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Original Version

®
radiomatic  AD
 A DCON ex c h an g e
Revision 1.4
Table of Content s

Safety instruction s
Pictographs
General safety instructions
Operator safety instructions
Introduction
®
radiomatic  ADCON
®
This has to be respected before the replacement of the radiomatic  ADCON
Determination of the functionality
What has to be done in case of damage, loss or change of configuration
Necessary tools
®
Replacement of the radiomatic  ADCON on the tr ansmitt er 
Safety instructions
®
Replacement of the radiomatic  ADCON for the chip version
®
Replacement of the radiomatic  ADCON for the module version
®
Replacement of the radiomatic  ADCON on the receiver 
Safety instructions
®
Replacement of the radiomatic  ADCON on the original receiver 
®
Replacement of the radiomatic  ADCON on the replacement receiver 
® ®
radiomatic  ADCON/iON-Set or radio matic   ADCON/iLOG-Set
Replacement
Contact d ata in a service-event

Manufacturer:
HBC-radiomatic GmbH • Haller Straße 45 – 53 • 74564 Crailsheim • Germany • Tel. +49 7951 393-0 • info@ra diomatic.com.
HBC.radiomatic GmbH is not liable for any misprints or errors! – Specifications and design subject to change wi thout notice.
® radiomatic and radiobus are registered German trademarks.
© 17 / 2013, HBC-radiomatic GmbH, 74564 Crailsheim, Germany
No part of this document may be reproduced in any manner whatsoever without the expressed written permission of
HBC-radiomatic GmbH.
Safety instruct ions
Pictographs
The following pictographs will be used throughout the present service manual:

Warning o f electric volt age

Contacting components under voltage may lead to death. Housings marked with this symbol
may only be opened by qualified electricians after having disconnected the device from the
mains supply (supply voltage, operating voltage or input terminal voltage).

Warning of dangerous areas

You will find this pictograph as an indicator for occupational safety measures. Neglecting such
measures poses a serious hazard.

 Always observe the instructions and be par ticularly attentive and careful.

N o t i f i c at i o n o f i m p o r t a n t i n f o r m a t i o n
This symbol brings your attention to important information or measures that are necessary to
ensure a long serviceable life of the radio control system.

Pay attention to the comments and instructions given.

General safety instr uctions
Radio controls facilitate and increase the operating efficiency of cranes and machinery. Nevertheless,
the operator first needs to adjust to the use of a radio control.

 Read the service manual carefully and thoroughly before adjusting any settings at the radio system!
 Only settings described in this service manual may be adjusted.
 The operator undertakes to strictly adhere to the instructions and proceedings described in this
manual, as well as to follow the general rules and regulations for worker safety and accident
prevention. Ignoring any such instructions or regulations could pose a fatal threat to the operator or
others.
 Keep this manual on location and readily available at all times!
 Only authorized and properly trained personnel may operate the radio control system.
 Anyone who is under the influence of drugs, alcohol or medication that has a detrimental effect on a
person's reactions may at no time commission, operate, maintain or repair the radio control system.
 Before activating the radio control system ensure that no-one is or can be endangered by the
initiated operation.
 Use only original HBC batteries. Using other batteries can result in performance and safety
problems when charging (overheating or even explosion of the battery).
 With the first signs of any malfunction related to the operative safety and reliability of the device the
operator must immediately shut down or not activate the radio system, which means to
 switch off the transmitter.
 protect the transmitter from unauthorized use.
 cut off the receiver’s mains supply.
 disconnect the cable on the receiver.
 Disturbances have to be immediately removed.
 A defective radio system may only be repaired by qualified and competent personnel. Use only
original HBC spare parts. The device security cannot be guaranteed with the use of spare parts
other than HBC originals, and this voids our extended warranty. Only the legal warranty regulations
apply in this case.
 Observe all periodical tests and inspections that are required by law, recommended in the operating
instructions or in the present service manual!
 When using the radio receiver always observe the regulations and instructions stipulated in the
authoritative worker safety and accident prevention regulations!
The radio receiver has been manufactured in accordance with the regulations and guidelines
stipulated in the German Trade Association's "Safety and Accident Prevention Regulations for
Operating Cranes by Radio Controls" (BGV D6) and DIN EN 13557.
The radio transmitter and receiver have been tested and approved in accordance with EMC
guidelines and comply with the authoritative standards for emitted interference and interference
immunity in industrial use.
 Use the radio control system carefully, especially when controlling a crane or machine by radio for
the first time.
Operator safety instructi ons
 Before beginning crane operation, position yourself with a clear and complete overview of the
working radius of the crane or machine.
 Please be careful of assumed changes of direction when you change position!
 In case of an emergency or any disturbances within the working range of the crane or machine,
switch the transmitter off immediately by pressing the STOP push button. Should the transmitter
show signs of technical failure or breakdown, disconnect the radio control system immediately!
 During breaks and after finishing work, always deactivate the radio transmitter. This prevents
unintended crane / machine movements resulting from unintentional operation of the operating
elements. This is particularly important in situations when you change your safe position or for
example have to climb over obstacles.
 Never leave an activated transmitter unattended. The operator undertakes to follow and comply with
the authoritative regulations for worker safety and accident prevention.

Note:
In the event of an interruption of the radio link during a working cycle, both transmitter and
receiver automatically shut down (so-called "c o m p u l s o r y s w i t c h - o f f "  ):
Release all operating elements and allow them to return to their zero position. After this, the
crane or machine can react again to control commands. This feature prevents uncontrolled
or unwanted crane or machine movement, should the radio link be interrupted.
Introduction
®
The data stored on the radiomatic   ADCON is necessary for the activation of the radio system.
®
radiomatic   ADCON is both installed on the transmitter and the receiver. In case of a damage to the
®
radio system, the radiomatic  ADCON may have to be replaced. This service manual describes detailed,
®
in which situations the radiomatic  ADCON has to be replaced on the transmitter or the receiver and how
this is done.

Exceptions:
On the receivers FSE 508 and FSE 509 as well as on the transmitters cubix and orbit (PCB version
MTO10___), there is no radiomatic®  ADCON installed. The data is stored on the PCB.
®
There are two types of radiomatic  ADCON: the chip version and the module version.

chip version module version

radiomatic ®  ADCON
®
There are four different types for fixing the radiomatic   ADCON. The following pictures show the
possible placements on the PCB of the transmitter or the receiver respectively (the pictures are
exemplary):

Transmitter PCB – Possible types of fi xing

Chip version:

Fixing version 1 (on socket) Fixing version 2 (on PCB)

Module version:

Fixing version 3
Receiver PCB – Possibl e type of fixin g
®
In the receiver, the radiomatic  ADCON is only used in the module version.

Fixing version 3 Fixing version 4

FSE 726 / 727 / 736 / 737 / 776 / 777 rad io bu s® FSE 510 / 511 / 516 / 524

Exception: on the receiver FSE 512, the radiomatic®  ADCON is placed on the PCB of the decoder.

Classifi cation of the PCBs int o the different fixing version s

You can find the respective module code of the PCB in brackets.

keynote (MTK1001_); quadrix ( MTQ1_); micron 4 (MTM41_); micron 5 (MTM51_ / MTM52_);

Fixing micron 6 (MTM60_ ); micron 7 (MTM71_); patrol S (MTPS1_); patrol D (MTPD1_); vector pro
version1: (MTVP1_ ); linus 4 (MTL_); linus 6 (MT032_); spectrum 1 (MTS110_); spectrum 2 (MTS210_);
orbit (MTO11_)

Fixing
eco (MTE1001_)
version2:
Sender: eco (MTE200_); eco / technos (MTE110_); eco / technos / spectrum 1 / 2 / 3
(MTE1104_ / MTE1105_ / MTE1106_ / MTE1107_); spectrum 1 (MTS12_); spectrum B
Fixing
(MTS2_); spectrum 3 (MTS31_) / spectrum D (MTS3101_)
version3:
Empfänger: FSE 512 (DD512); FSE 726 / FSE 727 / FSE 736 / FSE 737 / FSE 776 / FSE 777
(CM737_)
Fixing
FSE 510 (MR510_); FSE 511 (MR511_); FSE 516 (MR516_); FSE 524 (MR524_)
version4:
This has to be respected before the replacement of the radiomati c® ADCON
®
The proceeding for the replacement of the radiomatic   ADCON depends on whether the transmitter is
® ® ®
equipped with a key, radiomatic  masterkey, radiomatic  iON or radiomatic  iLOG and what functionality
they have. The following chapter describes how to get the information about the functionality. What you
have to do in case of damage, loss or change of configuration, can be found on the table followed by this
chapter.

Determination of t he functionality

Summary of the possible functionalities

L = lock (lock functionality for activating the transmitter)
S = spare (spare transmitter functionality)
M = master (spare transmitter functionality + further features)

® ® ®
key radiomatic masterkey radiomatic iON radiomatic  iLOG

Functionalit y of a key
Keys only function as a mechanical closing for the activation of the radio transmitter.

Functionality of radiomatic ®  masterkey

®
System-specific data are stored on the radiomatic   masterkey. Since frequency information is stored on
® ®
the radiomatic  masterkey it is possible to use a spare transmitter with the radiomatic  masterkey of the
original transmitter.
Functionality of radiomatic ®  iON
®
The functionality can be determined by the module code, which is written on the label of the radiomatic
iON. Depending on the version, there are different types of labels (pictures are exemplary):

radiomatic iON
Label 1
H BC 5 16 M 5 (used until CW 13/2007).

KL M10001
Label 2 with module code for lock functionality.

Label 3 with module code for spare functionality and

KSM10001
516-0710930 serial no. (fabrication no.) for allocation to the radio
system.
(used until CW 28/2010).

KMM10001
Label 4 with module code for master functionality
516-0710930 and serial no. (fabrication no.) for allocation to the
radio system.
(used until CW 28/2010).

KMM10001
Label 5 with module code, serial no. (fabrication no.)
516-0710930 and frequency information (for types with spare and
EU-1 FB 001 master functionality).

Models equipped with label 1 come with "lock functionality" only. Models with the labels 2, 3, 4 or 5 are
marked with a module code (e. g. KSM10001). The second position of the module code (subgroup)
defines the functionality of the radiomatic®   iON. Frequency information on the type plate identifies a
spare transmitter functionality.

Functionality radiomatic ®  iLOG

®
The functionality is identifiable by the module code, which is written on the label of the radiomatic  iLOG.
®
The label is put directly on the radiomatic  iLOG (pictures are exemplary):

® KS510001
radiomatic  iON- 516-1017374

®
The second position of the module code (subgroup) defines the functionality of the radiomatic  iLOG.

Excepted are the transmitters cubix and orbit (PCB version MTO10___). For those transmitters all data
is stored on the PCB. In case of damage the transmitter PCB eventually hast o be replaced as well as on
®
receiver´s end the radiomatic  ADCON.
What has to be done in case of damage, loss or change of con fig uratio n

Type of
Problem / modif ication Remedy
transmitter
Replace the transmitter PCB and possibly the
Transmitter cubix Transmitter is damaged. ®
radiomatic  ADCON on the receiver.

Replace the transmitter PCB and possibly the

Transmitter orbit Transmitter is damaged. ®
radiomatic  ADCON on the receiver.

®
Remove the radiomatic  ADCON from the damaged
transmitter and fix it on the PCB of the spare
Transmitter is damaged.
transmitter. Remove the key from the damaged
transmitter and use it for the spare transmitter.
Transmitter is
equipped with key Use a spare key. If there is no spare key at hand,
Loss of the key.
please contact the spare parts sales.

Information about the proceeding can be obtained

Change of configuration.
from our technical service.
Remove the radiomatic masterkey from the
damaged transmitter and use it for the spare
Transmitter is damaged.
Transmitter is transmitter. If there is no structurally identical spare
equipped with transmitter, please contact our technical service.
®
radiomatic ® Information about the proceeding can be obtained
Loss of the radiomatic  masterkey
masterkey. from our technical service.
Information about the proceeding can be obtained
Change of configuration.
from our technical service.
®
Remove the radiomatic  ADCON from the damaged
transmitter and fix it on the PCB of the spare
®
Transmitter is damaged. transmitter. Remove the radiomatic  iON from the
damaged transmitter and use it for the spare
Transmitter is transmitter.
equipped with ®
®
radiomatic  iON Use a spare radiomatic  iON. If there is no spare
® ®
"lock Loss of the radiomatic  iON radiomatic  iON at hand, please contact the spare
functionality" parts sales.

Information about the proceeding can be obtained

Change of configuration.
from our technical service.

®
Remove the radiomatic  iON from the damaged
Transmitter is damaged. transmitter and use it for the structurally identical
spare transmitter.

1. After signing a declaration of indemnation you will

Transmitter is ®
get a spare radiomatic  iON from our technical
equipped with service
®
radiomatic  iON ®
Loss of the radiomatic  iON or
"spare/master 2. You will get a new set with a new address code,
functionality" ® ®
consisting of radiomatic  iON and radiomatic
 ADCON for both transmitter and receiver.

Information about the proceeding can be obtained

Change of configuration.
from our technical service.
 Type of
Problem / modif ication Remedy
transmitter
®
Remove the radiomatic  ADCON from the damaged
transmitter and fix it on the PCB of the spare
®
Transmitter is damaged. transmitter. Remove the radiomatic  iLOG from the
damaged transmitter and use it for the spare
transmitter.
Transmitter is
equipped with ®
®
radiomatic  iLOG Use a spare radiomatic  iLOG. If there is no spare
® ®
"lock Loss of the radiomatic  iLOG radiomatic  iLOG at hand, please contact the spare
functionality" parts sales.

Information about the proceeding can be obtained from

Change of configuration.
our technical service.

®
Remove the radiomatic  iLOG from the damaged
Transmitter is damaged. transmitter and use it for the structurally identical spare
transmitter.

1. After signing a declaration of indemnity you will get a

Transmitter is ®
spare radiomatic  iLOG from our technical service
equipped with or
® ®
radiomatic  iLOG Loss of the radiomatic  iLOG
2. You will get a new set with a new address c ode,
"spare/master ® ®
consisting of radiomatic  iLOG and radiomatic  ADCON
functionality"
for both transmitter and receiver.

Information about the proceeding can be obtained from

Change of configuration.
our technical service.
Necessary tools
®
The following tools are necessary for the replacement of the radiomatic  ADCON:

For all transmitters and receivers:

Suitable allen key / screwdriver for opening the housing.
®
For fixing versions 1 and 2 of the radiomatic  ADCON:
Extraction tool (available as HBC accessory).
®
Only for fixin g version 3 of the radiomatic  ADCON:
Flat head screwdriver / size 00 or 0.
®
Only for fixin g version 4 of the radiomatic  ADCON:
Circlip piers (available as HBC accessory).
For fixing versions 3 and 4:
Water resistant pen for labelling.

Replacement of t he radiomatic ®  ADCON on t he transmi tter

Safety instruct ions
Please notice the following safety instructions before carrying out the service work:

Danger from malfunc tion of th e radio syst em!

®
radiomatic  ADCON may only be used for another transmitter, if
®
 the fabrication no. (= serial no. on the type plate) of the transmitter and the radiomatic
 ADCON are identical.
or
 it is a structurally identical transmitter.
The usage of a non-suitable transmitter could cause injury to persons or material damage!

Possible damage of the radiomatic ®  ADCON!

®
Due to improper removal or installation, the radiomatic   ADCON can be damaged.
®
Controlling of the radio system with a damaged radiomatic   ADCON is no longer possible!
In case of damage, please contact your distributor or HBC-radiomatic GmbH.
®
To avoid a damage of the radiomatic  ADCON, the following points are to be respected:
 Use only the tools described in this service manual!
®
 Do not remove the radiomatic  ADCON by force (take care of the pins)!
®
 Do not plug the radiomatic  ADCON by force (take care of the pins)!
Replacement of the radiomatic ® ADCON for t he chip versi on
1. Switch off the transmitter and remove the battery.
2. Open the housing with suitable tool.
3. Lift the radiomatic®  ADCON perpendicularly from the socket with the extraction tool.
®
4. Plug the radiomatic   ADCON on the PCB of the spare transmitter. Please notice that the notch on
®
the radiomatic  ADCON has to be on the same side as the marking on the PCB (see pictures).
5. Close the housing. Be assured, that no lines will be trapped.
®
6. After the replacement of the radiomatic   ADCON check all commands for correct function on the
machine. In case of malfunctions you have to deactivate the transmitter and contact our technical
service.

Fixing version 1 (on socket) Fixing version 2 (on PCB)

notch marking

Replacement of the radiomatic ® ADCON for t he modul e versi on

1. Switch off the transmitter and remove the battery.
2. Open the housing with suitable tool.
® ®
3. Remove the radiomatic   ADCON by pushing the fastening bracket and pulling the radiomatic
 ADCON carefu lly f rom the PCB.
®
4. Plug the radiomatic   ADCON on the PCB of the spare transmitter. Take care of a complete snap in
®
of the radiomatic  ADCON.
5. Close the housing. Be assured, that no lines will be trapped.
®
6. After the replacement of the radiomatic   ADCON check all commands for correct function on the
machine. In case of malfunctions you have to deactivate the transmitter and contact our technical
service.

Fixing version 3

Fastening bracket
Replacement of t he radiomatic ®  ADCON on th e receiver
Safety instruct ions
Please notice the following safety instructions before carrying out the service work:

Danger by electrical voltage!

Make absolutely sure, that the receiver is disconnected from the power. As long as there is
an indicator flashing on the receiver, voltage on the device is to be expected in any case.
Please wait until all indicators are out, before you start with the replacement of the
®
radiomatic  ADCON on the receiver.

®
Possible damage of the radiomatic  ADCON!
®
Due to improper removal or installation the radiomatic   ADCON can be damaged.
®
Controlling of the radio system with a damaged radiomatic   ADCON is no longer possible!
In case of damage, please contact your distributor or HBC-radiomatic GmbH.
To avoid a damage of the radiomatic®  ADCON, the following points are to be respected:
 Use only tools described in this service manual!
®
 Do not remove the radiomatic  ADCON by force (take care of the pins)!
®
 Do not plug the radiomatic  ADCON by force (take care of the pins)!

Replacement of th e radiom atic ®  ADCON on the ori ginal r eceiver

1. Disconnect the receiver from the power supply.
2. Open the housing with the tools described in this service manual.
®
3. Remove the radiomatic   ADCON by pushing the fastening bracket (fixing version 3) or by pushing
®
apart the fastening brackets with a circlip piers (fixing version 4) and pulling the radiomatic  ADCON
carefully from the PCB.
®
4. Plug the replacement radiomatic   ADCON on the PCB of the receiver. Make sure that the
radiomatic ®  ADCON snaps in completely.
5. Close the housing. Make sure that no lines will be trapped.
6. After the replacement of the radiomatic®   ADCON check all commands for correct function on the
machine. In case of malfunctions, you have to deactivate the transmitter and contact our technical
service.

Fixing version 3 Fixing version 4

Fastening bracket Fastening bracket

Replacement of th e radiom atic ®  ADCON on t he replacement receiver
1. Disconnect the replacement receiver from the power supply.
2. Open the housing with the tools described in this service manual.
®
3. Plug the radiomatic   ADCON oft he original receiver on the PCB of the replacement receiver. Make
®
sure that the radiomatic  ADCON snaps in completely.
4. Check the setting of the DIP switches on the replacement receiver. Make sure that they are identical
to the DIP switch settings on the original receiver.

DIP switches

Example receiver mainboard FSE 511

Danger from malfuncti oning of the radio system!

Different DIP switch settings can effect the functioning of the machine.

5. Close the housing. Make sure that no lines will be trapped.

®
6. After the replacement of the radiomatic   ADCON check all commands for correct function on the
machine. In case of malfunctions, you have to deactivate the transmitter and contact our technical
service.

Fixing version 3 Fixing version 4

Fastening bracket Fastening bracket

radiomatic ®  ADCON/iON-Set o r r adio matic ® ADCON/iL OG-Set
® ® ®
The radiomatic   iON or radiomatic iLOG is installed on your transmitter. If the radiomatic   iON or
®
radiomatic iLOG is damaged or missing, the radio system cannot be operated. In this case you must not
® ® ®
only replace the radiomatic   iON or radiomatic iLOG on the transmitter, but also the radiomatic
® ®
 ADCON on the re ceiver’s end. Ther efore use the radiomatic   ADCON/iON-Set or radiomatic
 ADCON/iL OG- Se t.

If you want to modify the configuration on certain radio systems, you will also get a new radiomatic®
®
 ADCON/iON-Set or radiomatic   ADCON/iLOG-Set, which has to be replaced on the present radio
system.

The radiomatic ®  ADCON-iON/iLOG Set is available as spare part and consists of the following elements:

- radiomatic®  ADCON for the receiver.

® ®
- radiomatic  iON or radiomatic  iLOG for the transmitter.
- self-adhesive laminate foil (protection for the labels).
- labels (marking with water resistant pen).
- guarantee seal (blue)

Replacement
Please notice the following points when replacing the set:
®
1. Replace the radiomatic  ADCON on the receiver according to the corresponding version described in
this service manual.
®
2. Affix the provided guarantee seal for the radiomatic  ADCON on the same position as before.
® ®
3. Mark the labels included in the delivery for the radiomatic   iON or the radiomatic   iLOG with the
fabrication n o. of the receiver (= serial no. on the type pl ate) of the corresponding radio system.
4. Paste-over the label with the laminate foil.
® ®
5. Affix the radiomatic  iON or radiomatic  iLOG on the transmitter (see pictures).
6. After the replacement, check all commands for correct function on the machine. In case of
malfunctions, you have to deactivate the transmitter and contact our technical service.

® ®
 A f fi x at i o n o f th e r ad i o m at i c iON Affixation of the radiomatic  iLOG

Pictures are exemplary

Contact data in a service-event
You require spare parts or technical support? Then please contact our after-sales service. Therefore,
please keep ready the serial no. from the type plate of the corresponding transmitter and/or the receiver.
You can find the type plate in the battery compartment on the bottom of the transmitters’ housing and on
receivers’ end on the side of the housing (see the following picture).

Contact data of th e spare parts sales of HBC-radiomatic

HBC-radiomatic GmbH
Haller Strasse 45 – 53
74564 Crailsheim
Germany
Fon: +49 7951 393 - 520
Fax: +49 7951 393 - 802
E-Mail: [email protected]

Contact data of the technical servi ce of HBC-radiomatic

HBC-radiomatic GmbH
Haller Strasse 45 – 53
74564 Crailsheim
Germany
Fon: +49 7951 393 - 510
Fax: +49 7951 393 - 802
E-Mail: [email protected]

For an overview of our worldwide service and sales contacts, please visit our website
www.hbc-radiomatic.com under "Contact".