PVA Pick-to-Light Array

Datasheet
Light Screen for Error-Proofing of Bin-Picking Operations

• Compact package, available in 4 lengths to fit many sizes and configurations of existing parts bins
• Range up to 2 m (6.5 ft)
• Two-component system (asynchronous emitter and receiver) needs no sync wire or controller box.
• Emitters and receivers sold separately or in pairs for easy ordering.
• Two LEDs on each emitter and receiver indicate proper setup and system errors.
• Clearly visible green job indicator lights mounted on either side of emitter and receiver housings; the
light can be remotely controlled to initiate user action with a solid ON or blinking condition
• Two frequency settings to prevent crosstalk in close-proximity, multiple-array installations
• Easy DIP-switch selection of light/dark operate, solid/flashing job light, A/B frequency, and gate
polarity for activating the job light indicator.
• Choose 2 m (6.5 ft) unterminated cable or 2 m (6.5 ft) cable with 4-pin Euro-style quick-disconnect
connector.
• PNP or NPN receiver output, depending on model
• 12 to 30V dc operation
• Minimum resolution 35 mm (1.4 in)
• Wide beam pattern for easy alignment
• Heavy-duty protective brackets available

WARNING: Not To Be Used for Personnel Protection

Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or
death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety
applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition.

Models
NOTE: Additional models on the next page.

NOTE: Cable diameter is 3.3 mm (0.13 in) on all models.

Model1 Description Array Length / # Job Light Input2 Receiver Output

Beams

PVA100N6 Emitter/Receiver Pair

PVA100N6E Emitter 0V dc NPN (Sinking)

PVA100N6R Receiver 100 mm (4 in) Long, 5

PVA100P6 Emitter/Receiver Pair Beams

PVA100P6E Emitter +5 to 30V dc PNP (Sourcing)

PVA100P6R Receiver

PVA225N6 Emitter/Receiver Pair

PVA225N6E Emitter 0V dc NPN (Sinking)

PVA225N6R Receiver 225 mm (9 in) Long, 5

PVA225P6 Emitter/Receiver Pair Beams

PVA225P6E Emitter +5 to 30V dc PNP (Sourcing)

PVA225P6R Receiver

PVA300N6 Emitter/Receiver Pair

300 mm (12 in) Long, 13
PVA300N6E Emitter 0V dc NPN (Sinking)
Beams
PVA300N6R Receiver

1 Only cabled models (2 m (6.5 ft) unterminated integral cable) are listed. For 2 m (6.5 ft) pigtail with Euro-style Quick-disconnect fitting, add "Q" to the
model number (for example, PVA100N6Q).
2 See Configuration on page 4

Original Document 12 September 2016

52088 Rev. F

52088
 PVA Pick-to-Light Array

Model1 Description Array Length / # Job Light Input2 Receiver Output

Beams

PVA300P6 Emitter/Receiver Pair

PVA300P6E Emitter +5 to 30V dc PNP (Sourcing)

PVA300P6R Receiver

PVA375N6 Emitter/Receiver Pair

PVA375N6E Emitter 0V dc NPN (Sinking)

PVA375N6R Receiver 375 mm (15 in) Long, 16

PVA375P6 Emitter/Receiver Pair Beams

PVA375P6E Emitter +5 to 30V dc PNP (Sourcing)

PVA375P6R Receiver

Overview
The PVA Series Parts Verification Array is a simple, easy-to-use light screen suited to many part assembly and object detection applications.
The PVA has two components: an emitter and a receiver. The receiver's solid-state output interfaces to a system controller, which is pre-
programmed by a supervisor for a specific sequence of tasks. Mounted so that the beams stretch across each bin in an assembler’s work
station, the PVA then signals the assembler (by means of easy-to-see job lights) which bins contain items to be picked in a given operation
and in what order they should be picked.
As the assembler reaches into each bin, the system senses if the correct part has been taken, then signals the next bin in the sequence. The
system may be wired to signal an alarm for the assembler and/or a supervisor in the event an incorrect part is selected.
The major benefit of a PVA-driven system is increased efficiency, due to simplified job training, increased quality control (no skipped
components), and reduced rework and inspections. The PVA speeds the resumption of work after breaks and other distractions. And it is
ideal for multilingual workplaces where communication may be an issue.

Installation
Multiple sensor pairs located farther than the sensor's effective maximum range (approximately 2 m or 6.5 ft) from one another are unlikely
to cause crosstalk problems. However, when multiple sensor pairs are mounted in a confined area, take care to avoid crosstalk between
them. To avoid crosstalk:
• Alternate the relative position of adjacent emitter/receiver pairs.
• Alternate the Frequency configuration of adjacent pairs.
Mount emitter and receiver pairs parallel, with both cable ends pointing the same direction.

Emitter

Emitter
MODE

Receiver Emitter
Receiver Receiver
Receiver
MODE

MODE
MODE
MODE

Receiver
MODE

Receiver
Emitter
Emitter Emitter
Cable ends pointing in opposite directions Non-parallel orientation

Figure 1. Example—Correct Positions Figure 2. Example—Incorrect Positions

1 Only cabled models (2 m (6.5 ft) unterminated integral cable) are listed. For 2 m (6.5 ft) pigtail with Euro-style Quick-disconnect fitting, add "Q" to the
model number (for example, PVA100N6Q).
2 See Configuration on page 4

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PVA Pick-to-Light Array

Sensor Separation – Y
Horizontal Misalignment (Meters)
X 2.0

1.8

1.6
Y 1.4

1.2
Vertical Misalignment
1.0
X
0.8

0.6

0.4
Y
0.2

0
0 50 100 150 200 250
Maximum Off-axis Distance – X
(Millimeters)

Figure 3. Maximum Off-Axis Misalignment

Mounting
The wide beam pattern of PVA emitters and receivers simplifies their alignment. M4 stainless steel
fasteners and two stainless steel brackets are included with each sensor.
Mount each emitter and its corresponding receiver parallel to one another in the same plane, with
their cable ends pointing the same direction, and their tops and bottoms aligned.
1. From a common point of reference, make measurements to locate the emitter and receiver
in the same plane with their midpoints directly opposite each other.
2. Mount the included brackets to the top and bottom of each sensor, as shown.
3. Mount the emitter and receiver in their brackets, being careful to position the red lenses of
the two units directly facing each other. (Remember, the cable ends of both sensors must
point in the same direction to ensure proper sensing.)
4. Measure from one or more reference planes (for example, the building or bin floor) to the
same point(s) on the emitter and receiver to verify their mechanical alignment. (If the
sensors are mounted exactly vertical or horizontal, a carpenter’s level may be helpful. A
straightedge or a string extended between the sensors may also be helpful.)

MODE
5. Also check “by eye” for line-of-sight alignment.
6. Make any necessary final mechanical adjustments, and hand-tighten the bracket hardware.
7. After the electrical hookup is complete, check for beam alignment. If necessary, re-align the
emitter and receiver at that time.

Figure 4. PVA Mounting

Hardware

Hookups
All models feature integral 2 m (6.5 ft) long, 3.3 mm (0.13 inch) dia. PVC-jacketed cables. Models whose model numbers end in “Q” are
terminated with quick-disconnect (QD) Euro-style 4-pin connectors; other models have unterminated ends.

Emitter with Unterminated Emitter with 4-Pin Euro QD Receiver with NPN (Sinking) Receiver with PNP (Sourcing)
Cable Output Output

bn + bn bn
bn + +
+ bu 12-30V dc bu 12-30V dc bu 12-30V dc
bu 12-30V dc bk
- - -
- bk Load
bk Load
wh wh Job Light wh wh
Job Light Job Light Job Light
Enable* Enable* Enable*
Enable*

Wiring is functionally identical for cabled and quick-disconnect

receiver models.

* See Configuration on page 4 for job light enable input requirements.

NOTE: Blue wire (dc common) is internally connected to emitter and receiver housings.

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 PVA Pick-to-Light Array

Configuration
PVA configuration is accomplished using the DIP switches on the emitter and receiver as shown. When setting the DIP switches, use the
supplied plastic screwdriver to avoid damaging the switches or causing a short circuit.

Cover Removal Cover Replacement

Insert a fingernail or small screwdriver into To replace the switch cover, align one edge of the cover with the edge of the sensor
the slot; apply gentle pressure, angling housing opening. Then press the front corners into place.
away from the sensor lens. The cover will
remain tethered to the sensor housing.

The switches determine four status operating modes:

• A/B frequency (to avoid crosstalk from multiple pairs of sensors)
• Light/dark operate
• Solid/flashing job light (depending on assembler and/or supervisor preference)
• Gate polarity

PVA Configuration DIP Switch Settings

*default settings Switch Emitter Receiver

13 *ON = Frequency A *ON = Frequency A

OFF = Frequency B OFF = Frequency B

2 No function ON = Light operate

*OFF = Dark operate

3 *ON = Job light steady *ON = Job light steady

OFF = Job light flashes OFF = Job light flashes
O
N
O
4 Job light control input: connect the white wire of the emitter and
F
F 1 2 3 4 receiver as follows:
Models PVA...P6
ON Example Shown: ON = Job light ON for +5 to 30V dc (27K input impedance)
Switch #1 OFF *OFF = Job light ON for 0 to 2V dc/open circuit
Switch #2 ON Models PVA...N6
Switch #3 OFF ON = Job light ON for +5 to 30V dc/open circuit
Switch #4 ON *OFF = Job light ON for 0 to 2V dc (10K input impedance)
OFF

Figure 5. Configuration DIP switch setting positions

3 Both emitter and receiver must be set to the same frequency in order to operate.

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 PVA Pick-to-Light Array

Status Indicators/Troubleshooting

MODE

Status Indicator #1
Status Indicator #2

Figure 6. Status indicators

Emitter Indicator Condition Description

#1 OFF Frequency A selected (Emitter/Receiver Switch #1 both ON)

Steady Red Frequency B selected (Emitter/Receiver Switch #1 both OFF)

#2 Steady Green Power is ON and system is OK

OFF Power is OFF

Flashing Green 2x/sec Emitter Failure (remove and reapply power)

Receiver Indicator Condition Description

#1 Steady Yellow Output is active (change Switch #2 to Light Operate to turn the yellow indicator ON when the
system is clear)

OFF Output is inactive (change Switch #2 to Dark Operate to turn the yellow indicator ON when
the system is blocked)

#2 Steady Green Power is ON and system is OK

OFF Power is OFF

Flashing Green 1x/sec Receiver Failure (remove and reapply power)

Specifications
Supply Voltage and Current Status Indicators
12 to 30V dc (10% max. ripple) at less than 62 mA for the emitter and 50 mA for Emitter: Green—power ON/OFF; Red—frequency selected
the receiver (exclusive of load) Receiver: Green—power ON/OFF; Yellow—output state
Supply Protection Circuitry Emitter and Receiver: Two highly visible job lights turn ON and OFF in response
Protected against reverse polarity to an external signal to the white wire. Job lights may be configured for steady or
flashing green.
Sensing Range
2 m (6.5 ft) with 2x excess gain remaining Construction
Black painted aluminum housing; acrylic lenses; PBT end caps; thermoplastic
Sensing Height elastomer programming switch cover; stainless steel mounting brackets and
100 mm (3.9 in), 225 mm (8.9 in), 300 mm (11.8 in), or 375 mm (14.8 in), hardware
depending on emitter and receiver models
Connections
Beam Spacing Emitter: 3-conductor PVC-jacketed 2 m (6.5 ft) cable which is either
25.0 mm (0.98 in) unterminated or terminated with a 4-pin Euro-style quick-disconnect connector,
Sensing Resolution depending on model. Cable diameter is 3.3 mm (0.13 in).
35 mm (1.4 in) minimum diameter Receiver: 4-conductor PVC-jacketed 2 m (6.5 ft) cable which is either
unterminated or terminated with a 4-pin Euro-style quick-disconnect connector,
Output Configuration depending on model. Cable diameter is 3.3 mm (0.13 in).
Receivers have one solid-state dc output, programmable for light or dark
operate: Environmental Rating
Models PVA...N6R have current sinking (NPN) open-collector transistor NEMA 2; IEC IP62
Models PVA...P6R have current sourcing (PNP) open-collector transistor Operating Temperature
Output Rating 0 °C to +50 °C (+32 °F to +122 °F)
150 mA maximum Maximum Off-axis Misalignment
OFF-state leakage current: less than 2 microamps See Figure 3 on page 3
ON-state saturation voltage: less than 1V dc at 10 mA and less than 1.5V dc Certifications
at 100 mA
Output Protection
Protected against false pulse on power-up and continuous overload or short
circuit of output

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 PVA Pick-to-Light Array

Output Response Time Required Overcurrent Protection

Sensor Size Standard With Crosstalk from Adjacent Units WARNING: Electrical connections must be made
by qualified personnel in accordance with local and
100 mm 20 ms 30 ms national electrical codes and regulations.
225 mm 40 ms 60 ms Overcurrent protection is required to be provided by end product application per
the supplied table.
300 mm 52 ms 78 ms
Overcurrent protection may be provided with external fusing or via Current
375 mm 64 ms 96 ms Limiting, Class 2 Power Supply.
Supply wiring leads < 24 AWG shall not be spliced.
For additional product support, go to http://www.bannerengineering.com.

Supply Wiring (AWG) Required Overcurrent Protection (Amps)

20 5.0

22 3.0

24 2.0

26 1.0

28 0.8

30 0.5

Dimensions
Emitter and Receiver

Beam 3 Beam 2 Beam 1

Beams Continue at 25.0 mm 25.0 mm 15.0 mm
3.9 mm 25.0 mm Spacing (0.98") (0.98") (0.59")
(0.15")

18.0 mm
(0.71")

MODE

L1 ø4.45 mm
(0.175")
L2
Configuration Switch Cover
Job Lights
Status Indicator 1
Status Indicator 2

Cable
43.2 mm 71.8 mm
(1.70") (2.83")

15.0 mm
(0.59")

30.0 mm
(1.18")

Model Number of Beams L1 L2

PVA100.. 5 130.0 mm (5.12 in) 137.8 mm (5.43 in)

PVA225.. 10 258.5 mm (10.18 in) 266.4 mm (10.49 in)

PVA300.. 13 333.5 mm (13.13 in) 341.4 mm (13.44 in)

PVA375.. 16 408.5 mm (16.09 in) 416.6 mm (16.40 in)

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PVA Pick-to-Light Array

SMBPVA1 Standard Bracket (2 Included with PVA) Hardware Included with Each Sensor (kit part
number 50532)

5.0 mm
4 x ø4.6 mm Qty Description
(0.20")
(0.18") 5.0 mm
2 x 4.8 mm
(0.20") 4 Stainless steel Phillips panhead machine screws
(0.19")
(M4 x 0.7 x 12)
10.2 mm
(0.40") 2 Stainless steel Phillips panhead machine screws
20.1 mm (M4 x 0.7 x 6)
(0.79")
10.2 mm
(0.40") 2 Stainless steel Phillips panhead machine screws
(M4 x 0.7 x 18)
4 x R2.54
(0.10") 6.0 mm 4 Stainless steel hex nuts (M4 x 0.7)
18.0 mm (0.24")
6.1 mm
(0.71") 4 Stainless steel lock washers (M4 x 0.7)
(0.24") 6.0 mm
40.6 mm (0.24")
(1.60") 1 Plastic screwdriver (3.6 cm/1.4 in long)

2.0 mm
22.9 mm (0.08")
(0.90")

Accessories

Cordsets

4-Pin Threaded M12/Euro-Style Cordsets

Model Length Style Dimensions Pinout (Female)

MQDC-406 1.83 m (6 ft)

MQDC-415 4.57 m (15 ft) 2

44 Typ. 1
MQDC-430 9.14 m (30 ft) 3
4
Straight

M12 x 1
MQDC-450 15.2 m (50 ft) ø 14.5 1 = Brown
2 = White
3 = Blue
4 = Black

Brackets

NOTE: Standard SMBPVA1 mounting brackets are included with each PVA System. The following brackets are in
addition to the standard brackets.

SMBPVA2

• Set of 4 molded brackets

• Snaps onto standard 28 mm
(1.1 in) diameter pipe
• 2 required per sensor

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 PVA Pick-to-Light Array

SMBPVA.., SMBPVA..A, SMBPVA..AB

SMBPVA.. SMBPVA..A SMBPVA..AB
• Protects sensor from impact
35.6 mm 35.6 mm 35.6 mm
• Provides DIP-switch and/or indicator light exposure (depending on model) (1.40 in.) (1.40 in.) (1.40 in.)

• Heavy-duty cold-rolled steel-zinc finish

L L L

19.3 mm 19.3 mm 19.3 mm

(0.76 in.) (0.76 in.) (0.76 in.)

Models DIP Switch Access Light Protected Length (L) Used With

SMBPVA5 Yes No

SMBPVA5A Yes Yes 139.7 mm PVA100

SMBPVA5AB No Yes

SMBPVA10 Yes No

SMBPVA10A Yes Yes 268.2 mm PVA225

SMBPVA10AB No Yes

SMBPVA13 Yes No

SMBPVA13A Yes Yes 343.3 mm PVA300

SMBPVA13AB No Yes

SMBPVA16 Yes No

SMBPVA16A Yes Yes 418.2 mm PVA375

SMBPVA16AB No Yes

Banner Engineering Corp. Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free
of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability
for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR
ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM
ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY,
NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by
Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not
intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All
specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product
information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com.

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