Economic Batch Quantity
Economic Batch Quantity
A manufacturer can produce its product in
varying batch sizes
• 120 once a year
• 60 twice a year
• 10 each month … etc.
Elements to be considered
• k = Costs for storage one unit for a year
• f = Fixed setup cost per batch
• g = Mfg. cost per item
• M = Total number of items per year
• q = Number of items per batch 2
Economic Batch Quantity
Manufacturing cost per batch f g q
Number of batches M
per year q
Total annual M f M
f g q g M
manufacturing cost q q
Inventory goes down linearly q to 0
• Average inventory q/2 units per year
• Storage costs k q
2 3
Economic Batch Quantity
Total production cost is sum of
• Manufacturing costs f M k q
T (q ) g M
• Storage costs q 2
To minimize T(q) we solve T '(q) = 0 for q
2 f M
q
k
4
Try It Out
Leo Lamps makes 100,000
lamps annually
• Costs Rs.1 to store a lamp for a year
• Costs Rs.500 to set up factory to produce a
batch
What is the optimum number of lamps to
produce in each batch?