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SECTION 1
MARKS
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BIL TITLE PAGES
1 1.0 INTRODUCTION
1.1 Company Details
1.2 Organizational Chart 3-6
1.3 Company Background
3 2.0 PROJECT BACKGROUND
2.1 Proposed Design
2.2 Justification of Construction Method
7 - 22
2.3 Justification for Building Components
2.4 Construction Process
5 4.0 DISCUSSION
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6 5.0 CONCLUSION
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7 6.0 REFERENCES
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8 APPENDICES
CONTENTS
2
1.0 Introduction
3
1.1 Company Details
4
1.2 Organizational Chart
PRINCIPAL ENGINEER
ROME GENTA ANAK LANYING
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Inovasi Bina Consultant Engineering Sdn Bhd (IBCE) has been formed since
February 2014 practicing in civil and structural engineering consultancy. Although newly
established, the company are headed by competent and professional engineers having vast
experiences in both design and project management. We perform feasibility studies, project
evaluation, design and design management, value engineering, project planning, scheduling
and control resources planning, contract and financial, project management, construction
management, project audits and operation and maintenance planning and management.
In term of the scope for project management, Inovasi Bina Consultant Engineering
Sdn Bhd is also providing a project management consultancy focusing on building system
(IBS) & innovative systems of IBS. Other than that, the development of effective and clear
project management sub-systems and processes and the implementation of existing project
management tools and techniques to critical infrastructure can enhance project efficiency and
ensure project owners that the project's scheduling, execution and control systems achieve the
expected results. IBCE has established itself as one of the forerunner in various forms of
structural systems; load bearing structural shear walls to hybrid systems using proprietary
formworks.
IBCE is located at the heart of Johor that is Johor Bharu. Geographically, our projects
are located in Malaysia, including Sabah and Sarawak and overseas in countries like India,
Pakistan, Laos, Sri Lanka, etc. Our team therefore, has experience both in varying design
codes and country conditions.
We are here
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2.0 Project Background
The proposed construction involves 50 units of single storey low cost bungalow
houses at Kampung Parit Jambi, 82200, Benut, Johor. The increasing number of populations
over time shows Benut has great potential in future development. Benut also has a complete
infrastructure material and meets all the needs of the population, including settlements,
education and employment opportunities.
The proposed 50 units single storey bungalow with each unit consisted of areas listed
below in Table 2.1: -
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2.1 Proposed Design
The design of the house must follow the clients specifications. Furthermore, the design must
have the Modular Coordination (MC) dimensions to ease the constructions. The design is
shown below:
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Figure 2.3: Front Elevation
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2.2.1 3D Modelling
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Figure 2.6
Figure 2.7
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Figure 2.8
Figure 2.9
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Prefabricated Steel
Roof Trusses
Sandwich Panel
Connection
Prefabricated Steel
Framing
The beam to column connection were using the bolt and nut connection. As shown in figure
2.11 below.
The stiffener plates are used to ‘shore up’ the column flanges against the forces transmitted
by the beam flanges. The stiffeners may be full length or may extend only part of the column
web depth.
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2.2.2.2 Roof Connections
Referring to the figure 2.12 below, the structure of prefabricated steel roof truss are shown.
The connection used for roof to column connection is rivet. In addition, between the apex and
eaves angle in roof trusses also used the rivet connection.
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2.2.2.3 Sandwich panels to steel frames connection
Referring to the figure 2.15 below, the structure of Sandwich panels and prefabricated steel
frames are shown. The connection used for sandwich panela to steel framing connection is
rivet.
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2.2 Justification of Construction Method
The use of prefabricated steel framing system such as stick-built design is typically
appropriate for small-scale construction projects such as building new homes under the
Perumahan Bantuan Rakyat (PBR) and MESRA RAKYAT scheme, which applies to the
house built on the applicant's own property. Light steel housing offers many advantages over
other structures, including higher quality of factory production and a simpler, more reliable,
much more consolidated and quicker connection system.
Lightweight house allowed a high degree of prefabrication, which was produced in the
manufacturing company under supervision of the development environment. Furthermore,
pace construction work and specific steel content have resulted in higher economic
performance. In fact, the device can be implemented without the use of heavy lift cranes for
small and large housing projects. It also fulfills the green building requirement that is less
debris and pollution from building operations.
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2.3 Justification for Building Components
Thanks to its recycled content, low embodied carbon, low-tech manufacturing and excellent
energy conservation efficiency, cellulose insulation was the choice of the green building
movement.
The process of fibre panel is the newspaper is chopped into pieces from one to several
inches in diameter. Once the newspaper has been adequately shredded, chemicals are added
to provide fire-retarding and mold-inhibiting properties to the insulation. The most common
chemicals used today are boric acid, sodium borate (borax), and ammonium sulfate. Boric
acid and sodium borate have the advantage of not only providing fire retardancy, but also
adding mold, insect, and rodent resistance to the insulation.
The production process gives the insulation material a consistency somewhat similar
to that of wool. Cellulose insulation is used as a filler material to fill various cavities and
spaces, but cellulose insulation boards and mats are also produced. Typical thermal
conductivity values for cellulose insulation are between 40 and 50 mW/(mK). The thermal
conductivity of cellulose insulation varies with temperature, moisture content, and mass
density.
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The installation of the cellulose fibre onto wall can be done by wet-spray cellulose, as
the name implies, has water added during installation to make it stick when blown into wall
cavities whereas binders are sometimes used as well. The wall will be sandwiched with
gypsum board as internal wall and Calcium Silicate Board. The advantages of this application
is described as below:-
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2.3.2 Prefabricated Steel Roof System
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2.4 Construction Process
Assembly and
installation
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2.4.2 Delivery to Site
The component should be delivered to the site where it can be directly erected after
reaching the site. The schedule and sequences of the parts should be decided to
minimize confusion and delay. The route of the delivery should be examined before
delivering as sometimes the size of the component can be very big and the size of the
road and traffic on the can affects the delivery. During transportation the parts should
be secured so that it does not fall of the truck or get damaged.
During installation process and assembly on site, the amount of work required on site
would depend on the level of off-site manufacturing, in that a modular system would
require less assembly on site. There is also the need to consider the mechanization or
equipment required on site for installation purposes, for example, cranes for lifting the
components in place. Another point to note is the capacity and capability relating to
the skills of the installers, in that they should be properly trained to address not only
the key aspects of the work performed but also issues of quality and safety.
After assembly and installation of components, building units was formed according
to the specifications required.
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3.0 IBS Score Calculation
Information:
• Structural System
• Wall System
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ELEMENTS AREA IBS COVERAGE IBS SCORE
(m2)/ FACTOR
LENGTH
(m)
Part 1 : Structural
Elements
Total Part 3 14
Total IBS Score 77.85
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4.0 Discussion
Since this is a low-cost housing by government, thus most of the components of this housing
project was using IBS. The overall method and components of the house will follow the
dimension of preferred size as stated in MS1064. However, in term of innovation, only wall
panel was applied to this method. The elements of building that uses IBS are listed as below:
-
1. Wall was using an innovative method of sandwich wall panel by gypsum board and
calcium silica board and cellulose fiber as insulator
2. The construction method was using steel framing system
3. Roof trusses was using steel framing roof system.
Table 3.1 shown the design of each elements by following MS1064. This is to create a
modular coordination and ease the designer to fabricate the IBS system.
The usage of innovative system of the wall panel will not only help achieved the IBS
target in term of cost effectiveness, and applications but it will also benefit the residents to
live comfortably due to its fire retardant and pesticides resistance.
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5.0 Conclusion
For this 50-unit Rumah Mesra Rakyat 1-Malaysia is design and proposed by using IBS
system
such as metal framing with permanent formwork, prefabricated metal truss, gypsum board,
calcium silicate board and also cellulose fibre. The connection used in this project is bolt
connection. This IBS system give many advantage and benefit in construction itself such as
time saving which the component already manufacture at factory, so at the site they only need
assemble the component. Moreover, IBS system reduced the total cost of construction and
make the construction faster to be completed. From the IBS score that have been calculated
for this whole project is 77.85%. For government sector, the IBS score requirement to get
levy exemption is 70% and above. Therefore, this project achieved IBS score more than 70%
so this project can get levy exemption from CIDB. Lastly, the use of IBS in the construction
project should be implement for all construction project because have many advantages
especially in term of quality, cost and time saving.
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6.0 References
5.
28
APPENDICES
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FILA TABLE
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Propose Innovation System Design for 50 units of “Rumah Mesra Rakyat 1-Malaysia” in
Benut Johor
MINUTE MEETING
DATE` : 30 OCTOBER 2019
DAY : TUESDAY
TIME : 4.30 PM
PLACE : Pusat Niaga Siswa (BKB-28)
MINUTE MEETING 1
1.0 : WELCOMING REMARK OF CHAIRMAN
Chairman welcoming to all committee to the meeting
1.1 : ATTENDANCE
Rome Genta Lanying
Muhammad Amin Bin Rosli
Maizan Sofia Binti Mohd Maarof
Nur Farraheen Zain Binti Jeffry Zain
Fatin Syafina Binti Misni
NO ITEM/AGENDA DESCRIPTION STATUS
1. Short briefing about Read and understanding the important APPROVED
the project details for the project based on the (All members)
given title.
2. Plan Drawing Every member must find at least 1 ONGOING
drawing in AutoCAD format based on (All members)
the title given by the lecturer which is
for low-cost building.
________________________ ____________________
(Muhammad Amin Bin Rosli) ( Rome Genta Lanying )
31
Propose Innovation System Design for 50 units of “Rumah Mesra Rakyat 1-Malaysia” in
Benut Johor
MINUTE MEETING
DATE` : 6 NOVEMBER 2019
DAY : TUESDAY
TIME : 4.27 PM
PLACE : Pusat Niaga Siswa (BKB-28)
MINUTE MEETING 2
1.0 : WELCOMING REMARK OF CHAIRMAN
Chairman welcoming to all committee to the meeting
1.1 : ATTENDANCE
Rome Genta Lanying
Muhammad Amin Bin Rosli
Maizan Sofia Binti Mohd Maarof
Nur Farraheen Zain Binti Jeffry Zain
Fatin Syafina Binti Misni
NO ITEM/AGENDA DESCRIPTION STATUS
1. Plan Drawing Each member presents their drawing APPROVED
and the most suitable drawing were (All members)
chosen.
2. Innovation System Every member must find at the most ONGOING
Design suitable innovation system idea that (All members)
suitable for the building.
________________________ ____________________
( Rome Genta Lanying ) ( Rome Genta Lanying )
32
Propose Innovation System Design for 50 units of “Rumah Mesra Rakyat 1-Malaysia” in
Benut Johor
MINUTE MEETING 3
DATE` : 13 NOVEMBER 2019
DAY : TUESDAY
TIME : 4.20 PM
PLACE : Pusat Niaga Siswa (BKB-28)
MINUTE MEETING 3
1.0 : WELCOMING REMARK OF CHAIRMAN
Chairman welcoming to all committee to the meeting
1.1 : ATTENDANCE
Rome Genta Lanying
Muhammad Amin Bin Rosli
Maizan Sofia Binti Mohd Maarof
Nur Farraheen Zain Binti Jeffry Zain
Fatin Syafina Binti Misni
NO ITEM/AGENDA DESCRIPTION STATUS
1. Innovation System Each of the member presents their ideas ONGOING
Design on how to build a low-cost house with (All members)
innovation design. Especially on the
wall.
2. Modular Rome and Amin were given the task to ONGOING
Coordination re-dimension the drawing with a MC (All members)
Drawing drawing.
________________________ ____________________
(Maizan Sofia Binti Mohd Maarof) ( Rome Genta Lanying )
33
Propose Innovation System Design for 50 units of “Rumah Mesra Rakyat 1-Malaysia” in
Benut Johor
MINUTE MEETING 4
DATE` : 20 NOVEMBER 2019
DAY : TUESDAY
TIME : 4.30 PM
PLACE : Pusat Niaga Siswa (BKB-28)
MINUTE MEETING 4
1.0 : WELCOMING REMARK OF CHAIRMAN
Chairman welcoming to all committee to the meeting
1.1 : ATTENDANCE
Rome Genta Lanying
Muhammad Amin Bin Rosli
Maizan Sofia Binti Mohd Maarof
Nur Farraheen Zain Binti Jeffry Zain
Fatin Syafina Binti Misni
NO ITEM/AGENDA DESCRIPTION STATUS
1. Innovation System Members were agreed with a design APPROVED
Design where based on the site visit at KKTM. (All members)
2. Modular The drawing is completed but must be APPROVED
Coordination approved by lecturer and consultation (All members)
Drawing with lecturer.
________________________ ____________________
(Nur Farraheen Zain Binti Jeffry Zain) ( Rome Genta Lanying )
34
Propose Innovation System Design for 50 units of “Rumah Mesra Rakyat 1-Malaysia” in
Benut Johor
MINUTE MEETING 5
DATE` : 27 NOVEMBER 2019
DAY : TUESDAY
TIME : 4.10 PM
PLACE : Pusat Niaga Siswa (BKB-28)
MINUTE MEETING 5
1.0 : WELCOMING REMARK OF CHAIRMAN
Chairman welcoming to all committee to the meeting
1.1 : ATTENDANCE
Rome Genta Lanying
Muhammad Amin Bin Rosli
Maizan Sofia Binti Mohd Maarof
Nur Farraheen Zain Binti Jeffry Zain
Fatin Syafina Binti Misni
NO ITEM/AGENDA DESCRIPTION STATUS
1. Innovation System Determine the types of innovation for APPROVED
wall and type of connection for the wall (All members)
and the column. Type of roof,
calculation on the IBS SCORE and 3D
drawing.
2. Report IBS Every member was given task to ONGOING
complete the report. (All members)
________________________ ____________________
(Fatin Syafina Binti Misni) ( Rome Genta Lanying )
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Propose Innovation System Design for 50 units of “Rumah Mesra Rakyat 1-Malaysia” in
Benut Johor
MINUTE MEETING 6
DATE` : 10 DECEMBER 2019
DAY : THURSDAY
TIME : 4.23 PM
PLACE : Pusat Niaga Siswa (BKB-28)
MINUTE MEETING 6
1.0 : WELCOMING REMARK OF CHAIRMAN
Chairman welcoming to all committee to the meeting
1.1 : ATTENDANCE
Rome Genta Lanying
Muhammad Amin Bin Rosli
Maizan Sofia Binti Mohd Maarof
Nur Farraheen Zain Binti Jeffry Zain
Fatin Syafina Binti Misni
NO ITEM/AGENDA DESCRIPTION STATUS
1. Discussion with Consultation with lecturer on the APPROVED
Lecturer material used in the innovation either it (All members)
suitable or needed be consider other.
Just go with the idea and make sure
justify the idea.
2. Report IBS Every member must complete the final ONGOING
report of the IBS due on 17/12/2019 (All members)
and present the idea to the lecturer.
________________________ ____________________
(Rome Genta Anak Lanying) ( Rome Genta Lanying)
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