ABP Summery 2019-20

Projected Expenses Propose for

Particulars
from 2018-19 2019-20
R & M Machinery 7,947,359 5,920,000
Maintenance Spare 11,907,270 8,516,300
R & M Others 3,252,019 3,775,000
R & M Electrical 654,982 4,618,600
R & M Building 484,187 400,000
Utility (Electricity) 76,657,302 60,021,929
Utility (Gas) 33,374,125 51,819,444
Consumable & Diesel 22,698,000 6,167,450
156,975,244 141,238,723

11769893.5866667
 Variance

(2,027,359)
(3,390,970)
522,981
3,963,618
(84,187)
(16,635,373) (10.02)

18,445,319
(16,530,550)
(15,736,521)

per month
 ABP 2019-20
Maintenance - RBL
Maintenance Spare
2019-2020 Remarks
Description Description Projected Expense (2018-2019) QTY unit Unit price Total Price
1. Casting M/C Inverter (1.5 KW) 6 Pcs 20,000 120,000 Casting m/c spares
Digital Temp. Controller 24 Pcs 6,000 144,000 Casting m/c spares
Digital Timer 24 Pcs 2,000 48,000 Casting m/c spares
Heater ( Ladle/Feedline/Mold) 550 Pcs 1,500 825,000 Casting m/c spares
Air Cylinder 12 Pcs 3,000 36,000 Casting m/c spares; one pc/mc
Relay 60 Pcs 250 15,000
Solenoid Valve (one/Two ways) 36 Pcs 3,500 126,000 Casting m/c spares
UV Sensor 3 Pcs 20,000 60,000 Casting m/c spares
Cutting & grinding disc, pneumatic fittings,
GI,SS,PVC fittings, all pipe
fittings,Thermocouple,spring etc 1 lot 300,000 300,000 All m/c
Conveyer Belt (Two types) 12 Pcs 5,000 60,000 Casting m/c spares
FRL set 6 Pcs 3,000 18,000 Casting m/c spares
Sub Total 1,752,000

Filter Bag, Absolute Filter, Gear box, sensor etc

2. Oxide & Cylinder Casting (Paramount, Sovema & Jinfan) 1 set 500,000 500,000
Sub Total 500,000

3. Pasting (Mac/sunlight) & mixer Temp. controller, inverter, Pneumetic item 1 lot 50,000 50,000 Spares for Mac Pasting m/c
Touch Panel, PLC and other Electrical Item 1 lot 500,000 500,000 Spares for Sunlight Past mixer m/c
Sub Total 500,000

Temp. Controller. Transducer, Pneumatic

Controller, Inverter, AD Card, Touch screen etc
4. Curing 2 lot 200,000 400,000 Yearly consumption
Body Sheet repair 1 lot 200,000 200,000
Sub Total 600,000

SCR, CARD, AC Compressor, PVC fittings,

5. VAT Formation Polythene 6 lot 75,000 450,000 Yearly consumption
Sub Total 450,000

6. Acid Mixing & DM PVC Pump 4 Pcs 55,000 220,000 Yearly consumption
Pneumatic Pump for strong acid 1 Pcs 130,000 130,000
PVC Pipe & Fittings 1 Lot 50,000 50,000
Resin 1 Lot 120,000 120,000 Yearly consumption
PVC ball Valve 12 pcs 2,200 26,400 Yearly consumption
Cartridge Filter 120 Pcs 150 18,000 Yearly consumption
Sub Total 564,400

7. ETP Self Priming Pump 1 Pcs 50,000 50,000 As it related with EMS spare is essential
Flow meter 4 pcs 10,000 40,000
On-line PH meter 1 pcs 30,000 30,000
Sub Total 120,000

8. CMP Heaters Barrel Heater, Nozzle heater, Thermocuple 100 Pcs 2,000 200,000 Yearly consumption various type heaters
LPM, control card, Display 6 set 20,000 120,000 Yearly consumption
Hydraulic pipe & valve, pneumetic pipe & fittings
2 lot 250,000 500,000
Sub Total 820,000

9. Assembly Heater (Mold) 120 Pcs 800 96,000 Yearly consumption

Solenoid Valve 12 Pcs 4,500 54,000 Yearly consumption
Air Cylinder 3 Pcs 8,000 24,000 Yearly consumption
Rubber Tips 48 Pcs 250 12,000 Yearly consumption
Temp controller, thermocouple, switch & sensor
1 lot 75,000 75,000
Heater (Foil & Shrink wrap) 24 Pcs 600 14,400 Yearly consumption
PLC & Electrical Item 2 lot 50,000 100,000
Chiller Compressor 4 Pcs 50,000 200,000
Sub Total 575,400

10. Plate Parting m/c MAC, China, MC Parter 1 lot 200,000 200,000 All bearing, sprockets, chain & others accessories for the year

11. 1250 Kva Diesel Generator Fuel Filter 12 pcs 3,500 42,000 Yearly Consumption
Oil Filter, Bypass Filter 15 pcs 7,500 112,500 Yearly Consumption
Air Filter 2 pcs 90,000 180,000 Yearly Consumption. Substitute of imported filter considering less service hour
Servicing cost 1 lot 100,000 100,000
Sub Total 434,500

Air Filter, Unloader valve, oil filter, oil seperator,

12. Air Compressor 1, 2, 3 & 4 Air Dryer and OG other spares 2 set 300,000 600,000 Yearly Consumption
Air dryer(pre, post filter, compressor) 1 set 60,000 60,000
Hydraulic Pipe, fittings 12 Pcs 10,000 120,000 cooler, oil seperator, oil filter, Comp. oil etc.
Sub Total 780,000

13. Bearings All kind bearing 300 Pcs 2,000 600,000

14. Hybrid Scrubber Pump 4 set 80,000 320,000

Rectifier control Cards, SCR etc 4 set 75,000 300,000
Sub Total 620,000

Grand Total 11,907,270 8,516,300

R & M Machinary

Gas line (Regulator, SV, burner etc.), bucket

1. Assembly, Plate preparation, CMP, Smelting, MC VRLA elevator 1 lot 120,000 120,000
Service line (air,water,oxygen) 2 lot 100,000 200,000
Machine Repair Work 3 lot 1,000,000 3,000,000
Overhauling of diesel generator 1 lot 2,000,000 2,000,000 Periodical overhauling
Air compressor repair work 3 lot 200,000 600,000
Grand Total 7,947,359 5,920,000
R & M Others

Hydraulic Pipe, tyre, control ckt. Light, wheel etc.

1. Battery Forklift & Stacker (8 Nos.) 2 set 150,000 300,000 Hydraulic pipe replacement & control valve repair

2. Grid Casting M/C Feed Line Pipe 10 pcs 35,000 350,000 Replacement of this item all through the year
Pneumatic Pipe 4 coil 8,000 32,000 Replacement of this item all through the year
MS Pipe & Fitings 10 set 6,000 60,000 Replacement of this item all through the year
Insulation 10 roll 8,500 85,000 Replacement of this item all through the year
Motor Rewinding 12 pcs 10,000 120,000 Replacement of this item all through the year
Sub Total 647,000

3. Cylinder Casting Fire Brick

Fire Clay
1 lot 150,000 Replacement of this item all through the year
G.I. Sheet
Insulation

4. Oxide Mill Gearbox, chain, sprocket etc 1 lot 200,000 200,000 Replacement of this item all through the year
Sub Total 200,000

5. Curing (10 Nos.) Steam Generator-6 nos Structural reapiring & chemical cleaning 4 lot 100,000 400,000 Replacement of this item all through the year
Sub Total 400,000

6. E.T.P Pvc pipe & Fittings 3 lot 20,000 60,000 Replacement of this item all through the year
Motor Winding 4 pcs 10,000 40,000 Replacement of this item all through the year
Sub Total 100,000

7. Assembly, Hybrid, MC VRLA, COS Conveyor 25 pcs 5,000 125,000 Replacement of this item all through the year
Motor Winding 6 pcs 5,000 30,000 Replacement of this item all through the year
MC VRLA, COS repair cost 1 lot 350,000 350,000
Sub Total 505,000

8. VAT Formation Scrubber Pump 3 set 80,000 240,000 Replacement of this item all through the year
Blower 1 set 100,000 100,000 Replacement of this item all through the year
Pvc pipe & Fittings 6 set 10,000 60,000 Replacement of this item all through the year
Motor Winding 4 pcs 10,000 40,000 Replacement of this item all through the year
Sub Total 440,000

9. Acid Mixing & DM Plant Pvc Pipe & Fittings 4 set 20,000 80,000 Replacement of this item all through the year
Motor & Pump 2 set 50,000 100,000 Replacement of this item all through the year
Sub Total 180,000

10. CMP Hydraulic Hose Pipe 12 set 15,000 180,000 Replacement of this item all through the year
Bolt & Clamp, recoil thread 30 set 8,000 240,000 Replacement of this item all through the year
Sub Total 420,000

11. Utility Stacker 1 set 50,000 50,000 Replacement of this item all through the year
Pallet Truck & Trolly 10 set 15,000 150,000
Sub Total 200,000

12. Workshop Lathe/Milling/Drill/Shaper 1 lot 200,000 200,000 Break down maintenance

4" Hand Grinding M/C 6 set 5,500 33,000
Sub Total 233,000

Grand Total 3,252,019 3,775,000

R & M Electrical
MCCB (630A) 3 pcs 65,000 195,000
MCCB (350A) 2 pcs 45,000 90,000
MCCB (250A) 24 pcs 30,000 720,000 Yearly requirements
MCCB (150A) 24 Pcs 8,500 204,000
MCCB (100A) 24 Pcs 7,500 180,000
[Link] (63A) 24 Pcs 2,100 50,400 Yearly requirements
[Link] (32A) 48 Pcs 1,475 70,800 Yearly requirements
[Link] (20A) 60 Pcs 1,475 88,500 Yearly requirements
[Link] (10A) 60 Pcs 1,475 88,500 Yearly requirements
[Link] (6A) 48 Pcs 1,475 70,800
MCB, DP (63A) 120 Pcs 1,475 177,000
MCB, DP (16A) 48 Pcs 1,275 61,200
[Link] (63A,32A, 16A, 10A & 6A) 600 Pcs 400 240,000 Yearly requirements
Magnatic Contact (100A) 12 pcs 4,500 54,000
Magnatic Contact (60A,32A,20A) 200 Pcs 2,700 540,000 Yearly requirements
Air circuit braker, 2000A 1 Pcs 250,000 250,000 Yearly requirements
All Electrical Switch 1 lot 30,000 30,000 Yearly requirements
Capacitor 25kVAR 36 pcs 7,500 270,000
Inverter-1.5HP 2 set 20,000 40,000
Touch screen 1 set 150,000 150,000
Temp. controller-transducer 1 set 24,000 24,000
Pneumatic Positioner 3 set 25,000 75,000
Thermocouple 120 pcs 1,200 144,000
Fuse-500A 6 pcs 1,200 7,200
PLC 2 nos 35,000 70,000
FUSE-80A/60A 120 pcs 500 60,000
Magnatic Contact (120A) 2 Pcs 3,000 6,000
Magnatic Contact (80A) 4 Pcs 5,000 20,000
Over Load Relay(1.5-2.5A) 24 Pcs 1,800 43,200
Over Load Relay(3-5A) 24 Pcs 1,800 43,200
Over Load Relay(5-8A) 24 Pcs 2,200 52,800
Over Load Relay(12-18A) 12 Pcs 2,800 33,600
Over Load Relay(60-80A) 6 Pcs 4,500 27,000
Timer 12 Pcs 1,200 14,400
Electric Cable-10rm 6 Coil 10,000 60,000
Electric Cable-6rm 12 Coil 6,000 72,000
Electric Cable-40/76 12 Coil 6,000 72,000
Electric Cable-23/76 6 Coil 2,500 15,000
LED flood light repair kit 24 Set 5,000 120,000
Tube light-LED 120 pcs 350 42,000
LED ceiling light 10 set 2,500 25,000 Yearly requirements
Control cable 2 coil 3,000 6,000 Yearly requirements
LED light, 15W 50 pcs 320 16,000 Yearly requirements
Grand Total 654,982 4,618,600

R & M Building
Factory Civil Work 1 lot 200,000 200,000 VAT Formation & HB Charging floor repair
Painting 1 lot 200,000 200,000
Grand Total 484,187 400,000

Utility(Electricity)
Electric Bill REB 12 Month 60,021,929
Grand Total 76,657,302 60,021,929

Utility(Gas)
GAS Bill (Factory) 12 Month 5,280,143
GAS Bill (Generator) 12 Month 25,959,310
RESL (Rent) 12 Month 20,579,992
Grand Total 33,374,125 51,819,444

Consumables & Diesel

Diesel Generator 1250 kVA & others Engine Lube Oil 180 ltr/250 hrs 500 TK/L 500 250,000 As per use of previous year considering average use
Diesel/Year 60,000 TK/L 65 3,900,000 As per current consumption from Jan'19 ~ April'19
Gear Oil/Year 416 TK/L 450 187,200 As per use of previous year considering average use
Chain & Bearing oil for Jinfan Oxide 832 TK/L 800 665,600 For Jinfan oxide mill
Hydraulic Oil 2,080 TK/L 500 1,040,000 As per use of previous year considering average use
Pneumatic Oil for FRL & cutting fluid 50 TK/L 365 18,250 As per use of previous year considering average use
MP grease 180 TK/kg 480 86,400 As per use of previous year considering average use
Radiator Coolant 1 lot 20,000 20,000 As per use of previous year considering average use
Grand Total 22,698,000 6,167,450
 UTILITY BILL (2018-2019)
NAME REB UPGD GAS FACTORY GAS GENERATOR DIESEL(LTRS)
Jul'18 1,302,931 2,940,039 526,219 2,069,776 63,000
Aug'18 2,517,484 2,381,147 392,341.00 1,856,080.00 62,000
Sep'18 3,264,417 2,703,872 401,856.00 2,497,168.00 78,000
Oct'18 3,140,835 2,831,991 367,536.00 2,283,472.00 51,000
Nov'18 2,491,928 2,593,886 502,352.00 2,215,240.00 20,000
Dec'18 2,230,758 1,646,008 408,153.00 1,999,271.00 3,000
Jan'19 4,384,848 0 367,536.00 2,283,472.00 -
Feb'19 6,646,252 0 539,652.00 2,283,472.00 5,000
Mar'19 5,946,322 0 537,137.00 1,927,312.00 -
Apr'19 2,995,556 0 357,337.00 2,217,495.00 9,000
May'19
June'19
Sum 34,921,331 15,096,943 4,400,119 21,632,758 291,000

Monthly Average
Consumption 3,492,133 1,509,694 440,012 2,163,276 29,100
 Production
RESL Rent-Gas RESL Rent-DG DIESEL(BDT) (N50)
1,260,000 850,000 4,095,000 90,701
1,260,000 850,000 4,030,000 64,331
1,260,000 850,000 5,070,000 101,472
1,260,000 850,000 3,315,000 103,742 Actual Diesel consumption:
1,260,000 850,000 1,300,000 80,320 33kVA REB conn 25th Dec'19 Jan'19
1,260,000 850,000 195,000 65,170 Feb'19
1,260,000 - 0 73,336 March'19
1,260,000 - 325,000 91,525 April'19
630,000 459,993 0 86,522 May'19
630,000 250,000 585,000 52,428 Total:
0
0 Avg:
11,340,000 5,809,993 18,915,000 809,547 Approx.

1,134,000 580,999 1,891,500 80,955

Ltrs
0
5000
0
9000
7000
21000

4200
5000
 Avg. Production (N50) 80,955 130,000
2018-19 2019-20
Projected considering Till April'19 As it is
Electricity Cost  (REB) REB Bill 41,905,597 149,366,757
Diesel Cost (DG) DG Rent+Diesel 29,669,992 18,980,000
Gas Cost (Gas Gen) Gas Bill + Gas Rental bill 39,567,310 39,567,310
UPGD UPGD Bill 1,509,694 0
Total: 112,652,593 207,914,067
130,000
2019-20
Considering Price Increase
179,240,109
18,980,000
69,242,792
0
267,462,901
 Total cost 2018- Average Projected full
Description 19 (from July18 to expense per year (2018-19)
April19) month expense

Repair & Maintenance-Machinery 6,622,799 662,280 7,947,359

Con. of spare + Maintenance Spare 9,922,725 992,273 11,907,270
Repair & Maintenance-Building 403,489 40,349 484,187
Repair & Maintenance-Electrical 545,818 54,582 654,982
Repair & Maintenance-Others 2,710,016 271,002 3,252,019
Electricity 63,881,085 6,388,109 76,657,302
Gas 27,811,771 2,781,177 33,374,125
Consumable - Diesel 18,915,000 1,891,500 22,698,000
Total 130,812,703 13,081,270 156,975,244

Diesel/CNG/LPG & others 27,879,394

RAHIMAFROOZ BATTERIES LIMITED
CAPEX Budget
for the year 2019-20

SL Description Quantity Unit Price Amount

1 Axial fan for ventilation 4 25,000 100,000
2 Hand Drill 2 8,000 16,000
3 Milling Machine 1 850,000 850,000
4 Clamp on Meter 2 16,000 32,000
5 Multimeter(Digital) 3 2,500 7,500
6 Rotary Power Saw 1 25,000 25,000
7 HAND Tools (for Maintenance work) 6 15,000 90,000
8 Laptop 1 50,000 50,000
9 Desktop 1 65,000 65,000
10 Air Compressor Screw Assembly 1 1,000,000 1,000,000
11 Dryer Compressor 2 30,000 60,000
12 AC-Split 2.5 ton 1 150,000 150,000
13 Roof, rain gutter, shed for store 3 500,000 1,500,000
14 LED flood light for Factory-200W 50 15,000 750,000
15 OG spares and Coalesing resin 1 500,000 500,000
16 Antico centrifugal Pump 4 150,000 600,000
17 300RM, NYY cable-Casting & IGO DB 1 2,500,000 2,500,000
8,295,500
Total: ###
 Proposed CAPEX Budget for ABP 2019-20: BDT 8,295,500

Department Asset Category Rational Finance Mode

Maintenance New/Replacement
Maintenance Replacement
Maintenance Replacement
Maintenance Replacement
Maintenance Replacement
Maintenance New
Maintenance Replacement
Maintenance New
Maintenance Replacement
Maintenance Replacement
Maintenance Replacement
Maintenance Replacement
Store, CMP, Assembly, Plate Replacement
All Factory Replacement
OG Replacement
ETP Replacement
PLATE Replacement