Review of Pulsed Power For Efficient Hydrogen Production
Review of Pulsed Power For Efficient Hydrogen Production
Institutional Repository
Citation: MONK, N. and WATSON, S.J., 2016. Review of pulsed power for
efficient hydrogen production. International Journal of Hydrogen Energy, 41
(19), pp. 77827791.
Additional Information:
• This paper was accepted for publication in the journal International Jour-
nal of Hydrogen Energy and the definitive published version is available
at http://dx.doi.org/10.1016/j.ijhydene.2015.12.086.
Rights: This work is made available according to the conditions of the Cre-
ative Commons Attribution-NonCommercial-NoDerivatives 4.0 International
(CC BY-NC-ND 4.0) licence. Full details of this licence are available at:
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1
Centre for Renewable Energy Systems and Technology, Holywell Park, Loughborough University,
Loughborough, LEICS LE11 3TU, UK
Fig.1: Pulsed charging currents showing capacitive loading in the electric double layer (Adapted
from: Puippe and Ibl, 1980).
2.1 Pulsed electrolysis literature.
Bockris et al. (1985) experimented with a disc, mechanically driven via direct connection to a wind
or water turbine, mounted with permanent magnets arranged to pass electrodes immersed in
electrolyte and induce electrical impulses therein. They noted that system energy efficiency could be
considerably improved via the pulsed energy supply but that despite not requiring electricity
generating and other equipment, the cost of magnets was prohibitive. Pulse peak amplitude achieved
was a modest 2 times the mean value.
Shaaban (1994) produced a US Air Force Civil Engineering Division report investigating pulsed DC
electrolysis using 5V at 0.5, 5, 10, 25, 40 kHz, at 10, 25, 50, 80% duty cycle. Power required varied
from 40W for DC, up to 80W - i.e. pulsing allowed increased power input. These experiments used a
commercial ICI Fm01-LC electrolytic cell with polymer Nafion membrane and water. Maximum current
density was typically 400mA/cm2. The work was particularly inconclusive and incomplete.
Shimizu et al. (2006) claim to present the first examination of short pulses applied to electrolysis.
Their central argument is that if a sufficiently short voltage pulse is applied, neither the electric double
layer nor the diffusion layer can fully or stably form, thus the losses from diffusion limitations are
avoided. Their calculation of a maximum pulse width (duration) is estimated by assuming the diffusion
layer thickness must be larger than the diffusion length during the pulse application, ie that the
diffusion layer is not wholly depleted of hydrogen ions during the pulse period.
The maximum pulse width limit is calculated as 3μs in their paper using parameter values they
provide. Their pulse generator produces a 300ns pulse between 2.2 to 12.6V. Thus the authors argue
their pulse is 1/10th the critical duration and conclude ion movement can be faster (because the bulk
ion density is higher) than through a fully formed diffusion layer (where ion density is depleted),
leading to the possibility of higher rate electrolysis.
However, re-calculating the maximum pulse width limit using their formula and values provided
results in a critical pulse duration of 30 ns which is 10 times shorter than their input pulse. It must be
questioned whether the experiments did reach the necessary regime to test their hypothesis or
remained within the realm of simple interrupted-DC electrolysis.
The oscillograms presented are characterised in Fig. 2. This illustrates the EDL capacitance
charging effect, showing continuing electrolysis during the pulse off-time, as stored charge dissipates
via resistive ‘self-discharge’. A useful calculation would be the amount of electrolysis expected from
the latter effect, to compare with the reported energy efficiency achieved, to gauge whether the pulses
caused any significant difference. It is worth noting that in this research, duty cycle is as low as 0.5%,
suggesting that to achieve a greater time-averaged current density compared to an equivalent steady
state process, the peak applied current must be at least 200x the average value.
Fig.6: Blurring of the distinction between square, triangle and sine waves against increasing p.r.f.
Higher frequency may not be possible; shorter pulses may lead to intermittent pulsing.
Examining parts suppliers' parts lists for a widely available solid state electronic component
suitable for a primary switch to be an Infineon IPP200N15N3 power MOSFET with 150V 50A
capability. Switching time for the device is ~8ns which forms the pulse rise time assuming no other
speed limiting factors impinge.
If rise and fall times are set to 1% of pulse width each to ensure ‘square-ness’ of the pulse,
maximum feasible p.r.f. using the IPP200N15N3 equals 625KHz at 50% duty cycle. 50% duty is
arbitrary but desirable because of the over-riding objective to make the system more compact; a lower
duty represents a lower average energy input rate.
Fig. 7 shows the three topologies for applying pulsed power to an electrolyser.
Power
Supply
DC
Switch
GND Transformer
Power Switch
Supply
DC
GND
Power
Supply
DC
Switch
GND