.
Vendor shall point out the minimum short circuit power required on 6 kV busbars.
The starting motor shall be sized not to limit starting attempts. Vendor shall point out the
maximum number of restarts and the required time interval between two
consecutive starting attempts.
This equipment will be controlled and monitored by the turbine control system.
8.10 LV SWITCHGEARS
LV switchgears shall be metal clad type, arc resistant, free standing, dead-front, steel
structure, for indoor installation, protection degree IP41, minimum form 4-a (IEC
61439-1).
The switchgear shall have two incoming feeders, one from normal power source and the
other one from emergency power source (diesel generator) equipped with
withdrawable circuit breakers. Suitable interlocks shall be provided between the
breakers.
Automatic change-over between the two incoming feeders shall be provided.
Motor feeders shall be equipped with withdrawable circuit-breaker, contactor and thermal
relay.
Static load outgoing cubicles shall be equipped with withdrawable automatic circuit
breaker, moulded case type;
Appropriate spare cubicles not equipped shall be provided (not less than 20%).
8.11 DC SYSTEM
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The DC system shall supply the GTG package DC loads for the time required for the safe
management (shut down) of the Package during the emergency, anyway not less
than one hour.
The DC System voltage level shall be as per Vendor standard (e.g. 110 Vdc or 125 Vdc).
AC/DC rectifiers-battery chargers and battery banks shall be 100% redundant; DC
distribution board shall be formed of one section supplied from one rectifier and
battery branch, the second rectifier being in stand-by.
The batteries shall be Nickel Cadmium type valve regulated.
The batteries shall be installed in dedicated cubicle of the DC system or in the battery
room of the electrical and control module, with direct access from outside. The room
shall be equipped with hydrogen gas detector and ventilation fans.
The distribution boards shall be equipped with fixed automatic circuit breakers, two poles
type, with auxiliary contacts for alarming.
8.12 UNINTERRUPTIBLE POWER SUPPLY (AC)
The UPS system shall supply GTG package loads which require uninterruptible power
supply (to be defined by Vendor).
The UPS System voltage level shall be 230 V single phase.
AC/DC rectifiers-battery chargers, inverters and battery banks shall be 100%
redundant; AC distribution board shall be formed of one section supplied from one
rectifier and battery branch, the second rectifier being in stand-by.
The batteries shall be Nickel Cadmium type valve regulated.
The batteries shall be installed in dedicated cubicle of the UPS system or in the battery
room of the electrical and control module, with direct access from outside. The room
shall be equipped with hydrogen gas detector and ventilation fans.
The distribution boards shall be equipped with fixed automatic circuit breakers, two poles
type, or the combination of switches and fuses, with auxiliary contacts for
alarming.
8.13 INDUCTION MOTORS
a. The induction motors included in the scope of supply shall be in accordance to IEC
60034 series.
b. Induction motors shall have the main following characteristics:
− Motor type asynchronous
− Efficiency class IE3 (IEC 60034-30)
− Cooling type air cooled
− Protection degree motor ≥ IP 54
− Thermal insulation/temperature rise F/B
− Voltage and frequency variation: Normal condition:
zone A (as per IEC 60034-1 fig. 12)
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Exceptional conditions:
zone B (1) (as per IEC 60034-1 fig. 12)
c. Motors shall be designed for direct starting at full voltage and for re-acceleration with
100% residual voltage, and for two consecutive starting at 80% of rated voltage
(from hot condition).
d. In addition they shall keep in service their mechanical loads when the supply voltage
at their terminals is 70% of rated voltage.
e. All DC motors shall be supplied complete of starting resistors.
f. Motor control circuit shall include a local control station (included in the scope of
supply) near the motor on the side opposite the cable entry. The control circuit shall
include the following:
• For motors controlled by an automatic device, the local control station shall
include a selector switch with three maintained positions labelled MAN-OFF-
AUTO, and a start button that can operate only when the selector switch is in
the MAN position. There shall be provision for padlocking the selector switch in
the OFF position.
• For other motors, the local control station shall be START-STOP type and
lockable in the STOP position.
g. All motors will be provided with local emergency stop buttons (included in the scope
of supply).
8.1.4 CABLING
a. LV power cables shall have the following characteristics: annealed stranded copper
conductor, XLPE insulated, concentric type ground return copper conductor, PVC
over sheathed, fire retardant type according to IEC 60332-3A Standard.
b. Control, signal, protection and in board cables shall be flame propagation restraining
and not emitting corrosive and toxic gases, according to IEC 60754-1 and
IEC 60754-2. Control and signal cables shall be shielded type, to prevent EMC
interference. A single shield for each couple of 4-20 mA and RTD signal shall be
foreseen.
c. Safety circuit control cables (including safety lighting cables and emergency
electrical shut-down cables) shall be fire resistant according to IEC 60331.
d. Cables installed in classified area shall be armoured.
e. Above ground instrument cables shall be steel armoured, PVC cover, run in cable
trays.
Power cable section shall be selected according to the following criteria:
• load current, with minimal voltages in normal operation (proper de-rating factors
shall be applied considering the worst laying condition);

(1)
In this condition windings’ temperature shall not exceed 10°C over the temperature rise class B indication
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• fault current withstand (the maximum short circuit level of the supply and the
fault clearing time of the last back-up upstream feeder protective device shall be
used);
• voltage drop (feeders and sub-feeders = 2%, motor feeders = 5% at rated
output and 10% at motor terminals during start-up).
f. Minimum cross sections per electric cables shall be:
• Power cables: 2.5 mm2
• CTs’ cables: 4 mm2
• VTs’ cables: 2.5 mm2
• Electric control cables: 1.5 mm2
g. Colour of cables’ conductors shall be selected in accordance with the standard IEC
60445. Conductors of control cables will be black identified by numerals.
h. For cables installation, cable trays and ladders shall be used on-skid and on-base.
For off-base connections underground installation shall be considered with cables
installed in PVC duct bank.
i. Different cable typologies shall be separated by appropriate. Where necessary,
segregation with appropriate barriers shall be arranged to avoid the risk of fire
propagation to near cables.
8.1.5 TESTING
8.15.1 Generator and excitation system
a. The generator and its excitation system shall be fully assembled, tested and
inspected in Manufacturer’s plant. The tests shall consist of Manufacturer's standard
factory tests and shall include at least the following:
• Measurement of insulation resistance of generator stator and rotor windings.
• Measurement of cold resistance of generator stator and rotor windings.
• High potential test of generator stator and rotor windings.
• Measurement of polarization index of generator stator winding.
• Mechanical balancing and measuring vibration of the generator rotor.
• Overspeed test of generator rotor at not less than 120 percent of normal
operating speed.
• Hydrostatic test on generator air-water coolers at 1.5 times the rated pressure
by the Cooler Vendor.
• Polarity of field coils
• Measurement of air gap
• No load saturation test
• Heat run test (temperature rise test)
• Short circuit characteristic
• No-load losses (PF=1)
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• Determination of efficiency, including the determination of armature and field

I2R losses, core losses, friction and windage losses, and stray load losses
(testing methods per IEEE C50.13, and IEEE 115).
• Complete performance curves and data shall be verified by factory tests using
the test methods of IEEE 115 for the parameters listed on the Data Sheet.
• Insulation dissipation factor test (measurement of tan δ).
• During the tests, at least the following measurements and checks shall be
provided:
iii. Field current measurement at normal voltage and frequency
iv. Measurement of shaft voltages and currents
v. Stator current balance measurement
vi. Waveform and harmonic content measurement
vii. Inspection of bearings and mechanical operation
viii. Test of bearing temperature rise
b. The following tests shall be performed on the brushless exciters:
• Measurement of insulation resistance of rotating exciter stator and rotor
windings, and of pilot exciter (if any) stator winding.
• Measurement of cold resistance of rotating exciter stator and rotor windings,
and of pilot exciter (if any) stator winding.
• High potential tests of rotating exciter stator and rotor windings, of pilot exciter
(if any) stator winding and rectifier assembly, and of pilot exciter (if any) rotor.
c. Additional test requirements for generator auxiliaries compartment and generator
excitation compartment shall be carried out as follows:
• check all wires for continuity point-to-point.
• functional check by simulating operation of each relay and checking for proper
response.
• operational check of all meters, transducers, relays, and controls to confirm
proper response.
d. Additional on-site tests that may be necessary to demonstrate the compliance of the
generating unit to the National Grid Code requirements (to be confirmed during EPC
project phase) shall be included. Details for test execution will be agreed with the
Purchaser and the National Grid Operator during the EPC phase.
8.15.2 Generator auxiliaries, ancillaries and other electrical equipment
For all the other equipment included in this MR, tests shall be made in accordance with
the referenced applicable Job Specifications and the applicable IEC standards.
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9.0 INSTRUMENTATION AND CONTROLS REQUIREMENTS

9.1 Control and Protection System in ELE/I&A compartment

The GTG control and protection systems for the Power Train shall be provided in a Triple
Modular Redundant (TMR) fault tolerant configuration.
The protection system and associated instrumentation, such as sensors and final
elements, shall be designed such that all Vendor safety trips meet a Safety Availability
Target (AT) of 98%. The vendor shall provide SIL (Safety Integrity Level) documentation
to demonstrate that this 98% will be achieved in accordance with IEC 61508 & 61511. The
testing frequency for these Safety Instrumented Functions (SIF's) shall be clearly
documented in the SIL calculations provided.
The Reliability of the Control and Protection System shall be considered within the overall
reliability requirements for the total GT and Generator package (see section 6.3.5).
The gas turbine generator (GTG) control system includes all the control, regulation and
protection devices needed for reliable and economic operation of the GTG set within the
limits of supply. This includes all the necessary switchgear and control cabinets for the
complete generator set, including all the associated measuring devices and actuators.
The GTG control and protection system must be interconnected, via hardwired signals
and Modbus TCP communication datalink, with the central Plant DCS, to allow to operate
and monitor the GTG from the Plant DCS. Interface point will be the DCS cabinets inside
Remote Instrument Building RIB 550.
The GTG control System shall contain all hardware necessary to realize a redundant
Modbus TCP/IP link with DCS to provide all needed information to the Plant DCS.
Hardwired (Inputs/Outputs) for each GTG control system are required. The Plant DCS,
ESD and the HRSG BMS will have a limited set of key-commands (i.e. load selection, trip
request, start-up permissives, etc) transferred to the GTG via hardwired connections. The
Vendor battery limits are the marshalling cabinets in the ELE/I&A compartment.
The GTG HMI workstations, one for each GTG, provided by GTG Supplier with 21 inch
monitor, connected to the GTG control system and located in Main Control Room, will be
the primary interface with GTG control and protection system. From this station it shall be
possible to start-up, synchronize and shut-down the Power Train (GT, Generator, auxiliary
systems etc). In addition it shall be used to perform the detailed diagnostic and
maintenance of the GTG systems.
A rack mounted 19” screen operator and engineering workstation complete of keyboard,
mouse and laser colour printer shall be also be provided for each GTG, installed on
control system cabinet inside the turbine building.
An additional desk mounted workstation shall be quoted in option for each GTG, with 21
inch screen minimum, keyboard and mouse, to be located in the turbine building.
The Vendor shall submit during the detailed design phase a proposed I/O list for the
supervisory monitoring of the Power Train from the Plant DCS consoles. The loops
interfaced to the Plant DCS shall be double tagged in the final revision of Vendor P&ID’s
and Instrument List etc so that they show both the Vendor tag number and the Refinery
standard tag number.
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Each GTG HMI schematic engineered by the Vendor, with the associated I/O’s, shall be
provided in an official document by the Vendor during detailed engineering.
As an OPTION the Vendor shall quote all necessary hardware and software to allow the
Vendor remote access to the system. The communication will be realized by means of a
dedicated phone line provided by others (Vendor shall include the modem and provide the
requirements of the phone line). This station will not be used as a standard HMI station.
The Vendor shall work with Client on the security details for this remote connection.
It shall be possible to synchronize the time in the control and protection system by an
external master clock signal made available on the GTG data link.
The Mark VIe system shall be sized in order to provide 15% spare I/O capability upon
completion of the unit commissioning and start-up.

9.2 Vibration and Bearing Temperature Monitoring System

A Machine Monitoring System shall be supplied for each GTG train for the vibration
monitoring of gas turbine, gearbox, generator, etc., in accordance with API670.
For each GTG instrumentation shall include the following:
2 proximity probes per radial bearing for the entire turbine train including load gearbox and
generator.
2 proximity probes on all thrust bearings
2 thermocouples on all radial and thrust bearings. On the gearbox radial bearings, the
thermocouples shall be located on the loaded pads or segment of each bearing.
Separate JB’s shall be provided for vibration and temperature probes / transmitters.
The rotor shaft sensing areas to be observed by radial-vibration probes shall be
concentric with the bearing journals. All shaft sensing areas (both radial vibration and axial
position) shall be free from stencil and scribe marks or any other surface discontinuity,
such as an oil hole or keyway, for a minimum of one probe-tip diameter on each side of
the probe. These areas shall not be metalized, sleeved, or plated. The final surface finish
shall be a maximum of 39 µin. (1.0 µm) Ra, preferably obtained by honing or burnishing.
These areas shall be properly demagnetized or otherwise treated so that the combined
total electrical and mechanical runout does not exceed 25 percent of the maximum
allowed peak-to-peak vibration amplitude or the following value, whichever is greater:
• For areas to be observed by radial-vibration probes, 0.25 mil (5 µm).
• For areas to be observed by axial-position probes, 0.5 mil (10 µm).
GTG supplier shall include in the quotation the hardware and software needed to interface
the Machine Monitoring System with the Central Plant Machine Monitoring System
(supplied by Others).
9.3 Field Instrumentation
Analogue transmitters, not switches, shall be used for all process alarm and shutdown
input devices, e.g. for Pressure, Flow and Level etc. All trips that cause a reduction in the
power production (including ancillary devices such as enclosure door limit switches) and
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that impact the plant reliability factor shall be implemented with ”two out of three
(2oo3)” sensors. Other fault tolerant voting strategies (e.g. exhaust temperature) shall be
proposed by Vendor.
During the bidding phase the Vendor shall submit a preliminary list of the trip initiators and
voting strategies for review.
Minimum degree of environmental protection for instruments is IP65.
All process-connected measurements such as pressure transmitters shall have isolation
valves to facilitate maintenance.
If the Site Performance Tests require field instrumentation with technical characteristics &
performances different from those normally used for the operation of the unit, the
provision of such instruments (on a temporary basis) shall be included in the scope of
supply. The installation activities will also be included and will consist in the removal
of the existing instrumentation, installation of the instruments for the tests, electrical
connection to the control systems, removal of the instrumentation after the tests,
installation of the original instruments and electrical connection to the control systems.
9.4 Wiring
Vendor shall avoid the routing of wiring through or within areas that may be exposed to
temperatures that could jeopardize the functionality of the cables. If this cannot be
avoided in all situations, the Vendor shall include in the design details to protect this wiring
from heat related damage.
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10.0 GENERAL DRAWINGS

10.1 P&ID and Plot Plan

See Appendix 7 for P&ID and Appendix 8 for Plot plan.
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11.0 BID DOCUMENT LIST

No. Description Remark

1 Completed Purchaser’s Datasheet Note 1

2 General Arrangement Drawing Note 2

3 Electric Load List

4 P&ID including Scope of Supply indication

5 Specific statement of vendor’s scope of supply

6 Inspection & Test plan

7 Instrument list with short specification

8 Technical description for instrumentation and control system

9 Deviation List

10 Typical sectional drawing with part list including material

11 Foundation plan drawing with loading data

12 Sub Vendor List

13 Utility consumption list

14 Consumable list

15 Reference list

16 Spare Part List for Commissioning & Start-up

17 Spare Part List for 2 Year separately (as option) Note 3

18 Spare Part list for Mandatory spare, if any Note 3

19 Latest Technical Brochure

20 Completed SECL Packing List (Large Package Item)

Note

1. Design data for Waste heat recovery unit shall be provided.

2. Detail DWG with dimension and load for maintenance, erection and total shall be
shown.
3. Separate price with quantity for each part to be specified.
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12.0 JOB FORMAT

Vendor information shall be submitted using attached Job Format in Appendix 9.

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13.0 EXCEPTION, DEVIATION AND CLARIFICATION

In principle, vendor shall prepare his proposal in full compliance with the stipulations,
conditions and requirements stated in this requisition.
Vendor’s exceptions and deviations from the Purchaser’s documents shall clearly be
listed in the format (attached as Appendix); otherwise vendor’s quotation shall be
regarded to be fully conforming to the Purchaser’s requirements.
Even if there is no Exception, Deviation and Clarifications, Vendor shall submit
Appendix to declare Vendor’s full compliance.
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14.0 APPROVED VENDOR LIST

See Appendix 32
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15.0 INSTRUCTION OF LARGE PACKAGE ITEM PACKING

See Appendix 33 and 34.

Completed SECL Packing List (Large Package item) to be provided by Vendor.