S/M No.

: WF200HB001

Service Manual
Auto Washer
Model : DWF-240HSW
DWF-240HFW
DWF-300HSW

• Caution:
In this Manual, some parts can be changed for improving,
their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center (http://svc.dwe.co.kr).

JUN. 2007
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
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Contents
1. SPECIFICATIONS
2
WASHING MACHINE

2. STRUCTURE OF THE WASHING MACHINE

3

3. DIRECTIONS FOR INSTALLATION AND

4 USE
INSTALLATION OF THE COVER UNDER
HOW TO INSTALL ON AN INCLINED PLACE
HOW TO CONNECT THE INLET HOSE

4. FEATURE AND TECHNICAL EXPLANATION

FEATURE OF THE WASHING MACHINE
WATER CURRENT TO ADJUST THE UNBALANCED LOAD
AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH
FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE
AUTOMATIC DRAINING TIME ADJUSTMENT
AUTOMATIC UNBALANCE ADJUSTMENT
CIRCULATING-WATER COURSE AND LINT FILTER
LINT FILTER
RESIDUAL TIME DISPLAY
DRAIN MOTOR
GEAR MECHANISM ASS’Y

5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

GEAR MECHANISM ASS’Y REPLACEMENT
MOTOR DRAIN AND VALVE REPLACEMENT

6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

THE STRUCTURE OF GEAR MECHANISM ............................................................................................... 15
HOW TO CHECK THE CLUTCH SPRING PROBLEM ............................................................................... 16
THE PROCESS OF DISASSEMBLE ............................................................................................................ 17
THE PROCESS OF ASSEMBLE................................................................................................................... 19

7. TROUBLE SHOOTING GUIDE

CONCERNING WATER SUPPLY...................................................................................................................21
CONCERNING WASHING............................................................................................................................. 22
CONCERNING DRAINING ............................................................................................................................ 23
CONCERNING SPINNING ............................................................................................................................ 24
CONCERNING OPERATING......................................................................................................................... 25

8. PRESENTATION OF THE P.C.B ASS’Y

APPENDIX
WIRING DIAGRAM ......................................................................................................................................... 27
PARTS DIAGRAM........................................................................................................................................... 28
PARTS LIST..................................................................................................................................................... 32
SEQUENCE CHART ...................................................................................................................................... 35
 1. SPECIFICATIONS

NO. ITEM DWF-240HFW DWF-300HFW

1 POWER SOURCE 110V / 60HZ

2 POWER CONSUMPTION 430 W 490 W

3 WEIGHT 47KG 49KG

4 DIMENSION (WXHXD) 630 X 1015 X 700 MM 630 X 1039 X 700 MM

FULL AUTOMATIC 5 COURSE

5 WASHING COURSE
(FUZZY, BLANKET, ECO., WOOL, SOAK)

6 WATER CONSUMPTION 245l 255l

HIGH 90l 95l

WATER LEVEL MID 70l 75l

7
SELECTOR LOW 59l 64l

SMALL 49l 54l

8 OPERATING WATER PRESSURE 0.3kgf/cm2 ~ 8kgf/cm2

REVOLUTION WASH 130~150

9
PER MINUTE SPIN 710~740

10 PULSATOR 6 WINGS

11 WATER LEVEL CONTROL ELECTRONIC SENSING

12 AUTOMATIC WATER SUPPLY O

13 GEAR MECHANISM ASS’Y HELICAL GEAR

14 LINT FILTER 2 3

15 AUTOMATIC SOFTENER INPUT O

FUNCTION FOR TIME DELAY

16 O
(RESERVATION)

17 DISPLAY OF RESIDUAL TIME O

18 FUNCTION FOR BUBBLE O

19 DRAIN TYPE NON PUMP

20 AUTOMATIC POWER OFF O

NOTES

In case of moving Washing Machine, please

follow the following picture.

2 SPECIFICATIONS
 2. STRUCTURE OF THE WASHING MACHINE
The parts and features of your washer are illustrated on this page.
Become familiar with all parts and features before using your washer.

NOTE
• The drawings in this book may vary from your washer model.
They are designed to show the different features of all models covered by this book, Your model may not
include all features.

ACCESSORIES (FULL OPTION)

DRYTEN (OPTION) COVER UNDER WATER TAP ADAPTER INLET HOSE

HOSE DRAIN (FOR PUMP) HOSE DRAIN CLAMP (FOR PUMP) HOSE DRAIN (FOR NON-PUMP) CONNECTOR INLET(OPTION)

STRUCTURE 3
 3. DIRECTIONS FOR INSTALLATION AND USE
INSTALLING PLACE

Install the washer on a horizontal

solid floor. If the washer is installed
on an unsuitable floor, it could make
considerable noise and vibration.
Never install in these places
● The place where it would be exposed to
direct sunlight.
● The place nearby a heater or heat appli-
Keep the machine body
more than 25cm apart from ance.
the wall surface. It will ● The place where it would be supposed
make easy cleaning the to be frozen in winter.
drain filter which is equipped
at the back side of it. And if ● The kitchen with coal gas and a damp
25cm
10Cm it comes into contract vibra- place like a bathroom.
tion may occur.

Installation Of the COVER UNDER (Noise Insulation Plate)

1 In the packing box or

the tub of the washer,
there is the COVER
2 Push the COVER UNDER to
the end. This reduce the noise
from washing machine.
UNDER. Put the
COVER UNDER at the
bottom of the back.

* The drawing of the COVER UNDER is variant from your model

How To Install On An Inclined Place

1 Horizon
Setting 2 Check the Horizon
Status
After controlling the height Check the position of tub above
by turning the adjustable the center of the washer.
leg, let the washer put
down to the ground.

NOTES

The openings must not

be obstructed by carpet-
ing when the washing
machine is installed on a
carpeted floor.

4 DIRECTIONS
■ How to Connect the Inlet Hose
Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water.
In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet
valve.
Do not over tighten : this could cause damage to couplings.

FOR ORDINARY TAP

1 Pull down the collar

of the inlet hose to
separate it from the
2 Loosen the four
screws at the water
tap adapter, but don’t
3 Connect the water tap
adapter to the water tap tight-
en the four screws evenly
water tap adapter. loosen the screws until while pushing up the adapter
they are separated from so that the rubber packing
the water tap adapter. can stick to the water tap
tightly.

TAPE

4 Remove the tape,

and screw connector
B into connect A tightly.
5 Connect the inlet
hose to the water tap
adapter by puling down
6 Connect the inlet hose adapter
of the hose to the water inlet of
the washer by turning it clock-
the collar of the hose end. wise to be fixed tightly.

Connector A

Connector B
• Please check the rubber packing
inside the inlet hose adapter of
the hose.

FOR SCREW-SHAPED TAP

1 Connect the inlet

hose to the water tap
by screwing the con-
2 Connect the connec-
tor-inlet supplied if
necessary.
3 Insert the inlet hose adapter
into the water inlet of a washer
and turn it to be fixed.
nector D tightly.

Connector
Inlet
Rubber
Connector D Packing Rubber
Connector D Packing

Inlet Hose Connector C Hose

Connector C • Check the packing in the inlet

CONNECTION 5
 CLEANING THE LINT FILTER
• This washer has two or three Lint Filters in the top TUB in order to filter off lint and fuzz.

1 Pull the Filter frame

upward. 2 Turn the lint filter
inside out, wash to
the lint off with water.
3 Return the filter as it was, and
insert the filter frame into the
slot.

Lint Filter Filter Frame

CLEANING THE WATER INLET FILTER

• Clean the filter when water leaks from the water inlet.

1 Pull the power plug out 2 Turn off the water supply 3 Pull the inlet filter out. 4 Remove the dirt from the
before cleaning it. to the washer and inlet filter with a brush.
separate the inlet hose.

6 CONVENIENCE
 4. FEATURE AND TECHNICAL EXPLANATION

Feature of the Washing Machine

1 First applying the Radical Technology in the world ... go beyond washing, sterilize your colthes and deodorize a bad
smell.
2 The first air bubble washing system in the world.
3 Quiet washing through the innovational low-noise design.
4 Improving washing performance by more than 35%, while reducing power consumption by 40%.
5 The laundry detergent dissolves well in water because of the air bubble washing system.
6 The adoption of the water currents to adjust the unbalanced load.
7 One-touch operation system.

Water Current to Adjust the Unbalanced Load

It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 35
seconds.(But, the SUIT course have no operation of the water currents to adjust the unbalanced load.)
EFFECT
It reduces vibration and noise effectively while spinning.
WATER FLOW

WASH DRAIN SPIN FILL RINSE 1 DRAIN SPIN FILL RINSE 2 DRAIN •••

MOTOR C.W
SIGNAL C.C.W
TIME(SEC.) 0.3 0.3 0.3 0.3 0.3 0.3 •••••••

35 SEC. (About 29 Times)

Automatic Water Supply System For Blanket Wash

The water level would be lowered because the blanket absorbs water at the beginning of washing. Therefore, after
2 minutes, the operation is interrupted to check the water level, and then the water is supplied again until the select-
ed water level is reached.

FEATURE 7
 Functional Principle of Bubble Washing Machine
ACROSS SECTION

Air bubble

Tub

Outer tub

Pulsator

FUNCTIONAL PRINCIPLE
Bubble Motor supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the
rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.

Automatic Drainning time Adjustment

This system adjusts the draining time automatically according to the draining condition.

Good draining The washer begins spin process after drainage.

Draining
Bad draining Draininig time is prolonged.
condition
No draining Program is stopped and gives the alarm.

FUNCTIONAL PRINCIPLE
1 The micom can remember the time from the begining of drain to reset point when the pressure switch reaches to
“OFF” point

Drain Time Movement of the Program

Less than
Continue draining
15 minutes

More than
Program stops and gives the alarm with blinked on display lamp.
15 minutes

2 In case of continuous draining, residual drain time is determined by micom.

Draining time as a whole = D + 90
Residual drain time.
The time remembered by micom.

8 FEATURE
 Automatic Unbalance Adjustment
This system is to prevent abnormal vibration during intermittent spin and spin process.

FUNCTIONAL PRINCIPLE
Contact of safety switch Lid closing
1 When the lid is closed, the safety switch con-
tact is “ON” position.
2 In case that wash loads get uneven during
spin, the outer tub hits the safety switch Lid opening
due to the serious vibration, and the spin
process is interrupted.
3 In case that P.C.B. ASS’Y gets “OFF” signal
from the safety switch, spin process are
stopped and rinse process is started auto-
Contact lever A
matically by P.C.B. ASS’Y.
4 If the safety switch is operated due to the Position of Normal (ON)
unbalanced load (OFF)
unbalance of the tub, the program is
stopped and the alarm is given.

NOTES

The alarm finished when you close the lid after opening
it. Check the unbalance of the wash load and the instal-
lation condition.

Circulating-Water Course and Lint Filter

CIRCULATING-WATER
The washing and rinsing effects have been
Filter
improved by adopting the water system in Tub
which water in the tub is circulated in a
designed pattern.
When the pulsator rotates during the washing Water Outer tub
or rinsing process, the water below the pul- channel
sator fans creates a water currents as shown Pulsator
in figure.
The water is then discharged from the upper
part of the tub through the water channel.
About 40 L/min. water is circulated at the ‘high’
water level, standard wash load and standard
water currents.

FEATURE 9
 Lint Filter
Much lint may be obtained according to the kind of
clothes to be washed and some of the lint may also Filter
sticks to the clothes.
To minimize this possibility a lint filter is provided on
the upper part of the tub to filter the wash water as it
is discharged from the water channel. It is good to
use the lint filter during washing.

HOW TO REPLACE LINT FILTER

1 Pull the filter frame upward.
2 Turn the lint filter inside out, and wash the lint off with water.
3 Return the filter as it was, and fix the filter frame to the slot.

Residual Time Display

When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be
counted down according to process.
When operation is finished, the TIME INDICATOR will light up .

Drain Motor
STRUCTURE

Pull
Loosen
Pulley
Lever
Inductive ring
Magnet

Coil of motor
Magnet of motor

FUNCTIONAL PRINCIPLE
1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and revolves
the pulley by gear assembly for reducing.
2 When the pulley is rotated, the pulley winds the wire to open the drain valve.
3 Therefore, rotation of pulley changed to the linear moving of wire.
4 The wire pulls the brake lever of Gear Mechanism Ass’y within 5 seconds.
5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the
lever.
6 When the power is turned off, the drain valve is closed because the wire returns to original position.

10 FEATURE
 Gear Mechanism Ass’y
The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small
sized clothes.

Planetary gear Sun gear

Internal gear

Pulsator Motor
1800 r.p.m (60Hz)
1500 r.p.m (50Hz)
Gear unit as V.BELT
1 revolution
Motor Pulsator
Gear Unit as
Spinner Pulley 125-140r.p.m(60Hz)
710-740r.p.m(60Hz) 130-150r.p.m(50Hz)
5 revolutions 640-675r.p.m(50Hz)
Tub
Gear pulley
710-740r.p.m(60Hz)
Directly
640-675r.p.m(50Hz)
V-belt

FEATURE 11
 5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

Warning
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT
THE POWER CORD FROM THE ELECTRIC OUTLET.

Gear Mechanism Ass y Replacement

GEAR MECHANISM ASSY REPLACEMENT

1 Remove CASE DETERGENT and bolt. 3 Remove 4 bolts and separate PLATE T from washing
2 Separate PANEL F by pushing PANEL F to the left. machine.

4 Unscrew 4 bolts and separates COVER TUB from 5 Remove CAP PULSATOR form PULSATOR using
TUB ass’y. screw driver.

12 DIRECTIONS
6 Unscrew PULSATOR mounting screw and 7 Unscrew special nut using ‘T’ type box wrench.
separates PULSATOR form TUB ass’y.

8 Separate TUB I from TUB ass’y. 9 Lay the top of the washing machine on the floor.
0Unscrew 4 special bolts of GEAR PROTECT
using a box wrench and separate GEAR PROTECT .

q Unscrew 4 special bolts of GEAR MECHANISM w Separate GEAR MECHANISM and BELT V.
using a box wrench.

NOTES

To assemble the gear mechanism ass’y, reverse the disassembly procedure. DIRECTIONS 13
 MOTOR DRAIN AND VALVE REPLACEMENT (NON PUMP MODEL)

1 Lay the top of the washing machine on the floor. 3 Take out the wire of MOTOR DRAIN.
2 Unscrew 2 special bolts mounting MOTOR DRAIN. 4 Separate MOTOR DRAIN from BASE.

5 Turn the valve using screw driver as shown picture. 6 Separate the valve lid from VALVE DRAIN assay.

14 DIRECTIONS
 6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

The structure of gear mechanism

●TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE●

Tool name Specification Q’ty

Fixing jig 1

Ratchet handle 1

Socket and extension bar socket : 10mm, 17mm per each

Some cotton yarn some

THE REPAIR 15
 how to check the clutch spring Problem

PROBLEM

1) THE LAUNDARY IS IN THE SPIN TUB UNEVENLY WHEN JUST STARTING SPIN PROCESS.
2) THEREFORE, IT CAUSE THE SERIOUS NOISE AND VIBRATION WHEN WASHING AND SPINNING
PROCESS OR SUPPLING WATER IRREGULARY WHEN SPINNING PROCESS
AND CAUSE SHORT OF SPIN PERFORMANCE.

CHECKING METHOD
IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST.
1) TO CHECK THE REVOLUTION OF SPIN TUB.
IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING, THAT IS
CLUTCH SPRING DEFECT.
2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSATOR.
IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PUSATOR, THIS IS ALSO
CLUTCH SPRING DEFECT.
IN THIS CASE, WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR
MECHANISM ASSEMBLEY. PLEASE REFER TO FOLLOWING FIG.

THE CLUTCH BOSS ASSEMBLY

NO. PARTS NAME SPECIFICATION CODE Q’TY

1 CLUTCH SPRING 1.5*1.5 3615110000 1
2 CLUTCH BOSS PP 3619301300 1
3 GREASE beacon#325 3g
PACKING PACKING THE CLUTCH BOSS ASS’Y 1
METHOD BY USING VINYL PACK

CLUTCH BOSS ASS’Y PART CORD : 3619301400

16 THE REPAIR
The Process Of Disassemble

Disassemble 1
No. Process Notice

Use wrench or driver

- ratchet handle
- extension bar
- socket : 10mm
1 Remove the protector

Release screws marked 4-point

2 Remove the v-belt

Use fixing jig for pulley as to

see fig 1.
and 17mm-socket for nut

3 Loosen the fastening nut

Take out plain washer if it has

4 Disassemble the spring washer

THE REPAIR 17
 Disassemble 2
No. Process Notice

5 Disassemble the pulley

Catch the boss and pull

upward with spiral rotate in the
clockwise direction

Disassemble the clutch boss

6 assembly

Separate coupling from clutch

7 boss ass’y

Clean the drum plate, coupling

surface and contact face
between drum plate and cou-
pling

It is necessary to keep cotton

8 Cleaning piece goods being dry and
clean

18 THE REPAIR
The Process Of Assemble

Assemble 1
No. Process Notice

Check the uneven face of cou-

pling is assembled upward

1 Assemble the coupling

- Push in the clutch boss ass’y

with rotating on the clockwise
direction.
- After assembling, rotate on the
clockwise more 2~3 teeth and
pull out the pulley shaft upward
2 Assemble the new clutch boss
ass’y

3 Assemble the pulley

If there was plain washer, you

have to assemble plain washer
the first and then assemble
spring washer

4 Assemble the spring washer

THE REPAIR 19
 Assemble 2
No. Process Notice

- Use fixing jig and 17mm

socket wrench
as if disassembling,
as fastening torque about
Assemble the fastening nut 100~200kgf-cm.
- Check the end-play, up and
downward and check the bind-
5
ing force, too much or not on
bi-direct of rotation.

6 Assemble the Belt

7
Assemble the protector

Finally, check the interferance

depth both clutch tip and clutch
Synchronous Drain boss(3.5~4.5mm)
Motor Valve

8
Final checking
Clutch Tip
3.5~4.5

20 THE REPAIR
 7. TROUBLE SHOOTING GUIDE

NOTES

1. When replace the P.C.B. ASS’Y do not scratch the surface of the P.C.B. ASS’Y.
2. Disconnect the power cord from the electric outlet.

Concerning Water Supply

PROBLEM CHECK POINT CAUSE SOLUTION

Do you open the water NO Open the water tap.

tap?

YES

YES
Is the filter of the water
Clean the filter.
inlet valve clogged with
dirt?

NO

Is the water pressure NO Increase the water pres-

sufficient? sure.
(0.3~8 kgf/cm2)
NOTE : Open the water tap fully and measure
the flow rate.
Flow
rate(l/min.) 11.5 15.0 18.0 20.3 24.1 27.4
Water pressure
WATER IS YES (Kgf/cm2) 0.3 0.4 0.5 0.6 0.8 1.0
NOT SUP- From the upper results, you know that the flow rate more than
PLIED. 11.5l/min. is essential for water supply.

NO Water inlet valve

Does the water inlet Change water inlet valve.
valve make operating is defective.
sound?

YES

Is the connector or the NO Improper connection of

Connect the connector or
terminal connected the connector or the ter-
the terminal properly.
properly? minal.

YES
NO
Is the output voltage of P.C.B AS is defective. Change the P.C.B AS.
the P.C.B normal?

YES
Lead wire is defective. Change the lead wires.

TROUBLE SHOOTING 21
 PROBLEM CHECK POINT CAUSE SOLUTION

Does the water supply YES The water inlet valve is Change the water inlet
continue while the power defective. valve.
is turned off?
NO
Does the water supply start YES The triac of P.C.B is
as soon as you press the Change the P.C.B ASS’Y.
defective.
power switch?
NO
Operate the washer after
WATER SUP-
setting the water level to
PLY IS NOT “HIGH”
STOPPED.
NO
Does the water supply Normal operation.
continue after the water
reaches to the “HIGH”
level?
YES
YES
Is the air tube of water Air tube is defective. Change the air tube.
level switch kinked or
deformed? Pressure switch is defec- Change the pressure
NO
tive. switch.

Concerning Washing

PROBLEM CHECK POINT CAUSE SOLUTION

Does the motor operate after fin-

ishing water supply?

NO YES

Does pulsator rotate in YES The triac of P.C.B is Change the P.C.B
only one direction? defective. ASS’Y.

NO Normal
THE PUL- Does the motor make
SATOR DOES operating sound?
NOT ROTATE YES NO
EVEN IF THE
Is the motor coil dis- YES
WATER IS Motor is defective. Change the motor.
connected?
SUPPLED.

Is the connection condi- NO

Improper connection Connect the terminal
tion of capacitor termi- properly.
nal good?
YES
NO
Change the V-belt.
Is the V-belt worn out? V-belt is defective.
NO Change the motor.

22 TROUBLE SHOOTING
 Concerning Draining

PROBLEM CHECK POINT CAUSE SOLUTION

Do you install the NO Install the drain hose

drain hose proper- Improper installation
properly.
ly?

YES

Is the accumulated YES

Malfunction of Remove the foreign
foreign substance
THE WASHER drainage by the substance from
inside the drain
DOES NOT foreign substance the drain housing
housing?
DRAIN. NO

Is the output voltage of YES The drain motor is

Change the drain motor.
the drain motor defective.
normal?

NO
P.C.B ASS’Y is defective. Change the P.C.B ASS’Y.

TROUBLE SHOOTING 23
 Concerning Spinning
PROBLEM CHECK POINT CAUSE SOLUTION

YES
Is the lid open? Close the lid.

NO

Does the door switch Change the door switch.

Door switch is defective.
operate normally?

Does the safety switch NO Safety switch is defec- Change the safety
operate normally? tive. switch.

YES

Is the connector of NO Connect the connector

Improper connection of
P.C.B ASS‘Y connected the connector. properly.
properly?

YES P.C.B. ASS’Y is defec- Change P.C.B ASS’Y.

tive.
Does the pulsator rotate
while the tub does not
THE WASHER rotate?
DOES NOT
SPIN. NO YES

YES
Is the input
Drain motor is defective. Change the drain motor.
voltage of the drain
motor normal?

NO
P.C.B ASS’Y is defective. Change the P.C.B ASS’Y.

YES
Is the V-belt worn out? V-belt is defective. Change the V-belt.

NO
Is the input voltage of YES
Motor is defective. Change the motor.
motor normal?

NO
NO Connect the terminal cor-
Is the connection condi- Improper connection.
tion of capacitor termi- rectly.
nal good?

YES
P.C.B ASS’Y is defective. Change the P.C.B ASS’Y.

24 TROUBLE SHOOTING
 Concerning Operating

PROBLEM CHECK POINT CAUSE SOLUTION

NO
Is the plug connect-ed
Connect the plug.
to electric outlet?

YES
YES
Is Fuse opended? Change Fuse
NO
THE INDICA- NO
Is the condition of Change P.C.B ASS’Y.
TOR Power button is defective
power button good?
LAMPS(L.E.D)
DO NOT LIGHT YES
UP WHEN THE NO
Is the connector of the Improper connection of Connect the connector
POWER BUT- P.C.B. ASS’Y connect- the connector. properly.
TON IS ed properly?
PRESSED.
YES
NO
Is input voltage of the Transformer is defective Change P.C.B Ass’y
transformer normal?

P.C.B. ASS’Y is defec- Change P.C.B ASS’Y.

tive.

Do you press NO Press START/HOLD but-

PROGRESS START/HOLD button? ton.
LAMPS(LED)
DO NOT LIGHT
UP. YES
P.C.B ASS’Y is defective. Replace P.C.B ASS’Y.

MOTOR Does the pressure switch NO Pressure switch is defec- Change the pressure
ROTATES operate normally? tive. switch.
WHEN
START/HOLD YES Abnormal
BUTTON IS
Check the output voltage Change P.C.B ASS’Y.
NOT P.C.B ASS’Y is defective
of P.C.B ASS’Y
PRESSED.

YES There is foreign matter Remove the foreign mat-

Is the strange noise gen-
between pulsator and ter.
erated when the pulsator
ABNORMAL rotates in TEST MODE tub.
NOISE DUR- of P.C.B ASS’Y?
ING WASH
PROCESS. NO
YES
Is the V-belt worn out? V-belt is defective. Change the V-belt.

TROUBLE SHOOTING 25
 8. PRESENTATION OF THE P.C.B ASS’Y

Concerning Error Message

MESSAGE CAUSE SOLUTION

Improper installation of drain hose. Install drain hose properly.

The drain hose is blocked up by foreign Remove foreign matter from drain hose.
matter.

Drain motor is inferior. Change drain motor.

The water tap is closed. Open the water tap.

The water inlet filter clogged. Clean the water inlet filter.

It passes over the 60 minutes, yet it doesn’t Check whether or not is comes to the
come to assigned water level. assigned water level.

Wash loads get uneven during spin. Re-set wash loads evenly.

Poor installation of the unit. Proper installation.

The lid is opened. Close the lid.

The safety switch is inferior. Change the safety switch.

The load sensing is inferior. After the load

sensing operates about 7 seconds, the
message is displayed during 0.5 second Change the P.C.B. ASS’Y.
and water level is always fixed ‘high’.

The water level sensing is inferior. Check the water level sensor and the
contact part of the connector.

26 PCB ASS’Y
 APPENDIX

■ Wiring Diagram

WIRING DIAGRAM 27
 DIAGRAMA ELÉCTRICO

PCB
PRINCIPAL
PCB ROSA VIOL BLAN AZU BLAN AMA
FRONTAL

AZUL/BLANCO
BLAN/ROJO

VIOL
AZU/AMA

AZU

BLAN
AMA
BLAN

AMA/ROJO

AMA/NEG

NEG
ROJO

ROJO/AZU

CAFÉ

TIERRA
BLAN/ROJO
AMA/ROJO
FUSIBILE

VIOL

AZU
RATING

TIERRA
TIERRA
SYMBOL
110~127V220~240V
FUSE 250V/8A 250V/5A
VÁLVULA
AZU/AMA

ENJUAGUE
BLAN

(OPCIONAL) SWITCH
PUERTA

110-127V~
NEGRO BLAN/ROJO
ALIMENTACION

AZUL/BLANCO
BLAN/ROJO

BLAN/ROJO
BLAN

BLAN/ROJO
AMA/NEG

BLAN/ROJO

BLAN/ROJO
ROJO/AZU
CAFE
TIERRA

ROJO

BL A N
VIOL

AMA
AZU

NEG

CAFE

CAFE
TIERRA

CAFE o NEG

GN/AMA
BOMBA VÁLVULA
MOTOR BOMBA VÁLVULA SENSOR SWITCH
BURBUJAS DE AGUA
DRENADO (OPCIONAL) DE AGUA PRESIÓN SEGURIDAD
AZU o BLAN (OPCIONAL) FRÍA
220-240V~ CALIENTE
 ■ Parts Diagram

28 PARTS DIAGRAM
PARTS DIAGRAM 29
30 PARTS DIAGRAM
PARTS DIAGRAM 31
 Parts List

No. PARTS CODE PARTS NAME DESCRIPTION Q'TY REMARK

A01 3614538Z00 PLATE T ABS 1
A02 3618104700 NOZZLE AS PP 1 ONLY COLD+RINSE
3613270830 HOSE INLET HOT EPDM ID9.5 OD14.5 L467.5±2.5 HARDNESS 60 -
A03 3613270840 HOSE INLET COLD EPDM ID9.5 OD14.5 L512.5±2.5 HARDNESS 60 1
3613270850 HOSE INLET RINSE EPDM ID9.5 OD14.5 L522.5±2.5 HARDNESS 60 1
A04 3611205800 CLAMP HOSE ID=13.8, W=10.0, 0.9T 4
A05 3610527200 BOX INLET PP 1
A06 3611142200 CASE DETERGENT PP, RINSE 1
A07 3610907800 CAP SOFTENER PP 1
A08 3612609400 HANDLE DETERGENT ABS 1
A09 3612609500 HANDLE COVER ABS 1
A10 3615115100 SPRING HANDLE SUS304, D0.6 1
A11 3614285200 PANEL B ABS 1
A12 3611426900 COVER WIND TUNNEL ABS 1
A13 3612902400 HINGE DOOR POLYACETAL 1
A14 3615503900 WINDOW DOOR ABS-TR 1
A15 36117ABD00 DOOR F ABS 1
A16 36117ABC00 DOOR B ABS 1
A17 3615115200 SPRING DOOR 100H 1
A18 3614285100 PANEL F ABS 1
A19 3611684600 DECORATOR PC FILM 1
PRPSSW200H PCB AS DWF-200HBTC 1
A20
PRPSSW201H DWF-240HBTC
A21 7112503011 SCREW TAPPING T1 TRS 5x30 MFZN 2
A22 3619047020 SWITCH SAFETY SF-030A21 14T 5BEND NON-ARM 1
A23 3614801630 SENSOR PRESSURE AS CDN-15N,180 DEGREE, 3PIN, L1=740, L2=90 1
A24 4507D08150 CLMAP MFZN HOSE ID=7PIE 1
A25 3618912400 UNIT CAPACITOR AS 54µF 200VAC, CAN TYPE 1
A26 3619045400 SWITCH COVER GSM-V16183A4, 250V, 16A 1
A27 3611337120 CORD POWER 7A 125V 0.75SQ VCTFK TAIWAN LP-70 2.3M 1
A28 3615416330 VALVE INLET AS DR-12AS:C-R 110-130V 50/60HZ NON-O PACKING 1
A29 3612796B40 HARNESS AS 100H, NON-BUBBLE, C+R 1
A30 3618956750 UNIT FILTER(K8-5) 7A, 12MH, VR471, 0.1µF KET 1
A31 3612300110 GASKET VALVE PVC-S(INLET) 1
A32 3611559900 CUSHION DOOR NR 3

32 PARTS LIST
No. PARTS CODE PARTS NAME DESCRIPTION Q'TY REMARK
B01 3613226700 HOSE DRAIN O AS L=1250mm, HANGER 1
B02 3614538Y00 PLATE UPPER PP 1
B03 7122501211 SCREW TAPPING T2S TRS 5x12 MFZN 8
B04 3615302220 SUPPORTER TUB BL SPG 1.6T(R-01) 1
B05 3615302320 SUPPORTER TUB BR SPG 1.6T(R-01) 1
3615302420 SPG 1.6T(R-01) 240HBTC
B06 SUPPORTER TUB FL 1
3615302430 SPG 1.6T(R-00, PCM) 200HBTC
3615302520 SPG 1.6T(R-01) 240HBTC
B07 SUPPORTER TUB FR 1
3615302530 SPG 1.6T(R-00, PCM) 200HBTC
B08 3611413605 COVER BACK 0.35T 1
3610808011 PAINTING (0.6T) 200HBTC
B09 CABINET AS 1
3610808012 PAINTING (0.7T,13KG) 240HBTC
3612100330 FOOT BUTYL VE 200HBTC
B10 2
3617702300 LEG FIX THERMAL PLASTIC ELASTOMER 240HBTC
3610310205 200HBTC
B11 BASE U PP 1
3610312200 240HBTC
B12 3617702122 LEG ADJUST AS VE 2
B13 3612603300 HANDLE CABINET PP 2
B14 3610068700 HARNESS OUTER 50/0.18GREEN,ST710489-2 1
3611425701 SAFTY COVER NATURAL,1094 VE,PP 200HBTC
B15 1
3611402711 COVER UNDER PP,1094 240HBTC
3616106000 PP, 100M'S, VE TYPE 200HBTC
C01 BALANCER AS 1
3616105400 100'S HIDDEN 240HBTC
2 200HBTC
C02 3611904700 FILTER AS 100M, LINT FILTER AS
3 240HBTC
3618815400 SUS, HIDDEN-2 200HBTC
C03 TUB 1
3618815300 SUS, HIDDEN-3 240HBTC
2 200HBTC
C04 3612507210 GUIDE FILTER AS HIDDEN FILTER(SUS 0.6T)
3 240HBTC
4 200HBTC
C05 3616008600 SPECIAL BOLT SUS
6 240HBTC
C06 3616003700 SPECIAL SCREW SUS 5.5x16 12
4 200HBTC
C07 3616008700 SPECIAL NUT SUS
6 240HBTC
C08 3616003700 SPECIAL SCREW SUS 5.5x16 12
3618819902 98'S, VE TYPE(2-H/G), +M/B 200HBTC
C09 TUB U 1
3618815502 13KG,+M/B,+RIB 240HBTC
3617201200 10KG,3-FOOT 200HBTC
C10 FLANGE TUB 1
3617200200 ADC 12,12-POINT 240HBTC
3 200HBTC
C11 3616007000 SPECIAL SCREW SCM24H,6.5*24
12 240HBTC
C12 4507D83080 SPECIAL NUT SUS 304 1
C13 3616003720 SPECIAL SCREW SUS 6X26.5 1
C14 3619707410 PULSATOR AS 100M 1
C15 3610915800 CAP PULSATOR PP, 100M 1

PARTS LIST 33
 No. PARTS CODE PARTS NAME DESCRIPTION Q'TY REMARK
3611417700 200HBTC
D01 COVER TUB PP 1
3611413900 240HBTC
D02 3618807100 TUB O 1098 1
3619805400 ROD=592 SPR=102(BLACK),100C,S 200HBTC
D03 SUSPENSION AS(B) 2
3619803900 1398, BLACK, BACK 240HBTC
3619805500 SUSPENSION AS(A) ROD=592 SPR=112(YELLOW),100C,S 200HBTC
D04 2
3619803800 SUSPENSION AS(F) 1398, YELLOW, FRONT 240HBTC
D05 3613208901 HOSE OVERFLOW PELD, L=280MM 1
D06 3615408400 VALVE DRAIN AS VE TYPE 1
D07 3613218500 HOSE DRAIN I AS LDPE+EVA, L=219.5 1
D08 3610387400 BASE SECEN 2.0T 1
D09 3616007000 SPECIAL SCREW SCM24H, 6.5x24 14
D10 36196TAN30 DRAIN MOTOR SV-HJ7T22D, 100-110V, 50/60HZ
3617310301 GM-1300-YS6P0 200HBTC
D11 GEAR MECHANISM 1
3617310200 GM-1300-KS6P2(SPUR) 240HBTC
D12 7341801511 BOLT HEX 6B-1 8x15 MFZN 4
D13 3618301300 PROTECTOR GEAR SBHG 1.6T 1
D14 3616590220 BELT V M20.5, AGING 1
D15 3964221290 MOTOR CONDENSER W1D50CA015, 110-127V/60Hz, 1490 KET 3P 1 200HBTC
D16 3611502700 CUSHION DOWN POM(8MM) 2
D17 3612757030 HARNESS EARTH INNER L ID=4.3, R ID=8.3, L=810 1
D18 7650802528 BOLT HEX 6B-1 8x25 PW(3x28) MFZN 2
D19 3610402931 BODY BUBBLE AS 104KR, 2700MM 1
D20 3618432000 PULLEY MOTOR AS M-TYPE, DS=10, DP=48.5, 60HZ 1

34 PARTS LIST
 Sequence Chart
FUZZY SOAK HEAVY ECO WOOL
Division Progress Time High Mid Low/Small High/Mid Low/Small High/Mid Low/Small High/Mid Low/Small High/Mid
Sensing 7 sec. ■ ■ ■
Water inlet 4 min.
p
2 min. ■ ■ ■ ■
r
e Pre-wash 60 min. ■ ■
18 min.
w 15 min.
a Wash 14 min.
s 10 min.
h
6 min. ■ ■ ■
Balance control 35 sec. ■ ■ ■ ■ ■ ■
Drain 3 min.
1 min. ■ ■
Balance Spin 1 min. ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
90 sec.
Mid. Spin 60 sec.
20 sec. ■
2 min.
Natural stop 1 min.
40 sec. ■
Water inlet 4 min.
R 2 min. ■ ■ ■ ■
i Rinse 1 3 min.
n 2 min. ■ ■ ■ ■ ■ ■
s Balance control 35 sec. ■ ■ ■ ■ ■ ■ ■ ■ ■
e Drain 3 min.
1 min.
Balance Spin 1 min. ■ ■ ■ ■ ■ ■ ■ ■
90 sec.
Mid. Spin 60 sec.
20 sec. ■
2 min.
Natural stop 1 min.
40 sec. ■
Water inlet 4 min.
2 min. ■ ■ ■
Rinse 2 3 min.
2 min. ■ ■ ■ ■
Balance control 35 sec. ■ ■ ■ ■ ■ ■ ■
Drain 3 min.
1 min. ■ ■
Balance Spin 1 min. ■ ■ ■ ■ ■ ■ ■ ■ ■
9 min.
s 7 min.
p
Main spin 5 min.
i
n 4 min.
3 min.
1 min. ■
Natural stop 2 min.
1 min. ■ ■ ■
Buzzer 10 sec. ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Over Time Indication 56 55 44 2H 2H 61 61 26 22 36

SEQUENCE CHART 35
 DAEWOO ELECTRONICS CORP.
686, AHYEON-DONG MAPO-GU SEOUL, KOREA
C.P.O. BOX 8003 SEOUL, KOREA
TELEX: DWELEC K28177-8
CABLE: “DAEWOOELEC”

S/M No. : WF200HB001 PRINTED DATE: Jun. 2006