TITLE Ref. No.

: BMS0012019
METHOD STATEMENT FOR REV. No. 0
INSTALLATION OF BMS Date : 09.04.2019
Page 1 of 20

METHOD STATEMENT FOR

INSTALLATION OF BMS
 TITLE Ref. No. : BMS0012019
METHOD STATEMENT FOR REV. No. 0
INSTALLATION OF BMS Date : 09.04.2019
Page 2 of 20

REVISION RECORD

This cover page is a record of all revisions of the document identified above by number and title. All previous cover pages are
hereby superseded and are to be destroyed.

Rev. No. Date By Chkd. Approvals Description and Page Numbers of Revisions
 TITLE Ref. No. : BMS0012019
METHOD STATEMENT FOR REV. No. 0
INSTALLATION OF BMS Date : 09.04.2019
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CONTENTS

1.0 1.0 PURPOSE

2.0 2.0 SCOPE

3.0 3.0 REFERENCES

4.0 4.0 DEFINITIONS

5.0 5.0 RESPONSIBILITIES

6.0 6.0 EQUIPMENTS

7.0 7.0 PROCEDURE

 TITLE Ref. No. : BMS0012019
METHOD STATEMENT FOR REV. No. 0
INSTALLATION OF BMS Date : 09.04.2019
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1.0 PURPOSE

 This method statement is applicable for the Installation of BMS for the project as mentioned in the
Specifications & Approved Shop Drawings.

2.0 SCOPE

 This method Statement shall cover the Installation of BMS in line with project requirements as
indicated in the Approved Shop Drawings, specifications & manufacturer’s instructions.

3.0 REFERENCE

3.1 Latest Approved shop drawings for Building Management System

3.2 Specifications
3.3 Project Quality Plan
3.4 Project HSE Plan
3.5 Material Approval

4.0 DEFINITIONS

PQP : Project Quality Plan

PSP : Project Safety Plan
QCP : Quality Control Procedure
HSE : Health, Safety and Environment
MS : Method Statement
ITP : Inspection Test Plan
QA/QC : Quality Assurance / Quality Control Engineer.
WIR : Inspection and Test Request
MIR : Material Inspection Request
ASHRAE : American Society of Heating, Refrigerating and Air-conditioning Engineers
SMACNA : Sheet Metal and Air-conditioning Contractor’s National Association
ARI : Air Conditioning & Refrigeration Institute
ASME : American Society of Mechanical Engineers
NFPA : National Fire Protection Association
UL : Underwriters Laboratories
NEMA : National Electrical Manufacturers Association
BMS : Building Management System
DDC : Direct Digital Control
LDB : Lighting Distribution Board
MCC : Motor Control Centre
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METHOD STATEMENT FOR REV. No. 0
INSTALLATION OF BMS Date : 09.04.2019
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UPS : Uninterrupted Power Supply

5.0 RESPONSIBILITIES:

 Responsibilities for ensuring that the steps in this procedure shall be carried out are specified at
relevant steps in the procedure:
 Project Manager
 Construction manager
 QA/QC Engineer
 Site Engineer
 HSE officer
 SK

5.1 Project Manager

 The work progress shall be carried out as per planned program and all the equipment’s required
to execute the works shall be available and in good condition as per project planned.
 Specific attention is paid to all safety measures and quality control in coordination with Safety
Engineer and QA/QC Engineer and in line with PSP and PQP.

5.2 Construction Manager

 Construction Manager is responsible to supervise and control the work on site.

 Coordinating with QA/QC Engineers, Site Team & Foremen for all activities on site.
 Control and sign all WIRs before issuing to Consultant approval.

5.3 Site Engineer

 The method of statement to the system shall be implemented according to the Consultant project
specifications and approved shop drawings.
 Provision of all necessary information and distribution of responsibilities to his Construction team.
 The work progress shall be monitored in accordance with the planned work program and he will
provide reports to his superiors.
 The constant coordination with the Safety Engineer to ensure that the works are carried out in safe
working atmosphere.
 The constant coordination with the QA/QC Engineer for any works to be carried out and initiate
for the Inspection for the finished works.
 He will ensure the implementation of any request that might be raised by the Consultant.
 Efficient daily progress shall be obtained for all the equipment and manpower.
 He will engage in the work and check the same against the daily report received from the Foremen.
 The passage of all the revised information to the Foremen and ensure that it’s being carried out
properly.

5.4 QA/QC Engineer (MEP):

 The monitoring of executions of works at site and should be as per the approved shop drawings
and project specifications.
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METHOD STATEMENT FOR REV. No. 0
INSTALLATION OF BMS Date : 09.04.2019
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 Ensure WIRs and MIRs are being raised for activities in timely manner and inspected by the
Consultant.
 He will follow and carries out all the relevant tests as per project specifications.
 Obtain the required clearance prior to Consultant’s inspections.
 Should acquire any necessary civil works clearances and coordination.
 QA/QC Engineer will assist the Consultant Engineer/ Inspector during Inspection.
 Check & ensure work is completed prior to offer consultant for inspection.
 Coordination with site construction team.
 He will assist the Consultant Engineer/ Inspector during the inspection.
 Ensure all works have been completed prior to raise inspection to the consultant.

5.5 Site Foreman

 The carrying-out of work and the proper distribution of all the available resources in coordination
with the Site Engineer on a daily basis.
 Daily reports of the works are achieved and coordinated for the future planning with the Site
Engineer.
 Incorporate all the QA/QC and Safety requirements as requested by the concerned Engineer.
 Meeting with any type of unforeseen incident or requirement and reporting the same to the Site
Engineer immediately.

5.6 Safety Officer

 The implementation of all safety measures in accordance with the HSE plan and that the whole
work force is aware of its proper implementation.
 The implementation of safety measures is adequate to maintain a safe working environment on
the work activity.
 Inspection of all the site activities and training personnel in accident prevention and its proper
reporting to the Construction Manager and the Project Manager.
 The site is maintained in a clean and tidy manner.
 Ensure only trained persons shall operate the power tools.
 Ensure all concerned personals shall use PPE and all other items as required.
 Ensure adequate lighting is provided in the working area at night time.
 Ensure high risk elevated areas are provided are barricade, tape, safety nets and provided with
ladders.
 Ensure service area/inspection area openings are provided with barricade, tape, and safety nets.
 Ensure safe access to site work at all times.

5.7 Store Keeper (SK)

 Responsible for overall Store operations in making sure to store the material delivery to the site and
keep it in suitable area that will keep the material in safe from rusty and damage.
 One who will acknowledge the receiving of materials at site in coordination with QA/QC &
concerned Engineer.
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METHOD STATEMENT FOR REV. No. 0
INSTALLATION OF BMS Date : 09.04.2019
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6.0 EQUIPMENTS

Following tools shall be arranged before starting the job.

a. Tool Box.
b. Basic Electrical Tools
c. Measuring Tape.
d. Hack Saw Blade
e. Spirit Level
f. Electric Drill Machine
g. Step Ladders
h. Welding/ Brazing Machine (if required)
i. Torque Wrench
j. Pipe Cutting Machine
k. Grinding Machine
l. Pressure Gauge
m. Hammer
n. Water Level Marker
o. Mobile Scaffolds
p. Staging Platforms
q. Multi Tester/ Continuity Tester
r. Fork Lift

7.0 PROCEDURE

 Work Sequence/Procedure

7.1 General Requirements

 All the materials received at site shall be as per the approved technical material submittal
and Building Management System to be inspected upon receipt & approved by the engineer
prior in proceeding with the installation through MIR. Any discrepancies, damages etc.,
should be reported to the supplier for rectification or replacement & to be removed from
site immediately.
 All construction preliminary inspection/testing works shall be carried out in accordance
with the specifications, manufacturer recommendations & to be done by qualified
personnel and shall be checked and approved by MEP Subcontractor Construction
Manager along with QA/QC Engineer.
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METHOD STATEMENT FOR REV. No. 0
INSTALLATION OF BMS Date : 09.04.2019
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 All installation activities to be approved by the consultant.

7.2 Material Transport/ Delivery

 Prior to delivery, the respective information will be conveyed to the Construction Team
for arrangement of unloading, if necessary and issue of the materials.
 Care shall be taken during transportation of field devices; controllers & IO modules from
site to actual working location enable not to expose to direct sunlight & not to come
across any sharp objects.
 Materials received at site shall be checked & approved by the consultant for compliance to
the approved submittals, manufacturer’s details & Delivery Note.
 Necessary care shall be taken to prevent breakage even when impact is received.
 The prescribed number of products will be carried in to the construction site in accordance
with the installation plan after making necessary contact adjustment with the on-site
personnel and in conformance with the on-site condition of heavy lifting facilities.
 If found any defective or damage materials, it shall be returned and reported to the
supplier.

7.3 Material Storage and Handling

 Ensure that the storage location of the units is clean, dry & free from mechanical and operational
methods against damage & deterioration.
 It is much recommended not to remove the plastic coverings or packaging materials during the
delivery to avoid any corrosion, deterioration & possible damage.
 Avoid any mechanical shocks and strokes during handling operations.
 All packages for the equipment reaching the site shall be identified as per package list.
 Hand gloves shall be used while shifting/lifting/ unloading the materials.
 Materials shall be unloaded as per available site utilities either by forklift or crane whichever is
applicable.
 If any materials arrive in loose form, it can be unloaded manually with proper handling.
 Loose materials shall be loaded or unloaded by hand and bundles of using either nylon belt
slings or rope or fork lift as per site facility available.
 Materials shall not be dragged and dropped. It shall be handled as per manufacturer’s
instructions.
 Materials shall be laid on a reasonably flat structure free from large stones & sharp objects.
 Materials should be kept at covered locations and away from direct sunlight.
 Stack the materials as per manufacturer’s recommendations. No materials will be permitted to
enter the site location without being inspected & approved by the consultant.
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METHOD STATEMENT FOR REV. No. 0
INSTALLATION OF BMS Date : 09.04.2019
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7.4 Sequence of Installation of BMS

7.4.1 Safety
 All site safety rules & regulations shall be complied.
 Supervisors will deliver tool box talks, relevant to these activities to all operatives involved in the
installation and shall be recorded.
 All operatives will be equipped with minimum personnel protective equipment; hard hat,
coveralls, safety boots, safety glasses.
 The persons using cleaning fluid, solvent cement & any other forms of chemicals have to wear
hand gloves.
 Ensure only qualified personnel shall install, test & commissioned the system.
 During installation, display warning sign boards to be provided and barricade the area whenever
necessary. Close monitoring by the site engineers during installation is much highly
recommended.
 Only competent, experienced & trained personnel shall perform all the required activities stated
in this method statement.
 Ensure that all operatives fully understand the method of these activities.
7.4.2 Preparation of the Works
 Before commencement of Installation the following are required to be carried out:
 Check the design of the following drawings/ documents for BMS System is approved, and that
the drawings for the control & monitoring system installation are approved by the consultant.
 System Architecture
 Input/output Point Schedule
 Major Containment Lay-out
 Cable Schedule
 Equipment Schedule
 Function Design Specification
 Design of Operational Sequence for Electrical, Plumbing & Fire Fighting System is
approved.
 Check the design of Operational Philosophy for Electrical, Mechanical & Fire Fighting
System is approved by the Consultant.
 Check that the site access to the work area for installation of BMS System is available &
that the work area is clean, safe &temporary services provisions are available.
 Ensure that proper ventilation at site work area is available for any storage & work area
shall be clean, dry & free of dust and dampness.
 Setting out of Works
 Generally, prior to commencement of the activities of BMS System equipment, containments,
cables/wires, containment support system, the setting out of the installation shall be conducted to
determine the location of the filed sensor, control valves, DDC Control Panels, Fans, Pumps,
MCCs.
 Setting out to position of the containments supports shall be included.
 The setting out of works for BMS System shall be on the basis of the Approved Shop Drawings.
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METHOD STATEMENT FOR REV. No. 0
INSTALLATION OF BMS Date : 09.04.2019
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 Pre- Installation Inspection

 Prior to proceeding with the installation activity, ensure that the areas will be checked for access
& completion of work by interface trades have been approved & accepted by the consultant.
 The work area will be thoroughly surveyed to ensure all builders’ work & openings have been
generated & acceptable and cable ducts are positioned correctly, unblocked & serviceable.
 The cables, DDC Controllers, Field devices will be checked against current cable schedule &
transported from storage to work area.

7.4.3 Installation Procedures for BMS Cables/ Trunking/ Containment/ Conduits

7.4.3.1 Installation of Major Containment
 Ensure that installation of containment for BMS Cabling shall be in accordance with
the approved Method Statement for Installation of LV Power Cables & Wires.
7.4.3.2 Installation of PVC Conduits & Fittings
 Ensure that installation of PVC Conduits & fittings are as per Approved Shop
Drawings.
 Verify that an installation procedure is as per the approved Method Statement.

7.4.3.3 Installation of G.I. Conduits & Fittings.

 Study & counter check the proposed locations of the conduits as shown on the approved
shop drawings.
 Ensure that installation procedures have been followed as per the approved Method
Statement.

7.4.3.4 Installation of G.I. Trunking

 G.I. trunkings shall be routed considering the Approved Shop drawings, location of steel
structure & route of process pipes.
 If in any case that the G.I. Trunking sizes are not detailed on the drawing then the same
shall be adequately sized to support the cables without bunching and a 25% reserve
margin shall be allowed in size & weight.
 All installation of G.I. Trunking shall comply the approved Method Statement.

7.4.3.5 Installation of Cables

 Cable installations shall be based on the approved shop drawings.
 The BMS System consists of the following cables:
 Communication Cable: This is a communication bus cable between the DDC
Controllers. This cable will be laid in a G.I. Conduit or G.I. cable tray containment
and will run from one DDC controller to another/ remote IO panel. Also, another
communication cable will be laid for FCU Controller looping for VAV to VAV
controller.
 Signal Cable (For Analogue Input/ Output): This cable will be used as signal
cables between the DDC Panel and filed devices/ sensors. All the sensors like
temperature sensor, VFD speed control etc. shall be originated from DDC controller
panel & will be laid in the cable trays/ concealed G.I. Conduits/ surface mounted G.I.
conduits at the panel end. At the sensor end, these cables will be taken out from the
containment and passed through flexible G.I. Conduits till the sensor and later will be
terminated.
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METHOD STATEMENT FOR REV. No. 0
INSTALLATION OF BMS Date : 09.04.2019
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 Signal Cable (for Digital Input/ Output): This cable will be used as signal cables
between DDC Panel & filed devices. All the devices like DP Switch across filter, DP
Switch for VFD ON/OFF command etc. shall be originated from DDC controller
panel & will be laid in the cable trays/ concealed G.I. Conduits/ surface mounted G.I.
Conduits at the panel end. At the device end, these cable will be taken out from the
containment and passed through flexible G.I. conduits till sensor and later will be
terminated.

7.4.3.6 Cable Routing for BMS DDC Controller to DDC Controller Communication
 The cables, DDC Panel will be checked against current schedule & transported from
storage area to work area.
 Required work platforms are to be erected and inspected by competent inspectors.
 The electrical/ power cables should be approx... 300 mm away from BMS System signal
& communication containment.
 Cables will be pulled through concealed/ surface mounted PVC/ G.I. Conduits. Cable
trays and external G.I. Conduit to connect to BMS DDC Controllers.
 All cables will be dressed at panel end with proper ferruling, lugs and proper glanding/
trunking.
 BMS DDC controller shall be connected to the 230V power supply fused spur outlet
provided within one meter vicinity.

7.4.3.7 Cable Routing for BMS DDC Controller to Field Devices/ Sensors
These cables are within the plant rooms like chiller plant room, AHU rooms, Electrical
Rooms, Switch Rooms, Water Pump Rooms, Fire Fighting Pump Rooms, etc.
 The electrical/ power cables should be approximately 300mm away from these
BMS System Signal & Communication.
 Cables will be pulled through the GI Conduits or cable trays or surface G.I. rigid
conduit to connect all to the BMS Field devices.
 All cables will be dressed at panel end with proper ferruling, lugging & proper
glanding/ trunking.
 BMS DDC Controller will be powered up by 230V AC/ 13 A power supply
provided within the vicinity.
 After finishing the installation of DDC Controller, the same will be connected
to LAN Point on Building Network to communicate to the BMS Management
Software.

7.4.3.8 Cable Termination & Continuity Testing

 After completing cable pulling between controller/ DDC Panel/ Remote Panel to any
field sensor, the cables will be tested for continuity.

7.4.4 Installation Procedures for DDC Panel

7.4.4.1 DDC Panel with Controller
 Identify the location and mark the mounting holes for the panel on the exact location as
per the approved shop drawings and will make necessary holes and then fix the DDC
panel.
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METHOD STATEMENT FOR REV. No. 0
INSTALLATION OF BMS Date : 09.04.2019
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 Recheck the alignment prior to tightening of screws/ fasteners.

 All cable entries to the DDC panel will through proper glanding or trunking.
 Electrical earthing will be ensured for DDC Panel.
 The RJ 45 port is to be ensured for the DDC panel to connect it to the building LAN
network.

7.4.5 Installation Procedure for BMS Field Devices

7.4.5.1 Differential Pressure Switch

 Necessary markings for the holes will be done on AHU body to fix the DPS.
 Cables will be pulled up to the DPS from the DDC controller through G.I. Conduits or
cable trays as per the approved shop drawings.
 Cable connection will be done as per the DPS catalogue/ DPS wiring diagram.

7.4.5.2 CO2 Sensor

 Marking will be done on the Return Air Duct or Wall mount for installation of CO 2
sensor with the proper fixing materials.
 Cables will be pulled/ laid up to the CO2 sensor from DDC Controller through
concealed PVC/GI conduits or cable trays whichever is applicable or required.
 Cable connections will be done as per the catalogue or wiring diagram of the CO2
sensors.

7.4.5.3 Water Pressure Sensor

 Location of water pressure sensor will be marked and the sockets and ball valves will
be provided in the water pipeline as per the approved shop drawings related to the same.
 Sockets with ball valves will be provided on the supply header and return header enable
to fix the DP sensor.
 Cables will be pulled/ laid up to the pressure sensor from DDC Controller through
concealed G.I. Conduits or Surface G.I. conduits or cable trays whichever is required.
 Cable connections will be done as per the catalogue or wiring diagram of the WPS if
available.

7.4.5.4 Temperature & RH Sensor for Fresh, Supply & Return Air Duct of AHU
 Markings will be done on the Return Air Duct of the AHU. Necessary holes on the
Supply & Return duct will be provided enable to install the sensor.
 Cables will be pulled/ laid up to the Temperature/ RH Sensor from the DDC controller.
 Cable Connection will be done as per the catalogue or wiring diagram provided for the
sensor.

7.4.5.5 Temperature Sensor for Chilled Water Pipes

 Markings will be done on the chilled water pipes & necessary sockets will be provided
enable to install the immersion type temperature sensor.
 Cables will be pulled/ laid up to the immersion type Sensor from the DDC controller.
 Cable Connection will be done as per the catalogue or wiring diagram provided for the
sensor

7.4.5.6 Actuators for Dampers

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 Markings will be done on the dampers & necessary fixing arrangement for installing
the actuator like holes, mounting brackets shall be available.
 Fix the actuators on the marked location & check the proper alignment.
 Check dampers flow direction & install accordingly.
 Cables will be pulled/ laid up to the damper actuator from the DDC controller.
 Cable Connection will be done as per the catalogue or wiring diagrams whichever is
available.

7.4.5.7 Installation of FCU Controller

 Ensure that the FCU Controller & valve part numbers are correct as per the approved
material submittals.
 Mount the FCU Controller in locations that allow clearance for wiring which can be
mounted on a panel screws.
 The controller can be mounted on vertical or horizontal position.
 Cables will be pulled/ laid up to the FCU controller from the DDC controller.
 Cable Connection will be done as per the catalogue or wiring diagrams whichever is
available.

7.4.5.8 Installation of VAV Controller

 Prior to installation, review or verify the power, input & output data.
 Determine the Damper rotation and opening angle prior to installation.
 The VAV Controller must be mounted in a position that allows clearance for wiring,
servicing, & removal in case of replacement.
 The controller can be mounted either vertically or horizontally depending on the site
condition.
 Avoid mounting in areas where acid fumes or other deteriorating vapours can attack the
metal parts of the controller or in areas where escaping gas or other explosive vapours
are present.
 Cables will be pulled/ laid up to the VAV controller from the DDC controller.
 Cable Connection will be done as per the catalogue or wiring diagrams whichever is
available.

7.4.5.9 Installation of Air Flow Sensor

 Determine the direction of flow & install the sensor against the direction of flow &
correct angle.
 Maintain a clearance for wiring, servicing & removal in case of replacement.
 Ensure that full length of the sensor probe is exposed to the air flow.
 A test hole must be provided adjacent to the sensor.
 The entire length of an averaging sensor must be installed fully inside the air ducts.
 The sensor element must be distributed evenly over the full cross-section.
 Cables will be pulled/ laid up to the Air Flow Sensor from the DDC controller.
 Cable Connection will be done as per the catalogue or wiring diagrams whichever is
available.

7.4.5.10 Installation of FCU/ VAV Thermostat

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 Thermostats are installed on the wall as per the location marked on the approved shop
drawings.
 Ensure that the thermostat is installed at the level mentioned on the approved shop
drawing.
 Connect the wire to the terminal strips on the thermostat as per the wiring diagram
applicable to the system.
 Upon completion of wiring, push all excess wiring into the hole in the wall. Ensure that
the thermostat is standing up and that it has not been damaged during the installation.

7.4.5.11 Installation of Operator Work Station & Server Work Station.

 Operator work station will be installed as per the system architecture designated rooms
on the desk/ table or as indicated in the drawings.
 Operator work station will be connected to the available power sockets provided.
 Honeywell’s front end graphics software will be loaded on the operator work stations.
 Required TCP/ IP LAN point for communication will be provided by Ethernet
connection to the building LAN network.

7.4.5.12 Installation of Remote BMS Client Station & Dashboard.

 Client station and Dash Board will be installed as per the system architecture designated
rooms on the desk/ table or as indicated in the drawings.
 Client station and Dashboard will be connected to the available power sockets provided.
 Honeywell’s front end graphics software will be loaded on the client station.
 Required TCP/ IP LAN point for communication will be provided by Ethernet
connection to the building LAN network.

7.4.5.13 Portable Operator Terminal

 Portable Operator Terminal is a hand held device for an operator to plug into the DDC
Controller to see and review the BMS related data.

7.4.5.14 Two Way Valve with Actuator

 Markings will be done on the related chilled water pipeline & necessary fixing
arrangement for installing the valve and actuator.
 Fix the valve and actuators on the marked location & check the proper alignment.
 Check valve’s flow direction & install accordingly.
 Cables will be pulled/ laid up to the valve actuator from the DDC controller.
 Cable Connection will be done as per the catalogue or wiring diagrams whichever is
available.

7.4.5.15 Bypass Valve with Actuator

 Markings will be done on the related chilled water pipeline & necessary fixing
arrangement for installing the valve and actuator.
 Fix the valve and actuators on the marked location & check the proper alignment.
 Check valve’s flow direction & install accordingly.
 Cables will be pulled/ laid up to the valve actuator from the DDC controller.
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 Cable Connection will be done as per the catalogue or wiring diagrams whichever is
available.

7.4.5.16 Flow Meter

 Location of flow meter will be marked and the sockets and ball valves will be provided
in the water pipeline as per the approved shop drawings related to the same.
 Maintain a clearance for wiring, servicing & removal in case of replacement.
 Ensure that full length of the flow sensor is exposed to the water flow.
 Cables will be pulled/ laid up to the Flow Meter from the DDC controller.
 Cable Connection will be done as per the catalogue or wiring diagrams whichever is
available.

7.4.5.17 Water Meter and Kw – Hr.

 Location of meter will be marked and the sockets will be provided in the water pipeline
as per the approved shop drawings related to the same.
 Maintain a clearance for wiring, servicing & removal in case of replacement.
 Cables will be pulled/ laid up to the Meter from the gateway.
 Cable Connection will be done as per the catalogue or wiring diagrams whichever is
available.

7.4.6 Methodology of Termination of BMS Field Devices

7.4.6.1 End Connection of Sensors & Valve Actuators

 Check installation of sensors so that the cable entry direction is as per the
manufacturer’s recommendation. If the direction of cable entry is found contrary to the
recommendations the same to be rectified.
 Check the cable tag & fix the ferrules.
 Fix the lugs of correct size by using proper crimping tool.
 Check the polarity of sensors and connect accordingly.
 Check polarity of actuator for supply & signal as per mounting instructions and connect
accordingly.
 Measuring range for sensors & actuators must be selected as per mounting instruction
if required.

7.4.6.2 End Connection of Control Panels

 Cable shall be as per the approved material.
 Power to control panel shall be from UPS.
 Connect the earth wire at specified terminal of the panel.
 Identify the wires and put proper ferrules.
 Fix the lugs of correct size by using proper crimping tool.
 Connect wire in correct terminal.
 Keep all fuses open till power-up and start-up of individual equipment testing.
 Power & signal wire shall be routed separately.
 Tie all wires properly and rout in wire duct.
 Check for loose connection if any.
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7.4.6.3 End Connection of Electrical Panels (MCC, LDB & Primary Cabinet)
 Check the approved cables and electrical panel terminal schedule.
 Check the terminals by simulating electrical panel in dry run mode.
 Check terminals are potential free as required.
 Identify wires and put proper ferrules.
 Fix the lugs of correct size by using proper crimping tool.
 Connect wire in correct terminal as per approved cable schedule and electrical panel
terminal schedule.
 Tie all wires properly & route in wire duct.
 Check for loose connection if any.

7.4.7 Individual & System Equipment Testing & Inspection

 Instruments/ systems are to be tested in accordance to the manufacturer’s instructions
and should be tested to verify their function in accordance with design. All field
instruments are classified into four types- analog input, analog output, digital input &
digital output. Test instructions shall be as per the project specifications.
 Identify each cable by checking the cable tag nos. (if any). Check once again using a
continuity tester.
 Put the fuse and simulate individual loop and equipment by using simulator and
programming tool or laptop.
 Upon completion of a system or part thereof, inspection will be conducted by the QC
Engineer & Consultant’s Representative.