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Die Trial Blank

This document is a die trial sheet that provides information about casting parameters for a 1.2 liter dragon cover component using a 530 ton machine. It includes details like the number of cavities, weights of different parts of the casting, filling speeds and times, temperatures, pressures and cycle times. The key parameters are a shot weight of 1299 grams using 2 cavities to produce 754 grams of casting material per shot at a 58% production weight ratio.

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ravindra kumar
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253 views2 pages

Die Trial Blank

This document is a die trial sheet that provides information about casting parameters for a 1.2 liter dragon cover component using a 530 ton machine. It includes details like the number of cavities, weights of different parts of the casting, filling speeds and times, temperatures, pressures and cycle times. The key parameters are a shot weight of 1299 grams using 2 cavities to produce 754 grams of casting material per shot at a 58% production weight ratio.

Uploaded by

ravindra kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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DATE:- 20/11/2016

DIE TRIAL SHEET


Component Name Dragon Cover 1.2 litr.
Part Number:

Machine: 530 Ton


Trial Number:
Die No.:D1

No. of cavity 2

Overflow Weight gms W1 168 Overflow Area sq. cm 64.65

All cavity Casting Weight W 2 754 Production Area sq. cm 84.85

Runner +biscuit Weight gms W3 377 Runner Area sq. cm 68

Biscuit Area sq. cm 38

Shot Weight gms Wt=ΣW1~W3 1299 Projection Area sq. cm 255.5

Gate Passing weight Wg=W1+W2 922 Al Specific Gravity g/cc 2.6

Shot Volume cc Vt=Wt/2.6 500

Biscuit Thickness mm 23 Slow Speed m/s 0.23

Tip Diameter mm ØD 70 Gate passing volume cc 355

Sleeve Cross Sectional Area As cm2 38.5 filling speed length mm 92

Tip Full Stroke mm L1 505 Actual filling speed 1.5

Sleeve Capacity Vs=AsxL1 cc 1942 Actual change over point 360

Sleeve Fill up Ratio Sc = Vt/Vsx100 25.7 Filling time (msec) actual 81


Overflow gate Area Runner gate area <
Production Weight Ratio W2/Wtx100 58
Sq. cm overflow gate area
Gate Area Sq. Cm A g 0.7 Filling Speed m/s
Gate speed m/s
Gate Ratio =As/Ag Kg 59 88.8
(50 m/s max)
Max. metal PressureM p ≤ Closing Force Fc(Kg)/Projection Area Ap(sq.cm.)/10 = Mpa 207

Change over point mm 390 Metal temp. Degree C 670

Tip Lubrication OK Die Open time sec. 8

Die Lubrication 1:100 Water Ratio Cycle time sec.

Production Thickness Max: mm Min: mm

No. of Cores/Squeeze Pins Filling time (msec) calculated 0

(PREPARED BY) (CHECKED BY) (APPROVED BY)

FORMAT No:- 20FM415 REV.00


76.8

FORMAT No:- 20FM415 REV.00

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