Service Guide SW-HF 5.

1 5005

SERVICE GUIDE

KEY SYSTEM CORP

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Service Guide SW-HF 5.1 5005

Revision History

Version Date Change

1.0 26/07/2007

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Service Guide SW-HF 5.1 5005

Table of Contents
Revision History………………………………………………………………….2
Table of contents……………………………………………………………...…3
Getting Start…………………………………………………….………………...4
Conventions Used in this Guide…………………………………………….…4
Safety Precautions………………………………………………………………4
Chapter 1. How to Handle Defective Returns……………………………….5
1.2 Problem………………………………………………………………………6
1.2.1 No power，LED （indicator）…………………………………….……7
1.2.2 No sound…………………………………………………………….…….8
1.2.3 Front channel no sound (including either FR or FL no sound)….……9
1.2.4 Rear channel no sound (including either RR or RL no sound)...……10
1.2.5 Center no sound…………………………………………………………11
1.2.6 Woofer no sound………………………………………………….…..…12
1.2.7 Input no sound………………………………………………….……..…13
1.2.8 Remote control no use………………………………….………….…...14
1.2.9 Noise………………………….……………………….……………..….15
1.2.10 LED indicators no light……………………………………….………..16
Chapter 2. Specification…………………………………………………..……17
Satellite…………………………………………………………………….…….17
Woofer……………………………………………………………………………18
Chapter 3. Block diagram…………………………………………..………….19
Chapter 4. Exploded view………………………………………………………20
Subwoofer……………………………………………………………….……….20
Satellite (Center)…………………………………………………..…….………21
Satellite (Front)……………………………………………………..…………...22
Satellite (Rear)……………………………………………………..……………22
Chapter 5. Part list…………………………………… …………….…………...23
Woofer………………………………………………………….………………..23
Center…………………………………………………………………………...24
Rear………………………………………………………………….…..……...24
Front………………………………………………………………..……..……..24
Chapter 6 Important notes……………………………………………………….25
Chapter 7 Circuit diagram………………………………………………………..26
SW-HF 5.1 INPUT PCB……………………………………….…….………...26
SW-HF 5.1 CON PCB…………………………………………..……………..27
SW-HF 5.1 AMP PCB & SW-HF 5.1 SATSP PCB………………………….28
SW-HF 5.1 SWAMP PCB……………………………………………………..29
SW-HF 5.1 REM PCB………………………………………….………………30

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Service Guide SW-HF 5.1 5005

Getting Started

Conventions Used in the Guide

Pay Special Attention: Instructions that are important to remember and may prevent
mistakes.

Caution: Information that, if not followed, may result in damage to the product.

Safety Precautions

The following precautions should be observed in handing the speaker described in

this guide:
Place the speakers on a flat, level and stable surface.
Do not place the speakers in environments subject to mist, smoke, vibration,
excessive dust, salty or greasy air, or other corrosive gases and fumes.
Do not drop or jolt the speakers.
Do not allow anything to drop into the subwoofer case through its ventilator, as it
could result in fatal electric shock or fire.
Place the unit far enough from other equipments for good heat dissipation.
Do not perform any maintenance with wet hand.
Prevent foreign substance, such as water, other liquids or chemical, from entering
the speakers while performing maintenance procedures on the speakers.

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Chapter 1. How to Handle Defective Returns

1.1 Overview
Receiving Defective speaker from customers

Verifying problems
Proceeding
Necessary tests

Function NG Function OK
Function NG

Analyzing possible
Malfunction cause

Deciding & proceeding the

Rectification methods

Replace necessary
Defective parts

Verifying problems
Proceeding
Necessary tests

Function OK

Return the speakers with proper

repacking to customers

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1.2 Problems

Item Problem Description

1.2.1 No power，LED （indicator）
1.2.2 No sound
1.2.3 Front channel no sound (including either FR or FL no sound)
1.2.4 Rear channel no sound (including either RR or RL no sound)
1.2.5 Center no sound
1.2.6 Woofer no sound
1.2.7 input no sound
1.2.8 Remote control no use
1.2.9 Noise
1.2.10 LED indicators no light

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*Attention
Please follow the numbered sequence marked within parenthesis given in
individual
Flow chat in that this is the best-recommended sequence to rectify the problems.

1.2.1 No power，LED （indicator）unlighted

Problem
No power，LED （indicator）

Analyze Fuse Defective Defective or 1. Defective assembled line of SW-HF

and disconnected transformer damaged 5.1 CON PCB
identify or damaged AC cable, or 2. Components dry-soldering or
the power disconnected on SW-HF 5.1 CON PCB
causes 3. Defective or damaged motor VR or
its assembled line
4. Defective or damaged IC2, CR1,
Q1, Q2, Q3, Q4, IC1 on SW-FH5.1
CON PCB

Repair or Repair or Repair or resolder or replace

replace replace replace
Solutions

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1.2.2 no sound

Problem no sound

PCB damaged, Assembled line 1. Defective IC2 on SW-HF5.1 CON PCB

dry-soldered or defectively 2. Defective IC1, IC2 SW-HF5.1 INPUT PCB

Analyze and short-circuited connected 3. Defective IC1, IC2, IC3, IC4, IC5, IC6, IC7, IC8,

identify the IC9, R28, R29, R52, EC18, EC19, EC20 on

causes SW-HF5.1 AMP PCB

4. Defective IC1， IC2，R15，R16 on SW-HF5.1
SWAMP PCB

Resolder or Re-connect Check and replace defective

replace or replace IC or components.
Solutions

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1.2.3 Front channel no sound (including either FR or FL no sound )

Problem Front channel no sound (including either FR or FL no sound)

PCB damaged, Defective Defective 1.defective IC1, IC2 or

dry-soldered or connection of front connection of components relating to IC1 and
short-circuited speaker cables front audio IC2 on SW-HF5.1 INPUT PCB
Analyze and
and jacks, or cables, or JACK 2.defective IC4 ， IC1 or
identify the
defective speaker disconnected components relating to IC4
causes
cables, jacks or from PCB or and IC1 on SW-HF5.1 AMP
front driver units defective PCB

Resolder or Re-connect or Re-connect or Check and replace

Solutions replace replace replace defective IC or
components

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1.2.4 Rear channel no sound (including either RR or RL no sound)

Problem
Rear channel no sound (including either RR or RL no sound)

PCB damaged, Defective Defective 1. Defective IC1, IC2 or

dry-soldered or connection of rear connection of rear components relating to
Analyze and
short-circuited speaker cables audio cables, or IC1 and IC2 on SW-HF5.1
identify the
and jacks, or JACK disconnected INPUT PCB
causes
defective speaker from PCB or 2. Defective IC5，IC1 or
cables, jacks or defective components relating to
rear driver units IC5 and IC1 on SW-HF5.1
AMP PCB

Repair or Repair or Repair or Check and replace

replacing replacing replacing defective IC or

Solutions components

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1.2.5 Center no sound

Problem
Center no sound

Analyze and Poor soldering, Defective Defective 1. Defective IC1, IC2 or

identify the broken, or short connection of connection of components relating to IC1

causes circuit center speaker center audio and IC2 on SW-HF5.1 INPUT
cables and cables, or JACK PCB
jacks, or disconnected 2. Defective IC6, IC3 or
defective from PCB or components relating to IC6
speaker cables, defective and IC3 on SW-HF5.1 AMP
jacks or center PCB
driver units 3. Defective VR2 or components

Check Reconnect Reconnect Check and replace defective

soldering or replace or replace IC or components
Solutions
points on
PCB, and
resolder

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1.2.6 Woofer no sound

Problem
Woofer no sound

PCB Defective Defective 1. Defective IC1, IC2 or components

Analyze and connection of relating to IC1 and IC2 on SW-HF5.1
dry-soldered, connection of
identify the sub speaker INPUT PCB
broken, or woofer
causes cables and 2. Defective IC6 or components relating to
short circuited audio cables,
jacks, or or JACK IC6 on SW-HF5.1 AMP PCB
defective disconnected 3. Defective IC1, IC2 on SW-HF5.1
speaker from PCB or SWAMP PCB
cables, jacks defective 4. Defective VR4 or components relating
or woofer to VR4 on SW-HF5.1 CON PCB

Repair Reconnect Reconnect Check and replace defective IC

or replace or replace or components
Solutions

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1.2.7 input no sound

Problem
input no sound

Defective input SW-HF5.1 INPUT Defective IC1 or

Analyze and PCB soldering points components relating to
RCA jack
identify the broken, dry soldering inputs on SW-HF5.1
causes or short circuit INPUT PCB

Check and Check and Check and replace

replace resolder defective IC or
Solutions
defective components
one(s)

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1.2.8 Remote control no use

Problem
Remote control no use

Low power of Defective SW-HF 5.1 Defective Defective REM1，IC2，

the battery soldering of REM PCB conductive R18，EC3，CC4 on
Analyze and battery spring broken, or its SW-HF5.1 CON PCB
rubber of
identify the IC or other some keys
causes components

Replace Repair and Check and Check and Check and

replace resolder replace replace
Solutions
defective
one(s)

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1.2.9. Noise
Problem
Noise

Broken or dry-soldering Defective VR4, VR3, VR2 Defective or dry-soldering

PCB VR4，VR3，VR2 IC2 or components relating
Analyze and IC2 on SW-HF5.1 INPUT
identify the PCB
causes

Resolder or replace Check and replace Resolder or replace

Solutions

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1.2.10. LED indicators no light

Problem
LED indicators no light

Defective , dry-soldering, or broken LED1，LED2，LED3，

Analyze and
LED4，LED5，LED6 or the components relating to them
identify the
causes

Solutions Check and replace

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Chapter 2. Specifications

Satellite

NOMINAL
NO DESCRIPTION UNIT LIMIT
CEN FR FL SR SL
1 RATED OUTPUT POWER ＠THD 10% W 18 18 18 18 18 ±5%
2 SENSITIVITY（1KHz）＠RATED O/P POEWR mV 380 640 640 380 380 ±10%
3 SENSITIVITY（1KHz）＠1W O/P POWER mV 80 140 140 80 80 ±10%
4 MAX INPUT LEVEL＠1% THD mV 280 500 500 280 280 ±10%
LOW Hz 40 70 70 100 100 ±20
5 FREQUENCY RESPONSE（1KHz -3DB)
HI KHz 120 140 140 110 110 ±20
6 S/N＠RATED O/P POWER dB 85 85 85 85 85 ≥75
7 CHANNEL UNBALANCE ＠REF O/P POWER dB 0.3 0.3 0.3 0.3 0.3 ≤0.5
CHANNEL SEPARATION(ONE CHANNEL
8 dB 60 60 60 60 60 ≥55
IN;OTHER CHANNEL INPUT SHORTING)
HUM NOISE (VR MAX) (VOLUME MAX;INPUT
9 mV 1 1.5 1.5 1 1 ≤2
SHORTING)
1HUM NOISE(VR MIN) (VOLUME MIN.INPUT
10 mV 0.1 0.1 0.1 0.1 0.1 ≤0.5
SHORTING)

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Chapter 2 Specifications

Woofer

NO DESCRIPTION UNIT NOMINAL LIMIT

1 RATED OUTPUT POWER＠100Hz(10%THD) W 75 ±5
2 SENSITIVITY(100Hz)＠RATED O/P POWER mV 100 ±10
3 SENSITIVITY (100Hz)＠1W O/P POWER mV 10 ±5
4 MAX INPUT LEVEL＠1% THD mV 90 ±9
5 DISTORTION＠100Hz REF.O/P POWER % 0.15 ≤0.5
LOW Hz 15 ±10
6 FREQUENCY RESPONSE（100Hz -3DB)
HI Hz 140 ±20
7 S/N RATIO＠100Hz RATED O/P POWER dB 82 ≥75
8 VR MIN NOISE mV 0.1 ≤0.5
9 VR MAX NOISE ＆HUM mV 3 ≤10

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Chapter 3 Block diagram

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Chapter 4 Exploded view

Subwoofer

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Chapter 4 Exploded view

Satellite (Center)

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Chapter 4 Exploded view

Satellite (Front)

Satellite (Rear)

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Chapter 5 Part list

Woofer
Ref. NO Description Part NO.
1 wood box (SUB), SW-HF5.1 5005, 12T+9T MDF EP53500501
2 Front panel , SW-HF5.1 5005, black color EP403F0037
3 Port tube, SW-HF5.1 5005 black color EP41510049
4 smaller knobs, SW-HF5.1 5005, silver, HIPS EP40754136
5 big Knob, SW-HF5.1 5005, silver , HIPS EP40754135
6 LED PCB EP17020003
7 LED cover , transparent, ABS EP41410031
8 keystoke, SW-HF5.1 5005, silver, HIPS EP40754133
9 standby keystroke, SW-HF5.1 5005, silver, HIPS EP40754134
10 VR , M1610GOAH1FX-B10K-L20F EP1B020058
11 SW-HF5.1 CON PCB, 162*169*1.6MM/2 EP15500501
12 foot, black, (Φ19*16mm), HIPS EP41110034
13 Rubber foot mat, φ11*3MM EP73060031
14 screw, 3.5*16PA EP24100052
15 woofer driver unit, 6.5"8 ohm 75W EP16070032
16 screw, 3.5*18BA EP24010023
17 transformer, 27V*2-2.8A 13.5V*2-1.9A EP13F00286
18 screw, 4*22PWM EP24140016
19 RCA jack, AV6-8.47-7-FBEP EP1A030067
20 red/black terminal EP1A090063
21 back board of woofer box EP53500501
22 AL heat sink, 284*19.5*30MM EP21100067
23 power switch EP19030008
24 AC cable, 1.6m EP32F00039
25 screw, 3.5*25P EP24100084
26 SW-HF5.1 AMP PCB, 94V0 EP15500505
27 SW-HF5.1 INPPUT PCB, 94V0 EP15500502
28 SW-HF5.1 SWAMP PCB, 94V0 EP15500504
29 EVA, 86*53*2.5MM EP73010027
30 TDA7269A IC EP1C010176
31 BT4558 IC EP1C020006
32 L7808 IC EP1C010150
33 TDA7294 IC EP1C010175
34 BT4558 IC EP1C020006
35 T2323 IC EP1C010004
36 BT2328 IC EP1C010116
37 BT1840PA IC EP1C020018
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Chapter 5 Part list

Center
Ref. NO Description Part NO.

1 Cloth, block EP64000149

2 center driver unit A-115-3, 4"4 Ω15W EP16050041
3 Screw, 3.5*18TA EP24150024
4 tweeter A-52-2A , 2"8Ω 10W EP16020043
5 Screw, 3.5*14PA EP24100082
6 Center wood box, K86 EP53K86001
7 paper tube, φ22*φ25*30mm EP41590040
8 Red/black terminal, H-WP2-8 EP1A090065
9 rubber foot mat, 14mm*2mm EP73060003

Rear
Ref. NO Description Part NO.

1 Cloth, black EP64000148

2 tweeter, A-52-2, 2"8Ω 10W EP16020041
3 Screw, 3.5*14PA, EP24100082
4 rear driver unit, A-78-11, 3"8Ω15W EP16030045
5 Screw, 3.5*18TA EP24150024
6 Rear wood box, K85-1, W120*H210*D130MM EP53K85002
7 paper tube, K85-1, φ22*φ25*60mm EP41590039
8 rubber foot mat, 14mm*2mm EP73060003
9 Red/black terminal, H-WP2-8 EP1A090065

Front
Ref. NO Description Part NO.

1 Cloth, K85, black EP16020041

2 tweeter, A-52-2, 2"8Ω 10W EP16020041
3 Screw, 3.5*14PA, EP24100082
4 front driver unit, A-115-2, 4"8Ω15W EP16050040
5 Screw, 3.5*18TA EP24150024
6 Front wood box, K85, W140*H230*D155MM EP53K85001
7 Paper tube, K85, W140*H230*D155MM EP41590038
8 rubber foot mat, 14mm*2mm EP73060003
9 Red/black terminal, H-WP2-8 EP1A090065

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Service Guide SW-HF 5.1 5005

Chapter 6. Important Notes

6.1 Packing requirement for sending the PCB assembly by post

PCB assembly is a kind of sophisticated electronic circuit board.
Well packing will be required when sending them by post.
*Some sophisticated IC components are mounted on the PCB
assembly; hence it is necessary to pack each PCB assembly
with a separate static protecting bag, in order to avoid static
electricity.
*Reliable external packing is also very important when sending
the PCB assembly by post, in that it would avoid unnecessarily
lost or damage.

6.2 Short of spare parts while repairing a speaker system

If you are short of spare parts when you have some speaker
systems waiting to be repaired, it would be recommended to take
the necessary parts from one
Speaker system, so that you may have the as many speaker
systems

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Chapter 7. Schematic diagram

SW-HF 5.1 INPUT PCB

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Chapter 7. Schematic diagram

SW-HF 5.1 CON PCB

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Chapter 7. Schematic diagram

SW-HF 5.1 AMP PCB

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Chapter 7. Schematic diagram

SW-HF 5.1 SWAMP PCB & SW-HF 5.1 SATSP PCB

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Chapter 7. Schematic diagram

SW-HF 5.1 REM PCB (remote control)

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