WELDING SPECIFICATION FOR ONSHORE PIPELINES FOR TRANSPORTATION OF LIQUID HYDROCARBONS |_| "FT eretgo0a [REVISED AND ISSUED FOR IMPLEMENTATION Sf ok (oo f d| | faa Reearo eee ee [Rev] onre REVISIONS GHECKED | CONVENOR [GHANIAN @B)) PIPELINES FOR TRANSPORTATION OF 6-77-0007 4 LIQUID HYDROCARBONS SPECIFICATION REV. ENGINEERS INDIA LIMITED | WELDING SPECIFICATION FOR ONSHORE NEW DELHI Page 1 of 42CONTENTS | 1.0 SCOPE 2.0 APPLICABLE CODES AND STANDARDS, | 3.0 BASE MATERIAL | 4.0 WELDING CONSUMABLES 5.0 EQUIPMENT AND ACCESSORIES 6.0 WELDING PROCESSES 7.0 BEVEL CLEANING/ BEVEL INSPECTION 8.0 ALIGNMENT AND SPACING 9.0 HEATER CONDITIONS 10.0 WELDING 11.0 HE, T TREATMENT 12.0 INSPECTION AND TESTING 13.0 REPAIR OF WELDS ANNEXURE - 1 : DESTRUCTIVE TESTING | ANNEXURE - 2 : ULTRASONIC INSPECTION | 2 ANNEXURE - 3 : RADIOGRAPHY 83] | g3 | EXHIBIT - A : ELECTRODE QUALIFICATION TEST RECORD ! EXHIBIT - B : STRESS RELIEVE HEAT TREATMENT PROCEDURE | 7 SPECIFICATION | 3 | | : EXHIBIT - C : WELDING PROCEDURE QUALIFICATION TEST = | a RECORD g 1 \§ EXHIBIT - D : WELDER QUALIFICATION TEST RECORD | EXHIBIT - E : WELDERS IDENTIFICATION CARD | | EXHIBIT - F RADIOGRAPHIC PROCEDURE FOR PIPE WELDING | PIPELINES FOR TRANSPORTATION OF 6-77-0007 1 aes LIQUID HYDROCARBONS ‘SPECIFICATION _ | REV. @ ENGINEERS INDIA Limmrep | WELDING SPECIFICATION FOR ONSHORE Page 2 of 28SCOPE ‘The requirements stated herein shall be followed for the fabrication of all types of welded joints of carbon steel piping systems connected with the pipeline and related facilities. ‘The welded pipe joints shall include the following: 2) All line pipe joints of the longitudinal and circumferential butt welded and socket welded types, b) Attachments of castings, forgings, flanges and other supports to pipes. ©) Welded manifold headers and other sub-assemblies 4) Welded branch connections. ¢) Joints in welded/fabricated piping components. f) The attachments of smaller connections for vents, drain drips and other instrument tappings. ‘Any approval granted by the COMPANY shall not relieve the CONTRACTOR of his responsibilities and guarantees. APPLICABLE CODE AND STANDARDS, All welding work, equipment, equipment for welding, heat treatment, other auxiliary functions and the welding personnel shall meet the requirements of | the latest editions of the codes, standards and specification listed below: | a) Code for Transportation System for Hydrocarbons, Liquid Petroleum Gas, Anhydrous Ammonia and Alcohols- ANSI B 31.4. b) Standard for welding of Pipelines and Related Facilities - API 1104 ©) Specification for welding Electrodes and filler Materials ASME Sec. I part C 4) Non Destructive examination ASME Sec. V. BASE MATERIAL In general carbon steel is used in this specifications. ‘The details of material specification are given in the Welding Specification Chart attached along with other project data sheets. The CONTRACTOR will arrange and maintain the record of test certificates ofall the materials for the reference of the welding engineer. WELDING CONSUMABLES. a) The CONTRACTOR shall provide at his own expense all the welding consumables necessary for the execution of the job such as electrodes, oxygen, acetylene etc. and these shall bear the approval of the | | COMPANY. | | | SPECIFICATION REV. WELDING SPECIFICATION FOR ONSHORE © ENGINEERS INDIA LTE | “PieNES FOR TRANSPORTATION OF | _e770007 | 1 LIQUID HYDROCARBONS Page 3 of 42“The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED, They are merely loaned on the borrower's express agreement that ited way permitted by a written consant givan By the lender to the borrower for the intended use. hibited or used, except reduced, copie b) The welding electrodes/filler wires supplied by the CONTRACTOR shall conform to the class specified in the welding specification chart attached along with other project data sheets. The materials shall be of the make approved by the COMPANY. ©) The electrode shall suitable for the welding process recommended and | base metal used. Physical properties of the welds produced by an electrode recommended for the welding of a particular base metal shall not be lower than the minimum values specified for the base metal unless otherwise specified in Welding Specification Chart and shall correspond to the physical properties of the class of electrode adopted. The choice of electrode shall be made after conducting the required tests on the electrodes as per relevant standards, and shall be the sole prerogative of the COMPANY. d) The CONTRACTOR shall submit batch tests certificates from the electrode manufacturers giving details of physical and chemical tests carried out by them for each batch of electrodes to be used. ©) Electrode Qualification test records shall be submitted as per the Exhibit-A (attached) in respect of the electrodes tested by the CONTRACTOR for obtaining the approval of the COMPANY, f) All electrodes shall be purchased in sealed containers and stored properly to prevent deterioration, The electrodes removed from the containers (except cellulosic electrodes) shall be kept in holding ovens, at the temperature recommended by the electrode manufacturer. Ovens shall be used for low hydrogen electrodes only. Out-of-the oven time of electrodes before they are consumed shall not exceed the limits recommended by the electrode manufacturer. The electrodes shall be handled with care to avoid the any damage to the flux covering, Different grades of electrodes shall be stored separately. Cellulosic electrodes used shall however be used as per specific recommendations of manufacturer. 2) The electrodes used shall be free from rust, oil, grease, earth and other foreign matter which affect the quality of welding, h) Shielding Gas The composition and purity of shielding gas when required by the welding | processes other than shielded metal are welding, when permitted by the COMPANY shall bear the approval of the COMPANY. Where appropriate, gases or gas mixture of the following quality shall be used, a) argon complying with BS 4365 b) carbon dioxide complying with type 1 specified in BS 4105 ©) gas mixtures that have been proved to be satisfactory as a result of procedure approval tests rep | WELDING SPECIFICATION FOR ONSHORE Seecnicees Bee eee PIPELINES FOR TRANSPORTATION OF 6-77-0007 4 LIQUID HYDROCARBONS Page 4 of 9the intended use. 5.2 53 6.0 61 63 64 7.0 When a gas mixture is used which has specified additions, e.g. 2% 0;, 5% CO, the variation of such addition shall not exceed +10% of that stated. Moisture content shall correspond to a dew point of -30 C or lower. EQUIPMENT AND ACCESSORIES The CONTRACTOR shall have sufficient number of welding and cutting equipment, auxiliaries and accessories of sufficient capacities to meet the target schedules. All the equipment for performing the heat treatment, including transformers, thermocouples, pyro-metres, automatic temperature recorders with suitable calibration arrangements, etc. shall be provided by the CONTRACTOR, at his own expense and these shall bear the approval of the COMPANY. Adequate ‘means of measuring current and voltage shall be available. Redoing of any work necessitated by faulty equipment or operation used by the CONTRACTOR, will be done at his own expense. WELDING PROCESSES Welding of various materials under this specification shall be carried out using Shielded Metal Are Welding Process (SMAW) with the approval of the COMPANY. The welding processes to be employed are given in the welding specification chart attached along with other project data sheets. Any deviation desired by the CONTRACTOR shall be obtained through the express consent of the COMPANY. Automatic process shall be employed only with the express approval of the COMPANY. The welding procedure adopted and consumables used shall be specifically approved. A combination of different welding processes or a combination of electrodes of different classes/makes could be employed for a particular joint only after duly qualifying the welding procedures to be adopted and obtaining the approval of the COMPANY. BEVEL CLEANING/BEVEL INSPECTION Line pipe supplied by COMPANY shall have bevel ends as specified in the applicable specification for Line Pipe attached with the Bid Package. Any modification there to, if required by CONTRACTOR due to his special welding technique shall be carried out by the CONTRACTOR at his own cost. Before welding, all rust and foreign matter shall be removed from the bevelled ends by power operated tools. This shall be effected inside and outside and for a minimum distance of 25 mm from the edge of the weld bevel. The bevels ENGINEERS INDIA LIMITED NEW DELHI WELDING SPECIFICATION FOR ONSHORE |__SPECIFICATION REV. PIPELINES FOR TRANSPORTATION OF 6-77-0007 LIQUID HYDROCARBONS: Page 5 of 49shall be thoroughly inspected at this stage. If any of the ends of the pipe joints are damaged to the extent that, in the opinion of COMPANY, satisfactory weld spacing cannot be obtained and local repair by grinding cannot be successfully done, the damaged ends shall be cut and bevelled to the satisfaction of the COMPANY, with an approved bevelling machine. Manual cutting and weld repairs of bevels is not allowed. Should laminations, split ends or inherent manufacturing defects in the pipe be discovered, the lengths of pipe containing such defects shall be removed from the line to the satisfaction of COMPANY. On pipes which have been cut back, a zone extending 25 mm back from the new field bevel, shall be ultrasonically tested to the requirement of the line pipe specification to ensure freedom from laminations. The new bevel shall be 100% visual and 100% dye penetrant/MPI tested . A report shall be written for all testing and records kept. 8.0 ALIGNMENT AND SPACING Immediately prior to line-up CONTRACTOR shall inspect the pipe ends inside and outside for damage, dents, lamination etc. Pipe for welding shall be set up, correctly spaced, allowing for temperature changes during welding, in correct alignment and shall in no circumstances be sprung into position ‘Temporary attachments of any kind shall not be welded to the pipe. Welds joining the sections of the pipeline, valve installation or similar welds classified as tie-in welds shall be made in the trench. Otherwise the alignment and welding shall be made along side the ditch with the pipe supported on skids and pack pads or other suitable means approved by COMPANY, at least 500 mm above the ground unless approved by the COMPANY in specific cases. Seam orientation of welded pipe shall be selected to ensure that at the circumferential welds, the longitudinal welds shall be staggered in the top 90” of the pipeline, or 250 mm whichever is the lesser. A longitudinal joint shall pass an appurtenance of a structural element at a minimum distance of 50 mm. Should a section of the line containing uncompleted welds fall from the skids, the CONTRACTOR shall immediately inform COMPANY. ited or used, except inthe lirited way permitted by a vuitten consent given by the lender to the borcower forthe intended use. 12 drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely losned on the borrower's express agreement that Every effort shall be made to reduce misalignment by the use of the clamp and rotation of the pipes to the best fit. For pipe of same nominal wall thickness the off-set shall not exceed 1.6 mm. The off set may be checked from outside using dial gauges, Any branch connection sleeve, ete. shall be atleast 150 mm. from any other weld, The welds for fittings shall be so located that the toe of the weld shall not come within 50 mm of any other weld. Cold dressing is permissible only in cases of slight misalignment and may only be carried out with a bronze headed hammer. Hot dressing shall not be permitted. When welding pipes of different wall thickness (as directed by COMPANY) a special transition piece shall be used. This shall have a minimum of 1:4 taper. The welds shall be subject to both ultrasonic and radiographic inspections. they wil not be reproduces, copied, ex! rep | WELDING SPECIFICATION FOR ONSHORE |_SPECIFICATION _| REV. | ieee PIPELINES FOR TRANSPORTATION OF 6-77-0007 1 LIQUID HYDROCARBONS caine5 5 5 g te property of ENGINEERS INDIA LIMITED. They are merely loaned on ‘Used, except in the limited way permitted by a written consent given by the lender to the borrower forthe intended use. ited rot be reproduced, copied, exh The ara they 9.0 10.0 10.1 ‘The root gap shall be accurately checked and shall conform to the qualified welding procedure. The use of internal line-up clamps is mandatory for pipe diameters 10" and above. However, in some case (tie-in welds, flanges. fittings, diameter of pipe 10" etc.) Where it is impossible to use intemal clamps, an external line-up clamp may be used. ‘The internal line-up clamp shall not be released before the entire first pass has been completed. When an external line-up clamp is used, all spaces between bars or atlest 60% of the first pass shall be welded before the clamp is released and the pipe remaining adequately supported on each side of the joint. Segments thus welded shall be equally spaced around the circumference of the pipe. Slag, etc. shall be cleaned off and the ends of the segments shall be prepared by grinding, so as to ensure continuity of the weld bead. WEATHER CONDITIONS ‘The parts being welded and the welding personnel shall be adequately protected from rain and strong winds. In the absence of such a protection no welding shall be carried out. The completed welds shall be suitably protected in case of bad weather conditions. WELDING Root Pass a) Root pass shall be made with electrodes/filler wires recommended in the welding specification chart attached along with other project data sheets. The size of the electrodes used shall be as per the approved welding procedure. b) Position or roll welding may be permitted. Separate procedures shall be submitted and qualified for up hill, down hill, vertical down and roll welding. The vertical up method of welding shall be used for the root pass of the tie-ins, special crossings, fittings and special parts, fillet welds, repairs and when an external line up clamp is used. The down hill welding may be used for root run welding of tie-ins and special crossings when (a) the edges are machined or have equivalent preparation (b) internal line up clamps are used and the fit up is geometrically and mechanically similar to one of the ordinary line welding without misalignment or unevenness. ©) The root pass of butt joints shall be executed properly so as to achieve full penetration with complete fusion of the root edges. Weld projection inside the pipe shall not exceed 3 mm wherever not specified by the applicable code. @ ENGINEERS INDIA LIMITED NEW DELHI WELDING SPECIFICATION FOR ONSHORE |_ SPECIFICATION REV. PIPELINES FOR TRANSPORTATION OF 6-77-0007 LIQUID HYDROCARBONS Page 7 of 84) Any deviations desired from the recommended welding technique and electrodes indicated in the welding specification chart shall be adopted only after obtaining express approval of the COMPANY. ) Welding shall be continuous and uninterrupted during a pass. 1) On completion of each run, craters, welding irregularities, slag etc., shall be removed by grinding and chiselling, 2) While the welding is in progress care shall be taken to avoid any kind of movement of the components, shocks, vibration and stresses to prevent occurrence of weld cracks. h) Fillet welds shall be made by shielded metal are welding process irrespective of the thickness and class of piping. Electrode size shall not exceed 3.25 mm diameter for socket joints. Atleast two passes shall be made on socket weld joints. i) _Peening shall not be used. 10.2 Joint Completion In case of manual welding, the first pass shall be carried out by a minimum of two welders, working simultaneously and so placed as to cause minimum distortion of the pipe. The number of welders and the allowable welding sequences shall be as those laid down in the qualified weeding procedure specification. Once the deposit of the first pass has been started, it must be completed as rapidly as possible, reducing interruptions to the minimum. The welding and wire speed shall be approximately same as that established in the qualified weeding procedure specification. ‘the limited way permitted by a written consent given by the lender to the Borrower forthe intended use The pipe shall always be adequately supported and must not be pumped or shaken during welding. The clamp shall be removed, as indicated in clause 8.0 above, Before starting the second pass, the first pass shall be cleaned and flattened with rotating grinders is given on this format are the property of ENGINEERS INDIA LIMITED, They are merely loaned on the borrower's express agreement that The interruption between completion of the first pass and starting the second pass shall be as stated in the procedure specification, normally not exceeding four minutes. For crack prevention a top and bottom reinforcement of at least one electrode shall be applied before lowering the pipe on the skid they wil not be reproduced, copied, exhibited or used, except The drawing, design and dat The welding speed selected shall enable production of a bead which is sufficiently thick and which shows no undercutting. SPECIFICATION REV. WELDING SPECIFICATION FOR ONSHORE @ ENGINEERS INDIA LIMITED | “ pipELINES FOR TRANSPORTATION OF 6-77-0007 1 LIQUID HYDROCARBONS Page of 4| The time lapse between second and third pass shall be as stated in the eee | procedure specification, normally not exceeding five minutes. After completion of the third or following passes, welding operations may be suspended, so allowing the joint to cool down, provided that the thickness of the weld metal deposited is equal to at least 50% of the pipe thickness. Upon restarting, depending on the materials, wall thickness and welding process, a preheating to atleast 100° C shall be carried out, Subsequent passes up to weld completion shall be protected to avoid rapid cooling, if meteorological conditions to dictate. Cleaning between passes shall be done carefully so as to reduce the possibility of inclusions. “The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED, They are merely loaned on the borrower's express agreement that Electrode starting and finishing points shall be staggered form pass to pass. Are-strikes outside the bevel on the pipe surface are not permitted. Are-strike or are-bum on the pipe surface outside the weld, which are caused accidently by electrical arcs between the electrode, electrode holder, welding cable or welding cable round and the pipe shall be removed by grinding in accordance with a procedure approved by COMPANY and the repair checked by ultrasonic, radiographic, magnetic particle or dyepenetrant tests which the COMPANY feels necessary. The pipe wall thickness after grinding shall not be less than the minimum thickness limit permitted for the pipe. Repair of arc strikes by welding is prohibited. | The completed weld shall be carefully brushed and cleaned and shall appear free from spatters, scales, etd. | These requirements apply not only to completed welds but also to the bare strip at least so wide as to allow full skid examination at both ends of the pipe to allow a good ultrasonic inspection when it is required. the lite way permitted by a written consent given by the lender tothe borrower forthe intended use. 11.0 HEAT TREATMENT Wa Preheating a) preheating requirements for the various materials shall be as per the welding specification chart attached along with other project data sheets. b) reheating shall be performed using resistance or induction/heating methods. Pre-heating for tie-in welds, repair welds or welds at point spreads may be done using a propane gas bumer ring with prior approval from ElL/owner. The contractor may be asked to demonstrate the effectiveness of the arrangement. ©) reheating shall extend uniformly to atleast three times the thickness of the joint, but not less than SOmm, on both sides of the weld, 4) reheating temperature shall be maintained over the whole length of the joint during welding. Temperature indicating crayons or other not be reproduced, copied, exhibited or used, except F temperature indicating devices shall be provided by the fe CONTRACTOR no check the temperature. | ‘SPECIFICATION REV. WELDING SPECIFICATION FOR ONSHORE © ENGINEERS INDIA LIMITED | “'SippLINES FOR TRANSPORTATION OF error | 4 LIQUID HYDROCARBONS ajs given on this format are the property of ENGINEERS INDIA LIMITED. They are mer the borrower forthe intended use loaned on the borrower's express agreement. that foduced, copied, exhibited or used, except inthe limited way permitted by a written consent given by the lender be ‘The drawing, design and det they U2 Post Weld Heat Treatment a) b) d) 8) Post weld heat treatment, wherever required for joints between pipes and fittings, pipe body and supports shall be carried out by the CONTRACTOR at his expense as per the relevant specifications, applicable standards and the instructions of the COMPANY. ‘The heat treatment of welded joints shall be carried out as per the requirements laid down in ANSI B31.4 and other special requirements mentioned in welding specification charts ‘The CONTRACTOR shall submit for the approval of the COMPANY, well before carrying out actual heat treatments the details of the post weld heat treatment procedure as per Exhibit B’ attached, that he proposes to adopt for each of the materials/assembly/part involved. Post weld heat treatment shall be done in a furnace or by using an electric resistance or induction heating equipment, as decided by the COMPANY. While carrying out local post weld heat treatment, technique of application of heat must ensure uniform temperature attainment at all points of the portion being heat treated. Care shall be taken to ensure that width of heated band over which specified post weld heat treatment temperature is attained is atleast as that specified in the relevant applicable standards/codes. ‘The width of the heated band centered on weld shall at least be equal to the width of weld plus 2" (50mm). The temperature gradient shall be such that the length of the material on each side of the weld, at a temperature exceeding half the heat treatment temperature, is atleast 2.5 rt where r is the bore radius and t is the pipe thickness at the weld. Throughout the cycle of heat treatment, the portion outside the heat band shall be suitably wrapped under insulation so as to avoid any harmful temperature gradient at the exposed surface of pipe. For this purpose temperature at the exposed surface of the pipe shall not be allowed to exceed 400 C. ‘The temperature attained by the portion under heat treatment shall be recorded by means of thermocouple pyrometer. Adequate number of thermocouples shall be attached to the pipe directly at equally spaced locations along the periphery of the pipe joint. The minimum number of thermocouples attached per joint shall be 2 upto 10" dia and 3 for 12" dia and above. However, the COMPANY can increase the required minimum number of thermocouples to be attached if found necessary. @! ENGINEERS INDIA LIMITED NEW DELHI WELDING SPECIFICATION FOR ONSHORE |__SPECIFICATION PIPELINES FOR TRANSPORTATION OF 6-77-0007 REV. 1 LIQUID HYDROCARBONS, Page 100f49=| format are the property of ENGINEERS INDIA LIMITED. They are merely laaned on the borrower's express agreement that Copied, exhibited or used, except in the limited way permitted by a written consent given by the lender ta the borrower forthe intended use, “The drawing, design and dt they i h) i) i) k) Automatic temperature recorders which have been suitably calibrated shall be employed. The calibration chart of each recorder shall be submitted to the COMPANY prior to starting the heat treatment operation and its approval shall be obtained. Immediately on completion of the heat treatment, the post weld heat treatment charts/records alongwith the hardness test results on the weld joints (whenever required as per the welding specification chart) shall be submitted to COMPANY for its approval, Each joint shall bear an identification number which shall be maintained in the piping sketch to be prepared by the CONTRACTOR. The joint identification number shall appear on the corresponding post weld heat treatment charts. The same identification numbers shall also be followed for identification of corresponding radiographic films. ‘The chart containing the identification number and piping sketch shall be submitted to the COMPANY in suitable folders. Vickers hardness/Brinell hardness of the heat affected zone as well as of the weld metal, after heat treatment shall be measured using a suitable hardness tester and shall not exceed the maximum hardness specified in the welding specification chart. The weld joint shall be subjected to reheat treatment, when hardness measured exceeds the specified limit, at the CONTRACTOR's expense. ‘The CONTRACTOR shall arrange for the hardness testing and shall maintain the records of all the joints tested. These records shall be checked by the plant owner's inspector. 12.0 INSPECTION AND TESTING 12.1 General a) b) i) ii) iii) ‘The COMPANY’s Inspector shall have free access to all concerned areas, where the actual work is being performed. ‘The CONTRACTOR shall also afford the COMPANY's inspector all means and facilities necessary to carry out inspection. The COMPANY is entitled to depute its own inspector to the shop or field where prefabrication and erection of pipelines are being done, with (but not limited to) the following objectives: To check the conformance to relevant standards and suitability of various welding equipment and the welding performance. ‘To supervise the welding procedure qualification. To supervise the welders’ performance qualification ENGINEERS INDIA LIMITED NEW DELHI WELDING SPECIFICATION FOR ONSHORE ‘SPECIFICATION | REV. PIPELINES FOR TRANSPORTATION OF 6-77-0007 1 LIQUID HYDROCARBONS Page 11 of 49i : i : 3 z z 3 i i : z 8 The drawing, design and details given on z g 3 imited way permitted by a written consent aiven by rh they wil not be reproduced, copied, exhibited or used, except To check whether shop/field welding being executed is in conformity with the relevant specifications and codes of practice followed in pipe construction. CONTRACTOR shall intimate sufficiently in advance the commencement of qualification tests, welding works and acceptance tests, to enable the COMPANY’s inspector to be present to supervise them. 12.2 Welding Procedure Qualification a) b) Welding procedure qualification shall be carried out in accordance with the relevant requirements of API 1104 latest edition or other applicable codes and other job requirements by the CONTRACTOR at his expense. The CONTRACTOR shall submit the welding procedure specifications in format as per Exhibit-C (attached) immediately after the receipt of the order. COMPANY’s inspector will review, check and approve the welding procedure submitted and shall release the procedure for procedure qualification tests. The procedure qualification test shall be carried out by the CONTRACTOR under field conditions at his own expense. A complete set of test results in format as per Exhibit-C (attached) shall be submitted to the COMPANY’ Inspector for approval immediately after completing the procedure qualification test and atleast 2 weeks before the commencement of actual work. Standard tests as specified in the code shall be carried out in all cases. In addition to these tests, other tests like radiography, macro/micro examination, hardness tests, dye penetrant examination, charpy V-notch etc. shall be carried out on specimens. It shall be the responsibility of the CONTRACTOR to carryout all the tests required to the satisfaction of the COMPANY's Inspector. The destructive testing of welded joints shall be as per Annexure-1 12.3 Welder's Qualification a) Welders shall be qualified in accordance with the API 1104 and other applicable specifications by the CONTRACTOR at his expense. The butt weld test pieces of the qualification test shall meet the radiographic test requirements specified in clause 12.5 and Annexure-3 of this specification. The COMPANY's inspector shall witness the test and certify the qualification of each welder separately. Only those welders who have been approved by the COMPANY's inspector shall be employed for welding. CONTRACTOR shall submit the welder qualification test reports in the standard format as shown in Exhibit-D and obtain express approval, before commencement of the work. It shall be responsibility of CONTRACTOR to carryout qualification tests of welders. ‘SPECIFICATION REV. WELDING SPECIFICATION FOR ONSHORE @ ENGINEERS INDIA LIMITED | pipELINES FOR TRANSPORTATION OF 6-77-0007 1 palate LIQUID HYDROCARBONS Page 12 014912.5 b) The welders shall always have in their possession the identification card as shown in Exhibit-E and shall produce it on demand by the COMPANY's Inspector. It shall be the responsibility of the CONTRACTOR to issue the identity cards after it has been duly certified by the COMPANY. ce) No welder shall be permitted to work without the possession of identify card. 4) Ifa welder is found to perform a type of welding or in a position for which he is not qualified, he shall be debarred from doing any further work. All welds performed by an unqualified welder shall be cut and redone by a qualified welder at the expense of the CONTRACTOR. Visual Inspection Inspection of all welds shall be carried out by COMPANY as per the latest editions of the applicable codes and specifications. All finished welds shall be visually inspected for parallel and axial alignment of the work, excessive reinforcement, concavity of welds, shrinkage, cracks, under-cuts, dimensions of the weld, surface porosity and other surface defects. Undercutting adjacent to the completed weld shall not exceed the limits specified in the applicable standard/code. Non destructive Examination ‘The non destructive examination shall mainly consist of examination using x- ray radiography as detailed in Annexure-3. Radiographic examination of one hundred percent (100%) girth welds will be required by the COMPANY. Welds shall meet the standards of acceptability as, set forth in API 1104 and as well as the requirements laid in subsequent paragraphs. The CONTRACTOR shall make all the arrangements for the radiographic examination of work covered by the specification at his expense. The COMPANY will review all the radiographs of welds and inform the CONTRACTOR regarding unacceptable welds. The decision of the COMPANY shall be final and binding in this regard. All requirements mentioned in the specification shall be arranged and executed by the CONTRACTOR through his own resources. In addition, for pipes, ultrasonic inspection is required in the following cases as per Annexure 2 of this Specification. a) On the first 100 welded joints corresponding to each automatic (GTAW/GMAW) welding procedure used. REV. SPECIFICATION WELDING SPECIFICATION FOR ONSHORE © ENGINEERS INDIA LIMITED | "PIPELINES FOR TRANSPORTATION OF 6-77-0007 1 LIQUID HYDROCARBONS: Page 13 of 49b) When 25 mm or more are cut from the pipe end as supplied, the ends shall be ultrasonically inspected for an additional length of 25mm to assure no lamination exist. ©) When welds are repaired. | 4) When in the opinion of COMPANY, ultrasonic inspection is required to confirm or clarify defects indicated by radiography. i format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower’ express agreement that {ted oF used, except in the limited way permitted by @ witten consent given by the ) When automatic procedure is used at least 10 cm on each weld shall be ultrasonically inspected at COMPANY's discretion. er tothe borrower forthe intended use, | | | f) Welding of Transition piece of pipe. In addition, 100% ultrasonic inspection may be required for certain critical welding of the pipeline (ie. tie-ins, welding of valves, flanges etc. have not undergone pressure testing (this is to ensure soundness of the total pipeline). All fillet and groove welds other than those radiographed shall be subjected to dye penetrant/MP inspection, ‘The non-destructive test system used for inspecting welds must be approved by the COMPANY 12.5.1 Acceptance Criteria Weld quality as judged on the basis of the acceptability criteria mentioned below: i) Any weld, which as a result of radiographic and/or ultrasonic examination in the opinion of COMPANY exhibits imperfections greater than the limits, stated in API 1104 latest edition or as superseded in this article shall be considered defective and shall so be marked with an identification point marker. ii) In addition to the API 1104 requirements, the welds containing cracks including crater cracks regardless of size or location are unacceptable. Lack of fusion and lack of root penetration may be permitted only up to a maximum individual length of t, where t= nominal pipe wall thickness. Cumulative length of the defect shall not exceed 25 mm in any 300 mm length of weld. For welds less than 300 mm length, the aggregate length shall not exceed 8 percent of the weld length. Defects situated in line and separated by less than the length of the shortest defect shall be considered as one defect. However, no Lack of fusion or lack of root penetration is permitted at any intersections of welds. nat be reproduced, copied, exh “The drawing, design and detals given they Suitable records shall be maintained by the CONTRACTOR as desired by the COMPANY on the day to day work done on welding radiography, ultrasonic testing. The CONTRACTOR shall present the records to the COMPANY on day-to-day basis and whenever demanded, for approval. WELDING SPECIFICATION FOR ONSHORE |_SPECIFICATION _| REV. ENGINEERS INDIA LIMITED |“ piPELINES FOR TRANSPORTATION OF 6-77-0007 1 LIQUID HYDROCARBONS 0 Page 14 of 491e property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that ited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use “The drawing, design and details given on this format are they 126 Destructive Testing ‘The COMPANY has the authority to order the cutting of upto 0.1% of the total number of welds completed for subjecting to destructive tests at no extra cost to COMPANY. The destructive testing of joints shall be made as per Annexure-I In addition, welds already cut out for defects for any reason may also be subjected to destructive testing. ‘The sampling and the re-execution of welds shall be carried out by the CONTRACTOR at his own expense. If the results are unsatisfactory, welding operations shall be suspended and may not be restarted until the causes have been identified and the CONTRACTOR has adopted measures which guarantee acceptable results. If it is necessary in the COMPANY’s opinion the procedure shall be re-qualified. The weld joint represented by unsatisfactory welds shall stand rejected unless investigation prove otherwi 13.0 REPAIRS OF WELDS 13.1 With the prior permission of COMPANY welds which do not comply with the standards of acceptability shall be repaired or the joint cut out and re-welded A separate welding procedure specification sheet shall be formulated and qualified by CONTRACTOR for repair welds simulating the proposed repair to be carried out. Separate procedures are required to be qualified for (a) through thickness repair (b) external repair and (c) internal repair. Welders shall be qualified in advance for repairs. ‘The root pass, for repairs opening the root, shall be replaced by the vertical uphill technique. The procedure shall be proven by satisfactory procedure tests to API 1104 including the special requirements of the specification, and shall also be subjected to metallographic examination, hardness surveys and Charpy test to determine the effects of repair welding on the associated structure. Root sealing or single pass repair deposit shall not be allowed. Internal root defects shall be ground thoroughly and welded with a minimum of two passes However, while grinding for repairs, care shall be taken to ensure that no grinding marks are made on the pipe surface anywhere, The repair shall be subjected, as a minimum requirement, to the same testing and inspection requirements as the original weld. Re-radiography of the repaired area shall be carried out. In addition, a minimum of 6” weld length on the either side of the repaired area, shall be re-radiographed. A 100% ultrasonic test shall be done at the repaired area externally. Any repaired area that is wide, irregular or rough shall be rejected and a full cut out shall be done. not be reproduced, copied, exh Repairs are limited to a maximum 30% of the weld length. Welds containing cracks shall be cut out and rebevelled to make a joint. COMPANY shall WELDING SPECIFICATION FOR ONSHORE Sreemenwon nee ENGINEERS INDIA LIMITED | pipELINES FOR TRANSPORTATION OF 6-77-0007 1 @ NEW DELHI LIQUID HYDROCARBONS, Page 15 0 49authorise all repairs 13.2 Weld Rejected by Accumulation of Defects Where a weld is rejected by accumulation of defect clause, as defined by API 1104 and this specification, repairs within these limitations are permitted Defects in the filling and capping passes shall be repaired preferentially. ‘ve the property of ENGINEERS INDIA LIMITED. They are merely laned on the borrower's express agreement that ‘or used, except in the limited way permitted by a written consent given by the lender tothe borrower forthe intended use. radueced, copied, exh ‘The drawing, design and details given on t they will nt be ‘SPEGIFIGATION _ | REV. WELDING SPECIFICATION FOR ONSHORE © ENGINEERS INDIA LIMITED | “ pipELINES FOR TRANSPORTATION OF 6-77-0007 al LIQUID HYDROCARBONS Page 160149ANNEXURE - 1 is 1.0 Destructive Testing of Welded joint - Butt welds ge 1 Preparation Beg gs Having passed the visual and the non-destructive inspection, the test weld BE shall be subjected to mechanical test. 38 After satisfactory completion of all visual and non-destructive testing the Es procedure test weld shall be set aside for a period not less than 24 hours. No 23 further work on the test weld and no cutting of test specimens from the weld sé shall be performed until a period of at least 24 hours has expired. Be ge a3 Weld specimens shall be taken from the positions indicated in fig. 1 of this ee specification from areas as free from defects as possible ; for this reason it is | Ee necessary to take the previous non-destructive tests into account. The | B minimum number of tests to be carried out is given in Table - 1 of this | F specification. | ee | The test shall be carried out at laboratories approved by the COMPANY. The | 22 | specimens shall be prepared in accordance with the figures given in the | 3: paragraphs which refer to the individual test. | oe | | i | 12 Tensile Strength | 53) g3\ ee SE) Specimens shall be taken from the position indicated in fig. 1 & 1A of this lee specification. Two ISO type specimens and two API-type specimens shall be ue taken. te Be ‘The ISO test specimens are shown in fig. 2 of this specification. ze) 121 Method 33) es The test shall be carried out in accordance with ISO 375. g 38 22] i Fe! | $3] | Hg | i | | | é | | | | | L 1 WELDING SPECIFICATION FOR ONSHORE erecuicnuon baie ENGINEERS INDIA LIMITED | "PIPELINES FOR TRANSPORTATION OF 6-77-0007 1 LIQUID HYDROCARBONS: Page 17 of 48TABLE 1 ‘Type and Number of Test Specimens for Procedure Qualification Test and Production —___| 28 Welds af [PResaE oor [be BiancreR| NUMBER OF SPECIMENS \ee INCHES iy | FENSKETTENSILE] WGK T ROOT T FAGE T SIDE Tiaacno |warONESS [PACT | TOTAL ge WALL THICKNESS % INCH (12.7 mm) AND UNDER \231 ge) UNDER 2 eat soe eee eae eo ioe ao ° alee a ee oe ee ore 53) OVER 4% i eee eee |e oe ie 2 wz | Fi2% AND 2 5 OVER 2 2 4 4 4 oO 2 2 24 4a BS WALL THICKNESS OVER INCH (127 mm | 33 AND | Hy AAO Cele ot oa ee ° cals | é@ OVER «v2 | . Sen ee eee |aoe ata ee ee au 2 2 | 2 es 2% AND | Be as alors 2 2 Pa | Fs] | as | ge 1.3.0 Nick-Break Test | 5 23 134 Preparation | 3 Specification for nick-break test with notches thus worked can break in the gE ‘base metal, instead of in the fusion zone; therefore an alternative test piece | Be may be used after authorisaiton by the COMPANY with a notch cut in the | ze reinforcement of outside weld bead to a maximum depth of 1.5mm, measured | ge from the surface of the weld bead. | 1B 55 | i238 \se 1.4.0 Macroscopic Inspection ae 141 Preparation \33] Specimens shall be taken from the positions indicated in Fig. 1 of this 23 specification and shall be prepared in accordance with ASTM E2 and E3. | 55 ‘The width of the macrosection has to be at least three times the width of the \S2 weld. ‘The section is to be prepared by grinding and polishing and etched to 2: clearly reveal the weld metal and heat effected zone. | 2 | \2 | | 1 | | ENGINEERS INDIA LIMITED WELDING SPECIFICATION FOR ONSHORE erecurcation nak "NEW DELHI PIPELINES FOR TRANSPORTATION OF 6-77-0007 ie LIQUID HYDROCARBONS: Page 16 of 49‘design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that tbe reproduced, copied, exhibited or used, except in the limited way permitted by a written consent iven by the lender to the borrower forthe intended us. 142 143 1.5.0 15.1 1.5.2 Method Specimens shall be carefully examined under the microscope, with a magnification of atleast 25 times (25:1). The COMPANY may ask for a macrograph with 5 times (5:1) magnification, for DOCUMENTATION purposes. Requirements Under macroscopic examination, the welded joints shall show good penetration and fusion, without any defect exceeding the limits stated in the evaluation criteria of the nick bream test. Hardness Test Preparation ‘The prepared macro section is to be used for hardness testing using the vickeers method with 10 kg load indentations are to be made along traverses cach approximately 1 mm below the surface at both side of the weld. In the weld metal a minimum of 6 indentations equally spaced along the traverses are to be made. The HAZ identations are to be made along the traverses for approximately 0.5mm each into unaffected material, and starting as close to the fusion line as possible. ‘One indentation at each side of the weld along each traverse has to be made on parent metal. Reference is made to Fig. 3 of this specification. The indentations are to be made in the adjacent region as well as on the opposite side of the macro section along the specified traverses. Method The test shall be carried out in accordance with recommendation ISO R81, Vickers hardness, using a laboratory type machine controlled as pre- recommendation ISO R 146 and using a diamond pyramid penetrator set at 2.37 rad (136") with a load of 10 kg. ENGINEERS INDIA LIMITED NEW DELHI WELDING SPECIFICATION FOR ONSHORE | _SPECIFICATION PIPELINES FOR TRANSPORTATION OF 6-77-0007 LIQUID HYDROCARBONS. cape 9a Jhe drawing, design and details given on this Format are the property of ENGINEERS INDIA LIMITED. They are merely loaned an the borrower's express agreement that i not be reproduced, copied, exhbited ar used, excapt in the limited way permitted by a written consent given by the lender tothe borrower forthe intended use Requirements Hardness value shall not exceed the limit specified in welding specification chart, In case of a single reading strictly (+10HV) higher than the specified limit, further identations shall be made to check if the high value was an isolated case. All the hardness values contained from the heat effected zone shall not exceed 100 HV with respect to the average hardness of the values obtained for the base metal. If these additional tests give a hardness within the specification limit the slightly higher value may be accepted. 1.6.0 Charpy-V-Notch Impact Test 16.1 Specimens shall be taken from the position indicated in Fig. 1 of this specification, The test specimens will be prepared in accordance with ISO R 148. Charpy V-Notch specimens shall have dimensions as given in Fig. 3 of the specification. Three test specimens shall be taken from each sample and they shall be cut and worked so that their length is transversal and perpendicular to the weld bead with the notch position as shown in Fig. 4 of this specification. The notch shall be perpendicular to the roller surface. The test specimen width shall depend upon the pipe wall nominal thickness as following: [Nominal wall thickne: Test specimen mm Over 12 10 Over 9.5 and upto 12 7S From 7 upto 9.5 [Less than 7 1.6.2 nn Test Method The test shall be carried out as indicated in ISO R 148 “Beam Impact Test V- Notch”. Test pieces shall be immersed in a thermostatic bath and maintained at the test temperature for at least 15 minutes. They shall then be placed in the testing machine and broken within 5 seconds of their removal from the batch. The test temperature shall be as mentioned in special conditions of the Contract, ENGINEERS INDIA LIMITED NEW DELHI WELDING SPECIFICATION FOR ONSHORE |__SPECIFICATION _| REV. PIPELINES FOR TRANSPORTATION OF 6-77-0007 1 LIQUID HYDROCARBONS: Page 20 0149 |1.63 Requirements (Note 1) ‘The impact energy shall be: Note : shall be followed. value specified. 17 Bend Test Requirements 1ed way permitted by a waitten consent given by the lender to the borrower for the intended use | | Radius of the Plunger ‘A’ - 2t Radius of the dia ‘B’ = 3t+ 1.6mm | Radius of the dia °C’ = 508 The acceptance crite1 1104 Sixteenth edition May 1983. Note: t thickness of specimen The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they wail not be reproduced, copied, exhibited or used, except [Test Specimen in] Average of three specimens (Note| Minimum single value (Note 1) mm 2) Joules (Min.) Joules | 10.0 270 220 TS a5 175 5.0 18.5 15.0 ZS 10.0 80 (1) These values are specified for resistance to brittle fracture only. Where additional requirements are specified in project data sheet (Ex. pipeline j materials with arrest properties ie. a higher upper shelf charpy V energy for resistance against propagating ductile fractures) the same (2) Only one value is permitted to be lower than average value upto the ‘The Bend test Specimens shall be made and tested as per the requirements of API 11-4 Sixteenth Edition May 1983 except that the dimensions of the Jig for guided bend test Fig. 5 para 2.6 API 1104 shall be modified as follows: shall however be as per para 2.643 and 2.653 of API WELDING SPECIFICATION FOR ONSHORE @ ENGINEERS INDIA LIMITED | “ pipELINES FOR TRANSPORTATION OF LIQUID HYDROCARBONS REV. ‘SPECIFICATION 6-77-0007 1 Page 21 of 49ANNEXURE - 2 1.0 ULTRASONIC INSPECTION In addition the radiographic inspection, ultrasonic inspection is required as per conditions listed in paragraph 12.5 of this specification. This section concerns manual ultrasonic inspection, However ultrasonic inspection by automatic equipment may be used if approved by the COMPANY. 1.1 GENERAL: The CONTRACTOR who carries out the ultrasonic inspections shall have sufficient no. of qualified personnel, equipment and instruments at his disposal to be able to effect the tests without hindering or delaying the pipeline assembly operations. ‘The CONTRACTOR appointed to carry out ultrasonic inspe shall supply all the instruments necessary for their execution on site. 1.2. SPECIFICATION FOR ULTRASONIC TESTING PROCEDURE QUALIFICATION Before work begins, the CONTRACTOR shall present a specification describing the proposed U.T. procedure qualification, ns This specification shall state, all the parameters described in API 1104 and the following information: a) Type of U.T. equipment used; b) Type and dimensions of transducers ©) Frequency range 4) Details for calibration ) Coupling medium f) Inspection technique 2) Record details h) Reference to the welding procedure where it is intended to adopt the specification 1) Temperature range of the joints to be inspected. 1.3 QUALIFICATION OF ULTRASONIC INSPECTION PROCEDURE. The ultrasonic inspection procedure shall be approved by the COMPANY. Before inspection begins, the COMPANY may require the qualification test of the ultrasonic inspection procedure. This specification test consists in testing (under normal operating conditions) some CONTRACTOR welds made according to the same WELDING SPECIFICATION FOR ONSHORE |__SPECIFICATION _| REV. ENGINEERS INDIA LIMITED NEW DELHI PIPELINES FOR TRANSPORTATION OF 6-77-0007 1 LIQUID HYDROCARBONS: Page 22 of 49,production procedure, where there are typical defects the test intends to detect. This test shall be conducted in the presence of the COMPANY. | | sl aa 14 TEST PROCEDURE Hl Circumferential welds shall be inspected from both sides using angle al probes. a5 | ‘The surface with which the probe comes into contact shall be free of a ‘metal spatter, dirt, iron oxide, and scales of any type; therefore it shall =e | be necessary to clean a strip at least 50 mm wide on both sides of the 33) weld with steel-wire brushes and anyhow the cleaned strip must be at ge | least wide enough to allow one and a half skip examination. 28) If, during the test, echoes of doubiful origin appear, it shall be a necessary to inspect a convenient area on the pipe surface, close to ey the weld, with a straight beam transducer in order to check whether 33] any manufacturing defects are present which could have interfered is] with the ultrasonic beam. ge] By way of an example, the equipment shall include but not be limited Bs | to the following: g 5 a) Ultrasonic equipment and coupling medium 2: b) Sample sections for calibration of instruments 8 i | c) Equipment for cleaning of surface to be examined g2| 4) Rules calibrated in centimeters for exact location of the a: | position of defects. $3) The characteristics of the above listed instruments and equipment es | shall guarantee: ge a) That the required standards of the inspection procedure, as 2f previously established an approved by the COMPANY, are 8 | satisfied € 3 b) Continuous operation z| | a5 All the instruments and equipment shall be approved by the £3 COMPANY before being used. The COMPANY has the authority to | a3 | reject any item that is considered unsuitable. The decision of the | 33 | COMPANY is final. The CONTRACTOR appointed to carry out | 33 | ultrasonic inspections shall also ensure the operational efficiency and | aS maintenance of the instruments and equipment, and shall immediately | ay substitute any item rejected by the COMPANY. ae All the instruments and equipment necessary for carrying out | ire ultrasonic inspection on site shall satisfy the requirements laid down \ by the public boards of institutions that regulate "safety at work! | fee | L ! | SPECIFICATION | REV. WELDING SPECIFICATION FOR ONSHORE i @ ENGINEERS INDIA LIMITED |" pipELINES FOR TRANSPORTATION OF 6-77-0007 1 LIQUID HYDROCARBONS: Page 23 01481.5 ULTRASONIC INSTRUMENTS ‘The ultrasonic instrument: a) shall be pulse echo type, able to generate, receive and display, on the screen a Cathode Ray Tube (CRT), pulse at frequencies between 1 and 6 MHz. The useful part of the CRT screen shall be at least 70mm wide and at least 50mm high. shall have variable amplification, with steps of 1 or 2 dB over a range of a least 60 dB. b) the regulation control shall be accurate to within +1 dB and this accuracy shall be certified by the instrument | manufacturer. ENGINEERS INDIA LIMITED. They are merely naned on ©) may be powered by a battery or an electric generator. In the first case, the autonomy of operation (endurance) of the | instrument shall be sufficient to carry on working without | frequent interruptions, and the instrument shall be equipped | with an automatic switch which switches if off when the | battery runs down; in the second case, there must be a voltage | stabilising device with a tolerance of +2 Volts. | 1.6 PROBES The probes used shall have dimensions, frequencies, and a refraction angle suited to the type of steel, the diameter, and the thickness of the pipeline and to the joint design 1.7 REFERENCE SAMPLE PIECES fed way permitted by a written consent given by the lender The efficiency of the equipment used, the effective refraction angle of the probe, and the beam output point, shall be checked using a V, and V, sample block, IIW type or the calibration block ASTM E-428. | For manual ultrasonic testing and automated ultrasonic testing the | reference sample pieces shall be as described in API 1104, Nineteenth | Edition, para 11.4.5 18 CALIBRATION The calibration, qualification of the testing procedure shall be done as provided in API 1104. z| 1.9 REGULATION OF — AMPLIFICATION ~— DURING 3 | PRODUCTION TESTING 3 | Scanning sensitivity shall be as provided in API 1104 para 11.4.7.2 é &114.73. 3 1.10 QUALIFICATION OF — ULTRASONIC TESTING aa OPERATORS BE, Before the inspection begins or during the same inspection, the | | COMPANY may require a qualification test for the ultrasonic i equipment operators. | ‘SPECIFICATION | REV. WELDING SPECIFICATION FOR ONSHORE @ ENGINEERS INDIA LIMITED | “ pipELINES FOR TRANSPORTATION OF 6-77-0007 1 LIQUID HYDROCARBONS: Pege 24 of 49wr this format ave the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express sgreement that is ave The drawing, design and dot fr used, except inthe limited way permitted by a written consent given by the lender to the borrower for the intended use not be reproduced, copied, they The operators shall be fully qualified as per a recognized standard (ASME See V or equivalent) and they shall have as minimum level II as described in para 11.4.3,API 1104,Ninteenth Edition. ‘The operators shall be able to: a) b) °) 4) °) calibrate the equipment; perform an operational test under production conditions; interpret the screen picture; evaluate the size and location of reflectors interpret the type of defects detected ‘The COMPANY has the option of checking the ability of personnel employed for ultrasonic testing by means of qualification tests. 1.11 EVALUATION OF INDICATIONS GIVEN BY ULTRASONIC TESTS Each time that echoes from the weld bead appear during production testing, the instrument amplification shall be altered to coincide with the reference amplifications and the probe shall be moved until maximum response is obtained, paying attention all the time to the probe-tube coupling, If, under these conditions, the height of the defect echo is equal to or greater than that of the reference echo, the defect shall be evaluated according to clause 12.5 of this specification. If the defect has also been detected by the radiographic and/or visual examination, the dimensions shall be judged according to the type of examination which detects the greater defect, the reference echo will not be considered. Returns that are less than 50% of If returns are above 50% but lower than 100% of the reference echo, and if the operator has good reasons to suspect that the returns are caused by unfavorably oriented cracks, he shall inform the COMPANY. Moreover, when there a defect to be repaired, such defect shall be removed for a length corresponding to the one where no more return echo is given. 1.12 OTHER EQUIPMENT The use of rules calibrated in centimetres, attached if possible to the probe, for the precise location of the position of welding defects. is recommended. Defect location is effected by measuring the projection distance between the probe output and the reflecting surface The operators carrying out the tests shall have, besides the probing instrument, tools for cleaning the pipe surface (files, brushes, etc.) as well as the coupling liquid or paste appropriate for the temperature of the section to be examined. ENGINEERS INDIA LIMITED NEW DELHI WELDING SPECIFICATION FOR ONSHORE SPECIFICATION _ | REV. PIPELINES FOR TRANSPORTATION OF 6-77-0007 1 LIQUID HYDROCARBONS Page 25 of 49ANNEXURE-3 RADIOGRAPHY 1.0 SCOPE | This annexure covers the radiographic inspection of all types of welded joints | of the main pipe A ss The welded joints shall include the following: | ee i) Full girth welds on the mainline construction including double jointing | \é : of pipe, if adopted. ce ii) Welds for installation of block valves, insulating joints and other a appurtenances and tie-ins. | gE iii) Welds at scraper launching and receiving barrels. | ze iv) Terminal Piping Be L | 2 20 APPLICABLE STANDARDS | | This specification shall apply in conjunction with the following (all latest edition): i) _API.1104, Standard for welding Pipelines and Related Facilities ii) ANSI B 31.8, Code for Gas Transmission and Distribution Piping | Systems. | iii) | ANSI B 31.4, Code for Transportation System for Hydrocarbons, | Liquid Petroleum Gas, Anhydrous Ammonia and Alcohols, | . iv) ASTM E 94, Recommended practice for Radiographic Testing | 3 | v) ASTM E 142, Standard Method for Controlling Quality of | a Radiographic Testing | | vi) The American Society for Nondestructive Testing. Recommended Practice no. SNT-TC-1A Supplement A. SPECIFIGATION | REV. WELDING SPECIFICATION FOR ONSHORE 4 @ ENGINEERS INDIA LIMITED |” pipELINES FOR TRANSPORTATION OF 6-77-0007 1 | ee LIQUID HYDROCARBONS Page 260108his format are the property of ENGINEERS INDIA LIMITED. They are merely loaned an the borrawer's express agreement that der tothe horrawer fo the intended use, in the limited way permitted by a written consent given by the 3.2 3.4 Procedure The radiographic examination procedure to be adopted shall be submitted by the CONTRACTOR as per Exhibit-F. The procedure of radiographic examination shall be qualified to the entire satisfaction of COMPANY prior to use. It shall include but not be limited to the following requirements: i) Lead foil intensifying screens, at the rear of the film shall be used for all exposures. ii) Type 2 and 3 films as per ASTM E-94 shall be used, iii) A densitometer shall be used to determine film density. The transmitted film density shall be between 2.0 and 3.5 throughout the weld. The unexposed base density of the film shall not exceed 0.30, iv) Radiographic identification system and documentation for radiographic interpretation reports and their recording system. The CONTRACTOR shall qualify each procedure in the presence of the COMPANY prior to use The procedure of radiographic examination shall produce radiographs of sufficient density, clarity and contrast so that defects in the weld or in the pipe adjacent to the weld, are clearly discernible. All the girth welds of mainline shall be subjected to 100% radiographic examination. The CONTRACTOR shall furnish all the radiographs to the COMPANY, immediately after processing them, together with the corresponding interpretation reports on approved format. The details of the radiographs alongwith the joint identification number shall be duly entered in a register and signed by the CONTRACTOR and submitted to the COMPANY for approval. When the radiation source and the film are both on the outside of the weld and located diametrically opposite each other, the maximum acceptable length of film for each exposure shall not exceed the values given of API 1104. The minimum film overlap, in such cases, shall be 40mm. The ellipse exposure technique may be used on nominal pipe sizes of 2 inch and smaller provided that the source of film distance used is a minimum of 12 inch. ENGINEERS INDIA LIMITED NEW DELHI WELDING SPECIFICATION FOR ONSHORE PIPELINES FOR TRANSPORTATION OF LIQUID HYDROCARBONS SPECIFICATION | REV. 6-77-0007 1 Page 27 of 49,| a | | 37 Three copies of each acceptable radiographic procedure (as per Exhibit-F) and / three copies of radiographic qualification records, shall be supplied to ial COMPANY. One set of the qualifying radiographs on the job shall be kept by #3! the CONTRACTOR's authorized representative to be used as a standard for 2) the quality of production radiographic during the job. The other two sets shall Hl be retained by COMPANY for its permanent record. Bs | | 53) 38 Three copies of the exposure charts relating to material thickness, kilo voltage, | #3 | source of film distance and exposure time shall also be made available to | 22] COMPANY by the CONTRACTOR. | Be | 52] 39 The CONTRACTOR shall, on a daily basis, record for each radiograph (1 2 graph (1) Be | radiograph's number, (2) approximate chainage of weld location, (3) whether se or not the welds meet the specified acceptance standards and (4) the nature and | : & approximate location of unacceptable defects observed. It must be possible to es relate back to a particular butt weld and welder on piping drawing and pipe ze line alignment drawing. fs) EB: | 3.10 Each day's production of processed radiographs shall be properly packaged a. separately, identified by at least the (1) date, (2) radiographic unit, (3) job Be! locations, (4) starting and ending progress survey stations and (5) shall include ee] original and three copies of the daily radiographic record. The package shall ee | be submitted to the COMPANY daily when possible, but in no event later than 331 noon of the following day. 3a] 82] Bl ‘The CONTRACTOR shall provide all the necessary facilities at site, such as a os) dark room with controlled temperature, film viewer etc. to enable the el COMPANY to examine the radiographs. a | a2) The CONTRACTOR, if found necessary, may modify the procedure of eal radiographic examination suiting to the local conditions prevailing. This shall, ea} however, be subject to the approval of the Company. ay | 23) | ag) 3.13 COMPANY shall have free access to all the CONTRACTOR's work facilities | Be in the field. ! | tai | 23! 3.14 Any approval granted by the COMPANY shall not relieve the £3) CONTRACTOR of his responsibilities and guarantees. | 25 | | ee | | SPECIFICATION REV. WELDING SPECIFICATION FOR ONSHORE @ ENGINEERS INDIA LIMITED | "PIPELINES FOR TRANSPORTATION OF -0007 1 LIQUID HYDROCARBONS: eeethat press agreomen leaned on the borrower: 1an consent given by the lender tothe borrower for the intended use. ‘this format are the property of ENGINEERS INDIA LIMITED. They are mer 1d by aw (ed way por 1h 15 oF USOd, except 4.0 41 6.0 61 RADIATION SOURCE Radiographic examination shall be carried out using X-radiations, radiographic examination by Gamma rays using slow speed films may be allowed, at the discretion of the COMPANY, in case of inaccessible joints Radiography by Gamma ray for tie-in-joints shall be acceptable provided D4 AGFA film or equivalent is used and the required sensitivity obtained. Whenever possible, pipeline welds will be inspected by placing the radiation source inside the pipe, on the pipeline axis, with a radiation of 6.28 red. (360 ) If it is impossible to place the radiation source inside the pipe, the weld will be inspected with the source on the outside. An overlap of at least 40 mm at the ends of each film shall be required to ensure that the first and last location increment numbers are common to successive films and to establish that no part of a weld has been omitted LEVEL OF QUALITY The quality level of Radiographic sensitivity required for radiographic inspection shall be at least equivalent to the values in Figure-S. PENETRAMETERS: The Image Quality Indicator (abreviation:IQI) shall be used for the qualification of the welding procedure and during normal line production Radiographic sensitivity shall be measured with the wire image quality indicator (Penetrameter). ‘The Penetrameter shall be selected according to DIN-54109 or ISO-1027. For radiographs made with the source on the outside, a Penetrameter shall be placed on each side of the film with the smaller wire of the Penetrameter turned towards the end of the film itself. When a complete weld is radiographed in a single exposure using @ source inside the piping, four pentrameters approximately equally spaced around the circumference shall be used. During the procedure qualification, IQI shall be placed both on the source side and on the film side. ‘The sensitivity obtained with 1QI on the source side shall not be less than the values shown in Fig. 5 of this specification. ‘The sensitivity limit may be considered to have been reached when the outline of the IQI, its identification number and the wire of the required diametre show up clearly on the radiograph. WELDING SPECIFICATION FOR ONSHORE |__SPECIFICATION REV. ENGINEERS INDIA LIMITED NEW DELHI PIPELINES FOR TRANSPORTATION OF LIQUID HYDROCARBONS: 6-77-0007 4 Page 29 of 49‘qreoment that he intended use 7.0 8.0 81 8.2 9.0 91 92 93 The COMPANY may authorise use of types of 1QI other than those planned, provided that they ‘conform with recognised standards and only if the CONTRACTOR is able to demonstrate that the minimum sensitivity level required is obtained, For this demonstration, a test shall be carried out comparing the IQI specified and the CONTRACTOR's to show up the identification number and other details of the proposed IQI, which must be visible in the test radiograph. FILM IDENTIFICATION MARKERS. All films shall be clearly identified by lead numbers, letters, and/or markers The image of the markers shall appear on the films, without interfering with the interpretation. These markers positions shall also be marked on the part to be radiographed and shall be maintained during radiography. PROTECTION AND CARE OF FILM All unexposed films shall be protected and stored properly as per the requirements of API 1104 standard and ASTM E.94. ‘The exposed and unexposed film shall be protected from heat, light, dust and moisture. Sufficient shielding shall be supplied to prevent exposure of film to damaging radiation prior to and following the use of the film for radiographic exposure, RE-RADIOGRAPHY ‘The weld joints shall be re-radiographed in case of unsatisfactory qu: the radiographs, at the expense of the CONTRACTOR. All the repaired weld joints shall be re-radiographed at no extra cost to the COMPANY in the same manner as that followed for the original welds. In addition, the repaired weld areas shall be identified with the original identification number plus the letter R to indicate the repair. When evaluating repair film, radiographers shall compare each section (exposure) of the weld with the original film to assure repair was correctly marked and original defect removed. ENGINEERS INDIA LIMITED NeW cele PIPELINES FOR TRANSPORTATION OF 6-77-0007 WELDING SPECIFICATION FOR ONSHORE |__ SPECIFICATION LIQUID HYDROCARBONS. Passoaas94 The COMPANY will review prior to any repair of welds, all the radiographs of welds which contain, according to the CONTRACTOR'S interpretation, unacceptable defects. The final disposition of all unacceptable welds shall be decided by the COMPANY. 10.0 QUALIFICATION OF RADIOGRAPHERS 10.1 Pipeline radiographers shall be qualified in accordance with the requirement of API 1104 and to the full satisfaction of COMPANY. 10.2 Certification of all the radiographers, qualified as per 10.1 above, shall be furnished by the CONTRACTOR to the COMPANY before a radiographer will be permitted to perform production radiography, The certificate record shall include: i) Background and Experience Record ii) Training Course Record iii) Technical Examination Record | iv) Doctor's report on radiographer's Oaecuer 0-1 acquity eye test v) Date of qualification 103 The radiographers shall be required to qualify with each radiographic procedure they use, prior to performing the work assigned to him in accordance with the specification. 11.0 PRESERVATION OF RADIOGRAPHS tl The radiographs shall be processed to allow storage of films without any discoloration for at least three years. All the radiographs shall be presented in suitable folders for preservation alongwith necessary documentation, n2 All radiographs shall become property of the COMPANY. SPECIFICATION _| REV. WELDING SPECIFICATION FOR ONSHORE ENGINEERS INDIA LIMITED | "PIPELINES FOR TRANSPORTATION OF 6-77-0007 4 LIQUID HYDROCARBONS Page 31 of 4@12.2 13.0 IBA 14.0 14.1 EQUIPMENT AND ACCESSORIES CONTRACTOR shall make necessary arrangements at his own expense, for providing the radiographic equipment, radiographic films and all the accessories for carrying out the radiographic examination for satisfactory and timely completion of the job. For carrying out the mainline radiographic examination the CONTRACTOR shall be equipped with suitable mobile/stationary type dark rooms. These shall have all the required facilities for film processing. Film viewer used shall be equipped with the film illuminator that has a light source of sufficient intensity and suitably controlled to allow viewing film densities upto 4.0 without damaging the film. RADIATION PROTECTION CONTRACTOR shall be responsible for the protection and personnel monitoring of every man with or near radiation sources. The protection and monitoring shall comply with local regulations. In view of visual hazards in the handling of Radioactive source of material, CONTRACTOR shall be solely responsible for complying with all rules and regulations set forth by Atomic Energy Commission or any other Government agencies of India in this regard and COMPANY shall not be responsible and shall be kept indemnified by the CONTRACTOR for default (s) of whatever nature by the CONTRACTOR. Safety equipment as considered adequate by the COMPANY for all necessary personnel shall be made available for use and maintained for immediate and proper use by the CONTRACTOR. DISPLAY OF SAFETY INSTRUCTIONS, ‘The safety provisions shall be brought to the notice of all concerned by display on a notice board at prominent place at the work spot. The person responsible for the “Safety” shall be named by the CONTRACTOR. ENGINEERS INDIA LIMITED RS INDIA PIPELINES FOR TRANSPORTATION OF 6-77-0007 WELDING SPECIFICATION FOR ONSHORE |__SPECIFICATION REV. LIQUID HYDROCARBONS: Page 32 of 4915.0 ENFORCEMENT OF SAFETY REGULATIONS 15.1 To ensure effective enforcement of the rules and regulations relating to safety precautions, the arrangement made by the CONTRACTOR shall be open to inspection by COMPANY or its representatives. 16.0 FIRST AID AND INDUSTRIAL INJURIES, 16.1 CONTRACTOR shall maintain first aid facilities for its employees and those of sub-contractors. 162 CONTRACTOR shall make outside arrangements for ambulance service and for treatment of industrial injuries. Names of those providing these services shall be furnished to COMPANY prior to start of work and their telephone no. Shall be posted prominently in CONTRACTOR'S field office. 163 All critical industrial injuries shall be reported promptly to the COMPANY and a copy of CONTRACTOR's report covering each personal injury requiring the attention of physician shall be furnished to the COMPANY. 17.0 NO EXEMPTION 7A Notwithstanding the above there is nothing in these to exempt the CONTRACTOR from the operation of any other act or rules in force. WELDING SPECIFICATION FOR ONSHORE |__SPECIFICATION _| REV. ENGINEERS INDIA LIMITED | PIPELINES FOR TRANSPORTATION OF 6-77-0007 ] aes LIQUID HYDROCARBONS: naanEXHIBIT 5 | 7 Sheet 1 of 3 | ze ELECTRODE QUALIFICATION TEST RECORD H \35 A Tested at(Site name) Date | 15 z Manufacturer's Name | ae Brand Name | lee! Batch Number & Size tested | 33) Classification & Code | : | Intended for welding in position | . In combination with (if any) : Ee Code of Reference (used for testing) : = | Special Requirements (if any) : 3 | oe] B All-weld Tensile Test | g Base Material used | jo2) Pre-heat temperature | | z | Post weld heat treatment details | . Visual examination | : E Radiographic examination results i Tensile test results : | | i 2 Identification No. rs! Yeild Point Elongation Remarks 52 1. | [eg] 2 | z | ©} ooveesgnom umreo| “ieelnesoxmoasoRr ser [ere] LIQUID HYDROCARBONS Page dearwelender to the borrower forthe intended use tbe reproduced, copied, exhibited or used, except inthe limited way permitted by a writen consent given “The drawing, design and details given on thie format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they EXHIBIT - A Sheet 2 of 3 ic Impact Test Results Test Temperature Notch in ‘Type of Specimens (Charpy) : Size of Specimens [Specimen No. Tmpact Value ‘Average 1 2 3 q 3 D. Chemical Analysis Results Electrode Size Result Batch No. CTS | aP Fillet Weld Test Results : Welding Positions Base Materials Size of electrode used Visual Inspection Results: 1) 2) 3) ENGINEERS INDIA LIMITED NEW DELHI WELDING SPECIFICATION FOR ONSHORE. ‘SPECIFICATION | REV. PIPELINES FOR TRANSPORTATION OF 6-77-0007 1 LIQUID HYDROCARBONS Page 35 of 49Radiography [Position Identification No. Macro Test Results Fracture Test Results Remarks F. Other Test Results i Transverse tensile test In combination with Base material used Position of welding Preheat temperature Post weld heat treatment Identification No. UTS. Fracture in Guided Bend Test Root, Face or Side Bend EXHIBIT - A Sheet 3 of 3 Remarks ay =} oy] Any other tests Conclusions PREPARED BY (CONTRACTOR) REVIEWED BY APPROVED BY (CONTRACTOR) (EILIOWNER) | | 1 | ENGINEERS INDIA LIMITED NEW DELHI WELDING SPECIFICATION FOR ONSHORE PIPELINES FOR TRANSPORTATION OF LIQUID HYDROCARBONS: SPECIFICATION | REV. 6-77-0007 1 Page 36 0f 49EXHIBIT -B Sheet | of 1 STRESS RELIEF HEAT TREATMENT PROCEDURE SPECIFICATION Name of the Heat-treater : Name of the Project: Specification Reference No. 1 General Details: 2. Furnace Details | Name of the Type of Heating: Gas/Oil/Elec. | Equipment Res./Induetion | Name of the Type of Heating: (Tick mark) | Assembly/Part | Assembly/Part : Capacity (Size) | Drawing No. | Material : Maximum Temp.(C) | Method of temp. | Measurement | Atmosphere Control | ae Heat Treatment Cycle Details: | Changing Temp. C | Rate of heating, C/Hr Soaking Temp. C | Soaking Time, hrs. Rate of Cooling, C/Hr. Mode of Cooling 4. Other Details, if any Notes: j ‘The following documents shall be furnished along with the specifications | i) Material test certificates | ii) Assembly/Part Drawing. PREPARED BY REVIEWED BY APPROVED BY | (CONTRACTOR) (CONTRACTOR) (EIL/OWNER) evencens noi nen | WELONGSTECI CATON ooo LIQUID HYDROCARBONS: Pope 37 of 8Example of record form for welding procedure qualification test EXHIBIT -C Sheet | of 3 Project/Contract Process Outside diameter Pipe thickness Pipe and fitting material Contractor Joint design (Sketch attached) Make and type Diameter of filler metal Current Voltage Root Second run Other runs Other electrical characteristics acdc Electrode negative/Positive Shielding gas ‘Type of mixture Flow Shielding flux Position Direction of welding "on this format are the property of ENGINEERS INDIA LIMITED. They ave merely loaned on the borrower's express agt , exhibited or used, except in the limited way permitted by a written consent qian by the ender to the borrower forthe intended use Root Vertical up*/ Vertical down | Second run Vertical up*/ Vertical down | Other runs Vertical up*/ Vertical down jae] Number of welders (23 Root econd run Other runs. “The drawing, design and details gi they will not be reprodu ENGINEERS INDIA LIMITED NEW DELHI @ WELDING SPECIFICATION FOR ONSHORE PIPELINES FOR TRANSPORTATION OF LIQUID HYDROCARBONS: ‘SPECIFICATION 6-77-0007 Rev] 7 | Page 38 of 49,borrower's express agreement that ted way permitted by a writen consent given by the lender to the borrower = 3 2 ited oF used, except inthe tbe reproduced, copied, ex “The drawing, design and detas given on this format are the proper they EXHIBIT -C Sheet 2 of 3 Time lapse between commencement of second run and commencement of other runs Mi to cool jimum number of runs before joint allowed Maximum time between commencement and completion of weld ‘Type of line-up clamp Removal of clamp after run Lowering off after run Cleaning Preheating Minimum temperature C Type of heater to be used Interpass temperature Mi um C Maximum C Post weld heat treatment Speed of travel Test Results State acceptable ‘non-acceptable (with reasons) or give numerical results Non-destructive tests Visual Radiograph Ambient temperature C © WELDING SPECIFICATION FOR ONSHORE ENGINEERS INDIA LIMITED | pipELINES FOR TRANSPORTATION OF eee LIQUID HYDROCARBONS SPECIFICATION _ | REV. 6-77-0007 4 Page 39 of 49Toaned on the borrower's express agreement that he property of ENGINEERS INDIA LIMITED. They are n they will not be reproduced, copied, exhibited or used, except inthe limited way permitted by a witten consent given by the lender tothe borrower forthe intended use. EXHIBIT-C | Sheet3of3 Destructive tests 1 v * Transverse tensile Tensile strength (with units) Fracture location Test temperature Macro-examination Fillet weld fracture Hardness survey Type Load Location of hardness measurements (Sketch) Hardness range Parent metal Heat affected zone weld Charpy V-notch impact tests Specimen location and size Notch location Test temperature Results (with units) Additional test(s) and results. e.g. chemical analysis, micro-examination, CTOD tests, Bend tests, Nick Break test, The statements in this record are correct. The test joints were prepared, welded and tested in accordance with the requirements of specification. Contractor Inspector | Position Witnessed by | Date Date @ WELDING SPECIFICATION FOR ONSHORE |_SPECIFICATION _| REV. PIPELINES FOR TRANSPORTATION OF 6-77-0007 1 LIQUID HYDROCARBONS ENGINEERS INDIA LIMITED NEW DELHI Page 40 of 49| | | | | | i : g a 3 i : : 7 i 3 no, design and detais given on this format are the property of ENGINEERS INDIA LIMITED. Thay are me i not be reproduced, copied, exhibited or used, except inthe limited way peri The dra they Example of record form for welder qualification test Welder test certificate ProjecvContract Contractor Welder’s name Address Pipe material Pipe thickness Pipe outside diameter Welding process Root Electrode/wire Root Current, Second run Current Full and cap Current Direction of travel Root : Vertical up*/ Vertical down Reason for failure Visual Non-destructive testing Butt joint Fillet weld Number of attempts Comments Accepted date Time Signed by Contractor . Delete as necessary EXHIBIT - D Sheet I of 1 Test no, Date Inspector Fill and cap Voltage Voltage Voltage Fill and cap : Vertical up*/ Vertical down Signed by Inspector S WELDING SPECIFICATION FOR ONSHORE ENGINEERS INDIA LIMITED |" piPELINES FOR TRANSPORTATION OF LIQUID HYDROCARBONS ‘SPECIFICATION REV. | 6-77-0007 1 Page at of 49tat are the property af ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that ‘exhibited or used, except in the 13 by a written consent given by the lender to the borrower forthe intended use, ‘The drawing, design and details given on this f not they Name Identification Date of Testing Valid till Approval of Welding Welding Position Material, Diameter Diameter range approved Wall thickness Thickness range approved | Approved by WELDER’S IDENTIFICATION CARD Type of welding consumables Employers’ Signature with seal EXHIBIT - E Photograph ENGINEERS INDIA LIMITED NEW DELHI WELDING SPECIFICATION FOR ONSHORE PIPELINES FOR TRANSPORTATION OF LIQUID HYDROCARBONS: SPECIFICATION | REV. 6-77-0007 1 Page 42 of 49 |Ba 3 i E ee a BE] 2 fe] He) 4 25 ze ils ie 1 a: ail 8 2¢ | gh 10. g3 | 33] i HI eal 12, ZF ge) 13. q| is] i 82] ge 33 | pts yy 17, gE) 18. as 22 Approval of the COMPANY EXHIBIT - F Sheet | of 1 RADIOGRAPHIC PROCEDURE FOR PIPE WELDING Location, Date of Testing Name of Supervised Contractor Material Dia & Thickness Type of weld joint Radiation Source (X-ray, iridium) Type of equipment (External/Internal) Intensifying screens and material Filter type and placement mask, Diaphragm Lead screen etc. adjacent to radiation source or specimen. Geometric relationship (Source local spot size, max and min source strength, object to film distance, radiation angle with respect to weld and film), Limit of film coverage Film type and make Exposure Time Processing (time temperature for development stop bath or rinse, fixation, washing, drying ete.) Density Sensitivity ‘Type of pentameter Signature of CONTRACTOR with seal @ ENGINEERS INDIA LIMITED NEW DELHI WELDING SPECIFICATION FOR ONSHORE |_SPECIFICATION _| PIPELINES FOR TRANSPORTATION OF 6-77-0007 LIQUID HYDROCARBONS: Page 43 of 49HARONESS /MACRO SECTION TOP OF PPE, \ FACE 08 SIDE BEND. RooT oR SIDE BEKO Tense Wok aReAK WELD METAL, rusow une iypaet ‘SAMPLES 2 mm FROM FL. 5 mm FROM FL ROOT OR SIDE BEND CK BREAK FACE OR SOE BEND HARDNESS /MACRO SECTION FIGURE 1. LOCATION OF SPECIMENS FOR WELD PROCEDURE QUALIFICATION FOR PIPE DIA. < 125° not be produced, copied, exhibited ar used, except in the limited way permitted by a writen consent given by the lender to the borrower for the intended use, he drawing, design and details given on ths format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that ENGINEERS INDIA LIMITED | pipELINES FOR TRANSPORTATION OF 6-77-0007 1 WELDING SPECIFICATION FOR ONSHORE |__SPECIFICATION _| REV. NEW DELI LIQUID HYDROCARBONS Page 44 of 49‘ven on this format are the property of ENGINEERS INDIA LIMITED. They are merely aned on the borrower's express agreement that they wil not be reproduced, copied, exhibited or used, except in the tmited way permitted by a written consent given by the lender tothe borrower forthe intended use HARONESS/uAcROSECTION oe en NICE BREAK TENSILE AP SDE OR FACE BEND SDE BEND OR FACE BEND TENSILE 1S0 ‘SIDE BENO OR ROOT BENO NICE BREAK —t wen wera FUSION UNE (FL) SMPACT | ou Far (SMES 5 mm FROM FL. SIDE BEND OR FACE BEND NICE BREAK TENSILE AP, SDE OR ROOT ND Wo area / TENSILE 50 SID OR FACE’ BEND” ‘SIDE BEND OR ROOT BEND FIGURE 1A, LOCATION OF SPECIMENS FOR WELD PROCEDURE QUALIFICATION FOR PIPE DIA. > 124° | | | | | wrote secon | | | | | The drawing, design and det ‘SPECIFICATION _ | REV. WELDING SPECIFICATION FOR ONSHORE |__SPECIFICATION | © ENGINEERS INDIA LIMITED | “PIPELINES FOR TRANSPORTATION OF 6-77-0007 1 LIQUID HYDROCARBONS aaaeoc il ‘8n papuelu ay 204 19m01409 ay} 61 1opUe| a4 Aq BRI IUBSUOD UBLIUM e Aq periKued AEM PAL aX LI 20x8 ‘pasn 40 paNIR® ‘peldoa “peonpoItos 9q 1 eur vawaes6e ssoxdxo s,s9mon0q ayn UO peued| A)eIeW BF ADL “OZLINN VION! SU33NIONI JO ALedoxd aun 218 REV. 1 ‘SPECIFICATION 6-77-0007 Page 46 of 49 WELDING SPECIFICATION FOR ONSHORE PIPELINES FOR TRANSPORTATION OF LIQUID HYDROCARBONS: ENGINEERS INDIA LIMITED NEW DELHI ©‘HARDNESS TESTING ~ BUTT WELDS | FIGURE 3, HARI ESTING OF WE = IC ‘SPECIFICATION | REV. | WELDING SPECIFICATION FOR ONSHORE @ ENGINEERS INDIA LIMITED | pipELINES FOR TRANSPORTATION OF 6-77-0007 ae LIQUID HYDROCARBONS a JTIONS, NOTCH Pt E f A) or f. : 2 Z 2 8 3 2 g 5 : i 8 2 & 5 1apua, ay Aq Uan6 1Wesv0D Us aus a28 Kau “03. fe Aq pou ANVIL 20 20 E L n wing (ROOT RADIUS 0.25 N I \RPY_V = FiG.4. REV. | —| ‘SPECIFICATION 6-77-0007 Page 48 of 49 WELDING SPECIFICATION FOR ONSHORE PIPELINES FOR TRANSPORTATION OF LIQUID HYDROCARBONS: ENGINEERS INDIA LIMITED NEW DELHI ©PIPE WALL MATERIAL THICKNESS, mm. Figure 5. REQUIRED IQ] SENSITIVITY SOURCE SIDE PENETRAMETER 30 a: JUDGED AS PER RESULTS FROM THE PROCEDURE QUALIFICATION WITH PENETRAMETER PLACED ON THE SOURCE SIDE. FOR PRODUCTION RADIOGRAPHY, SENSITIVITY READINGS BASED ON FILM SIDE PENETRAMETERS ARE TO BE d % "AIAMISNAS ‘88n pepueiu! ey 20) 1901409 aL 0 s9pUR} aL Aq BRIE IUeSUOD UELIUM e Aq PryUed AEA povun| ays Ur ¥d8Oxe ‘pEsA 10 pa 28\R waweelBe ssoxdxe 5,remo09 oy2 UO paued| A)aiew axe AoW “OLINIT VIGN! SHB3NIONS Jo Atedoid oy ox rewu0 REV. 1 Page 49 of 49 SPECIFICATION 6-77-0007 WELDING SPECIFICATION FOR ONSHORE. PIPELINES FOR TRANSPORTATION OF LIQUID HYDROCARBONS ENGINEERS INDIA LIMITED NEW DELHI S