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Bimetal Operating Principle: Bi-Metal Thermometers

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0% found this document useful (0 votes)
89 views

Bimetal Operating Principle: Bi-Metal Thermometers

bearing

Uploaded by

Mai Thế Toan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 37

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BI-METAL THERMOMETERS

Mechanical Temperature > Bimetal Thermometers > Bimetal Operating Principle

Bimetal Operating Principle

The temperature is measured with a bimetal system inside the thermometer stem. The bimetal system consists
of two metal strips bonded together that have different expansion coefficients. Therefore, one strip will expand
MECHANICAL TEMPERATURE

faster than the other causing the bimetal strip to curl in proportion to its temperature. The bimetal system is heli-
cally wound and heat treated for long term stability. Temperature variations cause the bimetal strip to unwind or
wind tighter, which in turn rotates the pointer.

1/2" NPT connection


Thermometer stem

Bimetal helix

Case, dial Adjustment screw


& pointer

124 For additional information, please call 1-888-945-2872 or visit www.wika.com.


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BI-METAL THERMOMETERS

Mechanical Temperature > Bimetal Thermometers > Bimetal Thermometers General Specifications

Bimetal Thermometers General Specifications

Case: Sturdy, corrosion resistant series 304 stainless steel case and bezel.
Designed and constructed to provide a hermetic seal (IP65, NEMA 4X) which prevents
crystal fogging and damage caused by moisture to the working components. Install
thermometer so the maximum temperature case is kept below 200°F at all times.

Dial: Anti-parallax heavy gauge aluminum with white matte finish to reduce glare.
Dished form with Celsius on lower inner plane and Fahrenheit on raised outer plane
offers accurate indication of both scales (if equipped with dual scales).

External Reset: (comes standard on all process grade bimetal thermometers)


A slotted-hex adjustment head offers screwdriver or wrench use to field calibrate
the thermometer. This feature allows maximum accuracy at a selected area of tem-
perature range. O-ring gasket prevents leakage and maintains weather tight seal.
Note - use well-agitated bath and accurate test thermometer when making any
adjustment.

Standards: WIKA manufactures ASME B40.3 bimetal thermometers, which meet


or exceed the standard issued by the American Society of Mechanical Engineers.

Window: Optically clear, strong glass, gasketed to maintain weather tight


integrity. Acrylic and Lexan windows are available as an option but not recom-
mended for case temperature exceeding 200F° maximum (150°F for plastic/acrylic window).

Pointer: Balanced, lightweight aluminum with matte black finish.

Stem: 304 SS welded at tip and case connector to prevent leakage. ¼" diameter is standard, 3/8" is available. Stem lengths to

MECHANICAL TEMPERATURE
72" are available as well as 316 SS stem and connector assemblies.

Immersion: For accurate temperature readings, immerse the stem a minimum of 2" in agitated liquid or 4" in moving air or gas.

Over Range: Temporary over or under range of 50% of scale up to 500°F or 260°C will not affect the instrument's accuracy.

Bimetal Element: An extremely responsive temperature sensing helix which has been carefully sized and tested, heat treated
and aged to relieve inherent stresses and ensure continued accuracy.

Accuracy: Guaranteed to be accurate to within 1% of full scale (Grade A per ASME B40.3). Calibration is to standards
traceable to the National Institute of Standards and Technology.

Hermetic Seal: Hermetically sealed per ASME B40.3. Guaranteed not to fog up. (IP65, NEMA 4X)

Dampening: Inert gel to minimize pointer oscillation.

7-Year Warranty: WIKA extends a 7-YEAR WARRANTY on standard types 30, 31, 50, 51, 32, & 52. Such units are guaran-
teed to be free from defects in material and workmanship under normal use and service. For all other models, WIKA extends a
1-year warranty. Complete details available upon request.

Filled Thermometer Policy: Silicone filling is available on selected types for ranges between -40°F and 500°F. WIKA does
not recommend use of filled instruments for continual use at operating temperatures above of 400°F (204°C) or below -100°
F(-70° C). Under no circumstances will an instrument warranty apply or will WIKA assume any liability for use above these
temperatures. Per ASME B40.3, plain glass windows must not be used on filled thermometers due to expansion of fill fluid and
potential lens breakage. Note: for stem lengths over 24"- consult factory.

Thermowells are recommended for pressure, corrosive, fluid or high velocity applications.

For additional information, please call 1-888-945-2872 or visit www.wika.com. 125


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BI-METAL THERMOMETERS

Mechanical Temperature > Bimetal Thermometers > TI.1005

Type TI.1005
Type TI.1005 is a bimetal dial thermometer requiring no
power to deliver its quick, accurate readings. The 1” dial
is easy to read. Stem length is 5”. Thermometer includes
pocket case which can be used to hold the stem.

Standard Features
Scale: As indicated Reset: Yes; 7/16” hex hub
Range: (°F); As indicated adjustment
Window: Lexan Stem diameter: . 142”
Connection: Plain, 7/16” hex hub Accuracy: +1% of full range span
adjustment (ASME B40.3 - Grade A)

For full specifications and dimensional drawings,


Type TI.1005 visit www.wika.com to download datasheet TI.1005.
Connection Plain
Dial Size 1"
Stem Length 5"
Scale °F
-40/160 °F 1005219D
0-220 °F 1005223D
50/550 °F 1005216D
Stock items shown in blue print.
MECHANICAL TEMPERATURE

Mechanical Temperature > Bimetal Thermometers > TI.ST

Type TI.ST
WIKA dual magnet surface mount thermometers are problem solvers.
Type TI.ST is an inexpensive, easy-to-use, accurate surface mount-
ing thermometer, which attaches to any ferrous metal surface, giving
unlimited localized temperature indication. The specially-designed
bimetal sensing element and housing provide quick readings with an
accuracy of +2% of full scale range. These 2” dial thermometers fea-
ture steel cases, glass windows, polished aluminum dials with very
legible graduations, and are available in ranges listed below. WIKA
dual magnet mount surface thermometers are the ideal choice for
ovens, boilers, process lines, motors, generators, or anywhere a
Type TI.ST
temporary or permanent surface temperature is to be measured. Connection Surface
Dial Size 2"
Standard Features Stem Length N/A
Scale °F or °C
Dial: 2”
0/250 °F ST206MW
Depth: ½”
0/500 °F ST228MW
Accuracy: +2% of full range span
-20/120 °C ST106MW
Reset: No
-70/70 °C ST101MW
For full specifications and dimensional drawings, Stock items shown in blue print.
visit www.wika.com to download datasheet TI.ST.

126 For additional information, please call 1-888-945-2872 or visit www.wika.com.


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BI-METAL THERMOMETERS

Mechanical Temperature > Bimetal Thermometers > TI.20

Type TI.20
Type TI.20 thermometers are high-quality, economical thermometers
designed for limited space and OEM applications. All Type TI.20 bi-
metal thermometers carry a 1-year warranty.

Standard Features
Case: 304 stainless steel Over Range: Temporary over or under range
Dial: Anti-parallax or flat dial, heavy tolerance of 50% of scale up to
gauge aluminum 500°F (260°C)
with white matte finish Accuracy: +1% of full range span per
Window: Fully gasketed glass; Grade A, ASME B40.3
Lexan available Connection: ¼” NPT, 304 stainless steel
Reset: N/A Stem Lengths: 2½” to 24”
Hermetic Seal: Per ASME B40.3 Shipping Weight: Stem length 2½”- 9”= 6oz.**
Stem: ¼” diameter; 304 stainless steel, (**weights of individual
TIG welded at tip and case thermometers)
connection
Dampening: Inert gel to minimize pointer Note: Silicone fill not available. Thermowells are
oscillation recommended for pressure, corrosive, fluid or high
velocity applications.

MECHANICAL TEMPERATURE
For full specifications and dimensional drawings, visit www.wika.com to download datasheet TI.20.

Type TI.20
Connection 1/4" NPT Back
Dial Size 2"
Stem Length 2½"
Scale °F & °C
0/250 °F & °C 20025D006G2

Stock items shown in blue print.

Stem lengths are available from 2½" to 24". Ranges


from -100°F (-70°C) to 1,000°F (550°C) are available.

For additional information, please call 1-888-945-2872 or visit www.wika.com. 127


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BI-METAL THERMOMETERS

Mechanical Temperature > Bimetal Thermometers > TI.T20/TI.T17

Type TI.T20/TI.T17
Count on WIKA laboratory/thin stem thermometers to deliver
fast, extremely accurate readings. These thermometers include
beaker clip and reset feature on plain connections only. No
external adjustment available on threaded connections. All Type
TI.T20 bimetal thermometers carry a 1-year warranty.

Standard Features
Case: 304 stainless steel Over Range: Temporary over or under
Dial: Heavy gauge aluminum with range tolerance of 50% of
white matte finish scale up to 500°F (260°C)
Window: Fully gasketed glass standard; Accuracy: +1% of full range span
Lexan available Grade A per ASME B40.3
Reset: 7/16” hex hub adjustable Connection: Plain, 7/16” hex hub
(not available with with no threads
threaded connection) Stem Lengths: 5”, 8”, 12”, 15” 18”
Hermetic Seal: Per ASME B40.3; Stem Diameter: .150”
guaranteed not to fog up External Reset: Adjustable on
Stem: 0.150” diameter; 304 stainless steel, plain connection only
TIG welded at tip and case Shipping Weight: Stem length 2.5”- 9”= 4oz.**
connection (**weights of individual
Dampening: To minimize pointer oscillation thermometers)

Sample Part Number: T20 050 2 24 D0 G 0 S C For full specifications and dimensional drawings,
Table 1: Type visit www.wika.com to download datasheets TI.T20/TI.T17.
MECHANICAL TEMPERATURE

Table 2: Stem Length


Table 3: Scale Type Table 4 - Standard Ranges
Table 4: Range Code Description °C Only °F Only
Table 5: Dial Type 03 1) 25/125°F & -5/50°C 0/50°C 25/125°F
Table 6: Window 04 2) 0/140°F & -20/60°C N/A 0/140°F
Table 7: Connection 05 2) 0/200°F & -15/90°C 0/100°C 0/200°F
Table 8: Tip 08 50/300°F & 10/150°C 0/150°C 50/300°F
Table 9: Options 10 2) 50/500°F & 10/260°C 0/250°C 50/500°F
11 150/750°F & 65/400°C 0/300°C 150/750°F
Table 1 & 2 - Type & Stem Length 19 2) -40/160°F & -40/70°C -40/70°C -40/160°F
24 2) 0/220°F & -10/110°C -10/110°C 0/220°F
Type TI.T17 - 1¾" Back Connected 34 2) 0/180°F & -18/82°C -18/82°C 0/180°F
Stem Length 2.5" 5" 8" 12" 15" 18" 1) Minimum 3” stem - all connectors
2) Minimum 3” stem threaded connections
Code 025 050 080 120 150 180

Table 5 - Dial Type Table 6 - Window


Type TI.T20 - 2" Back Connected
Code Description Code Description
Stem Length 2.5" 5" 8" 12" 15" 18"
D0 WIKA Standard G Glass
Code 025 050 080 120 150 180
L Lexan

Table 3 - Scale Type Table 7 - Connection Table 8 - Tip Table 9 - Options


Code Description Code Description Code Description Code Description
0 Dual Scale °F & °C 0 Plain S Sharp C Beaker clip
1 °C Only 1 1/8" NPT* B Blunt 0 None
2 °F Only 2 1/4" NPT*
* No external adjustment

128 For additional information, please call 1-888-945-2872 or visit www.wika.com.


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BI-METAL THERMOMETERS

Mechanical Temperature > Bimetal Thermometers > TI.30/TI.50

Type TI.30/TI.50
WIKA bimetal thermometers are ideal for most rugged industrial
temperature measurement applications. The hermetically-sealed
case offers protection from weather and dust, and is guaranteed
against fogging up. WIKA Type TI.30 and TI.50 thermometers
are guaranteed for 7 years.

Standard Features
Case: 304 stainless steel Over Range: Temporary over or under range
Dial: Anti-parallax, heavy gauge tolerance of 50% of scale up to
aluminum with white matte finish 500°F (260°C)
External Reset: Slotted hex adjustment Accuracy: +1% full range span
Window: Fully gasketed glass (ASME B40.3 Standard)
Hermetic Seal: Per ASME B40.3, IP65, NEMA 4X Shipping Weight: Type 30: stem length 2½”-9”=12oz.
Stem: ¼” diameter; 304 stainless Type 50: stem length 2½”-9”=1lb.8oz.
steel, TIG welded at tip and case (weights of individual thermometers)
connection. 3/8” diameter available
Dampening: Inert gel to minimize
pointer oscillation.
For full specifications and dimensional drawings, visit www.wika.com to download datasheets TI.30/TI.50.

Type TI.30

MECHANICAL TEMPERATURE
Connection 1/2" NPT Back
Dial Size 3"
Stem Length 2½" 4" 6" 9" 12"
-40/120 °F 30025D202G4 30040D202G4 30060D202G4 30090D202G4 30120D202G4
0/250 °F 30025D206G4 30040D206G4 30060D206G4 30090D206G4 30120D206G4
50/550 °F 30025D216G4 30040D216G4 30060D216G4 30090D216G4 30120D216G4
-40/120 °F & °C 30025D002G4 30040D002G4 30060D002G4 30090D002G4 30120D002G4
0/250 °F & °C 30025D006G4 30040D006G4 30060D006G4 30090D006G4 30120D006G4
50/500 °F & °C 30025D010G4 30040D010G4 30060D010G4 30090D010G4 30120D010G4

Type TI.50 Available Options


Connection 1/2" NPT Back
■ Stem lengths: (in inches) 2½” to 72"
Dial Size 5" ■ Silicone fill
Stem Length 2½" 4" 6" 9" ■ Custom dials
-40/120 °F 50025D202G4 50040D202G4 50060D202G4 50090D202G4 ■ Min-max pointer
0/250 °F 50025D206G4 50040D206G4 50060D206G4 50090D206G4 ■ Union locknut
50/550 °F 50025D216G4 50040D216G4 50060D216G4 50090D216G4 ■ Dampened movement
-40/120 °F & °C 50025D002G4 50040D002G4 50060D002G4 50090D002G4 ■ Window: Lexan, acrylic, shatterproof
0/250 °F & °C 50025D006G4 50040D006G4 50060D006G4 50090D006G4
50/500 °F & °C 50025D010G4 50040D010G4 50060D010G4 50090D010G4
Stock items shown in blue print.

For additional information, please call 1-888-945-2872 or visit www.wika.com. 129


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BI-METAL THERMOMETERS

Mechanical Temperature > Bimetal Thermometers > TI.31/TI.51

Type TI.31/TI.T51
WIKA TI.31 and TI.51 bimetal thermometers offer the same fea-
tures as the TI.30 and TI.50, with a fixed lower mount (bottom)
connection. The hermetically-sealed case offers protection from
weather and dust, and is guaranteed against fogging up. The
TI.31 and TI.51 have a 7-year guarantee.

Standard Features
Case: 304 stainless steel Over Range: Temporary over or under range
Dial: Anti-parallax, heavy gauge tolerance of 50% of scale up to
aluminum with white matte finish 500°F (260°C)
External Reset: Slotted hex adjustment Accuracy: +1% full range span
Window: Fully gasketed glass standard per ASME B40.3
Hermetic Seal: Per ASME B40.3, IP65, NEMA 4X Shipping Weight: Type 31: stem length -
Stem: ¼" diameter; 304 stainless steel, 2½"- 9"= 12oz.**
TIG welded at tip and case Type 51: stem length -
connection. 3/8" diameter available 2½"- 9"= 1lb. 10oz.**
Dampening: Inert gel to minimize (**weights of individual
pointer oscillation. thermometers)

For full specifications and dimensional drawings, visit www.wika.com to download datasheets TI.31/TI.51.
MECHANICAL TEMPERATURE

Available Options
Type TI.31
Category Process grade thermometer, resettable ■ Stem lengths: (In inches) 2½” to 72"
Data Sheet TI.31 ■ Silicone fill, custom dials, min-max pointer,
Connection 1/2" NPT Lower union locknut, union connection
Dial Size 3" ■

Window: Lexan, acrylic, shatterproof,
sharp tip, dampened movement
Stem Length 2½" 4" 6"
■ RS= Ride side connection location
-40/120 °F 31025D202G4 31040D202G4 31060D202G4
■ LS= Left side connection location
0/250 °F 31025D206G4 31040D206G4 31060D206G4
■ TS= Top side connection location
50/550 °F 31025D216G4 31040D216G4 31060D216G4

Stock items shown in blue print.


Note: TI.51, 5" dial thermometer also available.
Consult factory for details.

130 For additional information, please call 1-888-945-2872 or visit www.wika.com.


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BI-METAL THERMOMETERS

Mechanical Temperature > Bimetal Thermometers > TI.32/TI.52

Type TI.32/TI.52
WIKA TI.32 and TI.52 bimetal thermometers are similar to TI.30 and TI.50
but with an all-angle swivel connection. The hermetically-sealed case offers
protection from weather and dust, and is guaranteed against fogging up.
WIKA TI.32 and TI.52 Thermometers are guaranteed for 7 years.

Standard Features
Case: 304 stainless steel Over Range: Temporary over or under range
Dial: Anti-parallax, heavy gauge tolerance of 50% of scale
aluminum with white matte finish up to 500°F (260°C)
External Reset: Slotted hex adjustment Accuracy: +1% of full scale per
Window: Fully gasketed glass ASME B40.3
Hermetic Seal: Per ASME B40.3, IP65, NEMA 4X All Angle Case: Rotation of 360° and stem variation
Stem: ¼” diameter; 304 stainless of more than 180°.
steel, TIG welded at tip and case Shipping Weight: Type 32: stem length
connection. 3/8” diameter available 2½”- 9”= 1lb.
Dampening: Inert gel to minimize Type 52: stem length
pointer oscillation. 2½”- 9”= 2lbs.
(weights of individual
thermometers)
For full specifications and dimensional drawings, visit www.wika.com to download datasheets TI.32/TI.52.

MECHANICAL TEMPERATURE
Type TI.32 Available Options
Connection 1/2" NPT all angle ■ Stem lengths:
Dial Size 3" (In inches) 2½” to 72"
■ Silicone fill,
Stem Length 2½" 4" 6" 9" 12"
custom dials,
-40/120 °F 32025D202G4 32040D202G4 32060D202G4 32090D202G4 32120D202G4
0/250 °F 32025D206G4 32040D206G4 32060D206G4 32090D206G4 32120D206G4
min-max pointer,
50/550 °F 32025D216G4 32040D216G4 32060D216G4 32090D216G4 32120D216G4 Union locknut,
Union connection
■ Window: Lexan,
Type TI.52 acrylic, shatterproof
Connection 1/2" NPT all angle
Dial Size 5"
Stem Length 2½" 4" 6" 9" 12"
-40/120 °F 52025D202G4 52040D202G4 52060D202G4 52090D202G4 52120D202G4
0/250 °F 52025D206G4 52040D206G4 52060D206G4 52090D206G4 52120D206G4
50/550°F 52025D216G4 52040D216G4 52060D216G4 52090D216G4 52120D216G4
-40/120 °F & °C 52025D002G4 52040D002G4 52060D002G4 52090D002G4 52120D002G4
0/250 °F & °C 52025D006G4 52040D006G4 52060D006G4 52090D006G4 52120D006G4
50/500 °F & °C 52025D010G4 52040D010G4 52060D010G4 52090D010G4 52120D010G4

Stock items shown in blue print.

For additional information, please call 1-888-945-2872 or visit www.wika.com. 131


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BI-METAL THERMOMETERS

Mechanical Temperature > Bimetal Thermometers > TI.33/TI.34, TI.53/TI.54

Type TI.33/TI.T34, TI.53/TI.54


WIKA’s industrial grade bimetal dial thermometers, TI.33, 34, 53, 54
are an ideal choice where a weather-resistant, tamper-proof ther-
mometer is needed. There is a 1 year warranty.

Standard Features
Case: 304 stainless steel Shipping Weight: Type 33 & 34: stem length -
Dial: Anti-parallax, heavy gauge 2½”- 9”= 12oz.
aluminum with matte finish Type 53: stem length -
Window: Fully gasketed glass 2½”- 9”= 1lb. 8oz.
Hermetic Seal: Per ASME B40.3, IP65, NEMA 4X Type 54: stem length -
Stem: ¼” diameter; 304 stainless 2½”-9” = 12oz.
steel, TIG welded at tip and case (**weights of individual
connection. 3/8” diameter available thermometers)
Accuracy: +1% of full range span per
Grade A, ASME B40.3 Note: Silicone-filled, dampened movement, min/
max pointer, dry with plug, .375 stem and 316 wetted
Over Range: Temporary over or under range parts not available
tolerance of 50% of scale
MECHANICAL TEMPERATURE

up to 500°F (260°C)

For full specifications and dimensional drawings, visit www.wika.com to download datasheets TI.33, TI.34, TI.53, TI.54.

Type TI.33 Available Options


Connection 1/2" NPT back ■ Stem lengths from 2½” to 24”
Dial Size 3" ■

Ranges from -100°F (-70°C)
to 1,000°F (550°C)
Stem Length 2½" 4" 6" 9"
■ Special ranges, custom dials, stems,
0/250 °F 33025D206G4 33040D206G4 33060D206G4 33090D206G4
connections and windows
50/550 °F 33025D216G4 33040D216G4 33060D216G4 33090D216G4
■ Window: Lexan, acrylic, shatterproof
Stock items shown in blue print. ■ Sharp tip

Type Descriptions
Type 33 (TI.33) = 3" back connection
Type 34 (TI.34) = 3" bottom connection
Type 53 (TI.53) = 5" back connection
Type 54 (TI.54) = 5" bottom connection

132 For additional information, please call 1-888-945-2872 or visit www.wika.com.


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BI-METAL THERMOMETERS

Mechanical Temperature > Bimetal Thermometers > Ordering Bimetal Thermometers

Ordering Bimetal Thermometers


Sample Part Number: 30 025 D 2 06 G 4 XX X X Table 1 - Basic Type
Table 1: Basic Type Process Grade - Resettable Industrial Grade - Non-Resettable
Table 2: Stem Length Type Description Type Description
Table 3: Dial Type (Logo) 30 3" Back connected 20 2" Back connected
Table 4: Scale Type (F, C, or F & C)
31 3" Bottom connected 33 3" Back connected
Table 5: Range
Table 6: Window Material 32 3" Adjustable angle 34 3" Bottom connected
Table 7: Connection 50 5" Back connected 53 5" Back connected
Table 8: Options 51 5" Bottom connected 54 5" Bottom connected
Table 9: Certificates 52 5" Adjustable angle
Table 10: Tag
Stem lengths above 24" are not available with non-resettable models

Table 2 - Stem Length - (specify as XX.X" with no decimal point, see "code"
Stem Length 2.5" - 9" 12" 15" 18" 24" 30" 36" 42" 48" 54" 60" 66" 72"
Code

Table 3 - Dial Type Table 4 - Scale Type


Code Description Code Description
D WIKA Standard logo 0 Dual scale °F & °C
X Special 1 Single scale °C
2 Single scale °F

Table 5 - Range
Dual Scale Single Scale

MECHANICAL TEMPERATURE
Code °F Range Figure Int. Div. °C range Figure Int. Div. °F Range °C Range
01³ -100/150°F 20° 2° -70/70°C 10° 1° -100/150°F -70/70°C
13 -80/120°F 20° 2° -60/50°C 10° 1° -80/120°F -60/50°C
02 -40/120°F 20° 2° -40/50°C 10° 1° -40/120°F -50/50°C
14 -20/120°F 20° 2° -30/50°C 10° 1° -20/120°F -30/50°C
19 -40/160°F 20° 2° -40/70° 10° 1° -40/160°F -40/70°C
23¹ 0/100°F 10° 1° -20/40°C 5° ½° 0/100°F -20/40°C
03¹ 25/125°F 10° 1° -5/50°C 5° ½° 25/125°F 0/50°C
15¹ 30/130°F 10° 1° 0/55°C 5° ½° 30/130°F 0/55°C
04 0/140°F 10° 1° -20/60°C 5° ½° 0/140°F -20/60°C
05 0/200°F 20° 2° -15/90°C 10° 1° 0/200°F 0/100°C
06 0/250°F 20° 2° -20/120°C 10° 1° 0/250°F -20/120°C
07 20/240°F 20° 2° -5/115°C 10° 1° 20/240°F -10/110°C
08 50/300°F 20° 2° 10°/150°C 10° 1° 50/300°F 0/150°C
09 50/400°F 50° 5° 10/200°C 20° 2° 50/400°F 0/200°C
10 50/500°F 50° 5° 10/260°C 20° 2° 50/500°F 0/250°C
16³ 50/550°F 50° 5° 10/290°C 20° 2° 50/550°F 10/290°C
17³ 0/600°F 100° 10° -20/315°C 50° 5° 0/600°F -20/315°C
11³ 150/750°F 100° 10° 65/400°C 50° 5° 150/750°F 0/300°C
18³ 100/800°F 100° 10° 40/425°C 50° 5° 100/800°F 0/450°C
12²,³ 200/1,000°F 100° 10° 100/540°C 50° 5° 200/1,000°F 100/550°C

(1)
Not available with 2½" stem
(2)
Not recommended for continued use over 800°F
(3)
Silicone fill not available

For additional information, please call 1-888-945-2872 or visit www.wika.com. 133


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BI-METAL THERMOMETERS

Mechanical Temperature > Bimetal Thermometers > Ordering Bimetal Thermometers

Ordering Bimetal Thermometers


Sample Part Number: 30 025 D 2 06 G 4 XX X X
Table 1: Basic Type
Table 2: Stem Length
Table 3: Dial Type (Logo)
Table 4: Scale Type (F, C, or F & C)
Table 5: Range
Table 6: Window Material
Table 7: Connection
Table 8: Options
Table 9: Certificates
Table 10: Tag

Table 6 - Window Table 8 - Options


Code Description Code Description
A Acrylic lens DM Dampened movement
L Lexan® lens SF Silicone fill
S¹ Shatterproof lens ST Sharp tip
G¹ Glass MM Min/max pointer
¹ not available with silicone fill
LS Left side
RS Right side
Table 7 - Process Connection TS Top side
Code Description DF² Dry w/plug
² Prepares unit for liquid case filling and shipped dry
0 Plain conn.
1 1/8 NPT 0.375 Stem Diameter Upgrade Option
2 1/4 NPT Code Descripton
3 3/8 NPT HA Full length
MECHANICAL TEMPERATURE

4 1/2 NPT HD Reduced tip


5 G 1/2 B HS Reduced w/sharp tip
7 Union conn.
316 SS Wetted Parts Upgrade for 0.250 Stem Diameter
Code Descripton
SS 316 SS wetted parts

Table 9 - Certificates
Description Code
NIST Factory Certificate of Accuracy I

Accessories
Part Number Description
TA-600-011 ½" Union locknut
TA800-0T85 T-85 conv. kit
TA800-0020 ½" NPT duct flange
5.3 oz. tube heat transfer compound for use
2256045
in thermowells

ABBREVIATIONS
N/A - this option is not available
Std - this option comes standard Certificate of compliance available at no charge

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R

BI-METAL THERMOMETERS

Mechanical Temperature > Bimetal Thermometers > Bimetal Thermometer Options

Bimetal Thermometers Options

Dampened Movement Union Lock Nut


Engineered solution providing benefits of case fill The WIKA Union Lock Nut pro-
in a dry configuration. This silicone-free option vides a simple and inexpen-
provides dampening in tough environments at all sive means to mount WIKA
available temperature ranges. Available in all bimetal thermometers with ½"
process grade models. NPT so that the
dial is oriented for proper
viewing. For more
T-85 Thermowell Conversion Kit information, please consult
This conversion kit offers an easy, factory. To order, specify part
inexpensive way to install a WIKA bimetal number TA600-0111.
thermometer in a glass industrial
thermometer's thermowell. For more
information, please consult factory. To
order, specify part number TA800-0T85.

Maximum or Minimum
Indicating Pointer
This option allows operator to view what the highest
or lowest temperature has been in the process. High
vibration environments are not recommended.

MECHANICAL TEMPERATURE
Adjustable Union Connection
The WIKA Adjustable Union
Connection allows for the installation
of a Type 32 or 52 adjustable angle
thermometer without rotating the case.
Ideal for use in a confined space.

Left, Right or Top Connection


All WIKA 3" and 5" Bottom Connected thermometers are available with the
connection oriented to the left, right or top. Please see "How to Order" on
next page for this option.

Not Shown
 Heavy duty 3/8" stems and 3/8" stems with  Acrylic, Lexan, shatterproof and glass windows
2½" x ¼" OD sensitive portion available  Stainless steel tags are available options
 Thermometers may be ordered with sharp tips for  Silicone fill
piercing media to be measured  Certificates of Conformance, Origin and Calibration available
 316 stainless steel wetted parts are available  Please see these options on Table 8 of "Ordering Bimetal
 ½" NPT duct flange Thermometers" on pages 391, 392
 Other options are available. Please consult factory

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DIGITAL THERMOMETERS

Mechanical Temperature > Digital Thermometers > TI.80/TI.82

Type TI.80/TI.82
WIKA’s solar-powered digital thermometers are ideal for power
utilities, petrochemical, and quality control applications, where
exact readings are required. TI.80 and TI.82 offers easy-to-read
digital temperature in single-degree increments in either Fahr-
enheit or Celsius scales. TI.80 has a center back mount, while
the TI.82 has an adjustable angle, hermetically-sealed case.

Standard Features
Case: 304 stainless steel
Stem: 304 stainless steel, lengths from 1" to 24"
Window: Glass standard, acrylic available
Connection: ½" NPT, others available
Sensor System: Ceramic thermistor requiring lighting of only 35 LUX to operate the
3-volt solar cell. The circuitry offers a fast 15-second update time
and accuracy to within 1% of scale. A patented safety circuit
prevents false readings
Accuracy: + 1% of full range span

For full specifications and dimensional drawings, visit www.wika.com to download datasheets TI.80, TI.82.

Type TI.80
Connection 1/2” NPT Back
MECHANICAL TEMPERATURE

Dial Size 3"


Stem Length 2½" 4" 6" 9" 12" 15" 18" 24"
-50/300 °F 80025D2G4 80040D2G4 80060D2G4 80090D2G4 80120D2G4 80150D2G4 80180D2G4 80240D2G4
-50/150°C 80025D1G4 80040D1G4 80060D1G4 80090D1G4 80120D1G4 80150D1G4 80180D1G4 80240D1G4

Type TI.82
Connection 1/2” NPT Just-Right Adjustable Angle
Dial Size 3"
Stem Length 2½" 4" 6" 9" 12" 15" 18" 24"
-50/300 °F 82025D2G4 82040D2G4 82060D2G4 82090D2G4 82120D2G4 82150D2G4 82180D2G4 82240D2G4
-50/150°C 82025D1G4 82040D1G4 82060D1G4 82090D1G4 82120D1G4 82150D1G4 82180D1G4 82240D1G4

Options Stock items shown in blue print.


Code Description
0 Plain
Connection 2 1/4" NPT
3 3/8" NPT (TI.80 only)
Window A Acrylic
ST Shart tip
Accessories
SS 316 SS wetted parts
3/8" dia. stem
HD
w/ 2½" L x ¼" dia. tip
Stem
3/8" dia. stem
HS
w/ 2½" L x ¼ dia. sharp tip

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R

TWIN-TEMP THERMOMETERS

Mechanical Temperature > Twin-Temp Thermometers > TT.30/TT.32, TT.50/TT.52

Type TT.30/TT.32, TT.50/TT.52


The Twin-Temp thermometer combines the convenience, simplicity, and self-powered
actuation of a bimetal thermometer and data acquisition capabilities of a thermocouple
or RTD electrical output. With standards traceable to the NIST, the Twin-Temp offers
simplified calibration for ISO 9001 compliance and other statistical process control
requirements. It is ideal in applications requiring quick and easy readability at the point
of process, while still affording a means of electronic data acquisition and digital panel
remote read-out. The Twin-Temp puts two temperature sensors to work at one location.
Standard Features

Case and Bezel: 304 stainless steel Over Range: Maximum exposure 500°F
Case: All angle or back connected Thermocouple: Type K grounded junction
Dial Size: 3" or 5" thermocouple standard
Process Connection: ½" NPT standard Types J, E, & T available
External Reset: Slotted hex head, RTD: 100-Ohm thin film platinum
fully gasketed DIN Curve (.00385 Ohm/
Window: Glass, fully gasketed Ohm/°C), 3 wire standard
Hermetic Seal: Per ASME B40.3 Accuracy: + 1% of full range span
Stem: 304 stainless steel, TIG welded Warranty: 1 year
at tip and case connector to Wiring: Twin-Temp (RTD): red-terminal 1,
prevent leakage. ¼" diameter green-terminal 2, black-terminal
standard, lengths available 3 Twin-Temp (T/C): negative-red
from 2½" to 48” for Thermo- always, positive-colored
couple, 4” to 48" for RTD. (depends on t/c type)
Note: Silicone fill not available
For full specifications and dimensional drawings,
visit www.wika.com to download datasheets TT.30, TT.32, TT.50, TT.52.

MECHANICAL TEMPERATURE
Mechanical Temperature > Twin-Temp Thermometers > Ordering Twin-Temp Thermometers

Ordering Twin-Temp Thermometers


How to order: Table 1 - Basic Type
Select the appropriate codes and combine Code Description
to complete thermometer part number. 30 3" Back connected (with reset)
Sample Part Number: 30 060 D 0 01 G 4 R1 A R 32 3" All angle (with reset)
50 5" Back connected (with reset)
Table 1: Type 52 5" All angle (with reset)
Table 2: Stem Length
Table 3: WIKA Logo Table 2 - Stem Length
Table 4: Scale (Pick stem length from either thermocouple or RTD table)
Table 5: Range Code Description
Table 6: Window Length in inches with one decimal place (XX.X) RTD
Table 7: Connection available only in 4" to 48" (040-480) stem length.
XXX
Table 8: Output Thermocouple available 2½" to 48" (025-480).
Table 9: Electrical Output Housing (Optional)
Table 10: Transmitter Output (Optional)
Thermocouples - Types J, K, E, T Grounded Thermocouple Output (consult factory for ungrounded)
Stem Length 2.5 4 6 9 12 15 18 24 30 36 42 48
Code 025 040 060 090 120 150 180 240 300 360 420 480

or
Note: Thermocouple junction is welded to tip of stem

100 Ohn RTD Output


Stem Length 2.5 4 6 9 12 15 18 24 30 36 42 48
Code 025 040 060 090 120 150 180 240 300 360 420 480
Note: RTD is placed in stem above bimetal helix (requires minimum 3½" insertion)

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TWIN-TEMP THERMOMETERS

Mechanical Temperature > Twin-Temp Thermometers > Ordering Twin-Temp Thermometers


Table 3 - Dial Type Table 5 - Ranges Table 6 - Window
Code Description Dual Scale Code Description
D WIKA standard Code Dual Scale °F & °C Single Scale °C Single Scale °F G Plain glass
X Special 02* -40/120°F & -40/50°C -50/50°C -40/120°F A Acrylic
03* 25/125°F & -5/50°C 0/50°C 25/125°F L Lexan®
Table 4 - Scale Type 04* 0/140°F & -20/60°C -20/60°C 0/140°F S Shatterproof
Code Description 5 0/200°F & -15/90°C 0/100°C 0/200°F
0 Dual scale °F & °C 6 0/250°F & -20/120°C -20/120°C 0/250°F Table 7 - Connection
1 Single scale °C 7 20/240°F & -5/115°C -10/110°C 20/240°F Code Description
2 Single scale °F 8 50/300°F & 10/150°C 0/150°C 50/300°F 2 1/4" NPT
9 50/400°F & 10/200°C 0/200°C 50/400°F 4 1/2" NPT
ABBREVIATIONS
N/A - this option 10 50/500°F & 10/260°C 0/250°C 50/500°F
is not available 16 50/550°F & 10/260°C 10/290°C 50/550°F
* Not available with 2½" stem
Choose an electrical output configuration from either the left column only or right column only

Table 8 - Electrical Output & Connection Type Selections Table 8 - Electrical Output & Connection Type
Order from this column for direct thermocouple (female plug) or RTD Order from this column for unit with lead wires for
(mini 3-pos terminal block) output only; will not accept transmitter or both thermocouple or RTD output; will accept
enclosure head options. enclosure head for transmitter or terminal block
housing options.
Electrical weatherproof housing connection is a 7/8-20 UNEF.
Thermocouple = female plug Electrical enclosure connection is a ½" NPT.
RTD = 3-wire mini-terminal block Thermocouple or RTD is 6" flying lead wire.

Code Description Code Description


TJ Thermocouple output, Type J (female plug) J1 Thermocouple output, Type J
TK Thermocouple output, Type K (female plug) K1 Thermocouple output, Type K
TE Thermocouple output, Type E (female plug) E1 Thermocouple output, Type E
TT Thermocouple output, Type T (female plug) T1 Thermocouple output, Type T
MECHANICAL TEMPERATURE

RA 100 Ohm RTD output, 3-wire (terminal block) R1 100 Ohm RTD output, 3-wire

Table 9 - Electrical Output Housing Options


Table 9 - Electrical Output Housing Options For transmitter-equipped units.
(Match code to Table 8 output)
Code Description
For non-transmitter units. Plug-in (RTD output wire-in) field X None
connections only. (Match code to output selection in Table 8) A *Std aluminum head enclosure
Code Description H *Exp. proof head
* ½" NPT Twin-Temp x ¾" NPT field connection
X None
J Straight barrel weather proof housing (7/8-20 UNEF) & plug
K Straight barrel weather proof housing (7/8-20 UNEF) & plug
E Straight barrel weather proof housing (7/8-20 UNEF) & plug Table 10 - Transmitter Output
T Straight barrel weather proof housing (7/8-20 UNEF) & plug For transmitter-equipped units.
R Straight barrel weather proof housing (7/8-20 UNEF) Code Description
None (mandatory on all non-transmitter
X models; must use this code "X" for all TJ/TE/
Table 10 - Transmitter Output TT/RA from Table 8
For non-transmitter equiped units.
1,3
4-20mA transmitter for all Thermocouple
T
Plug-in (RTD output wire-in) field connection only. output
2,3
4-20mA transmitter for all "R1" RTD out-
Code Description R
put (from Table 8)
None (mandatory on all non-transmitter models, must 3
Terminal block (for field wiring termination,
X B
use this code "X" for all TJ/TK/TE/TT/RA from Table 8) when transmitter no used)
¹ only compatible with codes J1/K1/E1/T1
² only compatible with code R1
³ must use code A or H from Table 9 for enclosure

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R

TWIN-TEMP THERMOMETERS

Mechanical Temperature > Twin-Temp Thermometers > Twin-Temp Configurations

Twin-Temp Configurations

1. Weatherproof Housing and Plug


7/8 -20 UNEF threaded barrel with bushing and compression nut provide

environmental protection to thermocouple/RTD connection. (Order code


J,K,E,T or R from Table 9)

2. ½" NPT electrical connection with lead wire


Available in thermocouple or RTD. This allows site
installation using other enclosures or piping systems.
(Order code J1, K1, E1, T1, or R1 from Table 8)

3. Enclosure Head
A protective enclosure threads onto the optional 1/2"
NPT electrical connection. The housing protects
electrical connections from the environment. Houses
a 4-20 mA transmitter or terminal block. Aluminum
housing is standard. (Order code A from Table 9)

4. Terminal Block
Provides a connection point for the thermocouple or RTD.
Mounts to thermocouple head with two screws. Requires

MECHANICAL TEMPERATURE
lead-wire output connection (order code J1/K1/E1/T1/R1
from Table 8) and aluminum head enclosure. (Order code
A from Table 9)

5. T-12 Thermocouple or T-24- RTD, 4-20 mA Transmitter


Provides a clean 4-20 mA signal to control room, data
acquisition equipment, panel readout, etc. Requires
lead-wire output connection (order code J1/K1/E1/T1/
R1 from Table 8) and aluminum head enclosure (order
code from Table 9).

Spare Parts
Description Part Number
Std aluminum head 102-02
Terminal block 2246228
Weather-proof housing TA6S0-0608
¹ When order separate of a Twin-Temp, range must be specified

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R

TWIN-TEMP THERMOMETERS

Mechanical Temperature > Twin-Temp Thermometers > Twin-Temp Configurations

Twin-Temp Configurations
Type TT.30
w/enclosure head Type TT.52
w/thermocouple
connection

Type TT.52
w/enclosure
head
MECHANICAL TEMPERATURE

Type TT.30
w/thermocouple
connection

Type TT.30 Type TT. 30


w/thermocouple Plug-in w/RTD terminal block

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R

TWIN-TEMP SOLAR THERMOMETERS

Mechanical Temperature > Twin-Temp Solar Thermometers > TT.80, TT.82

Type TT.80, TT.82


This unique thermometer has the convenience of a LCD digital output
and the data acquisition capabilities of a thermocouple or RTD elec-
trical output in one process location.

Standard Features

Case and Bezel: 304 stainless steel RTD: 100-Ohm thin film platinum
Case: All angle or back connected DIN Curve (.00385 Ohm/Ohm/°C),
Dial Size: 3” 3 wire standard
Process Connection: ½” NPT standard Accuracy: + 1% of full range span
Window: Glass, fully gasketed Warranty: 1 year
Hermetic Seal: Per ASME B40.3 Wiring: Twin-Temp (RTD): red-terminal 1,
Stem: 304 stainless steel, TIG welded at green-terminal 2, black-terminal 3
tip and case connector to prevent Twin-Temp (T/C): negative-red
leakage. ¼” diameter standard, always, positive-colored
lengths available from 2½” to 24”. (depends on t/c type)
Thermocouple: Type K grounded junction
thermocouple standard. Types J, Note: Silicone fill not available
E, T available
For full specifications and dimensional drawings, visit www.wika.com to download datasheets TT.80, TT.82.

Mechanical Temperature > Twin-Temp Solar Thermometers > Ordering Twin-Temp Solar Thermometers

Ordering Twin-Temp Solar Thermometers


How to order: Sample Part Number: 80 040 D 6 G 4 R1 A R

MECHANICAL TEMPERATURE
Select the appropriate codes and combine Table 1: Type Series
to complete thermometer part number. Table 2: Stem Length
Table 1 - Basic Type Table 3: Dial Type
Code Description Table 4: Range
80 3" Back connected Table 5: Window
82 3" All angle Table 6: Connection
Table 7: Output Type
Table 2 - Stem Length
Table 8: Electrical Output Housing (Optional)
Code Description Table 9: WIKA Electrical Output (Optional)

025 2.5" Table 5 - Window Material


040 4" Code Description Table 8 - Electrical Output Housing Options
060 6" G Plain glass Code Description
090 9" A Acrylic X None
120 12" A Std Aluminum head enclosure
150 15" Table 6 - Process Connection
180 18" Code Description
Table 9 - Transmitter Output
240 24" 4 1/2" NPT
Code Description
Table 3 - Dial Type Table 7 - Electrical Output X None
Code Description Code Description T 4-20mA transmitter for all Thermo-
D WIKA standard J1 Thermocouple output, Type J couple output

Table 4 - Ranges K1 Thermocouple output, Type K R 4-20mA transmitter for all "R1" RTD
E1 Thermocouple output, Type E output (see output table)
Code Description
1 -50/300 °F T1 Thermocouple output, Type T B Terminal block (for field wiring termina-
R1 100 Ohm RTD output, 3-wire tion)
2 -50/150 °C

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GAS ACTUATED THERMOMETERS

Mechanical Temperature > Gas Actuated Thermometers > Gas Actuated Thermometers Operating and Installation

Gas Actuated Thermometers Operating and Installation


Gas actuated thermometers fall within “Class IV, gas-filled with absorbent” definition. They use a
thermal system filled with gas and an absorbent (such as activated granular carbon) in the bulb.
This technology allows for a significantly reduced bulb size. WIKA gas actuated thermometers
offer extremely high accuracy, low ambient error, and extreme over-range capability. With the
same small bulb diameter throughout the offered ranges, the WIKA thermometer can be
installed in most existing piping and tank applications.

WIKA gas actuated thermometers provide the solution to mercury-free require-


ments in food processing, refrigeration, or other mercury-sensitive environments.
A variety of case types, sizes and materials provides a custom made instrument
for each application in ranges between -320° Fahrenheit and +1200° Fahrenheit or
equivalent Celsius. Dual reading scales (F & C) are standard.

WIKA gas actuated dial thermometers are available as direct reading or remote
reading with stainless steel bulbs and armored capillary. WIKA extends a one-year
warranty against defects in material and workmanship on standard gas actuated dial
thermometers.

Installation Guidelines: While WIKA gas actuated dial thermometers are highly accurate and rugged instruments, there are
some guidelines that should be followed in their application and installation. Consideration must be given to the measured
medium. Is it corrosive, abrasive, turbulent, or under pressure? Can the sensing bulb be placed to give an accurate indication
of the temperature?

The sensing bulb should be placed in a non-turbulent area of piping or ducting and as close the center of the flow as possible.
MECHANICAL TEMPERATURE

In tanks, it should be placed in an area of the tank that will provide a good average of the temperature of the fluid contained.
The bulb should be protected from corrosive or abrasive media and excessively high pressures. The usual method of protec-
tion is the use of a thermowell.

When a remote reading thermometer is installed, consideration must be given to the location of the bulb, the dial indicator, and
the routing of the capillary. The capillary must be located where it will not be damaged by workers or equipment used in future
maintenance. Remember that the capillary CANNOT be cut to facilitate installation or relocation.

For Installation and Use of WIKA Filled System Dial Thermometers


General: Before installing a thermometer, consideration should be given to temperature, humidity, vibration, shock and other
climatic and ambient conditions of the service application. Bulbs may be installed in thermowells or directly into the medium
for temperature measurement. The filled system of the thermometer is a sealed unit and must remain sealed. The connecting
tubing of remote units should be kept coiled to avoid sharp bends or kinks. Connecting tubing must not be cut. Thermometers
can be rendered inaccurate during shipment despite care taken in packaging. To insure conformance to the accuracy to which
the thermometer was manufactured, it should be checked before use.

Installation Procedure: The bulb should be located in the process at the point that will provide the temperature indication
that is most representative of the process temperature. Circulation of the medium around the bulb is necessary for optimum
response time and accuracy. For Direct Reading thermometers, use wrench flats when provided to install the thermometer. For
Remote Reading thermometers – do not twist, kink, strain or cut the connecting tube. After the case has been mounted, uncoil
and stretch out the connecting tubing, placing the bulb at its intended location. After installing the bulb, fasten the connecting
tubing to a wall or other support to prevent damage. Position the connecting tubing to avoid extreme temperature. Since the
connecting tubing length cannot be altered, any excess should be coiled on a 3" minimum radius and supported near the case.

Gas actuated thermometers have the following options and accessories:


Flush Mounting Ring: Adapts the phenolic case for flush panel mounting.
Windows: Optional acrylic or shatterproof glass available.

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GAS ACTUATED THERMOMETERS

Mechanical Temperature > Gas Actuated Thermometers > Gas Actuated Thermometers Operating and Installation

Gas Actuated Thermal Systems


The WIKA Gas Actuated dial thermometer systems are available in several bulb and material configurations. The application
should be the determining factor in deciding both the type and material of the thermal system. For use in corrosive or otherwise
more demanding installations, WIKA offers a 316 stainless steel bulb and capillary. The stainless steel system is protected with
stainless steel spring armor or an optional stainless steel interlocking armor. It should be noted that the unions on these
systems DO NOT provide a pressure seal. For pressure seals, always use in conjunction with a thermowell.

For installations requiring a pressure seal between the process and the atmosphere, a thermowell should be used. The bend-
able extension with a sliding union allows for variable insertion depths to place properly the active portion of the sensing bulb
in the process for maximum accuracy. Aluminum duct flanges are available for threading union fitted bulbs into duct work to
provide temperature indication of ducted air or gases.

Thermal Systems

Code No. Bulb Type Bulb Material Capillary Material Capillary Protection
0 Just-Rite® 316 stainless steel N/A N/A
1 Plain 316 stainless steel 316 stainless steel Stainless steel spring armor**
8 ½" NPSM Sliding Union 316 stainless steel 316 stainless steel Stainless steel spring armor**

**Stainless steel interlocking armor is available and must be used on systems longer than 40 feet.

Sliding Union w/ ¼" Bendable Extension

MECHANICAL TEMPERATURE
Plain Bulb w/ Rigid Extension

Bulbs available on WIKA gas actuated dial thermometers have 3/8" diameters to allow for installation in most existing piping and
tanks. As the bulb is the temperature sensing element of the system, it must be placed where the most accurate temperature
reading can be obtained. In piping, this is usually the center of the flow in an area of least turbulence. In tanks, this is an area
that will represent a good average of the fluid temperature - usually close to the center of the tank. Available materials, lengths,
and insertion depths for standard bulbs are listed in the accompanying chart.

Bulbs (All bulbs with threaded connections are ½" NPT)

Code No Bulb Type Bulb Material Bulb Length Extension Length Insertion - "U" Dimension Thermowell
Thermowell Lag Extension
Standard
1 Plain w/extension 316 SS 3" 12" 2½"- 10½" -
4 Just-Rite 316 SS 4"* _ 2½" -
6 Just-Rite 316 SS 6"* _ 4½" 2½"
9 Just-Rite 316 SS 9"* _ 7½" 4½"
X Just-Rite 316 SS 12" _ 10½" 6½"
7 Sliding union 316 SS 3" 12" 2½" - 10½" 2½" - 7½"
8 Sliding union 316 SS 3" 18" 2½" - 16½" 2½" - 13½"

*3" active length

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GAS ACTUATED THERMOMETERS

Mechanical Temperature > Gas Actuated Thermometers > TI.R45, TI.R60

Type TI.R45, TI.R60


WIKA gas actuated remote reading dial thermometers are manufactured in three
wall-mounted case styles: the cast aluminum back flange case with a 4½" dial size,
the phenolic/GRP turret case (also with a 4½" dial size) and the stainless steel back
flange case available in 4½" and 6" dial sizes. All may be specified with back or
lower connected capillaries.

Standard Features
Accuracy: +1% of full range span Capillary: 316 stainless steel with
Over Range: 50% of span above top of range or stainless steel spring armor, or
1300°F, which ever is lower 316 stainless steel with
Cases: Drawn stainless steel, aluminum stainless steel interlocking
and Phenolic/GRP; for stem, armor. 99' maximum
surface or panel mount Dials: White coated aluminum with
Sizes: 4½", 6" black marking
Mounting Connections: Lower or back on remote Pointer: Adjustable, balanced,
reading thermometers; adjustable aluminum with matte black
angle on Just Rite finish
Bulb: 3/8" dia. x 3" active length standard
Ambient Error: 0.25% at midscale of span per
in stainless steel; plain, sliding union 25° F change in ambient temp

Case Styles: Wall mount-manufactured in 3 wall-mounted Just-Rite’s standard bulb/stem thermal system is
case styles: cast aluminum back flange case with 4½” dial available in 4”, 6” and 9” lengths; only 3” of the tip is
size, the phenolic/GRP turret case with 4½” dial size, and active. Panel mount WIKA gas actuated remote reading
stainless steel back flange case in 4½” and 6” dial sizes; may dial thermometers accommodate most panel mounting
be specified with back or lower-connected capillaries. requirements. Stainless steel “U” clamp cases are
available in 4½” and 6”. Aluminum front flange cases
Adjustable angle-flangeless, stainless steel case with offer 4½” and 6” dial sizes. A stainless steel semi-flush
MECHANICAL TEMPERATURE

bayonet bezel and 360° rotation. Stainless steel bulb can front flange case is available in 4½” and 6” dial sizes. All
be rotated 180° to either side of the vertical axis of the stem panel mount thermometers are back connected. Turret
to allow mounting from the top, bottom, or either side of an phenolic case is available in 4½”. Just-Rite is available
installation. Union fitted bulb can be threaded directly into a in 4½” and 6”.
process connection or into a thermowell or duct flange. For full specifications and dimensional drawings,
visit www.wika.com to download datasheets TI.R45, TI.R60.

Mechanical Temperature > Gas Actuated Thermometers > Ordering Gas Actuated Thermometers

Ordering Gas Actuated Thermometers Table 1 - Basic Type


Code Description
How to order: R45 4½" Case
Select the appropriate codes and combine to R60 6" Case
complete thermometer part number.
Table 2 - Case Type & Material
Sample Part Number: R45 E L 3 8 7 10 004 00 WI Code Description Material Dial Size
Table 1: Case Size K Back flange, bayonet ring SS 4½", 6"
Table 2: Case Style B Back flange, bayonet ring Aluminum 4½", 6"
Table 3: Connection E Turret, threaded ring Phenolic 4½"
Table 4: Window Material F Front flange, hinged ring Aluminum 4½", 6"
Table 5: Thermal System S Semi-flush front flange, bayonet ring SS 4½", 6"
Table 6: Bulb Selection 4½"
U U-clamp, bayonet ring SS
Table 7: Capillary Length (feet) 6"
Table 8: Temperature Range 4½"
*V Just-Rite, adjustable angle SS
Table 9: Options 6"
* Capillary is not available. Fixed stem length only as specified in Table 6.
WIKA Standard Dial

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GAS ACTUATED THERMOMETERS

Mechanical Temperature > Gas Actuated Thermometers > Ordering Gas Actuated Thermometers

Table 3 - Connection Table 4 - Window


Code Description Case Size Case Type Code Description Case Size Case Type
B Back connection 4½", 6" All 3 Acrylic 4½" B, E
L Lower connection 4½", 6" 4½" (K, B, E); 6" (K only) 4 Glass 4½", 6" All
*A Adjustable angle 4½", 6" V only 5 Shatter-proof glass 4½" E, K, E, U, V
* Capillary is not available. Fixed stem length only as specified in Table 6.

Table 5 - Thermal System Special Table 5 & 6


Code Bulb Type Bulb Material Capillary Material Capillary Protection Note:
0 Adjustable angle ½" NPT 316 SS N/A **N/A The only possible
thermal system/bulb
1 Plain 316 SS 316 SS Spring armor*
combinations are as
8 Sliding union ½" NPT 316 SS 316 SS Spring armor*
follows:
* For systems up to 40 ft.; Spiral interlock required on all systems over 40 ft. (see "SI" options, Table 9)
** Capillary is not available; fixed stem length only as indicated in Table 6. Plain Bulb: (11)
Adjustable Angle: (04),
Table 6 - Bulb Selection (06), (09), (0X)
Code Description To fit Thermowells with: Sliding Union: (87), (88)
ADJUSTABLE ANGLE Code 0, Table 5 OA Length Thermowell Insertion
4 3/8" Dia. x 3" length (active), total 4" 4¼" U = 2½"
6 3/8" Dia. x 3" length (active), total 6" 6¼" U = 4½"
9 3/8" Dia. x 3" length (active), total 9" 9¼" U = 7½"
X 3/8" Dia. x 3" length (active), total 12" 12¼" U = 10½"
PLAIN BULB - REMOTE Code 1, Table 5
1 3/8" Dia. x 3" length (active) + 12" rigid extension
SLIDING UNION (½" NPSM) BULB W/ BENDABLE EXT. Code 8, Table 5 Union Thermowell Insertion
7 3/8" Dia. x 3" length (active) w/ 12" bendable extension 3 to 12" U = 2½" to 10½"
8 3/8" Dia. x 3" length (active) w/ 18" bendable extension 3 to 18" U = 2½" to 16½"
Note: Gas-actuated thermometers use standard process type 3/8" bore thermowells, if required. Order separately.

Table 7 - Capillary Length Table 8 - Temperature Range

MECHANICAL TEMPERATURE
Code Description Code Dual Scale °F & °C Note:
05 5 feet *001 -320/100°F -200/40°C Ranges marked with an asterisk(*) indicated
10 10 feet 002 -120/120°F -80/50°C in Table 8 reference Table 9 and require
additional cost as indicated.
20 20 feet 003 0/120°F -20/50°C
30 30 feet 004 0/160°F -20/70°C
40 40 feet 005 -40/180°F -40/80°C
*50 50 feet 006 20/240°F -10/115°C
*80 80 feet 007 0/300°F -20/150°C
XX Adjustable angle case 008 50/550°F 0/300°C
* Requires "SI" option, see Table 9 009 50/750°F 0/400°C
**010 400/1,200°F 200/650°C
Note:
11 50/400°F 0/200°C
Capillary can be configured to any whole
* Requires "LT" option, See Table 9
foot, 99' and below. I.E. - 08 = 8' capillary ** Requires "HT" option, See Table 9

Table 9 - Options & Accessories Table 10 - Dial Logo


Code Description Case Size Case Type Code Description
00 Without accessories All All WI WIKA
FR Flush mounting ring 4½" E BL Blank

*LT Low temperature (Cryogenic -320°F) All All

**HT High temperature (1200°F) All All ABBREVIATIONS


***SI 316 SS interlocking armor All All N/C - there is no charge for this option
DM Dampened movement All All
* Requires Temperature Range Code "001", See Table 8
** Requires Temperature Range Code "010", See Table 8
*** Required for all systems over 40 feet

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R

GAS ACTUATED THERMOMETERS

Mechanical Temperature > Gas Actuated Thermometers > Temperature Switch Gauge Operating and Installation

Gas Actuated Thermometers


Temperature Switch Gauge Operating and Installation
Operation: WIKA's TI.TSG60 Temperature Switch Gauge is a patented technology that offers the best accuracy and least
ambient error in remote temperature technology. Our direct drive edge-welded Bourdon tube offers a linear 180º dial arc
while maintaining positive operation of micro switches with a 1½% accuracy full scale with better than ½% repeatability. Most
important is the extremely low ambient error due to the NiSpan Bourdon tube and carbon-filled molecular sieve gas actuated
patented technology. The cam adjustable switches offer little resistance to the powerful direct drive system offering consistent
switch action with low repeatability error.

Our dual system SCADA version offers dual independent outputs with a failsafe redundant system. Total independence offers
accuracy of remote electronics plus the reliability of the local mechanical dial readout all within one unit. The SCADA system
comes fully calibrated and requires no field calibration.

Switching: Up to four filled adjustable switches are available with standard ratings of 10 AMP @ 125/250 VAC, non-inductive;
5 AMP @ 120 VAC , inductive; ½ AMP @ 125 VDC, non-inductive; ¼ AMP @ 250 VDC, non-inductive. The differential is 3% of
the range. Switches are fully adjustable within the full range of the instrument. Switches can be set within 2º C of each other.

Mounting/Installation: The TI.TSG60 Temperature Switch Gauge is ideal for general industrial installations. Switches can be
adjusted from the front of the unit without having to shut down or remove the instrument from the process.

Adjustment of the Set Points: The TI.TSG60 has up to four fully adjustable set points adjustable from the front of the unit.
The set point indicators are easily adjusted and then locked in place with the following procedure:
1. Unscrew and remove the front bezel and lens counter-clockwise, as it is shipped from the factory hand tightened.
2. Using a small straight screwdriver, loosen the Set Point indicator and, using two fingers, position the indicator to the
desired Set Point, and re-tighten the Set Point indicator.
3. Replace the bezel and lens and, using a strap wrench, rotate the bezel and lens clockwise 3/8" beyond hand tight to fully
engage the waterproof gasket. Do not over tighten.
MECHANICAL TEMPERATURE

Max. Hand Setting: The TI.TSG60 is available with a maximum registering hand that will indicate the highest temperature the
unit records by staying at that point. To re-set the max, hand turn the knob counter-clockwise until it rests against the pointer.

Mechanical Temperature > Gas Actuated Thermometers > TI.TSG60

Type TI.TSG60
WIKA’s TI.TSG60 offers users an unprecedented combination of industrial strength
performance with unmatched precision. This 6" gas actuated thermometer is ac-
curate to within 1½% of scale and can tolerate up to 50% over range temperatures.
Sealed inside the rugged stainless steel case are up to four single pole, double
throw 10 amp switches for enabling a variety of switching actions. The thermal
system is stainless steel, and filled with inert nitrogen making the TI.TSG60 ideal for
steel and paper mills, refineries, petrochemical, and food and pharmaceutical plants.
For full specifications and dimensional drawings, visit www.wika.com to download datasheet TI.TSG60.
Standard Features
Case and Bezel: 304 stainless steel, 6.25" diameter Over Range: 50% up to 500°F, except 10% on
Case Style: Bottom connected back flange 0 -120°C and 0 - 250°F
Process Conn: 3/8" x 3" 316 stainless steel Capillary: Stainless steel with stainless steel
bulb with 12" or 18" bendable extension, interlocking armor; up to 99’
and ½" NPT one-time compression fitting Switch Rating: 10 amp @ 125/250 VAC, non-inductive;
Window: Lexan® 5 amp @ 120 VAC, inductive; ½ amp @
Range: 11 standard ranges available. 125 VDC, non-inductive; ¼ amp @ 250
See “How to Order” VDC, non-inductive

146 For additional information, please call 1-888-945-2872 or visit www.wika.com.


R

GAS ACTUATED THERMOMETERS

Mechanical Temperature > Gas Actuated Thermometers > Ordering Temperature Switch Gauges

Ordering Temperature Switch Gauges


How to order:
Select the appropriate codes and combine to complete thermometer part number.

Sample Part Number: TSG60 03 2 A2 X7 05 SG WI


Table 1: Basic Type
Table 2: Range
Table 3: Switches
Table 4: Switch Indictor Options
Table 5: Thermal System
Table 6: Capillary Length
Table 7: Options
Table 8: Logo

Table 1 - Basic Type Table 5 - Thermal System


Code Description Code Description
6" Back flange Temperature Switch Gauge 3/8" x 3" bulb w/12" bendable extension,
X7
TI.TSG60 with Conxall Connector Harness ½" NPT one-time adjustable compression fitting
5" wire length
3/8" x 3" bulb w/18" bendable extension,
X8
½" NPT one-time adjustable compression fitting
Table 2 - Range
Code Description Code Description
01* -450/50°F 07 0/1000°FC Table 6 - Capillary Length
02* -320/200°F 08 -20/120° Code Description
03 0/250°F 09 -20/160°C XX Capillary length in feet

MECHANICAL TEMPERATURE
04 -50/350°F 10 -20/180°C
05 50/550°F 11 -20/200°C
06 50/750°F Table 7 - Options
Code Description
Table 3 - Switches SG Safety glass
Code Description EX Explosion proof
1 One adjustable switch (amphenol connector)
2 Two adjustable switches (amphenol connector)
Table 8 - Logo
3 Three adjustable switches (amphenol connector)
Code Description
4 Four adjustable switches (amphenol connector)
EH WI WIKA
EH BL Blank
Table 4 - Standard Switch Indicator Options
Code Description
A1 Center switch indicator (1 switch)
ABBREVIATIONS
A2 Right & left switch indicators (2 switches)
N/C - there is no charge for this option
A3* Right, left & center switch indicators (3 switches)
A4* Right, left, right, left switch indicator (4 switches)
* For adjacent switches, right and left side indicators will allow for closest
proximity of switch settings

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R

VAPOR ACTUATED THERMOMETERS

Mechanical Temperature > Vapor Actuated Thermometers > TI.V20/TI.V25, TI.V35/TI.V45

Type TI.V20/ TI.V25, TI.V35/ TI.V45


WIKA’s vapor actuated thermometers are highly accurate and provide remote
reading. They are available in U-clamp, front flange or back flange case configura-
tions. WIKA’s vapor actuated thermometers are well suited for refrigeration, solar
heating, and water treatment applications.
For full specifications and dimensional drawings,
visit www.wika.com to download datasheets TI.V20, TI.V25, TI.35, TI.45.

Standard Features
Case: Stainless steel
Accuracy: ±1 scale division
Movement: Heavy duty brass, rotary type
Ring: Snap-in O-ring
Window: Glass or polycarbonate
Pointer: Aluminum, adjustable, black finish
Dial: Aluminum, white background, black graduations
Bourdon Tube: Phosphor bronze, soldered to socket and tip
Process Connection: Plain, union or thermowell
Bulb: Copper or stainless steel
Capillary: Copper- plain or with braid armor;
stainless steel- plain; stainless steel or
with stainless steel interlocking armor

Mechanical Temperature > Vapor Actuated Thermometers > Ordering Vapor Actuated Thermometers
MECHANICAL TEMPERATURE

Ordering Vapor Actuated Thermometers


How to order:
Select the appropriate codes and combine to complete thermometer part number.

Sample Model No: V25 UB3 5331 05 04 WI


Table 1:
Table 2-4:
Table 5-8:
Table 9:
Table 10:
WIKA Standard Dial:

Table 1 - Basic Type Table 2 - Case Style


Code Description Code Case Type Material Case Size Case Conn.
V20 2" F Front flange SS 2", 2½" B
V25 2½" U U-clamp SS 2", 2½" B
V35 3½" Q U-clamp SS 3½" B
V45 4½" B Back flange SS 3½", 4½" B, L
R Front flange, semi-flush SS 3½", 4½" B

148 For additional information, please call 1-888-945-2872 or visit www.wika.com.


R

VAPOR ACTUATED THERMOMETERS

Mechanical Temperature > Vapor Actuated Thermometers > Ordering Vapor Actuated Thermometers

Ordering Vapor Actuated Thermometers


Table 3 - Case Connection Table 7 - Process Connection Fitting
Code Description Case Size Type Code Description
B Back connection All All 1 Union ½" NPT
L Lower connection 3½", 4½" B 2 Union ¾" NPT
3 Thermowell ½" NPT
Table 4 - Case Front Window 4 Thermowell ¾" NPT
Code Description Case Size Case Type 5* Thermowell ½" NPT with 2" lag ext.
3 Lexan snap-in lens All All 6* Thermowell ¾" NPT with 2" lag ext.
4 Glass lens w/ SS ring 2", 2½" F, U 7 Aluminum air duct flange (union only)
5 Glass lens w/ chrome-plated brass ring 3½" All 9 Plain bulb (always select “plain bulb” - table 5;
7 Glass lens w/ rubber ring 4½" B, R codes 1, 2, 3
8 Glass lens w/ crimped SS ring, water-proof 2", 2½" U * Lag only available with #3 bulb
9 Lexan threaded lens 2" 2½" F, U, Q
Table 8 - Process Connection Material
Code Description
Table 5 - Thermal Systems None (plain bulb only, always select for Codes
Code Bulb Type Bulb Mat'l Capillary Mat'l Cap Protection 0
1-3 in Table 5
1 Plain Copper Copper None 1 Brass
2 Plain Copper Copper Cu. braid 2 304 SS
3 Plain 316 SS 316 SS None 3 316 SS
4 Union Copper Copper None 5 Aluminum (air duct flange only)
5 Union Copper Copper Cu. braid
8 Union 316 SS 316 SS Interlock armor Table 9 - Capillary Length
9 Union 316 SS 316 SS None Code Description
05 5 feet
10 10 feet
Note: Available combinations for Thermal System (Table 5) and 15 15 feet

MECHANICAL TEMPERATURE
Bulb Selection (Table 6): 20 20 feet
30 30 feet
Plain: 12, 13, 14, 15, 16, 22, 23, 24, 25, 26, 32, 33, 34, 35, 36
50 50 feet
Union: 41, 42, 43, 44, 45, 51, 52, 53, 54, 55, 81, 82, 83, 84, 85, 91, 92, 93, 94, 95 80 80 feet

Also must consider Capillary Length (Table 9). Note:


Capillary can be configured to any whole foot, 99' and
below. I.E. - 08 = 8' capillary
Table 6 - Bulb Selection
Use Codes below for Plain Bulb for Non-threaded Table 10 - Range
Process Connection (Codes 1-3 in Table 5) Code Description
Code Diameter Length Max. Sys. Length 01 -40/60 °F&°C
2 3/8" 3.4" 25 feet 02 -40/110 °F&°C
3 3/8" 4.9" 50 feet 03 -20/100 °F&°C
4 3/8" 7.9" 99 feet 04 0/150 °F&°C
5 3/8" 9.4" 99 feet 05 0/180 °F&°C
6 3/8" 2.5" 5 feet 06 20/220 °F&°C
Use Codes below for Union Bulb for Threaded 07 40/240 °F&°C
Process Connection (Codes 4-9 in Table 5) 08 30/300 °F&°C
1 7/16" 2.5" 10 Feet 09 100/350 °F&°C
2 7/16" 3.4" 25 feet 10 200/450 °F&°C
3¹ 7/16" 5.4" 50 feet Table 11 - Logo
4 7/16" 7.4" 99 feet Code Description
5 7/16" 9.4" 99 feet WI WIKA
¹ Required for lagging extension thermowell, see Table 7 BL Blank

ABBREVIATIONS: N/C - there is no charge for this option


For additional information, please call 1-888-945-2872 or visit www.wika.com. 149
R

INDUSTRIAL GLASS THERMOMETERS

Mechanical Temperature > Industrial Glass Thermometers > TI.61102/TI.61104, TI.62102/TI.62104

Type TI.61102/TI.61104, TI.62102/TI.62104


WIKA's 6" industrial glass thermometers are ideal for process piping, HVAC/R
applications, diesel engines, compressors, and brine lines. This series of thermometers is
manufactured in straight and back connected configurations, and come with a standard
dual threaded brass socket with both ½" and ¾" NPT connections.
Standard Features
Case: V-shaped gray GE Valox®; wide angle construction
Glass Front: Protective glass cover retained within outer edges of case. Spring pressure
created by V-scale secures glass against case and prevents rattling. Cover
plate completes assembly.
Tube and Scale: Blue spirit fill liquid (non-mercury fill). V-shaped scale designed with extra
large black numbers. Crosslocked scale holding device prevents loosening or
shifting of scale and removes holes and screws that interfere with scale
markings or numerals.
Stem and Socket Assembly:
Brass stem ensures fast response to temperature changes.
The standard socket is made of brass and dual threaded for ½” and ¾” NPT.
Accuracy: +1% of full scale range
For full specifications and dimensional drawings, visit www.wika.com to download datasheet TI.61102, TI.61104, TI.62102, TI.62104.

Mechanical Temperature > Industrial Glass Thermometers > Ordering Industrial Glass Thermometers

Ordering TI.61102/TI.61104, TI.62102/TI.62104 Thermometers


Sample Part No: 62102 06 213 P WI How to order:
Table 1: Type & Stem Select the appropriate codes and combine to
Table 2: Connection complete thermometer part number.
Table 3: Range/Scale ABBREVIATIONS
N/C - there is no charge for this option.
MECHANICAL TEMPERATURE

Table 4: Options
Table 5: Logo
Table 1 - Thermometer Type & Stem Length Table 2 - Connection
Code Description Stem Length Code Description
61102 Straight with 2" stem 1.31" 00 None - swivel nut connection
62102 Back with 2" stem 1.31" 06 ½" and ¾" brass well
61104 Straight with 4" stem 3.31"
62104 Back with 4" stem 3.31"
Table 3 - Range
°F ONLY °C ONLY DUAL SCALE °F & °C
Code °F Scale Div. Code °C Scale Div Code °F & °C Scale Div.
201 -40/110 2 115 -40/45 1 001 -40/110 (-45/45 C) 2/1
203 20/120 2 102 -5/50 1 003 20/120 (0/50 C) 2/1
213 20/180 2 118 0/110 2 013 20/180 (0/80 C) 2/2
207 30/240 2 108 0/150 2 007 30/240 (5/110 C) 2/2
208 30/300 5 106 10/200 5 008 30/300 (0/150 C) 5/2
209 50/400 5 n/a n/a n/a 009 50/400 (10/200 C) 5/5
Table 4 - Options Table 5 - Logo
Code Description Code Description
P Plastic window WI WIKA
Thermometer with ½" x ¾" NPT Brass Thermowell Thermometer with Swivel Nut Connection
Model # Description Model # Description
6110206 Straight form with "U" dimension 1.31" 6110200 Straight form with "U" dimension 1.31"
6210206 Back form with "U" dimension 1.31" 6210200 Back form with "U" dimension 1.31"
6110406 Straight form with "U" dimension 3.31" 6110400 Straight form with "U" dimension 3.31"
6210406 Back form with "U" dimension 3.31" 6210400 Back form with "U" dimension 3.31"
150 For additional information, please call 1-888-945-2872 or visit www.wika.com.
R

SOLAR INDUSTRIAL GLASS THERMOMETERS

Mechanical Temperature > Solar Industrial Glass Thermometer > TI.D01

Type TI.D01
WIKA's TI.D01 solar industrial thermometer offers fast, accurate, and easy-to-read temperature indica-
tions. This thermometer features a totally adjustable case to permit viewing at any angle, and its bulb and
socket are completely interchangeable with standard industrial glass thermometers. The solar industrial
thermometer is switchable between Fahrenheit and Celsius, and offers a sensing range of -50 to 300°F
and -50 to 150°C, resolved in tenths of a degree, with accuracy to within +1% of reading.
For full specifications and dimensional drawings, visit www.wika.com to download datasheets TI.D01.
Standard Features
Factory Stock
Range: -50/300°F (-50/150°C) Part Number Description
Accuracy: +1% of reading or 1°, whichever is greater D010300WI 3½" stem, no thermowell
Resolution: 1/10° between –19.9/199.9°F (-28/93°C) D010600WI 6" stem, no thermowell
Lux Rating: 10 lux (one foot candle) D010301WI 3½" stem, with thermowell
Update: 10 seconds D010601WI 6" stem, with thermowell
Ambient Operating Temperature:
Non-Stocked Items
-30/140°F (-35/60°C)
Part Number Description
Humidity: 100% maximum
D010304WI 3-1/2" stem, with reversible flange air duct stem
Ambient Temperature Error:
D010604WI 6" stem, with reversible flange air duct stem
None
D010901WI 9"" stem with thermowell
Case: High-impact ABS
Display: 7/16" LCD digits, wide ambient temperature range
Accessories
Sensor: Glass passivated thermistor Part Number Description
Stock items shown in blue print. TA600-0216 Clear plastic protective cover

Mechanical Temperature > Industrial Glass Thermometers > TI.701/TI.901

Type TI.701/TI.901

MECHANICAL TEMPERATURE
WIKA's TI.701 (7") and TI.901(9") industrial glass thermometers offer quick, easy-to-read temperature
measurement for tough applications. Glass/mineral reinforced GE Valox® housings and spring mount-
ed windows contribute to impact, shock and vibration resistance. WIKA industrial glass thermometers
are the ideal choice for process piping, HVAC/R applications, diesel engines and compressors.
Standard Features
Case: V-shaped case parts are molded Adjustable Joint: Matching GE Valox® joint
of rugged GE Valox® 735 polyester, completely encloses capillary
finished in textured black. for thermal system protection.
Heavy glass window is spring- Tube and Capillary: Blue spirit-fill liquid (non-mercury
mounted to prevent rattles. fill) standard; magnifying lens
Stem: To ensure sensitivity, bulb chambers tube is silicone shock-mounted
are precision ground aluminum, to increase service life. Guaran
tapered for a close-tolerance metal- teed accurate to within +1% of
to-metal contact with matching scale range.
tapered socket. Graphite is used as Scale: Permanently baked-on, bold
a conductor between bulb chamber black graduations are printed
and glass tube. on white-coated aluminum. No
Locking Device: Independent adjustable case lock- mounting screws obscure scale.
nut and angle adjusting screw Scale adjusts through locking
provide 360° positioning of case device at top of instrument.
and stem. Accuracy: +1% of full scale range
For full specifications and dimensional drawings, visit www.wika.com to download datasheets TI.701, TI.901.
For additional information, please call 1-888-945-2872 or visit www.wika.com. 151

Datasheets: TI.D01
R

INDUSTRIAL GLASS THERMOMETERS

Mechanical Temperature > Industrial Glass Thermometers > Ordering Industrial Glass Thermometers

Ordering TI.701/TI.901 Thermometers


Sample Part No: 901 03 01 004 P WI How to order:
Table 1: Scale
Select the appropriate codes and combine to complete thermometer part number.
Table 2: Stem Length
Table 3: Connection
Table 4: Range
Table 5: Options
Table 6: Logo

Table 1 - Scale Table 5 - Options


Code Description Code Description
701 7" scale, swivel-nut connection P 7" plastic window
901 9" scale, swivel-nut connection P 9" plastic window
702 7" scale, perforated stem for duct flange A* 7" or 9" aluminum case*
902 9" scale, perforated stem for duct flange * required above 300oF / 160oC
Table 2 - Stem Length Table 6 - Logo
Code Description Code Description
03 3½" stem WI WIKA
06 6" stem
09 9" stem Factory Stock
12 12" stem Part Number Description

Table 3 - Connection 9010300004WI 9" scale, 3½" stem, 0/120°F & °C


Code Description
00 Swivel-nut connection (no thermowell) 9010300007WI 9" scale, 3½" stem, 30/240°F & °C
MECHANICAL TEMPERATURE

01 ¾" NPT brass, thermowell


02 ¾" NPT brass with lagging extension 9010300204WI 9" scale, 3½" stem, 0/120°F
03 ¾" NPT brass union hub
04 Duct flange, reversible with or without lagging ext 9010300205WI 9" scale, 3½" stem, 0/160°F

Table 4 - Single Scale Ranges


9010300206WI 9" scale, 3½" stem, 30/180°F
Code °F °F Scale Div. Code °C °C Scale Div.
201 -40/110 2 101 -40/50 1
9010300207WI 9" scale, 3½" stem, 30/240°F
204 0/120 1 104 0/100 1
205 0/160 2 105 0/160 2 9" scale, 3½" stem, with ¾" NPT
9010301204WI
206 30/180 2 brass thermowell 0/120°F
207 30/240 2 9" scale, 3½" stem, with ¾" NPT
9010301207WI
208 30/300 5 brass thermowell 30/240°F
*210 50/550 5
* Requires aluminum case
9010300005WI 9" scale, 3½" stem, 0/160°F & °C

Table 4 - Dual Scale Ranges 9010600204WI 9" scale, 6" stem, 0/120°F
Code °F °C °F Scale Div. °C Scale Div.
001 -40/110 -40/43 2 1 9010600208WI 9" scale, 6" stem, 30/300°F
004 0/120 -17/49 1 1
9" scale, 6" stem, with ¾" NPT
005 0/160 -15/70 2 1 9010601208WI
brass thermowell 30/300°F
006 30/180 0/80 2 1
007 30/240 0/115 2 1 Stock items shown in blue print.
008 30/300 0/150 5 2
*010 50/550 10/290 5 5
* Requires aluminum case

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R

INDUSTRIAL GLASS THERMOMETERS

Mechanical Temperature > Industrial Glass Thermometers > Ordering Industrial Glass Thermometers

Ordering TI.701/TI.901 Thermometers


Custom (Non-Stock) Industrial Glass Thermometers

7" & 9" Scale Industrial Thermometers with Swivel-nut Connection (no Thermowell) T-85 Thermowell Conversion Kit
Model # Connection Range Logo Description Part Number Description
70103 00 See chart WI 7" scale, 3½" stem This conversion
70106 00 See chart WI 7" scale, 6" stem kit offers an easy,
70109 00 See chart WI 7" scale, 9" stem inexpensive way
70112 00 See chart WI 7" scale, 12" stem to install a WIKA
90103 00 See chart WI 9" scale, 3½" stem bimetal thermometer
90106 00 See chart WI 9" scale, 6" stem TA800-0T85
in a glass industrial
90109 00 See chart WI 9" scale, 9" stem thermometer's
90112 00 See chart WI 9" scale, 12" stem thermowell. For more
information, please
consult factory.

7" & 9" Scale Industrial Thermometers with ¾" NPT Brass Thermowell, with or without Lagging Extension
Model # Connection Range Logo Description
70103 01 See chart WI 7" scale, 3½" stem with thermowell
70106 01 or 02 See chart WI 7" scale, 6" stem with thermowell (01) or well with lagging extension (02)
70109 01 or 02 See chart WI 7" scale, 9" stem with thermowell (01) or well with lagging extension (02)
70112 01 or 02 See chart WI 7" scale, 12" stem with thermowell (01) or well with lagging extension (02)
90103 01 See chart WI 9" scale, 3½" stem with thermowell
90106 01 or 02 See chart WI 9" scale, 6" stem with thermowell (01) or well with lagging extension (02)

MECHANICAL TEMPERATURE
90109 01 or 02 See chart WI 9" scale, 9" stem with thermowell (01) or well with lagging extension (02)
90112 01 or 02 See chart WI 9" scale, 12" stem with thermowell (01) or well with lagging extension (02)

7" & 9" Scale Industrial Thermometers Complete with Flange


Model # Connection Range Logo Description
70203 04 See chart WI 7" scale, 3½" stem with reversible duct flange (with or without lagging ext.)
70206 04 See chart WI 7" scale, 6" stem with reversible duct flange (with or without lagging ext.)
70209 04 See chart WI 7" scale, 9" stem with reversible duct flange (with or without lagging ext.)
70212 04 See chart WI 7" scale, 12" stem with reversible duct flange (with or without lagging ext.)
90203 04 See chart WI 9" scale, 3½" stem with reversible duct flange (with or without lagging ext.)
90206 04 See chart WI 9" scale, 6" stem with reversible duct flange (with or without lagging ext.)
90209 04 See chart WI 9" scale, 9" stem with reversible duct flange (with or without lagging ext.)
90212 04 See chart WI 9" scale, 12" stem with reversible duct flange (with or without lagging ext.)

Single Scale Ranges Dual Scale Ranges


Code °F °F Scale Div. Code °C °C Scale Div. Code °F °C °F Scale Div. °C Scale Div.
201 -40/110 2 101 -40/50 1 001 -40/110 -40/43 2 1
204 0/120 1 104 0/100 1 004 0/120 -17/49 1 1
205 0/160 2 105 0/160 2 005 0/160 -15/70 2 1
206 30/180 2 006 30/180 0/80 2 1
207 30/240 2 007 30/240 0/115 2 1
208 30/300 5 008 30/300 0/150 5 2
*210 50/550 5 *010 50/550 10/290 5 5
* Requires aluminum case * Requires aluminum case

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THERMOWELLS

Mechanical Temperature > Thermowells > Threaded, Flanged, Sanitary, Socket, Weld, Weld-in

Type Threaded, Flanged, Sanitary, Socket, Weld, Weld-in

Thermowells for temperature instruments are recommend-


ed for all process systems where pressure, velocity or
viscous, abrasive and corrosive materials are present indi-
vidually or in combination. A properly selected thermowell
protects the temperature instrument from possible damage
resulting from these process variables. Furthermore, a
thermowell permits removal of the temperature instrument
for replacement, repair or testing without affecting the
process media or the system.

Standard Features
Process Connections: Threaded, flanged, sanitary, socket, weld, weld-in
Instrument Connection: ½" NPSM standard (National Pipe Standard Mechanical;
a straight pipe thread for mechanical joints)
Shank Configurations: Reduced, straight, tapered
Bore Diameter: .260", .385"
Materials: Brass, AISI 304, AISI 316
Surface Finish: Brass: 60-100 Ra; AISI 304 & AISI 316: 60-100 Ra
sanitary (AISI 304 & AISI 316): 16-20 Ra
MECHANICAL TEMPERATURE

For full specifications and dimensional drawings, visit www.wika.com to download datasheets TW.FL, TW.SC, TW.SW, TW.TH, TW.VS, TW.WI.

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THERMOWELLS

Mechanical Temperature > Thermowells > Thermowell Terminology

Thermowell Terminology
Process Connection: External means to connect thermowell to process piping system. Wells can be threaded, bolted
(to matching flange), clamped or welded in place.

Instrument Connection: Internal threads to connect temperature instrument to thermowell.

"U" Dimension: Length of well inserted into the piping system. Measured from the base of the process connection to the
end tip of well.

"T" Dimension: Also called lagging extension. Extends length between the instrument and process connections to accommo-
date vessel or piping insulation. Standard length is 3" (2" for a well with a 2½" "U" dimension).

"S" Dimension: Instrument insertion length into well.

Bore Diameter: Dimension of internal bore to match the diameter of the instrument stem/bulb inserted into the well. The
.260" and .385" bore sizes fit instrument stem/bulb diameters of ¼" and 3/8" respectively. Bore length equals "S" dimension.

Root Diameter: Diameter of well shank below process connection. This dimension varies with process connection and/or
shank design.

Tip Diameter: Diameter of well shank at the end tip of well. This dimension may vary with process connection and/or shank
design.

Reduced Shank: Also called reduced tip. The shank O.D. is reduced over the last 2½" of the "U" dimension from the
standard root diameter to a ½" O.D. The stepped shank is available with a .260" bore size only.

Straight Shank: Shank O.D. is the same from the root diameter to the tip diameter. The straight shank is generally used with
a .385" bore size but a .260" bore size is available.

MECHANICAL TEMPERATURE
Tapered Shank: Shank O.D. is gradually reduced from the root diameter to the tip diameter. Available with a .260" or
.385" bore size. The tapered shank is recommended for heavy duty applications characterized by high vibration, pressure,
temperature and/or velocity.

Threaded Straight Configuration Threaded Tapered Configuration

Threaded Reduced (Stepped) Configuration

Flanged Tapered Configuration Sanitary Reduced Configuration

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THERMOWELLS

Mechanical Temperature > Thermowells > Thermowells For Bimetal & Gas Actuated Thermometers

Thermowells For Bimetal & Gas Actuated Thermometers


CODING EXAMPLES
Type Part Process Bore/Type Lag Shank Design "U" Material Rating Facing
Number Connection Dim.
Threaded 75-TH2R-045-CC ¾" NPT .260/threaded None Stepped 4½" 304SS
Threaded 75-TH2LT-055-SS-T5 ¾" NPT .260/threaded 5" Lag Tapered shank 5½" 316SS
Flanged 15-FL2T-070-SS-150RF 1½" flanged .260/flanged None Tapered shank 7" 316SS 150# RF
Sanitary 10-SC2R-045-SS 1" sanitary .260/sanitary None Stepped shank 4½" 316SS
Socket weld 75-SW2R-045-CC ¾" NPT .260/skt weld None Stepped 4½" 304SS

WIKA THERMOWELL PRODUCT CODING EXPLANATION


Process Type / Bore Dia. Lag Shank Design Standard "U" Dimensions For Stem Standard Material Cap &
Connection (No Lag) Length Chain
Type FL All Other Types
50 = ½" TH2 = Threaded/.260 Blank=No lag R = Reduced N/A *015 = 15/8" 2½" BR=Brass 2= ST.ST.
75 = ¾" TH3 = Threaded/.385 L=Standard lag S = Straight 020 = 2" 025 = 2½" 4" CC=304ss
10 = 1" FL2 = Flanged/.260 T = Tapered 040 = 4" 045 = 4½" 6" SS=316ss
12 = 1¼ FL3 = Flanged/.385 070 = 7" 075 = 7½" 9" CS=Carbon steel
15 = 1½" SC2 = Sanitary/.260 100 = 10" 105 = 10½" 12" MO=Monel
20 = 2"" SC3 = Sanitary/.385 130 = 13" 135 = 13½" 15" CP=Carp.20
SW2 = Socket weld/.260 160 = 16" 165 = 16½" 18" IN=Inconel 600
SW3 = Socket weld/.385 220 = 22" 225 = 22½" 24" NI=Nickel
Standard "U" HB=Hastelloy B
with lag ("T") HC=Hastelloy C
Type FL All Other Types TA=Tantalum
MECHANICAL TEMPERATURE

For Flanged Well, 020 = 2" 025 = 2½" TI=Titanium


Specify Rating & Facing (T=2") (T=2") 6" TC= Teflon coated
Rating Facing 040 = 4" 045 = 4½" Other material,
150# (T=3") (T=3") 9" consult factory
300# FF=Flat Face flange 070 = 7" 075 = 7.½" for pricing.
600# RF=Raised Face flange (T=3") (T=3") 12"
900# RJ=Ring Joint flange 100 = 10" 105 = 10½"
*Note: For ½" NPT process
1500# (T=3") (T=3") 15" connection the "U" dimension
becomes 1" to accom-
130 = 13" 135 = 13½" modate ½" NPSM female
thread. Order as "010", i.e.
(T=3") (T=3") 18" 50TH2R010CC.
190 = 19" 195 = 19½"
(T=3") (T=3") 24"

Threaded Thermowell Factory Stock


Part Number

75TH2R015BR 75TH2R015CC 75TH2R015SS 75TH2R025BR 75TH2R025CC


75TH2R025SS 75TH2LR025SS 75TH2R045CC 75TH2R045SS 75TH2R045BR
75TH2R045CC 75TH2LR045SS 75TH2R075SS 50TH2R010CC 50TH2R010SS
50TH2R025BR 50TH2R025CC 50TH2R025SS

Stock items shown in blue print.

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THERMOWELLS

Mechanical Temperature > Thermowells > Threaded Configuration

Threaded Configuration

1/2 1/2
NPSM NPSM

1/2 1/2
NPSM NPSM

1/2 1/2
NPSM NPSM

MECHANICAL TEMPERATURE
1/2 1/2
NPSM NPSM

Limited Space Limited Space

See Note #1

Notes:
1. Normal "U" dimension on limited space well is 15/8" for ¾" NPT and 1" NPT process connection.
(For ½" NPT process connection, "U" dimension becomes 1" to accommodate ½" NPSM female thread.
Order as "010", i.e. 50TH2R010CC.

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THERMOWELLS

Mechanical Temperature > Thermowells > Flanged Configuration

Flanged Configuration
MECHANICAL TEMPERATURE

How to Order
Specify flange size, rating and facing, thermowell "U" dim., bore dia. and material.

Raised face flange supplied as standard ANSI serrated. Specify 125 RMS smooth face if required at no extra charge.

Mechanical Temperature > Thermowells > Socket Weld Configuration

Socket Weld Configuration

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THERMOWELLS

Mechanical Temperature > Thermowells > Sanitary Configuration

Sanitary Configuration

Meets USDA and 3A Sanitary Standard 74-03. Note: Minimum stem length is 4"
Available with 1", 1½", 2", and 3" solid end caps.
Special designs available upon request.
Standard finish AISI 304 and AISI 316, 16-20 Ra.

Sanitary Thermowells - Stepped or Straight Shank No Lag With Lag


Size Model S Dim
Type SC2 (.260 Bore) &SC3 (.385) bore, stepped or straight shank, U Dim U Dim T Dim
with or without lag SC2R 2½ -- -- 4
No Lag With Lag SC2LR
Size Model S Dim 2" 4½ 2½" 2 6
U Dim U Dim T Dim SC3S
SC3LS 7½ 4½" 3 9
SC2R 2½ -- -- 4

MECHANICAL TEMPERATURE
1"
SC2LR
or 4½ 2½" 2 6
SC3S
1½"
SC3LS 7½ 4½" 3 9

Sanitary Thermowells - Tapered Shank Accessories


Type SC2 (.260 Bore) &SC3 (.385) bore, tapered shank, Description Part Number Code
with or without lag SS cap & chain Code 2
No Lag With Lag Stamping on well --
Size Model S Dim
U Dim U Dim T Dim 5.3 oz. tube heat transfer compound 2256045 --
SC2T 2½ -- -- 4 Paper tag --
1"
SC2LT
or 4½ 2½" 2 6
SC3T
1½"
SC3LT 7½ 4½" 3 9

No Lag With Lag


Size Model S Dim
U Dim U Dim T Dim
SC2T 2½ -- -- 4
SC2LT
2" 4½ 2½" 2 6
SC3T
SC3LT 7½ 4½" 3 9

Note: Sanitary thermowells are polished to 16-20 Ra


per 3A Sanitary Standards

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THERMOWELLS

Mechanical Temperature > Thermowells > Thermowells for Industrial Glass Thermometers

Thermowells for Industrial Glass Thermometers

Thermowell Product Coding Explanation


Process Nominal Bulb For Stem Standard
Type / Bore Dia. Lag Shank Design Cap & Chain
MECHANICAL TEMPERATURE

Connection Length Length Material

035 = 3½" 3½" BR=Brass


75 = ¾" TH5 = Threaded / Blank = No lag 1=Brass
R = Stepped 060 = 6" 6" CC=304 SS
10 = 1" 0.625 min. dia. L=Standard lag 2=St. Steel
090 = 9" 9" SS = 316 SS

WIKA Industrial Thermowell Coding Explanation Factory Stock


Model TH5 (0.625 bore) stepped shank, with or without lag Threaded Thermowell for
with lag Industrial Glass Thermometers
Size Model No lag "S"
"U" Dim. "T" Dim Part Number
¾" TH5R 2-9/16" ----- ----- 3½" 75TH5R035BR
or TH5LR 5-1/16" 2-9/16" 2½" 6"
1" 75TH5R060BR
8-1/16" 5-1/16" 3" 9" 75TH5LR035BR
11-1/16" 8-1/16" 3" 12"

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