WPS No.

CS-113
Rev. 1
WELDING PROCEDURE SPECIFICATION (WPS) Date: 04-04-2020

Company Name: Crown Specialized for Steel Contracting Co. Ltd. By: MUHAMMAD PERVEZ

Welding Procedure Specification NO. CS-113 Supporting PQR NO.(s): CS-113R

Revision No. 01

Welding Process(es): SMAW Type(S): Manual

Code ASME IX API 1104 AWSD1.1 other

JOINTS DETAIL (QW-402)

Grove angle (a)= 60 degree (+5 & -5)

Base metal thickness = 38 mm
Root Gap (C) 3.5 (+1mm & - 1mm)
d • Root Face 1.8mm (+0.5 & -0.5)

BASEMETAL (QW-403)

P-No. 1 Group NO. 2 To [Link]. . 1 Group NO. 2

Specification type and Grade: A516Gr70 or equivalent To : A516Gr70 or equivalent
Chem. Analysis and Mech. Prop: N/A To Chem. Analysis and Mech. Prop.: N/A
Thickness: 5mm - 200mm Groove Pipe Dia. Range: ALL Fillet: All
Pipe Dia Range: 24” OD (610 mm) & Over Grove All Fillet : All

FILLER MATEL (QW-404) SMAW

F-No. 4
A-No. 1
Spec. No.(SFA). A5.1
AWS No. (Class) E7018 H4R
Size of filler Metal Product form Flux coated (solid)
Electrode flux (class) N/A
Flux trade name N/A
Consumable insert N/A
Other N/A

POSITION (QW-405) POST HEAT TREATMENT (QW-406)

Position of Groove: ALL Temperature Range: 600•c To 650•c

Welding Progression: Up hill Time Range: 1 Hr 30 min
Position of Fillet: All position Heating Rate: 150•c /Hr
Cooling Rate: 100 •c/ Hr
 WPS No. CS-113
Rev. 1
WELDING PROCEDURE SPECIFICATION (WPS) Date: 04-04-2020

Preheat (QW-406) GASES(QW-408)

Pre heat temp. (min.): 95 •c

percent
Inter pass temp. (max): 186•c Gas
Composition (mixtures)
Flow Rate (L/Min)

Pre heat maintenance: N/A

Shielding N/A
Note: temperature indicating Crayons or pyrometer to be used
Trailing N/A N/A N/A
Backing N/A N/A

TECHNIQUE(QW-410)
String or Weave Bead Both
Initial and Inter pass Cleaning Brushing and I or grinding if required in weld zone
Method of back gauging Grinding if required
peening None
Oscillation N/A
Contact Tube to Work Distance N/A
Multiple or Single Pass (per side) Multiple
Closed to out chamber N/A
Orifice / Gas cup size No. N/A
Use of thermal process(es) No
Multi or Single Electrode Single Electrode
Wave width of GTAW N/A
Wave width of SMAW 3 times dia. of electrode
Travel Speed Refer Table
Others None
ELECTRICAL CHARACTERISTICS(QW-409)
Current (AC or DC) DC (SMAW) DCEP
Amps (Range). See Table
Tungsten Electrode Size and Type N/A
Mode of Metal Transfer tor GMAW N/A
Electrode Wire Feed Speed Range N/A
Weld Layer Filler Metal Current Volt Travel speed Max Heat Input
Process (mm/Min) KJ/MM
Side -1 Classification Diameter Type Ampere Range
Root SMAW E H4R 2.5mmDia. DCEP 75 -100 20-24 70-120 1.067
hot SMAW E 7018 H4R 2.5mm Dia. DCEP 75 -100 20-24 70-120 1.375
Fill/Cap SMAW E 7018 H4R 3.2/4.0 mm DCEP 110-141 22-29 100-161
2.197
Dia.
Weld Layer Filler Meta Current Travel Max Heat Input
Volt
Side -2 process Classification Diameter Type Ampere speed (m KJ/MM
Range
rn/M in)
Fill SMAW E 7018 H4R 2.5mm Dia. DCEP 75-1 00 20-24 70-120 2.063
Fill SMAW E 7018 H4R 2.5mm Dia. DCEP 76 -100 22-25 70-121 1.896
Fill/Cap SMAW E 7018 3.2/4.0mm DCEP 110-140 22-28 100-160
0.893
Dia.
CROWN STEEL CLIENT
PREPARED BY: RREVIEWED BY: REVIEWED BY: App. BY
MUHAMMAD ARSLAN KHAN MUHAMMAD PERVEZ

Signature; Signature: Signature:

Date: Date: Date: