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5 - Form Work

This document discusses formwork, scaffolding, and shoring used in construction. It defines each term and describes the various types and components. Formwork provides temporary support for concrete and includes materials like wood and steel. Scaffolding creates working platforms at different heights and includes single, double, ladder, cantilever, suspended, and tubular varieties. Shoring provides temporary support to unsafe structures using horizontal, vertical, and inclined bracing configurations. Details are provided on application and construction of each system.

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Humza Shahid
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204 views

5 - Form Work

This document discusses formwork, scaffolding, and shoring used in construction. It defines each term and describes the various types and components. Formwork provides temporary support for concrete and includes materials like wood and steel. Scaffolding creates working platforms at different heights and includes single, double, ladder, cantilever, suspended, and tubular varieties. Shoring provides temporary support to unsafe structures using horizontal, vertical, and inclined bracing configurations. Details are provided on application and construction of each system.

Uploaded by

Humza Shahid
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Form Work

Scaffolding
&
Shoring
General
 For the different construction activities like
 Brick work above 5 ft
 Surface finishing works like plastering, painting, walling
etc.
 Renovation, repair and alteration works.
 Roof and slab pouring

Some temporary supports are required like

 Formwork (forms in which concrete is poured)


 Scaffoldings (arrangement for working plate forms)
 Shoring (supporting method for unsafe structure)
Formwork
Scaffolding
Shoring
Form work
 Definition
 Qualities of formwork
 Types of formwork
 Formwork detail for different structural
members
 Removal of formwork
 Maintenance of formwork
 Cost of formwork
 Advantages of steel form work
Formwork - Definition
 Its is a temporary support provided below and
around the concrete work.
 Formwork is commonly made up of
 Steel
 wood
 Formwork construction is of prime importance in
concrete industry. It shares a significant amount of
concrete cost.
 Formwork is designed according to The ACI
document SP-4.
Qualities of formwork

 Formwork should be according to


ACI document SP-4
 It should be water tight
 It should be strong
 It should be reusable
 Its contact surface should be uniform
 It should be according to the size and
shape of member.
Types of formwork
 Formwork are mainly of two types
 Steel formwork
 Wooden formwork
 Steel formwork is made of
 Steel sheets
 Angle Iron
 Tee Iron
 Wooden formwork consists of
 Props
 Planks battens
 Ledgers
 Sheeting
Steel Formwork
Wooden Formwork
Formwork detail for different
structural members

 In concrete construction formwork is


commonly provided for the following
structural members.
 Foundations
 Walls
 Columns
 Slabs & beams
 Stairs
Formwork for Foundations

 Wall foundations
 It consists of
 Plywood
Sheeting
 Struts
Formwork for Foundations

 Column
Foundations
 It consists of
 Side Supports
 Side Planks
 Cleats
Cleats

Side Support
Side Planks
Formwork
for Wall Vertical Posts

 It consists of
 Timber sheeting
 Vertical posts Struts
 Horizontal members
 Rackers
 Stakes
 Wedges
 After completing
one side of
formwork
reinforcement is
provided at the
place then the
second side
formwork is
provided.
Formwork for
Column
 It consists of the
following
 Side & End Planks
 Yoke
 Nut & Bolts
 Two end & two side
planks are joined by
the yokes and bolts.
Column
form work
Formwork for Slabs & beams
 It consists of
 Sole plates
 Wedges
 Props
 Head tree
 Planks
 Batten
 Ledgers
 Beam formwork
rests on head tree
 Slab form work rests
on battens and joists
 If prop height are
more than 8’ provide
horizontal braces.
Lintel or Beam Formwork
Formwork for Stairs
 It consists of Riser Planks
 Vertical & inclined
posts
 Inclined members

 Wooden Planks or
sheeting
 Stringer
 Riser Planks
Removal of formwork

Time of formwork removal depends on the


following factors
1. Type of Cement
1. Rapid hardening cements require lesser time as
compared to OPC (Ordinary Portland Cement)
2. Ratio of concrete mix
1. Rich ratio concrete gain strength earlier as
compared to weak ratio concrete.
3. Weather condition
1. Hydration process accelerates in hot weather
conditions as compared to cold and humid
weather conditions.
Time of Removal of formwork
Sr. OPC Rapid
No (Ordinary Portland Hardening
Structural Member
Cement)
Cement
1 Beam sides, walls & Columns 24 to 48 hours Within 24
hours
2 Slab (Vertical Supports remains intact) 3 Days 48 hours
3 Slab (Complete Formwork removal) 10 Days 5 Days
4 Beams (Removal of Sheeting, Props 8 Days 5 Days
remains intact)

5 Beams & Arches (Complete 14 Days 5-8 Days


formwork removal) (up to 6 m span)

6 Beams & Arches (Complete 21 Days 8-10 Days


formwork removal) (more than 6 m span)
Maintenance of formwork

 Due to continuous use wooden planks &


steel plates surfaces become uneven and
require maintenance.
 For wooden formwork use cardboard or
plastic fiber board. Bolt hole places must
also be repaired.
 For steel formwork plates must be leveled
by mallet and loose corners must be
welded.
Cost of formwork
 For normal works cost of formwork is about
30%-40% of the concrete cost.
 For special works cost of formwork is about
40%-50% of the concrete cost.
 Formwork cost is controlled by the following
factors
 Formwork Material cost
 Formwork erecting cost
 Formwork removal cost
 Formwork jointing cost (Nails and Cables)
 Labor charges.
Advantages of steel form work
 It has more life so can be used for a number
of times.
 It is non absorbent.
 It is water tight
 Smooth finish surface obtained.
 No shrinkage of formwork occurs.
 Easy to use.
 Its volume is less
 Its strength is more.
Scaffolding

 Definitions
– It’s a temporary structure to provide a platform at
different levels of a building for workers and
Materials.
Types of Scaffolding

 Following are the types of scaffolds


1. Single Scaffolds
2. Double Scaffolds
3. Ladder Scaffolds
4. Cantilever Scaffolds
5. Suspended Scaffolds
6. Steel or Tubular Scaffolds
Definition

 Scaffold
– It is the temporary support system provided for
the construction & maintenance purposes.
– It consists of supports and a working platform for
workers and Materials.
 Scaffolding
– Method of construction of scaffolds is called
scaffolding.
Single Scaffolds

 It consists of
– Standards posts
(10 cm x 10 cm)
– Putlogs (7.5 x 7.5)cm
– Ledgers 1.2 m
– Wooden boards
– Braces
Used for ordinary
buildings
Double Scaffolds

 It consists of
– Two rows of standards.
15 cm, 1.5 m
– Shores are provided.

 Used for superior


works
Ladder Scaffolds

 It consists of

– Brackets for
Plate form.
Cantilever Scaffolds

 It consists of
– Cantilever
– Struts
– Standards
– Putlogs
– Plate forms
 It is used above
ground level
Suspended Scaffolds

 It consists of
– Ropes
– Working platforms
Ropes can be raised
Manually or
mechanically
Used for light construction
and finishing works of
multistory buildings.
Steel or Tubular Scaffolds

 It consists of
– Steel tubes (1-1/2” – 2-1/2” diameter)
– Coupler or Clamps (to hold pipes in different
positions)
– Prop nuts (to hold single pipes)
– Bolts, Nuts & washers
– Wedge & Clip
Scaffold pipes
Coupler or Clamps
Scaffold fittings

 Double Coupler
– It joins ledgers and standards.
 Swivel Coupler
– Composed of two single couplers and used to join two scaffolds at any angle.
 Putlog Coupler
– Used to join putlogs with transom.
 Base Plate
– Used at the base of the standards.
 Split joint Pin
– It’s a connection fitting used to join scaffold tubes.
 Reveal Pin
– It fit in to the end of a tube to form an adjustable strut.
 Putlog end
– A flat plate used at the end of a scaffold to convert it in to a putlog.
Scaffold
fittings
Standards

 BS 1139:Part 2:Section 2.1 (working scaffolds


and false work made of steel tubes )
 NZ 3620 Scaffold Planks
 AS 1576 Scaffolding
Shoring
 Definition
 It is the method of providing temporary support
(shores) to an unsafe structure.
 Types of Shoring
 Horizontal shoring or flying shoring
 Vertical shoring or dead shoring
 Inclined Shoring or flying shoring
Horizontal shoring
 It consists of
 Horizontal
beam or strut
 Wall plates
 Cleats
 Straining
beams
 Used to support
two adjacent
buildings.
Single Flying Shoring
Double Flying Shoring
Vertical shoring
 It consists of
 Dead
shores
 Sole plates
 Needles
 Props
 Used for
rebuilding of
walls.
Dead or Vertical
Shoring
Inclined Shoring
 It consists of
 Rackers
 Needles
 Cleats
 Braces
 Sole plate
 Used to
strengthen a
wall.
Inclined or Raking Shoring
Inclined or Raking Shoring
(unsymmetrical)
Raking Shoring Details
Raking Shoring Details
Inclined Shoring
or Raking Shoring
Under-Pinning
 Definition

 Methods of Under-Pinning
 Pit method
 Pile method
Pit method
 Old wall is supported by a
bearing plate, steel beam
and jacks.
 Excavation up to new depth
is carried out.
 Foundation is provided for
small 5’ (1.5 m) lengths.
 P.C.C (1:2:4) is provided for
new foundation. Steel Bars
 For proper joint b/w old and
new work, strengthening
and to avoid settlement
vertical steel bars may be
added.
Pile method

P.C.C
P.C.C (1:2:4)
Pile Cap

P P P
I I I
L L L
E E E
Hard Strata
ACI Document SP-4

Back
Kicker or Starter
Inverted Beams

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