S5X

Mobile
Microcomputer

Technical
Information

247

223,5

POWER

SYSTEM 82,25

77,75 MODE
8,5

8,5 STATUS 10

10

164,5

10,3

AMP Stecker
AMP Connector

1 14
9 16
15 28
52,5
29 42 1 8
 S5X Mobile Microcomputer
Technical Information
Overview

DESCRIPTION The Sauer-Danfoss S5X Mobile Microcomputer is a digital electronic, designed for open
loop as well as closed loop mobile off-road system applications. Specific for hydraulic
driven forestry systems and road building systems. State of art controls in mobile
applications driving rotary and linear actuators (hydrostatic transmissions, hydraulic
cylinders etc.) are to be more flexible and intelligent. The robust design of the S5X digital
electronic series provides best for this.
The design provides the required performance for a mobile environment and high per-
formance, 16 bit mirocontroller provides the capability for future expansion. It is possible
to load several software programs via RS232 interface for various series without any
hardware change. This feature makes it possible for an unexperienced operator to use
standard hardware for different applications while the appropriate software is selected.
The S5X software and hardware is designed for easy communication between the
controller. Especially developed tools can be used to optimize the performance during
production. This facility simplifies start-up, field service and stock.

FEATURES • Environmentally proofed for mobile applications.

• Supply voltage 12 VDC or 24 VDC.
• Software changes without hardware operations.
• Individual setup per software possible.
• Visual error output (Blink code for red Error LED).
• Diagnostic functions and emergency routines.
• Communication between S5X and Laptop via RS232.
• Update software download.

TECHNICAL DATA Supply voltage: 12 VDC or 24 VDC

Sensor voltage: 5 VDC up to 200 mA
LED outputs: 2 (under software control).
2 (for internal voltages).
All visible from outside the enclosure.
Communication: RS232 full buffered.
CAN Interface: Standard
Specification V2.0 Part B (active).
Physical layer: Standard ISO 11898 (High-Speed)
Electrical connections: 42pin board-mounted AMP I/O connector.
16pin board-mounted AMP I/O connector for communication.
Operation temperature: -40 °C to +70 °C
Moisture: Protected against 95 % relative humidity and high pressure
washdowns.
Vibration: 5 to 2000 Hz with resonance dwell for 1 million cycles for each
resonant point run from 1 to 10 gs.
Shock: 50 gs for 11 ms in all 3 axes for a total of 18 shocks.
Electrical: The S5X is protected for short circuits to ground. The supply
voltage must only be connected to the pins defined in a system
connection diagram. Otherwise damage to the controller is
possible. Withstands reverse polarity, over voltage, voltage
transients, static discharge, EMI/RFI and load dump.

© 2001, Sauer-Danfoss

Sauer-Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Sauer -Danfoss reserves the
right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without
subsequent changes being necessary in specifications already agreed. All trademarks in this material are properties of the respective companies.
Sauer-Danfoss and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group. All rights reserved.

2 BLN-96-9913-E • Rev. E • 12/2001

 S5X Mobile Microcomputer
Technical Information
Technical Data

S5X-11 G2 AMP K167C I/O Functions Description

Battery input current max. 6 A
10 Digital inputs high side switching.
5 Analog inputs 0 VDC to 5 VDC
3 Frequency inputs 1x 2-wire PPU and 2x 3-wire PPUs configured. 0 to 10 kHz.
2 Current feedback inputs high current measuring up to 2 A.
3 Proportional outputs unidirectional PWM outputs. 2 A high side switching.
Can be used as digital outputs.
2 Actuator outputs bidirectional PWM outputs with internal current feedback.
4 Digital outputs 2 A high side switching.
Controller Siemens SAF C167 CR-LM
Memory Flash Memory: 1MByte
RAM: 256kByte
I2C EEPROM: 2kByte
CAN Interface as described above.

S5X-12 G2 AMP K196 I/O Functions Description

Battery input current max. 6 A
6 Digital inputs high side switching.
4 Analog inputs 0 VDC to 5 VDC
3 Frequency inputs 1x 2-wire PPU and 2x 3-wire PPUs configured. 0 to 10 kHz.
3 Proportional outputs unidirectional PWM outputs. 2 A high side switching.
3 Gear switch outputs 4 A low side switching.
4 Digital outputs 2 A high side switching.
Controller Intel 80C196 KC
Memory Flash Memory: 128kByte
RAM: 8kByte
I2C EEPROM: 2kByte

S5X-15 G2 AMP K167C I/O Functions Description

Battery input current max. 12 A
10 Digital inputs high side or low side switching. Selectable via software.
10 Analog inputs 0 VDC to 5 VDC
6 Frequency inputs 2- or 3-wire PPU. Selectable via software. 0 to 10 kHz.
10 Proportional outputs unidirectional PWM outputs.
or EDC outputs 2 A high side switching.
• max. 8 prop. outputs or
• max. 6 EDC outputs or
• mixed.
2 Actuator outputs can be used as digital outputs.
4 Digital outputs 2 A high side switching.
Controller Siemens SAF C167 CR-LM
Memory Flash Memory: 1MByte
RAM: 256kByte
I2C EEPROM: 2kByte
CAN Interface as described above.

BLN-96-9913-E • Rev. E • 12/2001 3

 S5X Mobile Microcomputer
Technical Information
Dimensions

LED OVERVIEW
247
7
223,5
6

5
POWER
4
SYSTEM 82,25

77,75 MODE
8,5

8,5 STATUS 10

10

164,5

10,3

2 3 1

1 14
15 28 9 16
52,5
29 42 1 8

1 S5X
2 Mounting slots
3 AMP connectors
4 Diagnostic LED red Error check
(STATUS) Lights up if an error is detected.

5 Diagnostic LED yellow Software check

(MODE) Flashes with approx. 0.5Hz (slow), if the program is running fine.
Flashes with approx. 5Hz (fast), if no program is loaded.
Shining if in setup mode.

6 Diagnostic LED green 5VDC internal

(SYSTEM) Lights up if 5VDC internal is O.K.

7 Diagnostic LED green Battery after ignition switch

(POWER) Lights up if the battery voltage is connected after ignition.
S01752a

4 BLN-96-9913-E • Rev. E • 12/2001

 S5X Mobile Microcomputer
Technical Information
Environmental Tests

ENVIRONMENTAL TESTS EMC-Standards, MCES015

Immunity Test principle Severity level
Radiation (stripline) ISO 11452-5: 12.1995 100 V/m (1 MHz - 200 MHz)
Radiation (antenna) ISO 11452-2: 12.1995 100 V/m (200 MHz - 1000 MHz)
ESD ISO TR 10605: 10.1995 15 kV / 8 kV
Impulsive disturbances DIN 40839 part 1: 10.1992 pulse 1: -200 V
applied to supply leads pulse 2: +100 V
pulse 3a: -200 V
pulse 3b: +200 V
pulse 4: Us -16 / -7 V
pulse 5: +200 V
Impulsive disturbances DIN 40839 part 3: 12.1991 pulse 1: -60 V
applied to transmitter pulse 2: +30 V
and signal leads pulse 3a: -80 V
pulse 3b: +80 V

Emission Test principle Limit value met

(Radio interference)
Electrical disturbance Directive 95/54/EEC EUB/narrowband
field strength EUB/broadband
Disturbance voltage DIN 57879 part 3: 04.1981 Degree of suppression 5
(0,15 MHz - 30 MHz)
Degree of suppression 4
(87,5 MHz - 108 MHz)

Mechanical Standards, MCES015

Mechanical vibration Test principle Severity level
Random DIN IEC 68-2-34 2 h in each of 3 orthogonal axes at 5.58 g
50 Hz - 2000 Hz
Resonance Search DIN IEC 68-2-34 10 Hz - 2000 Hz at the rate of 1 octave per
minute
4 g throughout sweep
Resonance Dwell time DIN IEC 68-2-34 4 g throughout sweep
5 minutes dwell time
Mechanical Shock DIN IEC 68-2-27 3 shocks in each direction of the three
major orthogonal axes
50 g throughout sweep with 11 ms

Temperature test Test principle Severity level

Temperature shock DIN IEC 68-2-38 +70 °C max. temperature
-40 °C min. temperature
1 h dwell time
24 h test cycle time

Salt test Test principle Severity level

Salt spray DIN IEC 68-2-52 5 % NaCl at 35 °C / 72 h

BLN-96-9913-E • Rev. E • 12/2001 5

OUR PRODUCTS Sauer-Danfoss Hydraulic Power Systems
– Market Leaders Worldwide
Hydrostatic transmissions
Sauer-Danfoss is a comprehensive supplier providing complete
Hydraulic power steering systems to the global mobile market.
Electric power steering
Sauer-Danfoss serves markets such as agriculture, construction, road
Closed and open circuit axial piston building, material handling, municipal, forestry, turf care, and many
pumps and motors others.

Gear pumps and motors We offer our customers optimum solutions for their needs and
develop new products and systems in close cooperation and
Bent axis motors
partnership with them.
Radial piston motors
Sauer-Danfoss specializes in integrating a full range of system
Orbital motors components to provide vehicle designers with the most advanced
total system design.
Transit mixer drives

Planetary compact gears Sauer-Danfoss provides comprehensive worldwide service for its
products through an extensive network of Authorized Service
Proportional valves Centers strategically located in all parts of the world.

Directional spool valves

Cartridge valves

Hydraulic integrated circuits

Sauer-Danfoss (US) Company
Hydrostatic transaxles 2800 East 13th Street
Ames, IA 50010, USA
Integrated systems Phone: +1 515 239-6000, Fax: +1 515 239-6618
Fan drive systems
Sauer-Danfoss (Neumünster) GmbH & Co. OHG
Electrohydraulic controls Postfach 2460, D-24531 Neumünster
Krokamp 35, D-24539 Neumünster, Germany
Digital electronics and software Phone: +49 4321 871-0, Fax: +49 4321 871-284

Battery powered inverter Sauer-Danfoss (Nordborg) A/S

Sensors DK-6430 Nordborg, Denmark
Phone: +45 7488-4444, Fax: +45 7488-4400

Sauer-Danfoss (US) Company

3500 Annapolis Lane North
Minneapolis, MN 55447, USA
Phone: +1 763 509-2084, Fax: +1 763 559-0108

BLN-96-9913-E • Rev. E • 12/2001 www.sauer-danfoss.com