MELSEC iQ-F Series Simple Motion Module FX5-40SSC-S Factory Automation
MELSEC iQ-F Series Simple Motion Module FX5-40SSC-S Factory Automation
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Contents
Overview 2
Solutions 3
Features 4
System configuration 8
Specifications 9
Exterior dimensions 10
Component/Engineering environment 11
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FX5-40SSC-S
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The next level of industry
Solutions
The Simple Motion Module Opens up Many Possibilities for Higher Performance
hhRotary Knife
Sheet can be cut accurately at high
speed by using synchronous control,
cam control, and mark detection
function. Additionally, cam data for the
rotary knife axis can be easily created
with the cam auto-generation function,
which enables further reduction in Positioning Advanced
Control Sync.
programming time.
Mark Cam Auto-
Detection Generation
Trajectory S-curve
Control Accel./decel.
hhPacking Machines
When the machine packs food, the
whole process is synchronized by
using advanced synchronous and cam
controls. The high synchronization
between the conveying roller axis and
the sealing & cutting axis improves
the packing accuracy, achieving high-
quality production.
Positioning Advanced
Control Sync.
Cam
Control
3
Features
Positioning
hhBasic Positioning Control ––––––––––––––––––––––––––––––––––––––––––––––––– Control
circular interpolation, fixed-pitch feed, 2 0: END 01h: ABS Linear 1 0: 1000 0: 1000 -200000.0 µm 10000.00 mm/min
<Positioning Comment>
and continuous trajectory controls, etc.
Parameter settings,
including items like
Stroke ratio
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Mark
hhMark Detection Function –––––––––––––––––––––––––––––––––––––––––––––––––– Detection
The actual position of the servo motor [Position compensation when the registration marks are being detected]
can be obtained based on the inputs
from the sensor that detects the
registration marks printed on the high-
speed moving film. Mark sensor ON
By compensating the cutter axis Registration mark
position errors based on those inputs
from the sensor, the film can be cut at
the set position.
Feedback
2nd servo
amplifier axis
3rd servo Noise Noise Noise
amplifier axis
Receives position command.
5
Easy point-and-click programming architecture
This software supports the whole product development cycle - creation, startup,
debugging and maintenance of sequence programs, parameters, positioning/cam data.
hhDesigned for Efficiency and Ease of Use over a Whole Development Process
System configuration through point-and-click Easy programming using module FB
A system can be configured just through drag and A sequence program can be created through drag
drop of a necessary module name from the list. & drop of module FB to the editor.
Parameter settings
MR-JE-B
Adjustment
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High-speed
positioning.
• Absolute position detection system configurable with
ease
Speed
Time
Settling
• Conformity to global standards Operation is unstable. time
time
: Command
: Actual operation
Time
Operation is not following the command.
An alarm occurs
Instantaneous
power failure
The data of
before/after the
Recovered
alarm is saved. Power ON
supply OFF
Non-volatile
memory
Undervoltage
Data over certain period Tough drive enabled
of time are saved in the
memory. Motor speed Tough drive disabled
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System configuration
CPU module Simple Motion module
Input module
GOT
[External input signals via CPU]
FLS, RLS, DOG, STOP
Ethernet
Engineering Environment
Servo
motor
[External input signals via CPU] [External input signals of servo amplifier] (Note-1)
FLS, RLS, DOG, STOP FLS, RLS, DOG
Connecting either
a manual pulse generator or
an incremental synchronous encoder
(Note-1): Available only when the MR-J4-B servo amplifiers are connected.
●CPU modules
●Expansion modules
• I/O module • Connector conversion module
• Intelligent function module • Bus conversion module
(Simple Motion module, etc.) • Extension power supply module
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The next level of industry
Control specifications
Specifications
Item
FX5-40SSC-S
Number of control axes Up to 4 axes
Operation cycle 1.777ms
Interpolation function Linear interpolation (Up to 4 axes), Circular interpolation (2 axes)
PTP (Point To Point) control, Trajectory control (both linear and arc), Speed control,
Control modes
Speed-position switching control, Position-speed switching control, Speed-torque control
Acceleration/deceleration process Trapezoidal acceleration/deceleration, S-curve acceleration/deceleration
Compensation function Backlash compensation, Electronic gear, Near pass function
Synchronous Input axis Servo input axis, Synchronous encoder axis, Command generation axis
control Output axis Cam axis (Up to 4 axes)
Number of cam registration Up to 64 (depending on memory capacity, cam resolution and number of coordinates)
Cam control Cam data type Stroke ratio data type, Coordinate data type
Cam auto-generation Cam auto-generation for rotary knife
Control unit mm, inch, degree, pulse
600 data (positioning data No. 1 to 600)/axis
Number of positioning data
(Can be set with MELSOFT GX Works3 or a sequence program.)
Parameters, positioning data, and block start data can be saved on flash ROM
Backup
(battery-less backup)
Proximity dog method, Count method 1, Count method 2, Data set method,
Home position return method
Home position Scale home position signal detection method
return Fast home position return control Provided
Auxiliary functions Home position return retry, Home position shift
1-axis linear control, 2-axis linear interpolation control, 3-axis linear interpolation control,
Linear control 4-axis linear interpolation control (Note-1)
(Vector speed, Reference axis speed)
Fixed-pitch feed control 1-axis fixed-pitch feed, 2-axis fixed-pitch feed, 3-axis fixed-pitch feed, 4-axis fixed-pitch feed
2-axis circular interpolation Auxiliary point-specified circular interpolation, Central point-specified circular interpolation
Speed control 1-axis speed control, 2-axis speed control, 3-axis speed control, 4-axis speed control
Positioning control Speed-position switching control INC mode, ABS mode
Position-speed switching control INC mode
Current value change Positioning data, Start No. for a current value changing
NOP instruction Provided
JUMP instruction Unconditional JUMP, Conditional JUMP
LOOP, LEND Provided
High-level positioning control Block start, Condition start, Wait start, Simultaneous start, Repeated start
JOG operation Provided
Manual control Inching operation Provided
Manual pulse generator Possible to connect 1 module (Incremental), Unit magnification (1 to 10000 times)
Expansion control Speed-torque control Speed control without positioning loops, Torque control, Tightening & press-fit control
Absolute position system Made compatible by setting a battery to servo amplifier
Up to 4 channels
Synchronous encoder interface
(Total of the internal interface, via PLC CPU interface, and servo amplifier interface (Note-3))
Internal interface 1 channel (Incremental)
Speed limit function Speed limit value, JOG speed limit value
Torque limit function Torque limit value same setting, Torque limit value individual setting
Functions that Forced stop Valid/Invalid setting
limit control Movable range check with current feed value,
Software stroke limit function
Movable range check with machine feed value
Hardware stroke limit function Provided
Speed change function Provided
Override function 1 to 300 [%]
Functions that
Acceleration/deceleration time
change control Provided
change function
details
Torque change function Provided
Target position change function Target position address and speed are changeable
M-code output function Provided
Step function Deceleration unit step, Data No. unit step
Other functions
Skip function Via PLC CPU, Via external command signal
Teaching function Provided
Parameter initialization function Provided
External input signal setting function Via CPU, Via servo amplifier (Note-3)
Amplifier-less operation function Provided
Mark detection function Regular mode, Specified Number of Detections mode, Ring Buffer mode
Mark detection signal Up to 4 points
Mark detection setting 16 settings
Optional data monitor function 4 points/axis
Driver communication function Provided (Note-3)
SSCNET connect/disconnect function Provided
Digital oscilloscope Bit data 16 channels
function (Note-2) Word data 16 channels
(Note-1): 4-axis linear interpolation control is enabled only at the reference axis speed.
(Note-2): 8CH word data and 8CH bit data can be displayed in real time.
(Note-3): Available only when the MR-J4-B servo amplifiers are connected.
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Module specifications
Specifications
Item
FX5-40SSC-S
Number of control axes Up to 4 axes
Servo amplifier connection method SSCNET III/H
Maximum overall cable distance [m(ft.)] 400 (1312.32)
Maximum distance between stations [m(ft.)] 100 (328.08)
Peripheral I/F Via CPU module (Ethernet)
Manual pulse generator operation function Possible to connect 1 module
Possible to connect 4 modules (Total of the internal interface,
Synchronous encoder operation function
via PLC CPU interface, and servo amplifier interface (Note-1))
Number of input points 4 points
Input method Positive common/Negative common shared (Photocoupler isolation)
Rated input voltage/current 24 VDC/ Approx. 5 mA
Operating voltage range 19.2 to 26.4 VDC (24 VDC +10%/-20%, ripple ratio 5% or less)
Input signals
ON voltage/current 17.5 VDC or more/ 3.5 mA or more
(DI)
OFF voltage/current 7 VDC or less/ 1.0 mA or less
Input resistance Approx. 6.8 kW
Response time 1 ms or less (OFF→ON, ON→OFF)
Recommended wire size AWG24 (0.2 mm2)
Number of input points 1 point
Input method Positive common/Negative common shared (Photocoupler isolation)
Rated input voltage/current 24 VDC/ Approx. 5 mA
Forced stop Operating voltage range 19.2 to 26.4 VDC (24 VDC +10%/-20%, ripple ratio 5% or less)
input signal ON voltage/current 17.5 VDC or more/ 3.5 mA or more
(EMI) OFF voltage/current 7 VDC or less/ 1.0 mA or less
Input resistance Approx. 6.8 kW
Response time 4 ms or less (OFF→ON, ON→OFF)
Recommended wire size AWG24 (0.2 mm2)
Phase A/Phase B (magnification by 4/magnification by 2/
Signal input form
magnification by 1), PULSE/SIGN
Input pulse frequency Up to 1 Mpulse/s (After magnification by 4, up to 4 Mpulse/s)
Pulse width 1 μs or more
Leading edge/
Differential 0.25 μs or less
trailing edge time
output type
Phase difference 0.25 μs or more
(26LS31 or
Rated input voltage 5.5 VDC or less
Manual pulse equivalent)
High/Low-voltage 2.0 to 5.25 VDC/0 to 0.8 VDC
generator/
Differential voltage ±0.2V
Incremental
Cable length Up to 30 m (98.43ft.)
synchronous
Input pulse frequency Up to 200 kpulse/s (After magnification by 4, up to 800 kpulse/s)
encoder
signal Pulse width 5 μs or more
Leading edge/
Voltage-output/ 1.2 μs or less
trailing edge time
Open-collector
Phase difference 1.2 μs or more
type (5 VDC)
Rated input voltage 5.5 VDC or less
High/Low-voltage 3.0 to 5.25 VDC/2 mA or less, 0 to 1.0 VDC/5 mA or more
Cable length Up to 10m (32.81ft.)
24 VDC internal current consumption [A] 0.25
Mass [kg] 0.30
Exterior dimensions [mm(inch)] 90.0 (3.55)(H) × 50.0 (1.97)(W) × 83.0 (3.27)(D)
(Note-1): Available only when the MR-J4-B servo amplifiers are connected.
Applicable CPU
PLC CPU FX5U, FX5UC
Exterior dimensions
Simple Motion module 2-φ4.5 Mounting hole
FX5-40SSC-S
(Mounting hole pitch)
90 (3.55)
80 (3.15)
16 (0.63) 8 (0.32)
50 (1.97) 83 (3.27)
Unit: mm (inch)
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The next level of industry
Component
Simple Motion dedicated equipment
Item Model Specifications Standards
Simple Motion module FX5-40SSC-S Up to 4 axes CE, UL, KC
Internal I/F connector set LD77MHIOCON Incremental synchronous encoder/Mark detection signal interface connector set –
Standard code for 0.15m (0.49ft.), 0.3m (0.98ft.),
MR-J3BUS_M –
inside panel 0.5m (1.64ft.), 1m (3.28ft.), 3m (9.84ft.)
• FX5-40SSC-S ⇔ Servo amplifier Standard cable for 5m (16.40ft.), 10m (32.81ft.),
SSCNET III cable MR-J3BUS_M-A –
• Servo amplifier ⇔ Servo amplifier outside panel 20m (65.62ft.)
30m (98.43ft.), 40m (131.23ft.),
MR-J3BUS_M-B Long distance cable –
50m (164.04ft.)
Number of pulses per revolution: 25pulse/rev (100pulse/rev after magnification by 4),
Manual pulse generator MR-HDP01 –
Permitted speed: 200r/min (Normal rotation)
Servo amplifiers
Model Description
MR-JE-B SSCNET III/H compatible servo amplifier rated output: 0.1 to 3kW
MR-J4-B(-RJ) SSCNET III/H compatible servo amplifier rated output: 0.1 to 55kW
MR-J4W2-B SSCNET III/H 2-axis servo amplifier rated output: 0.2 to 1kW
MR-J4W3-B SSCNET III/H 3-axis servo amplifier rated output: 0.2 to 0.4kW
(Note): Only the rotary servo motors are supported.
Engineering environment
Engineering software list
Product Model Description Version
MELSOFT GX Works3 SW1DND-GXW3-E Sequence program creation, FX5-40SSC-S settings DVD-ROM 1.007H or later
FA Engineering Software (Note-1)
• System Management Software [MELSOFT Navigator]
• Programmable Controller Engineering Software [MELSOFT GX Works3]
MELSOFT iQ Works SW2DND-IQWK-E • Motion Controller Engineering Software [MELSOFT MT Works2] DVD-ROM –
• Screen Design Software [MELSOFT GT Works3]
• Robot Total Engineering Support Software [MELSOFT RT ToolBox2 mini]
• Inverter Setup Software [MELSOFT FR Configurator2]
(Note-1): Refer to each product manual for software needed for the model.
Operating environment
Item Description
Microsoft® Windows® 8.1 (64bit/32bit), Microsoft® Windows® 8.1 (Enterprise, Pro) (64bit/32bit)
Microsoft® Windows® 8 (64bit/32bit), Microsoft® Windows® 8 (Enterprise, Pro) (64bit/32bit)
OS Microsoft® Windows® 7 (Enterprise, Ultimate, Professional, Home Premium, Starter) (64bit/32bit)
Microsoft® Windows Vista® (Enterprise, Ultimate, Business, Home Premium, Home Basic) (32bit)
Microsoft® Windows® XP Service Pack3 or later (Professional, Home Edition) (32bit)
CPU Intel® Core™2 Duo Processor 2 GHz or more recommended
For 32-bit edition: 1GB or more recommended
Required memory
For 64-bit edition: 2GB or more recommended
Available hard disk
When installing MELSOFT GX Works3: HDD available capacity is 5GB or more.
capacity
Optical drive DVD-ROM supported disk drive
Monitor Resolution 1024 × 768 dots or higher
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Microsoft, Windows, Excel are registered trademarks of Microsoft Corporation in the United States and other countries.
Ethernet is a registered trademark of Xerox Corporation.
MODBUS is a registered trademark of Schneider Electric.
All other company names and product names used in this document are trademarks or registered trademarks of their respective companies.
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The next level of industry
Automation solutions
Mitsubishi Electric offers a wide range of automation equipment from PLCs and HMIs to
CNC and EDM machines.
13
MELSEC iQ-F Series Simple Motion Module FX5-40SSC-S
Country/Region Sales office Tel/Fax
USA Mitsubishi Electric Automation, Inc. Tel : +1-847-478-2100
500 Corporate Woods Parkway, Vernon Hills, IL 60061, U.S.A. Fax : +1-847-478-2253
Mexico Mitsubishi Electric Automation, Inc. Mexico Branch Tel : +52-55-3067-7500
Mariano Escobedo #69, Col.Zona Industrial, Tlalnepantla Edo. Mexico, C.P.54030 Fax : –
Brazil Mitsubishi Electric do Brasil Comercio e Servicos Ltda. Tel : +55-11-4689-3000
Rua Jussara, 1750- Bloco B Anexo, Jardim Santa Cecilia, CEP 06465-070, Barueri - SP, Brasil Fax : +55-11-4689-3016
Germany Mitsubishi Electric Europe B.V. German Branch Tel : +49-2102-486-0
Mitsubishi-Electric-Platz 1, 40882 Ratingen, Germany Fax : +49-2102-486-1120
UK Mitsubishi Electric Europe B.V. UK Branch Tel : +44-1707-28-8780
Travellers Lane, UK-Hatfield, Hertfordshire, AL10 8XB, U.K. Fax : +44-1707-27-8695
Italy Mitsubishi Electric Europe B.V. Italian Branch Tel : +39-039-60531
Centro Direzionale Colleoni - Palazzo Sirio, Viale Colleoni 7, 20864 Agrate Fax : +39-039-6053-312
Brianza (Milano), Italy
Spain Mitsubishi Electric Europe B.V. Spanish Branch Tel : +34-935-65-3131
Carretera de Rubi, 76-80-Apdo. 420, 08190 Sant Cugat del Valles (Barcelona), Spain Fax : +34-935-89-1579
France Mitsubishi Electric Europe B.V. French Branch Tel : +33-1-55-68-55-68
25, Boulevard des Bouvets, 92741 Nanterre Cedex, France Fax : +33-1-55-68-57-57
Czech Republic Mitsubishi Electric Europe B.V. Czech Branch Tel : +420-251-551-470
Avenir Business Park, Radlicka 751/113e, 158 00 Praha 5, Czech Republic Fax : +420-251-551-471
Poland Mitsubishi Electric Europe B.V. Polish Branch Tel : +48-12-347-65-00
ul. Krakowska 50, 32-083 Balice, Poland Fax : +48-12-630-47-01
Russia Mitsubishi Electric (Russia) LLC St. Petersburg Branch Tel : +7-812-633-3497
Piskarevsky pr. 2, bld 2, lit "Sch", BC "Benua", office 720; 195027 Fax : +7-812-633-3499
St. Petersburg, Russia
Sweden Mitsubishi Electric Europe B.V. (Scandinavia) Tel : +46-8-625-10-00
Fjelievagen 8, SE-22736 Lund, Sweden Fax : +46-46-39-70-18
Turkey Mitsubishi Electric Turkey A.S. Umraniye Branch Tel : +90-216-526-3990
Serifali Mahallesi Nutuk Sokak No:5, TR-34775 Umraniye / Istanbul, Turkey Fax : +90-216-526-3995
UAE Mitsubishi Electric Europe B.V. Dubai Branch Tel : +971-4-3724716
Dubai Silicon Oasis, P.O.BOX 341241, Dubai, U.A.E. Fax : +971-4-3724721
South Africa Adroit Technologies Tel : +27-11-658-8100
20 Waterford Office Park, 189 Witkoppen Road, Fourways, South Africa Fax : +27-11-658-8101
China Mitsubishi Electric Automation (China) Ltd. Tel : +86-21-2322-3030
Mitsubishi Electric Automation Center, No.1386 Hongqiao Road, Shanghai, China Fax : +86-21-2322-3000
Taiwan SETSUYO ENTERPRISE CO., LTD. Tel : +886-2-2299-2499
6F, No.105, Wugong 3rd Road, Wugu District, New Taipei City 24889, Taiwan Fax : +886-2-2299-2509
Korea Mitsubishi Electric Automation Korea Co., Ltd. Tel : +82-2-3660-9510
7F-9F, Gangseo Hangang Xi-tower A, 401, Yangcheon-ro, Gangseo-Gu, Seoul 07528, Korea Fax : +82-2-3664-8372/8335
Singapore Mitsubishi Electric Asia Pte. Ltd. Tel : +65-6473-2308
307 Alexandra Road, Mitsubishi Electric Building, Singapore 159943 Fax : +65-6476-7439
Thailand Mitsubishi Electric Factory Automation (Thailand) Co., Ltd. Tel : +66-2682-6522 to 6531
12th Floor, SV.City Building, Office Tower 1, No. 896/19 and 20 Rama 3 Road, Kwaeng Fax : +66-2682-6020
Bangpongpang, Khet Yannawa, Bangkok 10120, Thailand
Indonesia PT. Mitsubishi Electric Indonesia Tel : +62-21-3192-6461
Gedung Jaya 11th Floor, JL. MH. Thamrin No.12, Jakarta Pusat 10340, Indonesia Fax : +62-21-3192-3942
Vietnam Mitsubishi Electric Vietnam Company Limited Tel : +84-8-3910-5945
Unit 01-04, 10th Floor, Vincom Center, 72 Le Thanh Ton Street, District 1, Ho Chi Minh City, Fax : +84-8-3910-5947
Vietnam
India Mitsubishi Electric India Pvt. Ltd. Pune Branch Tel : +91-20-2710-2000
Emerald House, EL-3, J Block, M.I.D.C., Bhosari, Pune - 411026, Maharashtra, India Fax : +91-20-2710-2100
Australia Mitsubishi Electric Australia Pty. Ltd. Tel : +61-2-9684-7777
348 Victoria Road, P.O. Box 11, Rydalmere, N.S.W 2116, Australia Fax : +61-2-9684-7245
Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO 14001 (standards for environmental management
systems) and ISO 9001 (standards for quality assurance management systems).