Surge Protection Devices
Surge Protection Devices
Modular, pluggable and high capacity surge protection solutions for commercial and industrial applications
POWER Myriad
DISTRIBUTION AND PROTECTION
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Introduction to Surge Protection
Origin of surges
Lightning: The most destructive source of surge. Based on the IEC 61643-12 standard, energy
from lightning can reach up to 200 kA.
However for reference, estimates indicate 65% are less than 20kA and 85% are less then 35kA.
Induction: Sources include cloud to cloud lightning or nearby lightning impacts where the
current flow induces an over voltage on supply lines or other metallic conductors.
There is no way of really knowing when, where, the size, or the duration/waveform of a surge.
Therefore within the Standards some assumptions have been made and 2 main waveforms
have been chosen to simulate different surge events:
Types of Surges
Conduction Induction
Conduction or 10/350µs simulates energy Induction or 8/20µs simulates energy from
from lightning direct impact indirect lightning impact
Important Note !
3
Internal sources: These are the main source of surge in real life.
They come from utility grid switching, disconnection of motors or other inductive loads. Energy from these sources is also analysed with the 8/20
wave form.
Transient over voltages do not occur solely in power distribution lines, and are also common in any line formed by metal conductors, such as
telephony, communications, measurement and data.
I: peak current.
Ures: voltage protection level. Residual voltage at In.
Ue: impulse voltage the equipment can withstand
4
SPD features based on the IEC 61643 standard
Up Type 1:
LEVEL OF PROTECTION • Tested with a 10/350 μs waveform (Class I test),
Maximum residual voltage between the which simulates the current produced by a
terminals of the protection device during the direct lightning strike.
application of a peak current. • Ability to discharge very high currents to earth,
providing a high Up - voltage protection level.
• Must be accompanied by downstream
In Type 2 protectors. Designed for use in
NOMINAL CURRENT incoming power supply panels where the
Peak current in 8/20 μs waveform the risk of lightning strike is high, for example in
protection device can withstand 20 times buildings with an external protection system.
without reaching end of life.
Type 2:
Imax • Tested with a 8/20 μs waveform (Class II test),
MAXIMUM DISCHARGE CURRENT which simulates the current produced in the
Peak current with 8/20 μs waveform which the event of a switching or lightning strike on the
protection device can withstand. distribution line or its vicinity.
• Ability to discharge high currents to earth,
Uc providing a medium Up - voltage protection
level. Designed for use in distribution panels
MAXIMUM CONTINUOUS OPERATING
Important VOLTAGE
located downstream of Type 1 protectors or in
incoming power supply panels in areas with
Note ! Maximum effective voltage that can be applied low exposure to lightning strikes.
permanently to the terminals of the protection
UL1449 uses similar
device. Type 3:
parameter units, however
the tests are different • Tested with a combined 1.2/50 μs - 8/20 μs
giving different results. Iimp waveform (Class III test), which simulates
When assessing SPDs IMPULSE CURRENT the current and voltage that can reach the
ensure you are comparing Peak current with 10/350 μs waveform which equipment to be protected.
IEC parameters with IEC the protection device can withstand without • Ability to discharge medium currents to earth,
parameters. reaching end of life. providing a low Up - voltage protection
Don’t mix standards. level. Always installed downstream of a Type
2 protection designed to protect sensitive
equipment or equipment located more than
20m downstream of the Type 2 device.
5
SPD placement in your design
Where to start the protection design?
As the origin of the installation, the main switchboard is the place to start the design of SPDs on the network.
Category IV III II I
230/400 lines Counters / MCCB / ACB MCBs and RCCDs Electrical devices Electronic receivers
Example
Impulse voltage
6kV 4kV 2.5kV 1.5kV
withstand
6
Then, let’s consider an example below, where a Type 1+2 SPD is installed in the main distribution board of an installation. Following chart analysis, the
status of the SPD, the status of the category 1 loads (the most sensitive Ue: 1.5kV) in front of different surge scenarios:
Surge example
limp = 25kA
Imax = 100kA
In = 25kA
Up ≤ 1.5kV
In accordance with
the IEC 61643-11
Ue = 1.5kV
Robustness
classification for
electric and electronic
devices according to
IEC 60634-4-443
According to the IEC 61643-1 declared Up rate is related to In. Although SPD is
able to withstand Imax probably Up level will be higher than Ue.
Statements:
1 - For discharges over the maximum capacity (Imax) of the SPD, the loads and the SPD itself will be damaged.
2 - Iimp and Imax describe the maximum surge level the SPD itself can withstand but do not describe the protection
3 - Only In describes the level of protection as at In the residual voltage seen but the equipment being protection is Ue.
4 - As surges may be induced in cable between the main switchboard and distribution board or by the final loads themselves, a SPD in the main
switchboard may not be close enough to direct a surge in time to protect other final loads.
Conclusions:
1 - With just one stage of protection only equipment close to the SPD is protected and only up to a surge of In.
2 - To improve the protection possibilities, at least, a second stage of protection in a distribution board is a must. This SPD design is called cascading
protection
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Selection Guide - First Stage of Surge Protection
Service Entrance - Generally in the main switchboard
PSC - 25kA
Conducted Lightning Energy SPD Distance from Type 1+2 Iimp 25kA
- Direct lightning strike to building M.E.N link NHP Part No. Poles
Does the
- Lightning rod Single < 10m CPT-PSC1-25-230IR L-N
building have
Phase > 10m CPT-PSC2-25-230IR L-N-PE
external lightning Worst case as per IEC 61643
protection? Three < 10m CPT-PSC3-25-400IR L-L-L-N
(A lightning rod) Because the lightning rod increases
YES the likelihood of a lightning strike Phase > 10m CPT-PSC4-25-400IR L-L-L-N-PE
and secondly as the strike is local a
maximum proportion of the energy Parameters per Range
will enter the supply. limp 25A
PSC - 12.5kA
Conducted Lightning Energy SPD Distance from Type 1+2 Iimp 12.5kA
- Direct strike to overhead lines M.E.N link NHP Part No. Poles
Does but at a distance Single < 10m CPT-PSC1-12-230IR L-N
your building Phase > 10m CPT-PSC2-12-230IR L-N-PE
have overhead supply Normal case as per IEC 61643
or is in a region with great Three < 10m CPT-PSC3-12-400IR L-L-L-N
It is assumed that it is less likely the
than 2.2 ligtning flashers per km2 YES energy from a lightning strike will Phase > 10m CPT-PSC4-12-400IR L-L-L-N-PE
per year * enter the supply and if it does a
greater percentage of the energy Parameters per Range
will already have been diverted to limp 12.5A
earth by other conductors.
Ityp 100 x @ 20kA
USE limp 12.5kA
Imax 65kA
(10/350µs waveform)
- Consider upgrading to limp 25kA In 20kA
NO Up < 1.3 kV
PSM - 40kA
Induced Surges Events SPD Distance from Type 2 Imax 40kA
- Cloud to cloud lightning M.E.N link NHP Part No. Poles
- Supply Network switching Single < 10m CPT-PSM1-40-230IR L-N
- Inductive/Capacitive loads
Phase > 10m CPT-PSM2-40-230IR * L-N-PE
Underground It is assumed that no energy Three < 10m CPT-PSM3-40-400IR L-L-L-N
mains supply from a lightning strike will
directly enter the supply Phase > 10m CPT-PSM4-40-400IR * L-L-L-N-PE
* Replace IR with SG for inbuilt earth loop impedance monitoring
USE Imax 40kA
(8/20µs waveform) Parameters per Range
Imax 40kA
Ityp 500 x @ 5kA
In 20kA
Up < 1.3 kV
DISTRIBUTION BOARD
PSM - 40kA * Upgrade the PSM range to SAFEGROUND® to monitor the earth
SPD Distance from Type 2 Imax 40kA connection critical to provide a path to direct surge energy.
M.E.N link NHP Part No. Poles
Single < 10m CPT-PSM1-40-230IR L-N SG (TYPE 2 Imax 40kA SPD + EARTH MONITORING SYSTEM
Phase > 10m CPT-PSM2-40-230IR * L-N-PE
GROUND STATUS
Three < 10m CPT-PSM3-40-400IR L-L-L-N
Phase > 10m CPT-PSM4-40-400IR * L-L-L-N-PE No Connection
* Replace IR with SG for inbuilt earth loop impedance monitoring
Poor
Parameters per Range
Imax 40kA
Correct
In 20kA
Up < 1.3 kV
Ityp Imax
500 x @ 5kA
Relacement L-N
CPT-PSM-40-230 MOD
40kA (type 2)
cartridges
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Electrical network diverters
PSC Series
The PSC pluggable range consists of Class 1+2 surge protective devices with low Up (protection of downstream
equipments) for single-phase and three-phase electrical power networks. These units are ideal for protection of service
entrances and distribution panels in areas exposed to lightning activity or externally generated heavy transients.
PSM-40 Series
The PSM-40 pluggable range consists of Class 2 surge protective devices designed for protection against transient
overvoltages in single-phase and three-phase electrical power networks. These units are ideal for protection of
distribution and branch panels which should be installed downstream of a Class 1 device.
No. of No. of Replacement
phases poles Imax Connection In Uc Up Cat. No. module
0 1 40 kA N-PE 20 kA 265 V < 1.5 kV CPTPSM1-40N CPTPSM-40N MOD
1 1 40 kA L-N 20 kA 275 V < 1.3 kV CPTPSM1-40-230 IR CPTPSM-40-230 MOD
CPTPSM4-40-400 IR
CPTPSM-40-230 MOD (L-N)
1 2 40 kA L+N-PE 20 kA 275 V < 1.3 kV CPTPSM2-40-230 IR ) 1
CPTPSM-40N MOD (N-PE)
L+L+L+N CPTPSM-40-230 MOD (L-N)
3 4 40 kA 20 kA 275 V < 1.3 kV CPTPSM4-40-400 IR 1)
- PE CPTPSM-40N MOD (N-PE)
SAFEGROUND
PSM Series Class 2 SPD with integrated Earth Loop Impedance Monitoring
No. of No. of Replacement
phases poles Imax Connection In Uc Up Cat. No. module
2 2 40 kA L+N-PE 20 kA 440 V < 1.3 kV CPTPSM2-40-230 SG CPTPSM-40-230 MOD (L-N)
4 4 40 kA L+L+L+N-PE 20 kA 440 V < 1.3 kV CPTPSM4-40-400 SG CPTPSM-40-230 MOD (L-N)
CPTPSM4-40-400 SG
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Fine protection diverters
PSM-20 Series
The PSM-20 pluggable range consists of Class 2+3 surge protective devices designed for fine protection of sensitive
equipment in single phase or three phase networks. These units should be installed as close as possible to the equipment
you intended to protect and finalise the offering as a cascaded surge protected network, downstream of a Class 2 device.
CSF21
CSF is the range of combined Type 2+3/Class II+III devices intended for protecting against induced voltage surges
(8/20 μs) while providing a very fine protection (1,2/50 μs) to sensitive equipment, in accordance with the
IEC/EN 61643-11 standard. Suitable for the second and final steps of protection in panels with Type 2 protection
devices installed upstream, such as PSM 40. These systems should be installed as close as possible to the equipment
to be protected. Ideal for small spaces. Wide range of rated voltages.
DIN24V-3A
The DIN 24 V-3 A Class 3 unit is designed for installations and equipment supplied with 24 V and is installed in
series and as close as possible to the equipment being protected.
CPTDIN24V-3A
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Fine protective diverters
Telephone lines | Data Network | Measurement and Control
Maximum
Signal Maximum Protected transmission Protection Connector Product
type comms. voltage wires frequency format type reference
CPTKPL1CG
3MHz R &M R&M terminal block CPTTPL1 CG i
Data network 4x2 Cat. 5e (250MHz) 1 pole RJ45 Female CPTNETPRO 100 BT i
Ethernet Cat. 5e 5V (4x2)x18 Cat. 5e (250MHz) 18 pole rack RJ45 Female CPTNETPRO CG18P (CAT. 6) i
(4x2)x24 Cat. 5e (250MHz) 24 pole rack RJ45 Female CPTNETPRO CG-24P (CAT. 5.E) i
4x2 Cat. 6 (250MHz) 1 pole RJ45 male UTP cable CPTNETPRO CG-1P M i
CPTNETPRO100BT
Ethernet Cat. 6 5V (4x2)x18 Cat. 6 (250MHz) 18 pole rack RJ45 Female CPTNETPRO CG18P (CAT. 6) i
(4x2)x24 Cat. 6 (250MHz) 24 pole rack RJ45 Female CPTNETPRO CG-24P (CAT. 6) i
Power over Ethernet, POE 48 V DC / 5 V DC 4x2 Cat. 6 1 pole RJ45 Male (cable) CPTNETPRO 1P POE (CAT. 6) i
Profibus PA 24 V
2 pairs 2MHz DIN Terminal CPTDIN 24V-2G2 i
CPTBNV30
12 V 1 pair+GND 3MHz DIN Terminal CPTDIN 485-3 i
24 V
2 pairs 2MHz DIN Terminal CPTDIN 24V-2G2 i
CPTDIN12V-2C
4MHz DIN Terminal CPTDIN 24V-2C i
24 V
4MHz DIN Terminal CPTDIN 24V-2C i
Binary signals 2
24 V 3MHz DIN Terminal CPTBNV 30 i
CPTDIN485-3
Temperature probe (PTC) 6V 1 pair 1MHz DIN Terminal CPTDIN 6V-2C i
i - Indent item
12
Photovoltaic (PV) diverters
Photovoltaic installations are highly exposed to atmospherical phenomena as well as to the resulting power surges
and induced over voltages. 80% of the damages affecting inverter units happen as a result of over voltages.
Almost 100% of service interruptions in these plants are associated to atmospherical phenomena (lightning strikes
or discharges). It is therefore very important that both the DC and AC electrical lines in photovoltaic systems be
protected with the appropriate surge protection devices.
DC Protection
PSC3 Pluggable
The PSC3 series of surge protective devices comprises of Class 1+2 pluggable protectors for common and differential
mode protection at the DC side of photovoltaic power plants with operating voltages of up to 1500 V.
These units are ideal for protection of PV applications connected to service entrances and distribution panels in areas
exposed to lightning activity or externally generated heavy transients.
PSM3 Pluggable
The PSM3 series of surge protective devices comprises of Class 2 pluggable protectors for common and differential
mode protection at the DC side of photovoltaic power plants with operating voltages of up to 1500 V.
These units are ideal for protection of PV applications connected to distribution and branch panels etc.
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Recommended lengths and connection types according to 61643-12
In order to achieve optimum over voltage protection,
connecting conductors of SPDs shall be as short as
possible. Long lead lengths will degrade the protection
offered by the SPD.
When connecting an SPD in parallel, the optimal
connection is a “V-type” (see image to the below).
Whenever this is not feasible, the maximum derivation
cable length should be less than 0.5m.
F2 Red/Network F2 F2
PE PE PE
STRANDED RIGID
10 mm 10 mm
Type of wire
When do you have to install a back-up fuse or circuit breaker * Remote indication
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Concept Panelboards with Surge Protection
An extensive and flexible range of panelboards to suit your various application needs
SafeGround SPD
Dual neutral bar
No Connection
Extra DIN rail Metal hinge pin
Poor
space 9+9
Mounting rail for Correct
accessories
Recommended
Roll edges on brackets
to protect cables
Door opens 180º
Compact main
switch
Shrouded Continuous door seal
connections IP2X
3 point door
Dimple mounts for locking
uneven walls
Knockouts–
pole fillers not
always required
Removable gland-plate NC encapsulated
opening 132mm x 554mm chassis top feed
Concept One
The essential panelboard
The Concept One panelboard offers the core range of essential features.
Concept One offers compact enclosure with a neutral finish to blend in.
Concept Plus
The multipurpose panelboard
The Concept Plus panelboard is a multipurpose panelboard for general purpose applications offering
large range of features and options. Concept Plus offers IP42 rating with option IP52.
Concept Premier
The premium panelboard
The Concept Premier panelboard is a premium panelboard offering all the features of Concept Plus but also
includes additonal features such as IP66 rating, 3 point door locking and stainless steel option. The increased
depth between escutcheon and door allows load break handles and locking devices to be fitted
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