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Sample Wps Carbon Steel GTAW SMAW PDF

This welding procedure specification outlines the requirements for SMAW and GTAW welding of carbon steel pipes and plates between 4.8 mm to 24 mm thick. Key details include: - Welding carbon steel plates and pipes in all positions using SMAW and GTAW processes. - Welding parameters specified for root pass with GTAW using ER-70S2 filler metal, followed by multiple SMAW passes with E-7018 filler metal in increasing diameters. - Preheating is not required, with an interpass temperature of 350°C. Shielding gas is argon and techniques include stringer beads and cleaning between passes.

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263 views2 pages

Sample Wps Carbon Steel GTAW SMAW PDF

This welding procedure specification outlines the requirements for SMAW and GTAW welding of carbon steel pipes and plates between 4.8 mm to 24 mm thick. Key details include: - Welding carbon steel plates and pipes in all positions using SMAW and GTAW processes. - Welding parameters specified for root pass with GTAW using ER-70S2 filler metal, followed by multiple SMAW passes with E-7018 filler metal in increasing diameters. - Preheating is not required, with an interpass temperature of 350°C. Shielding gas is argon and techniques include stringer beads and cleaning between passes.

Uploaded by

irwan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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QW-482 WELDING PROCEDURE SPECIFICATION

WPS NO- Sample 02 Date- Supporting PQR No-


Revision-00
Welding Process-SMAW+GTAW Type-Manual

JOINTS (QW-402)
Joint Design : As per apporoved Drawing (groove/fillet) (please refer drawing)
Backing (Yes):for double side and backing strip groove welds
(No) for single side groove welds
Baking Material (Type) : Base metal / Weld Metal
Metal :Yes Non fusing Metal-No

BASE METALS (QW-403)


P.No:1 Group NO 1&2 TO P.No:1 Group NO 1&2

THICKNESS RANGE
Base Metal: Groove: 4.8 mm to 24 mm Fillet : all size
Pipe diameter Range: Groove : all diameter Fillet : all size

OTHERS
Root spacing for backing strip joint :8-10 mm
Root spacing for others:1 to 2 mm

Filler Metal (QW-404)


GTAW SMAW
Spec No.(SFA) 5.18 5.1
AWS NO (CLASS) ER-70S2 E-7018
F.No 6 4
A.No- 1 1
Size of Filler Metals Ø 2.4 Ø 3.15,4.0,5.0

Deposited Weld Metal


Thickness Range:Groove 4mm Max 20 mm Max
:Fillet All size All size
Electrode Flux (Class) NA Basic
Consumable Insert No No
Maximum Bead Thickness 3 mm 5 mm
page :1 of 2
POSITION (QW-405)
Position(s): Groove: All Positions
Welding Progression : for verticle -up hill progression
Position(s): Fillet:All

POST WELD HEAT TREATMENT (QW-407)


NA

PREHEAT (QW-406)
Pre Heat Temp Min : Nil
Interpass Temptrature : 350°C

SHILDING/BACKING GAS (QW-408)


Shielding gas: Argon Trailing : NA Closed Chamber: No
Flow Rate :6 - 10 LPM Backing : NA
TECHNIQUE-(QW-410)
Stringn Or Weave Bead : String & Weave Bead
Intial & interpass Cleaning : chipping:brushing,grinding
Method of Back chipping/gouging: By air arc goging,grinding
Weld Pass: Single Pass/ Multi Pass
Multiple Or single Electrode: Single

Clean weld area to remove oil,rust,grease, etc prior to weld

ELECTRICAL CHARATERISTICS (QW-409)


Current :AC or DC Amps Range-80 to 240 A
Direc Current Voltage Range:12-22 V -GTAW
Polarity :GTAW-DCEN :22-32 V-SMAW
:SMAW-DCEP Tungten Electrode Size & Type :Ø 2.4 mm,2% Thoriated
Pulsing :No

Weld Layer(s) Process Filler Metal Class Current

Root GTAW ER-70S2. Ø2.4 80-120 A DCEN


Subsequent layer SMAW E-7018. Ø 3.15 80-140 A DCEP
Subsequent layer SMAW E-7018. Ø 4.0 140-180 A DCEP
Subsequent layer SMAW E-7018. Ø 5.0 180-240 A DCEP
Subsequent layer SMAW E-7018. Ø 6.3 240-300 A DCEP

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