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Basic Presentation WI EJ 2019 01

Witzenmann India is a wholly owned subsidiary of Witzenmann GmbH, which is the largest manufacturer of flexible metal elements in the world. Witzenmann India has manufacturing facilities in Chennai and Kolkata that produce expansion joints and flexible pipes for industries such as automotive, railways, and core sectors. Witzenmann India provides engineering capabilities including CAD modeling, testing and inspection, and can produce a wide range of expansion joint types and configurations.

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Ramachandran
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48 views

Basic Presentation WI EJ 2019 01

Witzenmann India is a wholly owned subsidiary of Witzenmann GmbH, which is the largest manufacturer of flexible metal elements in the world. Witzenmann India has manufacturing facilities in Chennai and Kolkata that produce expansion joints and flexible pipes for industries such as automotive, railways, and core sectors. Witzenmann India provides engineering capabilities including CAD modeling, testing and inspection, and can produce a wide range of expansion joint types and configurations.

Uploaded by

Ramachandran
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Witzenmann India

Sales Presentation

Expansion Joints
Business Division Industry - id

1 | Ersteller |-Abteilung
Confidential Protected(Bearbeiten
according toüber
DINAnsicht > Master > Folienmaster)
ISO 16016
Thema
Disclosure to 3rd parties only with written approval of Witzenmann
Vertraulich - Schutzvermerk gemäß ISO 16016 beachten.
Witzenmann India

Kolkata

Witzenmann India is a 100%, wholly owned subsidiary of


Witzenmann GmbH
Established in early 2000s with a Sales Office in Kolkata
followed by a Metal Bellows processing and assembling
facility
A Manufacturing Facility in Chennai for Flexible
Decouplers for Automotive Sector in 2008
Manufacturing Facility in Chennai for Flexible Pipes for
Railways in 2018
Additional Manufacturing Facility for Expansion Joints in
2018

Chennai

2 | R.V. Ramachandran | 2019


Sales Presentation, WI - India
Confidential - Protected according to DIN ISO 16016
Witzenmann India
About Witzenmann GmbH

Witzenmann, the original Inventor of Flexible elements and


actual founder of this industry, the largest manufacturer in the
world
150+ years of existence
24 wholly owned subsidiaries in 19 countries, across the globe
in Europe, Asia and Americas
4300 employees including all subsidiaries
6 Manufacturing locations for Expansion Joints in Europe,
Americas and Asia
Supply of several 1000s of Expansion Joints and Pipe Supports,
Millions of Metal Bellows and several 1000 kms of SS
Corrugated Hoses makes Witzenmann the Worldwide Market
Leader of this industry
Witzenmann is first in the world to develop Expansion Joints
for every application in core sector industries
With ISO 9001 QMS, Authorisation to use ASME ‘U’ Stamp and
Key Membership in EJMA’s Technical Committee, Witzenmann
is the most preferred partner for flexibility solutions to most of
the customers in several countries

3 | R.V. Ramachandran | 2019


Sales Presentation, WI - India
Confidential - Protected according to DIN ISO 16016
Witzenmann India Business Division – Expansion Joints

About Us
Experienced Team of Engineers in Manufacturing, Quality & Inspection, Procurement, Design
& Engineering and Sales.
Average experience of the Team 15+ years
All Engineers trained at Witzenmann Academy, Pforzheim, Germany
Advanced Machineries & Systems for manufacturing of Expansion Joints
Orders for supply of more than 800 Expansion Joints within a year of commencing
Accredited with ISO 9001 QMS
Authorised to use ASME ‘U’ Stamp

4 | R.V. Ramachandran | 2019


Sales Presentation, WI - India
Confidential - Protected according to DIN ISO 16016
Witzenmann India Business Division – Expansion Joints

CAD Capabilities

A. ‘NX’ Software for 3D Modelling


B. AUTOCAD for 2D Drawings
C. Experienced & Certified CAD Engineers

5 | R.V. Ramachandran | 2019


Sales Presentation, WI - India
Confidential - Protected according to DIN ISO 16016
Witzenmann India Business Division – Expansion Joints

Capabilities

A. Size range: Upto DN 1200 (in-house); Larger Sizes (with Bellows from Witzenmann GmbH);
Enhanced Facility for sizes upto DN 5000 – by 2020

B. Material Grades:
a) Bellows: Austenitic Stainless Steel, High Nickel Alloys, Duplex Stainless Steel
b) Parts (Pipes, Flanges & Restraints): Carbon Steel, Low Alloy Steel, Stainless Steel, High
Nickel Alloys, Duplex Stainless Steel

C. Bellows Construction: Single Ply, Multiply & 2 – Ply testable (Redundant Ply)

D. Code Compliance: EJMA / ASME

6 | R.V. Ramachandran | 2019


Sales Presentation, WI - India
Confidential - Protected according to DIN ISO 16016
Witzenmann India Business Division – Expansion Joints

Types of Expansion Joints


A. Unrestrained / Untied
a. Single
b. Universal

B. Restrained / Tied
a. Single Lateral (with round tie bars)
b. Universal Lateral (with round and flat tie bars)
c. Hinged Angular
d. Gimbal Angular
e. Pressure Balanced, Elbow
f. Pressure Balanced, Inline

C. Special Constructions
a. Externally Pressurised
b. Jacketed

7 | R.V. Ramachandran | 2019


Sales Presentation, WI - India
Confidential - Protected according to DIN ISO 16016
Witzenmann India Business Division – Expansion Joints

Expansion Joint Configurations

8 | R.V. Ramachandran | 2019


Sales Presentation, WI - India
Confidential - Protected according to DIN ISO 16016
Witzenmann India Business Division – Expansion Joints

Business Sectors, Applications, Customers

We cater to Core Sectors


▪ Process – Refineries, Petrochemical, Fertilizers, Chemicals
▪ Power – Thermal, CCPP, Nuclear
▪ Metallurgical – Iron & Steel, Non ferrous

For Applications

▪ Static Equipments – Heat Exchangers, Reactors, Furnaces, Tuyere Stocks, HRSGs, WHBs
▪ Rotary Equipment – Turbines, Blowers, Compressors, Pumps
▪ Power Piping
▪ Process Piping

Our Customers
▪ OEMs, EPCs & End Users

9 | R.V. Ramachandran | 2019


Sales Presentation, WI - India
Confidential - Protected according to DIN ISO 16016
Witzenmann India Business Division – Expansion Joints

Inspection & Testing

A. Bellows long seams


a. Prior to forming: RT / LPE (if applicable as per Code)
b. After forming: LPE
B. Pipes long seams: RT / LPE
C. Other load carrying fillet welds: LPE
D. Assembly / Sub-assembly: Hydrostatic Pressure Test
E. Assembly / Sub-assembly: Helium Leak Test, if required
F. Others: Dimensional & Visual Inspection
G. Others: Positive Material Identification

10 | R.V. Ramachandran | 2019


Sales Presentation, WI - India
Confidential - Protected according to DIN ISO 16016
Witzenmann India Business Division – Expansion Joints

Infrastructure
A. Bellows Making
a. GTAW Welding Machine with semi-automatic fixture for long
seam welding
b. Semi-automatic Expanded Mandrel Forming Machines
c. Semi-automatic Mechanical Sizing Machine
d. Semi-automatic Edge Trimmers
e. Calibration Machine
f. De-coiling System
g. Sheet straightening System
h. Guillotine type Shearing Machine
i. Sheet Rolling Machines

B. MIG / FCAW Welding Systems


C. GTAW Welding Systems with turntables
D. Ovens for Electrode baking
E. Standard Tools & Tackles
F. Semi-automatic PLC controlled Pressure Testing Systems
G. Mass Spectrometer
H. PMI Equipment
I. Other Instruments for Inspection
J. EOT & JIB Cranes

11 | R.V. Ramachandran | 2019


Sales Presentation, WI - India
Confidential - Protected according to DIN ISO 16016
Witzenmann India Business Division – Expansion Joints

Few of Supplied Expansion Joints

12 | R.V. Ramachandran | 2019


Sales Presentation, WI - India
Confidential - Protected according to DIN ISO 16016
WORLD MARKET LEADER FOR FLEXIBLE METAL ELEMENTS

13 | R.V. Ramachandran | 2019


Sales Presentation, WI - India
Confidential - Protected according to DIN ISO 16016
Contact Us

Witzenmann India P Limited


119, Thiruneermalai Road
Chrompet, Chennai 600044
Tel.: +91 44 43626114, 22732825, 22732826, 22732827
Email: [email protected] / [email protected]

14 | R.V. Ramachandran | 2019


Sales Presentation, WI - India
Confidential - Protected according to DIN ISO 16016

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