A204TPL-AISH-L-STD-0001-C3-Application of Standards Pipe Supports & Pipe Support Note PDF
A204TPL-AISH-L-STD-0001-C3-Application of Standards Pipe Supports & Pipe Support Note PDF
Doc No : A204TPL-AISH-L-STD-0001
Prepared Checked
Rev Date Purpose of Issue Approval Approval
by by
AISHWARIYA FIELD DEVELOPMENT PROJECT
DOCUMENT NUMBER:
APPLICATION OF STANDARD PIPE A204TPL-AISH-L-STD-0001
Page 2 of 74
AISHWARIYA FIELD DEVELOPMENT PROJECT
DOCUMENT NUMBER:
APPLICATION OF STANDARD PIPE A204TPL-AISH-L-STD-0001
1.1 All supports are fully dimensioned and individually numbered for lines 3" (80) NB and
larger. Thus supports may be fabricated by a sub-contractor and shipped to job-site
ready for installation.
1.2 Lines less than 3" (80) NB are generally field supported except:
Alloy and stress relieved lines that require welded attachments at support locations.
Also, cold service lines that require special load bearing insulation at support location.
For typical field supports, refer to PIP-STD-101-C017
1.3 Two or more standard supports may be combined into a single more complex support.
This facility greatly reduces the number of special pipe support drawings that have to be
produced.
1.4 Maximum use is made of the range of standard pipe support components commercially
available (clamps, U-bolts etc.), thus minimising fabrication costs.
1.5 Material sizes have been rationalised, minimising the range of items on the Bills of
Material for Structural Components.
Page 3 of 74
AISHWARIYA FIELD DEVELOPMENT PROJECT
DOCUMENT NUMBER:
APPLICATION OF STANDARD PIPE A204TPL-AISH-L-STD-0001
3 GENERAL
3.1 All dimensions are in millimeters unless otherwise specified.
3.2 All welds to be ¼" (6 mm) continuous fillet unless otherwise specified.
3.3 All screw threads to be in accordance with material specification, sheet 7.
3.4 Orientations given on Drawings are in degrees clockwise with Ref. North as zero.
4 MATERIALS
4.1 STRUCTURAL
4.1.1 Structural materials are identified by Item number. A list of materials against Item
number is given in sheet 11 & 12.
4.1.2 The materials required for the fabrication of pipe supports are listed on Bills of Materials.
4.1.3 The materials required for the fabrication of supports for small bore lines are to be
estimated at site.
Page 4 of 74
AISHWARIYA FIELD DEVELOPMENT PROJECT
DOCUMENT NUMBER:
APPLICATION OF STANDARD PIPE A204TPL-AISH-L-STD-0001
5 DESIGN
The following notes and those in Section 4 "General" will normally apply unless
otherwise contractually required.
5.1 Pipes that require stress analysis and are entered on the Stress Critical line list shall be
supported in compliance with the appropriate stress sketch.
5.2 Welding procedures to be in accordance with relevant Piping Fabrication Specification.
5.3 All the attachment (primary support) to the carbon steel pipe will be an aid to erection it
will be added to the Isometric and supplied with the fabricated pipe.
5.4 Pipe support welded attachments to heat treated or impact tested carbon steel piping,
and to all other materials (low alloy, stainless steel, non-ferrous etc.) must be indicated
on the piping isometric be of the same material and supplied with the fabricated pipe.
5.5 Pipe support clips for the support of Pipes from vessels to be supplied by vessel
fabricator.
5.6 Hanger rods to be straight and threaded both ends. Where eye rods are required these
are to be made by combining straight rod and weld less eye nut locked to rod with a
hexagonal nut.
5.7 Insulation for personnel protection at "u" bolt or clamp type guides to be cut back to
allow for piping movements up to ±75 mm.
Page 5 of 74
AISHWARIYA FIELD DEVELOPMENT PROJECT
DOCUMENT NUMBER:
APPLICATION OF STANDARD PIPE A204TPL-AISH-L-STD-0001
5.8 Spring supports will be used as required to support moving lines and to protect
equipment nozzles etc.
5.9 Where lines are subjected to Hydro-test then supports will be designed to carry the
greater of Hydrostatic Test Load or Operating Load.
5.10 Where items of equipment are to be regularly maintained by removal from lines (e.g.
Temporary strainers at pumps) then piping shall be supported so that temporary
supports will not be required during the maintenance period.
5.11 Control valve station will be supported at both ends, one end preferably being anchored
except where indicated otherwise on a stress sketch.
5.12 Lines insulated for personnel protection are not normally elevated on pipe shoes.
5.13 Stainless Steel, non-ferrous metals and Galvanized Steels shall be insulated from
Carbon Steel support materials to avoid the affects of Galvanic Corrosion.
5.14 Supports not covered under this standard, (dimensions and or loads), known as ‘Special
Pipe Supports’ shall be designed and issued by civil group.
5.15 All pipe support foundations, including holding down bolts and rubbing plates where
specified are included in civil engineering scope of supply.
5.16 Nuts on holding down bolts are left loose until final stages of construction to allow for
settlement.
5.17 Each support or support assembly as shipped shall be plainly marked in paint or metal
tagged with its complete mark no.
5.18 All sliding surfaces to be liberally coated with grease or graphite paste prior to support
erection.
5.19 Lines with a wall thickness of such 10 or less, running in pipe racks/ pipe-tracks or
crossing a common top of steel elevation, shall be supported on a wear plate fabricated
from parent pipe material.
Page 6 of 74
AISHWARIYA FIELD DEVELOPMENT PROJECT
DOCUMENT NUMBER:
APPLICATION OF STANDARD PIPE A204TPL-AISH-L-STD-0001
6 MATERIALS SPECIFICATIONS
6.4 Threads: all bolts, nuts, rod and attachments to be threaded ISO. Metric course to be
3643.
6.5 Adhesive: devcon ek1 epoxy two packs or similar epoxy adhesive suitable for a
seawater environment.
Page 7 of 74
AISHWARIYA FIELD DEVELOPMENT PROJECT
DOCUMENT NUMBER:
APPLICATION OF STANDARD PIPE A204TPL-AISH-L-STD-0001
Table Of Basic Spans And Unit Line Weights For CS Material Up To 350 deg. C
Basis of Design- Material- CS A106 B
Pipe density- 7833Kg/m3 (0.283lb/in3)
Allowable stress at 350 deg. C -17000 PSI
Insulation material-Calcium silicate
Insulation density-171.556 Kg/m3 (0.0061lb/in3)
Insulation thikness-2 inch
Water density-1000Kg/m3 (62.4285lb/ft3)
BASIC SPAN ‘L’
PIPE SCH THK BARE PIPE PIPE + BARE PIPE PIPE + LIQUID + PIPE
SIZE EMPTY INSULATION WATER-FILLED INSULATION SIZE
SPAN WEIGHT SPAN WEIGHT SPAN WEIGHT SPAN WEIGHT
IN. mm IN.
m Kg/m m Kg/m M Kg/m m Kg/m
¾” XS 3.91 4.00 2.19 3.00 4.26 3.00 2.45 3.00 4.52 ¾”
1” XS 4.54 4.00 3.21 3.00 5.46 4.00 3.65 3.00 5.92 1”
1½” XS 5.08 5.00 5.35 5.00 8.02 5.00 6.49 4.00 9.14 1½”
2 STD 3.91 6.00 5.41 5.00 8.39 5.00 7.54 5.00 10.52 2
3 STD 5.49 7.00 11.38 7.00 15.12 7.00 16.10 6.00 19.84 3
4 STD 6.02 8.00 16.13 8.00 20.55 7.00 24.28 7.00 28.71 4
6 STD 7.11 10.00 28.03 10.00 33.89 9.00 46.53 9.00 52.40 6
8 STD 8.18 12.00 41.94 11.00 49.16 10.00 74.02 10.00 81.26 8
10 STD 9.27 13.00 59.79 13.00 68.46 11.00 110.28 11.00 118.96 10
12 STD 9.53 14.00 73.21 14.00 83.25 12.00 145.67 12.00 155.71 12
+14 STD 9.53 15.00 81.72 15.00 92.61 13.00 170.08 12.00 180.97 14
+16 STD 9.53 16.00 93.72 16.00 105.98 13.00 210.78 13.00 223.03 16
+18 STD 9.53 17.00 105.73 17.00 119.34 14.00 255.53 14.00 269.13 18
+20 STD 9.53 18.00 117.73 18.00 132.71 14.00 304.30 14.00 319.28 20
+24 STD 9.53 20.00 141.73 20.00 159.44 15.00 413.95 15.00 431.65 24
Page 8 of 74
AISHWARIYA FIELD DEVELOPMENT PROJECT
Where,
Ls- Allowable Pipe Span in ft.
Z- Modulus of section of pipe in in3.
w- Total weight of pipe lb/ft
Sh- tensile stress for pipe material at design temp 350 deg C in psi.
NOTE- The maximum allowable bending stress due to the uniform weight, w ,is limited to ½
of the allowable stress for the material at the given temperature .The B 31.3 code
limits the allowable longitudinal stresses to the basic allowable stress. Since ½ of the
allowable stress is used for pressure in the longitudinal direction, ½ of the allowable
stress can be used for pipe weight bending stresses.
NOTE- The maximum allowable bending stress due to the uniform weight, w ,is limited to ½
of the allowable stress for the material at the given temperature .The B 31.3 code
limits the allowable longitudinal stresses to the basic allowable stress. Since ½ of the
allowable stress is used for pressure in the longitudinal direction, ½ of the allowable
stress can be used for pipe weight bending stresses.
Page 9 of 74
AISHWARIYA FIELD DEVELOPMENT PROJECT
DOCUMENT NUMBER:
APPLICATION OF STANDARD PIPE A204TPL-AISH-L-STD-0001
TABLE OF BASIC SPANS AND UNIT LINE WEIGHTS FOR SS MATERIAL UP TO 350 C
Basis of Design-
PIPE SCH THK BARE PIPE EMPTY PIPE + INSULATION BARE PIPE WATER- PIPE + LIQUID + PIPE
SIZE FILLED INSULATION SIZE
Page 10 of 74
AISHWARIYA FIELD DEVELOPMENT PROJECT
DOCUMENT NUMBER:
APPLICATION OF STANDARD PIPE A204TPL-AISH-L-STD-0001
Page 11 of 74
AISHWARIYA FIELD DEVELOPMENT PROJECT
DOCUMENT NUMBER:
APPLICATION OF STANDARD PIPE A204TPL-AISH-L-STD-0001
Support Index
Page 12 of 74
AISHWARIYA FIELD DEVELOPMENT PROJECT
DOCUMENT NUMBER:
APPLICATION OF STANDARD PIPE A204TPL-AISH-L-STD-0001
Page 13 of 74
Mott MacDonald Pvt. Ltd.
`0'MM GAP
PIP
E
O/
ØA D
M
K
S
N
`0'MM GAP
PIP
E
O/
ØA D
M
K
S
N
PI
PE
O/
ØA D
M
S
K
PI
PE
O/
ØA D
M
S
K
Z W
T
10" TO 20" - 4 BOLTS 1/2" TO 8" - 2 BOLTS
CL STRAP R
E RAD = 1.5 T (MIN)
C
GAP
A A
B B
E W x T STEEL BOLT
STANDARD NO PIPE SIZE PIPE O/D A B C R
HOLE ∅ SIZE SIZE
PS3-4-0.5 15 - 1/2" 21.3 38 56 7 12 12 35 x 5 10
PS3-4-0.7 20 - 3/4" 26.7 41 59 9 12 15 35 x 5 10
PS3-4-1 25 - 1" 33.4 44 62 13 12 18 35 x 5 10
PS3-4-1.5 40 - 1 1/2" 48.3 61 83 19 15 26 35 x 8 12
PS3-4-2 50 - 2" 60.3 66 88 25 15 32 35 x 8 12
PS3-4-2.5 65 - 2 1/2" 73.0 81 110 30 19 39 50 x 10 16
PS3-4-3 80 - 3" 88.9 89 118 38 19 47 50 x 10 16
PS3-4-4 100 - 4" 114.3 102 131 50 19 60 50 x 10 16
PS3-4-6 150 - 6" 168.3 132 169 77 24 87 60 x 10 20
PS3-4-8 200 - 8" 219.1 171 207 102 24 113 60 x 15 20
PS3-4-10 250 - 10" 273.0 196 230 128 24 140 150 x 15 20
PS3-4-12 300 - 12" 323.9 224 260 154 24 165 150 x 15 20
PS3-4-14 350 - 14" 355.6 239 275 169 24 181 150 x 15 20
PS3-4-16 400 - 16" 406.4 280 320 195 27 206 200 x 20 24
PS3-4-18 450 - 18" 457.2 306 345 219 27 232 200 x 20 24
PS3-4-20 500 - 20" 508.0 331 375 245 27 257 200 x 20 24
C
150
GROUT TO SUIT 20 GROUT TO SUIT
A
50 50
6 PS-3-32-11 TO 14 PS-3-32-21 TO 24
ANCHOR BOLTS
A BY ERECTOR A
50 50 HOLE 0 22
EXISTING (FOR M20 BOLT)
STEEL
50
A
A
6
50
C
PS-3-32-31 TO 34 PS-3-32-41 TO 44
SYMBOL ILLUSTRATION:
PS3-32-41
SYMBOL ILLUSTRATION :
PS6-1-3-DIMA-DIMB-DIMC-DIMD-EL.I- ά
PS6-2-3A 12 4A+2B +300 LONG Member MC150 BOX PS8-3 1500 2600 1300
W = 3000 Kg
PS6-2-4 12 4A+2B +300 LONG Member MC150 BOX PS8-3 1500 3600 1800
W = 7000 Kg
PS6-2-5/ 1 10 4A+2B +300 LONG Member MC250 BOX PS8-3 2000 5000 2500
W =10000 Kg
PS6-2-5/ 0 16 4A+2B +300 LONG Member MC100 BOX PS8-3 1000 3200 1600
W = 1400 Kg
12, 4A LONG,
PS6-2-6 MC150 BOX PS8-3 400 1500 750
16 2B LONG W = 18,000 Kg
NOTE:
1)This drawing should be read along with PS8-3
2) ARRANGEMENT I - GENERAL ARRANGEMENT
ARRANGEMENT II - PS6-2-1 / PS6-2-2 SYMBOL ILLUSTRATION :
ARRANGEMENT III - PS6-2-3 /3A/4/5-1/5-0/6
3) Base plate on the top of the concrete is counted under support PS8-3 PS6-2-DIMA-DIMB-DIMC-EL.I
`B'
`C' `D'
EL.I
REF. POINT
`A'
REF.POINT
EL.II
DETAILS BY CIVIL
ELEVATION
PLAN
MATERIAL LIST
DIMENSIONS STANDARD
STANDARD NO STRUCTURAL FOUNDATION NO.
REMARKS
ITEM QTY. ITEM QTY. Max A X T
PS6-3-1 13 2A+2B LONG 52 500 1500 250 12 PS-8-3 w= 125 kg/m
PS6-3-2 12 2A+2B LONG 52 500 2000 250 12 PS-8-3 w= 300 kg/m
PS6-3-3 11 2A+2B LONG 52 500 2000 250 12 PS-8-3 w= 400 kg/m
Note: Base plate on the top of the concrete is counted under support PS8-3
SYMBOL ILLUSTRATION :
PS-6-3-DIMA-DIMB-DIMC-EL.I
`B'
MC200
`P'
REF.POINT
COLUMN MC300 BOX.
EL . I.
'
`N
ITEM 64/63/52/51
α°
Mx,Mz
`X'Sq
EL . II.
PS-8-3 DETAILS BY CIVIL
`B'
MATERIAL LIST
DIMENSIONS STANDARD
STANDARD NO STRUCTURAL MAX. A FOUNDATION `A' `B' REMARKS
NO.
ITEM QTY. ITEM QTY. X T
PS6-4-1 35 A+B+25 64 150 150 10 500 500 300 P = 1300 Kg
PS6-4-2 33 A+B+40 63 200 200 10 1000 700 400 P = 350 Kg
PS6-4-3 32 A+B+50 52 250 250 12 1500 1000 500 P = 400 Kg
PS-8-3
PS6-4-4 12 A+B+50 51 300 300 12 1500 1000 500 P = 600 Kg
column14, 2A+100,
PS6-4-5 beam15, B+50, 47 500 500 12 3400 3400 800 P = 180 Kg
bracing 33 1.5 B + 50
SYMBOL ILLUSTRATION :
PS6-4-DIMA-DIMB
25
CL EL I
C
X SQ.
'A'
TACK WELD BASE PLATE VENT
`B'
50
6
IF REQUIRED
T.O.P. EL.II
REF. POINT
H.P.P.
PS-8-3
OR EXISTING STEEL
MATERIAL LIST
TRUNNION BASE PLATE
STANDARD NO PIPE NB TRUNNION 'S'
SIZE (SQxTHK.)
NB SCH. NB SCH. LOAD (KG) C
PS7-1-1 2" 80 1 1/2" 80 130 71 1 1/2" 100x6
PS7-1-2 3" 40 2" 40 159 92 2" 100x6
PS7-1-3 4" 40 3" 40 351 138 3" 150x10
PS7-1-4 6" 40 4" 40 621 186 4" 150x10
PS7-1-5 8" 40 6" 40 1415 271 6" 200x12
PS7-1-6 10" 40 6"/8" 40 1200/2500 290/352 8" 300x20
PS7-1-7 12 STD 8"/10" 40 2100/3500 369/443 10" 350x20
PS7-1-8 14 STD 10"/12" 40 3000/4460 472/561 12" 400x20
PS7-1-9 16 STD 10"/12"/14" 40 2900/4060/4750 491/558/613 14" 400x20
PS7-1-10 18 STD 10"/12"/14" 40 2500/3730/4300 515/572/615 16" 450x20
PS7-1-11 20 STD 12"/14"/16" 40 3400/4000/5170 594/630/698
PS7-1-12 24 STD 14"/16" 40 3800/4500 677/731
NOTE
1) TRUNNION MATERIAL SAME AS PARENT PIPE SPEC.
2) IN CASE SCH. OF TRUNNION AS MENTIONED IN THE TABLE IS NOT AVAILABLE, THEN USE NEAREST EQUIVALENT THK.
AVAILABLE
3) REINFORCING PAD TO BE USED WITH THIS SUPPORT MADE FROM PARENT PIPE SPEC / MATERIAL (IF REQUIRED)
SYMBOL ILLUSTRATION :
PS7-1-3-DIMA-DIM B
CL EL I
`T' THICK
`C'
TRUNNION `S'
X SQ.
3 DIA VENT
`A'
50
TACK WELD BASE PLATE
TO TRUNNION FOR
TRANSPORTATION
IF REQUIRED
REF. POINT
PS8-3
MATERIAL LIST
TRUNNION BASE PLATE
STANDARD NO PIPE NB TRUNNION 'S'
SIZE (SQxTHK.) X*T
NB SCH. NB SCH. LOAD (KG) C
PS7-4-1 2" 80 1 1/2" 80 130 10 1 1/2" 100x6
PS7-4-2 3" 40 2" 40 159 12 2" 100x6
PS7-4-3 4" 40 3" 40 351 21 3" 150x10
PS7-4-4 6" 40 4" 40 621 22 4" 150x10
PS7-4-5 8" 40 6" 40 1415 39 6" 200x12
PS7-4-6 10" 40 6"/8" 40 1200/2500 29/55 8" 300x20
PS7-4-7 12 STD 8"/10" 40 2100/3500 43/76 10" 350x20
PS7-4-8 14 STD 10"/12" 40 3000/4460 64/104 12" 400x20
PS7-4-9 16 STD 10"/12"/14" 40 2900/4060/4750 53/83/105 14" 400x20
PS7-4-10 18 STD 10"/12"/14" 40 2500/3730/4300 46/66/85 16" 450x20
PS7-4-11 20 STD 12"/14"/16" 40 3400/4000/5170 58/73/101
PS7-4-12 24 STD 14"/16" 40 3800/4500 57/77
NOTE
1) TRUNNION MATERIAL SAME AS PARENT PIPE SPEC.
2)
IN CASE SCH. OF TRUNNION AS MENTIONED IN THE TABLE IS NOT AVAILABLE, THEN USE NEAREST EQUIVALENT THK. AVAILABLE
3) REINFORCING PAD TO BE USED WITH THIS SUPPORT MADE FROM PARENT PIPE SPEC / MATERIAL (IF REQUIRED)
SYMBOL ILLUSTRATION :
PS7-4-3-DIM A-DIM B
EXISTING BASE
SUPPORT
PS7-1 OR 4
GUIDES WELDED
TO FOUNDATION
PLATE (BY FIELD)
H.P.P.
PS8-3
3 MM GAP
INNER EDGE (TYP)
INNER EDGE (TYP) (TYP)
6
(TYP)
(TYP)
6
20 (TYP)
=
C
L PIPE
`A'
=
20 (TYP)
3 MM GAP
(TYP)
(TYP)
3 MM GAP 3 MM GAP 6 FOR (TYP)
(TYP) (TYP) G7-6-1-1 6
G7-6-2-1
G7-6-3-1
20 (TYP)
20 (TYP)
`A'
= =
G7 - 6 - 1 - L G7 - 6 - 1 - G
MATERIAL LIST
STANDARD MAX GUIDE FORCE
STRUCTURAL REMARKS
NO (KG)
ITEM QTY. DIM. 'A'
G7-6-1 35 310 150 FOR SUPPORT BASE PLATES 200 SQ
250
AND SMALLER (GUIDE)
NOTE
1) TRUNNION MATERIAL SAME AS PARENT PIPE SPEC.
2) IN CASE SCH. OF TRUNNION AS MENTIONED IN THE TABLE IS NOT AVAILABLE, THEN USE NEAREST EQUIVALENT THK.
AVAILABLE
3) REINFORCING PAD TO BE USED WITH THIS SUPPORT MADE FROM PARENT PIPE SPEC / MATERIAL (IF REQUIRED)
4) GUIDE SUPPORT TO BE USED FOR TRUNNION
SYMBOL ILLUSTRATION :
FOR NOMINAL ANCHOR G7-6-1-L
FOR GUIDE G7-6-1-G
`Z' sq
6
25
`T' THICK
C
L EL I
C
4 HOLES
X SQ. 22 DIA
3 DIA 10 THK.
'A'
TRUNNION `S'
VENT PLATE
DETAIL OF BASE PLATE
JACK SCREWS
`B'
20 DIA
50
6
TACK WELD BASE PLATE
TO TRUNNION FOR
TRANSPORTATION ADJUSTABLE NUT WELDED ALL ROUND
IF REQUIRED BASE PLATE (6mm WELD)
SEE DETAIL `A' 50 NOM
REF. POINT
PS8-3
DETAIL `A'
MATERIAL LIST
STANDARD NO PIPE NB TRUNNION 'S'
NB SCH. NB SCH. LOAD (KG) C
PS7-9-1 2" 80 1 1/2" 80 130 71
PS7-9-2 3" 40 2" 40 159 92
PS7-9-3 4" 40 3" 40 351 138
PS7-9-4 6" 40 4" 40 621 186
PS7-9-5 8" 40 6" 40 1415 271
PS7-9-6 10" 40 6"/8" 40 1200/2500 290/352
PS7-9-7 12 STD 8"/10" 40 2100/3500 369/443
PS7-9-8 14 STD 10"/12" 40 3000/4460 472/561
PS7-10-9 16 STD 10"/12"/14" 40 2900/4060/4750 53/83/105
PS7-10-10 18 STD 10"/12"/14" 40 2500/3730/4300 46/66/85
PS7-10-11 20 STD 12"/14"/16" 40 3400/4000/5170 58/73/101
J ' SCREWS
BASE PLATE
TRUNNION SIZE ITEM Y Z
(SQxTHK.) ITEM QTY.
NOTE
1) TRUNNION MATERIAL SAME AS PARENT PIPE SPEC.
2) IN CASE SCH. OF TRUNNION AS MENTIONED IN THE TABLE IS NOT AVAILABLE, THEN USE NEAREST EQUIVALENT THK. AVAILABLE
3) REINFORCING PAD TO BE USED WITH THIS SUPPORT MADE FROM PARENT PIPE SPEC / MATERIAL ( IF REQUIRED)
SYMBOL ILLUSTRATION :
PS7-9-2-DIM A-DIM 'B'
CL EL I
Z
`C'
TRUNNION `S'
`T' THICK
4 HOLES
3 DIA VENT 22 DIA
`A'
X SQ.
10 THK.
`B'
PLATE
JACK SCREWS DETAIL OF BASE PLATE
20 DIA 6 50
REF. POINT
PS8-3
DETAIL `A'
MATERIAL LIST
STANDARD NO PIPE NB TRUNNION 'S'
NB SCH. NB SCH. LOAD (KG) C
PS7-10-1 2" 80 1 1/2" 80 130 10
PS7-10-2 3" 40 2" 40 159 12
PS7-10-3 4" 40 3" 40 351 21
PS7-10-4 6" 40 4" 40 621 22
PS7-10-5 8" 40 6" 40 1415 39
PS7-10-6 10" 40 6"/8" 40 1200/2500 29/55
PS7-10-7 12 STD 8"/10" 40 2100/3500 43/76
PS7-10-8 14 STD 10"/12" 40 3000/4460 64/104
PS7-10-9 16 STD 10"/12"/14" 40 2900/4060/4750 53/83/105
PS7-10-10 18 STD 10"/12"/14" 40 2500/3730/4300 46/66/85
PS7-10-11 20 STD 12"/14"/16" 40 3400/4000/5170 58/73/101
REFERENCE 10 THK
POINT PLATE
EXISTING BASE
GUIDE WELDED TO
SUPPORT FOUNDATION PLATE
(BY FIELD)
'Y' (TYP)
NUT WELDED ALL ROUND
(6mm WELD)
50(NOM.)
EL. II
Z
`T' THICK
4 HOLES
X SQ. 22 DIA
PS8-3
DETAIL OF TRUNION BASE PLATE
3 MMGAP
DO NOT WELD ALONG (TYP)
INNER EDGE (TYP) 6
(TYP)
(TYP)
6
C
L PIPE
`L'
=
3 MMGAP
(TYP)
(TYP)
6
3 MM GAP 3 MM GAP FOR (TYP)
(TYP) (TYP) G7-19-1-1 6
G7-19-2-1
G7-19-3-1
`L'
= =
G7 - 19 - 1 - L G7 - 19 - 1 - G
MATERIAL LIST
DIMENSIONS MAX GUIDE
STANDARD NO GUIDES REMARKS
FORCE (KG)
ITEM QTY. L -
G7-19-2 33 200 100 - 400 FOR TRUNNION SIZE 6" - 12" (GUIDE)
G7-19-3 33 400 200 - 400 FOR TRUNNION SIZE 14" - 16" (GUIDE)
J ' SCREWS
TRUNNION BASE PLATE
ITEM Y Z
SIZE (SQxTHK.) ITEM QTY.
Type A
Notes:
1. Material shall be of compatible specification to that of pipe (and flange).
2. To be confirmed during fabrication.
3. To be called up only in accordance with job note or pipestress requirements.
Symbol illustration: PS7-21/A
C
6
EXISTING STEEL
EXISTING STEEL
10 mm
EXISTING SUPPORT
EMBEDED C.S. PLATE
H.P.P.
ELEVATION
`X'
`Y'
PLAN
SYMBOL ILLUSTRATION:
PS8-8-X-Y
PS8-8S-X-Y
REV DATE DESCRIPTION BY CHKD APP FILE NAME SPECIFICATION NO. SHEET NO. 31 of 74
Mott MacDonald Pvt. Ltd.
`P'
'B' `P' 'B'
50 `A' `A'
EXISTING COLUMN
REF. POINT
(TYP)
6
EL. I EL. I
PS9-1-11 TO 14 PS9-1-21 TO 24
`P'
'B'
`A'
6
EL. I
REF.POINT ITEM NO
PS9-1-31 TO 34
MATERIAL LIST
STANDARD NO
ITEM QUANTITY LOAD
NO. PS9-1-11 TO 14 PS9-1-21 TO 24 PS9-1-31 TO 34
PS-9-1-11/21/31 33 P= 150 kg/ 100 kg/ 100 kg
PS-9-1-12/22/32 13 P= 150 kg/ 150 kg/ 150 kg
'A' + 50 LONG 'A' LONG 'A' LONG
PS-9-1-13/23/33 12 P= 500 kg/ 500 kg/ 500 kg
PS-9-1-14/24/34 1 P= N.A./ 800 kg/ 800 kg
REV DATE DESCRIPTION BY CHKD APP FILE NAME SPECIFICATION NO. SHEET NO. 32 of 74
Mott MacDonald Pvt. Ltd.
`P' `P'
6 REF.POINT
REF.POINT 6
`B'
`B'
EL. I EL. I
6
EXISTING COLUMN
45° 45°
(TYP)
6
ITEM NO ITEM NO
6
6
6
'C'
'C'
50 `A' `A'
`P'
REF.POINT PS9-2-11 TO 14 PS9-2-21 TO 24
`B' `A'
EL. I `B'
6
45°
ITEM NO
6 6
6
'C'
PS9-2-31 TO 34
MATERIAL LIST
STANDARD NO ITEM QUANTITY LOAD
NO. PS9-2-11 TO 14 PS9-2-21 TO PS9-2-31 TO 34
24
PS-9-2-11/21/31 33 P= 800 kg/ 470 kg/ 470 kg
PS-9-2-12/22/32 13 2.5 x P= 400 kg/ 280 kg/ 280 kg
2.5 'A' LONG 2.5 'A' LONG
PS-9-2-13/23/33 12 (A+50)LONG P= 1050 kg/ 840 kg/ 840 kg
PS-9-2-14/24/34 1 P= 1200 kg./ 910 kg/ 910 kg
NOTE :
1) MAX. 'A' = 1500
SYMBOL ILLUSTRATION :
PS-9-2-12-DIM 'A'-DIM 'B'-DIM'C'-EL..I
EXISTING STEEL
(TYP)
6
`P'
(TYP)
ITEM NO. 6
`W'
EL I
'E'
REF. POINT
`C' `B' `D'
REF. POINT
MATERIAL LIST
'B' 'C' & 'D'
STANDARD NO 'A' MAX LOAD
ITEM QUANTITY MAX MIN
SYMBOL ILLUSTRATION :
PS9-3-1-DIM 'A'-DIM 'B'-DIM 'C'-DIM 'D'-DIM 'E'-EL.I
EXISTING STEEL
`P'
`C' `B'
6
'D'
`W'
10
(MIN) 6
EL I
PS9-4-11 TO 14
EXISTING STEEL
`P2' `P1'
`C' 6 `B'
`W'
6
EL I
REF. POINT
'D'
ITEM NO
PS9-4-21 TO 24
MATERIAL LIST
'A' 'C'
STANDARD NO 'B' MAX LOAD
ITEM QUANTITY MAX MAX
PS9-4-11 & 21 33 A+B+C L'G 600 500 500 P= 300 kg/ P1+P2= 470 kg
PS9-4-12 & 22 13 A+B+C L'G 1000 1000 1000 W= 170 kg or P= 150 kg/ W= 170 kg or P1+P2= 170 kg
PS9-4-13 & 23 12 A+B+C L'G 1000 1500 1500 W= 360 kg or P= 280 kg/ W= 360 kg or P1+P2= 360 kg
PS9-4-14 10 A+B+C L'G 1000 1500 1500 W= 900Kg
SYMBOL ILLUSTRATION :
PS9-4-11-DIM 'A'-DIM 'B'-DIM 'C'-DIM 'D'-EL.I
`P'
REF.POINT
`W'
EL I
6 (TYP)
6
ITEM NO
`A'
(TYP)
6
EXISTING STEEL
C B D
MATERIAL LIST
'A' 'B' 'C' & 'D'
STANDARD NO LOAD
ITEM QUANTITY MAX MAX MIN
2A+B+C+D-
PS9-5-2 13 1000 1250 110 W= 280 kg or P= 280 kg
200
2A+B+C+D-
PS9-5-3 12 1000 1500 160 W= 1100 kg or P= 1100 kg
300
SYMBOL ILLUSTRATION :
PS9-5-1-DIM 'A'-DIM 'B'-DIM 'C'-DIM 'D-DIM 'E'-EL.I
PS9-5
C3
C2
20/11/2012
7/11/2012
Re-Issued For Construction
Re-Issued For Construction
RSB
RSB
GPB
GPB
AGV
AGV
abc SUPPORT TAG NO.
C1 18/10/2012 Issued For Construction RSB GPB AGV SUPPORT.xls PIP-STD-101-C009
REV DATE DESCRIPTION BY CHKD APP FILE NAME SPECIFICATION NO. SHEET NO. 36 of 74
Mott MacDonald Pvt. Ltd.
`B' `C'
'D'
`P' `P'
`B' `C' `W'
EL I REF. POINT
REF. POINT
6
6 ITEM NO
`A '
REF. POINT
EXISTING STEEL
SYMBOL ILLUSTRATION :
PS-9-8-2-DIM 'A'-DIM 'B'-DIM 'C'-DIM 'D'-EL.I
REV DATE DESCRIPTION BY CHKD APP FILE NAME SPECIFICATION NO. SHEET NO. 37 of 74
Mott MacDonald Pvt. Ltd.
'D'
`P'
`W'
EL I
REF. POINT
6
EXISTING CO LUM N
(TYP)
6
`A'
ITEM NO
EXISTING BEAM
`C' `B'
REF. POINT
MATERIAL
'C'
STANDARD NO 'A' MAX 'B' MAX LOAD
ITEM QUANTITY
MAX MIN
PS9-9-1 33 A+B+C 1000 1000 500 90 W= 900 kg or P= 700 kg
PS9-9-2 13 A+B+C-100 1000 1500 750 110 W= 280 kg or P= 280 kg
PS9-9-3 12 A+B+C-150 1000 2000 1000 160 W= 1100 kg or P=1100 kg
SYMBOL ILLUSTRATION :
PS9-9-2-DIM 'A'-DIM 'B'-DIM 'C'-DIM 'D'-EL.I
EXISTING BEAM
EXISTING COLUM N
6
`A'
`P'
ITEM NO
6 6
`W'
EL I
REF.POINT
D
`C' `B'
REF.POINT
MATERIAL
'C'
STANDARD NO 'A' MAX 'B' MAX LOAD
ITEM QUANTITY
MAX MIN
PS9-10-1 33 A+B+C 1000 1000 500 90 W= 900 kg or P= 700 kg
PS9-10-2 13 A+B+C 1000 1500 750 110 W= 280 kg or P= 280 kg
PS9-10-3 12 A+B+C 1000 2000 1000 160 W= 1100 kg or P=1100 kg
SYMBOL ILLUSTRATION :
PS9-10-1-DIM 'A'-DIM 'B'-DIM 'C'-DIM 'D'-EL.I
(TYP)
6
ITEM NO
REF.POINT REF.POINT
(TYP) (TYP)
6 6
PS9-11-11 TO 14 PS9-11-21 TO 24
MATERIAL LIST
QUANTITY 'A' 'B' & 'C'
STANDARD NO ITEM LOAD
PS9-11-11 TO MAX MAX
NO. PS9-11-21 TO 24
14
PS9-11-11 & 21 33 'A' LONG A+B+C L'G 1000 500 W= 1400 kg or P= 700 kg/ W= 1400 kg or P= 700 kg & P1= 350 kg
PS9-11-12 & 22 13 'A' LONG A+B+C L'G 1500 500 W= 1100 kg or P= 500 kg/ W= 1100 kg or P= 500 kg & P1= 450 kg
PS9-11-13 & 23 12 'A' LONG A+B+C L'G 2000 750 W= 2100 kg or P= 1100 kg/ W= 2100 kg or P= 1100 kg & W1= 1500 kg or P1= 700 kg
6 (TYP)
`P'
`E '
`W' (TYP)
6
EL I `P1' `P1'
`B' `A' `C'
REF. POINT `P'
`A'
`W'
EL I
REF. POINT
`D '
REF. POINT
REF. POINT
(TYP)
ITEM NO ITEM NO 6
(TYP)
6
PS9-12-11 TO 14 PS9-12-21 TO 24
MATERIAL LIST
QUANTITY 'B' & 'C'
STANDARD NO ITEM 'A' MAX LOAD
MAX
NO. PS9-12-11 TO 14 PS9-12-21 TO 24
PS9-12-11 & 21 33 2 x 'A' LONG 2(A+B+C) L'G 1000 500 W= 2800 kg or P=1400 kg/ W= 2800 kg or P= 1400 kg & P1= 700 kg
PS9-12-12 & 22 13 2 x 'A' LONG 2(A+B+C) L'G 1500 500 W= 2200 kg or P= 1000 kg/ W= 2200 kg or P= 1000 kg & P1= 900 kg
PS9-12-13 & 23 2 x 'A' LONG 2(A+B+C) L'G 2000 750 W= 4200 kg or P= 2200 kg/ W= 4200 kg or P= 2200 kg & W1= 3000 kg or P1=1400 kg
12
SYMBOL ILLUSTRATION :
PS9-12-22-DIM 'A'-DIM 'B'-DIM 'C'-DIM 'D'-EL.I
'D'
EXISTING BEAM
`A' `B'
`C' 15 MIN.
50
EL I 6
REF. POINT
DRILL `E' DIA ITEM NO
FOR HANGER ROD
PS9-13-11 TO 14
`A'
`C'
50
`D'
EL I
EXISTING BEAM
REF. POINT
ITEM NO
6
DRILL `E' DIA
'E'
FOR HANGER ROD
PS9-13-21 TO 24
MATERIAL LIST
QUANTITY 'A' 'B'
STANDARD NO ITEM LOAD
PS9-13-11 TO MAX MAX
NO. PS9-13-21 TO 24
14
PS9-13-11 & 21 33 A + B LONG 'A' LONG 500 500 CHECK FOR BEAMS STIFFNESS
PS9-13-12 & 22 13 A + B LONG 'A' LONG 750 750 CHECK FOR BEAMS STIFFNESS
PS9-13-13 & 23 12 A + B LONG 'A' LONG 750 750 CHECK FOR BEAMS STIFFNESS
SYMBOL ILLUSTRATION :
PS9-13-11-DIM 'A'-DIM 'B'-DIM'C'-DIM 'D'-DIM 'E'-EL.I
EXISTING BEAM
REF.
POINT
6
ITEM NO
`A'
`W'
`U' BOLT
(GUIDE OR CLAMP)
EL I
`C'
`P'
SYMBOL ILLUSTRATION :
PS9-14-1.5-DIM 'A'-EL.I
`E'
EL I
REF.POINT
REF.POINT
EXISTING BEAM
`D'
`D'
(TYP)
6
MATERIAL
'A'
STANDARD NO CANTILEVER BRACE LOAD
MAX
ITEM QTY ITEM QTY
PS9-15-1 33 2(A+B) 33 2D+160 500 P= 400 kg
PS9-15-2 13 2(A+B) 33 2D+100 750 P= 800 kg
PS9-15-2 13 2(A+B) 33 2D+100 1000 P= 500 kg
PS9-15-3 12 2(A+B) 33 2D+150 1000 P= 1400 kg
PS9-15-4/2 10 2(A+B) 28 2D+150 1500 P= 2000 kg
PS9-15-4/3 11 2(A+B) 32 2D+150 1500 P= 1400 kg
PS9-15-4/4 12 2(A+B) 33 2D+150 1500 P= 600 kg
SYMBOL ILLUSTRATION :
`P'
REF.
POINT
E X IS T IN G C O L U M N
EL I
`W'
CLAMP TYPE `U' BOLT
ITEM NO.
`B ' = 5 0 0
REF.
POINT
MATERIAL
STANDARD NO REMARKS
ITEM QTY
PS9-16-1 13 A+B P=350Kg & W=400Kg
PS9-16-2 12 A+B P=450Kg & W=500Kg
NOTE :
MAX. `A' = 1000
SYMBOL ILLUSTRATION :
REF.
6 POINT EL I
E X IS T IN G C O LU M N
GUIDE TYPE `U' BOLT
ITEM NO.
`B '
REF.POINT
MATERIAL
STANDARD NO REMARKS LOAD (KG)
ITEM QTY
G9-17-1 13 A+B 450
SYMBOL ILLUSTRATION :
REF.POINT EL I
45
ELEVATION 2 HOLES 18 DIA
`T'
ITEM NO
REF. POINT
50 `A' `P'
PLAN
`W'
MATERIAL DIMENSIONS
STANDARD NO PIPE SIZE 'A' MAX LOAD
ITEM QTY P T
SYMBOL ILLUSTRATION :
6 6
`V'
`V'
EL I EL I
2 HOLES 24 DIA.
4 HOLES 24 DIA.
STANDARD GUIDE
E XISTIN G
E XISTIN G
STRAP (PS3-3) STANDARD GUIDE
BEAM
BEAM
STRAP (PS3-3)
REF. POINT
50 `A' `P'
`P'
50 `A'
`W'
G9-19-11 & 12 G9-19-21 & 22
`W'
MATERIAL DIMENSIONS
PIPE
STANDARD NO CANTILEVER BOLTS LOAD
SIZE 'A' MAX T P V
ITEM QTY ITEM QTY
G9-19-11 150-6" 32 'A'+225 130 2 1000 264 175 55
W= 350 kg
G9-19-12 200-8" 32 'A'+265 130 2 1000 342 215 55
G9-19-21 250-10" 12 'A'+290 130 4 1000 392 240 31 W= 175 kg
G9-19-22 300-12" 11 'A'+320 130 4 1000 448 270 56 W= 250 kg
SYMBOL ILLUSTRATION :
EXISTING (TYP)
6
STEELWORK
EL I
REF. POINT
(TYP)
`C' `C' 6
(TYP)
3 M IN
REF. POINT
`D'
`D'
`A' `B'
`W'
MATERIAL
STANDARD NO PIPE SIZE 'A' MAX LOAD
ITEM QTY
G9-20-0 UPTO 300-12" 33 2(A+B)+4D 1000 W= 300 kg
G9-20-1 350-14" 12 2(A+B)+4D 1000 W= 300 kg
G9-20-2 400-16" 12 2(A+B)+4D 1000 W= 300 kg
G9-20-3 450-18" 12 2(A+B)+4D 1000 W= 300 kg
G9-20-4 500-20" 12 2(A+B)+4D 1000 W= 300 kg
G9-20-5 600-24" 12 2(A+B)+4D 1000 W= 300 kg
SYMBOL ILLUSTRATION :
G9-20-2-DIM 'A'-DIM 'B'-DIM 'C'-DIM 'D'-EL.I
= 90 =
6 6
REF.POINT
`V'
EL I EL I
A 10 A 10
(1000 MAX) (1000 MAX)
`P'
`T'
EXISTING EXISTING
COLUMN COLUMN
`C'
`P'
REF.POINT
REF.POINT
`W/2'
`T'
`P'
`B'
6
`T'
6
`P'
TYPE-1 TYPE-2
`W'
G9-24-11 TO 17 G9-24-21 TO 27
`W/2'
FOR PIPE SIZES 100(4") N.B. & BELOW USE `U'-BOLT (PS3-2)
FOR PIPE SIZES 150(6") N.B. & ABOVE USE STRAP (PS3-3)
MATERIALS
PIPE DIMENSIONS
STANDARD NO BRACKET BOLTS LOAD
SIZE
ITEM QTY(TYPE1) QTY(TYPE2) ITEM QTY(TYPE1) QTY(TYPE2) 'D' 'T' 'P' 'V'
G9-24-11 & 21 0.75 33 A+B+C+200 A + 200 - - - 18 75 45
G9-24-11 & 21 1" 33 A+B+C+200 A + 200 - - - 18 75 45
G9-24-11 & 21 1.5" 33 A+B+C+200 A + 200 - - - 18 75 45
W= 120 kg
G9-24-11 & 21 2" 33 A+B+C+200 A + 200 - - - 18 100 45
REF.PS3
SYMBOL ILLUSTRATION :
G9-24-14-DIM 'A'-DIM 'B'-DIM 'C'-EL.I
100
REF. POINT 6
`B'
EL. I
OR
SECTION `B-B'
`B'
`A' 10
(1000 MAX)
3MM
GAP
= =
'B'
3 MM
6 GAP `W'
PIPE SHOE
(PS11-1, PS11-4)
MATERIAL
STANDARD NO CANTILEVER END PIECE GUIDES LOAD B
ITEM QTY ITEM QTY ITEM QTY
G9-25-1 33 'A'L'G 33 160 36 160 W= 120 kg 160
G9-25-2 32 'A'L'G 32 160 36 200 W= 190 kg 200
G9-25-3 12 'A'L'G 32 200 36 200 W= 800 kg 200
G9-25-4 11 'A'L'G 32 200 36 200 W= 1100 kg 250
45 °
CONTINUOUS WELD (4MM TYP)
*
*
*PS11-1-1C/
PS11-1-1A/
PS11-1-1B/
12
0°
60 60 60 APPROX. 60
100x6 RIBS
200
150
100
ONLY FOR LINE SIZE
'B'
200mm (8")-300mm (12") &
LINE SIZE UPTO 150mm (6")
WHEN B > 150
'C'
** *
NOTE:
1 MAXIMUM LINE SIZE 300 (12") N.B.
2 MAXIMUM INSULATION THICKNESS, EXCLUDING OUTER COVER = SHOE HEIGHT - 20.
3 GIVE DIMENSIONS 'A', 'B' & 'C' IN PIPE SUPPORT REGISTER ONLY IF NON STANDARD
DIMENSIONS REQUIRED.
4 FOR SHOE OF LENGTH 'A' > 450 & 'B' ≥ 150 FIT ADDITIONAL RIBS AT MID POINT.
5 MAX LOADS ARE BASED ON STD WALL CARBON STEELPIPE WITH 1.5MM CORROSION ALLOWANCE, TEMP OF2000C
AND PRESSURE OF 16 bar g. INTEGRITY OF PIPING OF OTHER SCHEDULES TO BE CHECKED FOR APPLIED LOADS.
6 FOR SLOPING LINES CUT SHOE TO SUIT SLOPE
7 PROVIDE ADDITIONAL RIB AT CENTER FOR LINE TEMP EXCEEDS 200deg.
8 WEAR PAD PS11-10-2 TO BE CONSIDERED ALONG WITH THIS SHOE FOR SS PIPE
9 NOT TO BE USED FOR LINES ABOVE 400 DEG.C DESIGN TEMP.
SYMBOL ILLUSTRATION : PS11-1-1A/3
APPROX.
2
'Y'(REF)
10
100
200
'B'
150
6Ø
WEEP HOLE
T1
'A' * ** 25 25
PS11-2- A/
PS11-2- B/
PS11-2- C/
300 (ITEM 61 OR 51)
PS11-2- /3
* 'X'
PS11-2- /4
PS11-2- /6** 450 (ITEM 58 OR 48)
600 (ITEM 56 OR 46)
NOTE: REF DIM'N 'Y' IS GIVEN FOR
100 HIGH SHOE ONLY
*TYPICAL DESIGNATION PS11-2-16 B/4 = 150 HIGH SHOE x 450 LONG FOR 16" LINE
MATERIAL LIST
PIPE DIMENSIONS 2 x (C+25) LONG_
STANDARD NO BASE PLATE SIDE PLATES RIB
SIZE
ITEM QTY ITEM QTY ITEM QTY 'X' 'Y' T2
PS11-2-14 350-14" 61, 58 200 61, 58 or 220 64 B-25 200 116 10 10 ITEM 51& 61: FOR 300 LONG
400-16" or 56 200 56 210 64 200 114 10 10 SHOE
PS11-2-16 B-25
ITEM 48 & 58: FOR 450 LONG
PS11-2-18 450-18" 51 250 51 230 63 B-25 250 123 12 12
SHOE
PS11-2-20 500-20" 48 300 48 250 62 B-25 300 133 12 12 ITEM 46 & 56: FOR 600 LONG
PS11-2-22 550-22" or 300 or 250 62 B-25 300 130 12 12 SHOE
PS11-2-24 600-24" 46 350 46 260 61 350 139 12 12
B-25
CLEARENCE
3 3
FOR MATERIAL
SEE TABLE
'A'
CONTINUOUS
FILLET WELD
80
CLEARENCE
3 3
FOR MATERIAL
SEE TABLE
'A'
CONTINUOUS
FILLET WELD
80
STANDARD
PIPE SHOE
NO WELD ON
INSIDE FACE
3 3
100 G11-7-1,2
FOR MATERIAL
SEE TABLE (UPTO 24"(600))
100
3 3 3 3
G11-7-4 G11-7-5
(FOR 26"(650)-48"(1200)) (FOR 52"(1350)-72"(1800))
SYMBOL ILLUSTRATION :
G11-7-1
(SHOE REF.)
25x18Ø SLOT
FOR M16 BOLT
(BOLT NOT DRAWN)
G G 40 25
CL CL
35
150
50
50
35
-DIMENSION G TO BE SPECIFIED ON ISO ETC. G MAY BE SPECIFIED AS ZERO TO
TO PROTECT PUMP NOZZLE ETC.
-INSTALL AS FOLLOWS -PART TIGHTEN BOLTS-ASJUST GAP TO SPECIFIED DIMENSION
G- FULLY TIGHTEN BOLTS- CHECK G- FINAL WELD TO SECURE AS SHOWN
-ALLOWABLE LOAD 2040 KG.
BILL OF MATERIAL
100x75L
M16 BOLT x50 LONG WASHER,
0.3 M 2m NUT
G=GUIDE GAP
Fv (kN)
3 ± 1 m m GA P TYP .
MIN.
Fc (kN)
3 ± 1 mm GAP TYP.
B
A
C
10
PLATE OR MAXI.
SHOE
STANDARD NO BASE A B C D E F LOADS
PLATE
THK. FC FV
G11-8-1 10 10 43 25 30 25 13 34 20
10 20 43 25 30 25 13 205 122
G11-8-2 12 10 44 25 30 25 15 34 15
12 20 44 25 30 25 15 205 122
G11-8-3 15 15 93 40 70 75 18 205 122
G11-8-4 20 20 93 40 70 75 23 205 108
SYMBOL ILLUSTRATION :
6Ø WEEP HOLE
SEE
NOTE 2
120°
APPROX.
1 00
1 00
ITEM 67 ITEM 35 OR 33 OR 22 ITEM 10/11/12/13
6 6 6
UPTO 1 1/2" FOR 2" TO 4" FOR 6" & ABOVE
3 3 CLEARANCE
PIPE SHOE
100
FOR MATERIAL
SEE TABLE
10(MIN) WELD DETAIL
PIPE MATERIAL
STANDARD NO MAX AXIAL FORCE (KG) REMARKS
SIZE
ITEM QTY
PS11-12-1 UP TO 34 200
500
40-1 1/2"
PS11-12-2 50-2" 33 200 800
PS11-12-2.5 65-2 1/2" 33 200 800
PS11-12-3 80-3" 33 200 800
PS11-12-4 100-4" 33 200 800
PS11-12-6 150-6" 33 200 800
PS11-12-8 200-8" 22 200 1000
PS11-12-10 250-10" 22 200 1000
PS11-12-12 300-12" 22 200 1000
SYMBOL ILLUSTRATION :
NOTE : PS11-12-1
1 DIMENSION 'A' SHALL BE REFERRED FROM SHOE STD.
2 DIMENSION 'C' = 100, UNLESS NOTED OTHERWISE.
3 3 CLEARANCE
STEEL OR CONC. BEAM
`B'
PIPE SHOE
CONCRETE BEAM PS11-2
NON STANDARD
LENGTH
`C'
FOR MATERIAL `B'
SEE TABLE
15(MIN)
STEEL BEAM
'A'
`C'
`C'
MIN.
= =
VIEW `B-B' WELD DETAIL
(FOR 14"(350)-24"(600)) VIEW `B-B'
(FOR 26"(650)-72"(1800))
MATERIAL
STANDARD NO PIPE SIZE DIM 'C' MAX AXIAL FORCE (KG) REMARKS
ITEM QTY
PS11-13-14 350-14" 8 200 100 1500
PS11-13-16 400-16" 8 200 100 1500
PS11-13-18 450-18" 8 200 100 1500
PS11-13-20 500-20" 8 200 100 1500
PS11-13-22 550-22" 8 200 100 1500
PS11-13-24 600-24" 8 200 100 1500
PS11-13-26 650-26" 8 300 150 1500
PS11-13-28 700-28" 8 300 150 1500
PS11-13-30 750-30" 8 300 150 1500
PS11-13-32 800-32" 8 300 150 1500
PS11-13-34 850-34" 8 300 150 1500
PS11-13-36 900-36" 8 300 150 1500
PS11-13-42 1050-42" 8 300 150 1500
PS11-13-48 1200-48" 8 300 150 1500
PS11-13-54 1350-54" 2 300 150 1500
PS11-13-60 1500-60" 2 300 150 1500
PS11-13-66 1650-66" 2 300 150 1500
PS11-13-72 1800-72" 2 300 150 1500
SYMBOL ILLUSTRATION :
PS11-13-14
NOTE :
1 DIMENSION 'A' SHALL BE REFERRED FROM SHOE STD.
2 DIMENSION 'C' = 100, UNLESS NOTED OTHERWISE.
SYMBOL ILLUSTRATION :
PS11-13-1
*
*
* PS11-14- C/
PS11-14- A/
PS11-14- B/
200
100
150
'B'
'C'
100x6 RIBS
ONLY FOR LINE SIZE
200mm (8")-300mm (12")
25 25 'D'(133)
'A' NOTE 2
***
300 PS11-14- /3
450 PS11-14- /4
600 PS11-14- /6
*TYPICAL DESIGNATION PS11-14-8B/4 = 150 HIGH SHOE x 450 LONG FOR 8" NB. PIPE
MATERIAL
PIPE
STANDARD NO CLAMP SHOE LINER RIB REMARKS
SIZE
STD. NO. QTY ITEM QTY ITEM QTY ITEM QTY
PS11-14-2 50-2" PS3-30-2 2 'A' LG 201 440 - -
PS11-14-3 80-3" PS3-30-3 2 'A' LG 201 620 - -
PS11-14-4 100-4" PS3-30-4 2 'A' LG 201 770 - -
PS11-14-6 150-6" PS3-30-6 2 PS11-1 'A' LG 201 1,120 - -
PS11-14-8 200-8" PS3-30-8 2 'A' LG 201 1,440 80
2X
PS11-14-10 250-10" PS3-30-10 2 'A' LG 201 1,770 80
(B+25)
PS11-14-12 300-12" PS3-30-12 2 'A' LG 202 2,100 80
NOTES 1) MAXIMUM CONTINUOUS SERVICE TEMP. 1500C
2) MAX LOAS ARE BASED ON STD WALL SS PIPE,
TEMP OF1500C AND PRESSURE OF 16 bar g. INTEGRITY OF PIPING OF
OTHER SCHEDULES TO BE CHECKED FOR APPLIED LOADS.
3) THIS SHOE TO BE USED FOR GUIDING LOAD UPTO 1000kg ONLY.
2
`A'
STANDARD = 400
`R'
ذ
M
6M
PIPE SIZE 2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20"
I/RAD 'R' 30 44.5 57 71 84 109.5 136.5 162 178 203 229 254
∅0 MATERIAL QUANTITY FOR STANDARD PAD (A=400) ITEM NO. 78
TYPE 1 60 35 50 65 80 95 120 150 175 190 215 245 270
TYPE 2 90 55 75 95 115 140 180 220 260 285 325 365 405
TYPE 3 120 70 100 125 155 185 235 295 345 380 435 485 540
NOTES :-
1) STANDARD NUMBER TO BE PS11-20/*-** * = TYPE
** = PIPE SIZE
2) PLUG WEEP HOLE WITH MASTIC AFTER INSTALLATION.
3) EROSION PAD TO BE MADE UP OF SAME MATERIAL AS PIPE MATERIAL.
L
NA
MI
5 NO R
1. EA
CL
`A' `A'
100
* *
SEE NOTE 2
NOTES : 1) FOR USE WITH BARE PIPES WITH OR WITHOUT WEAR PLATE
2) DIMENSION 'A' IS FOR LAYOUT PURPOSES ONLY AND IS BASED
ON WEAR PLATE THICKNESS
3) TO BE USED FOR WATER LINES ONLY.
REINFORCING PAD
PS-11-20
REF. NOTE 1
2
MAX WEIGHT
PIPE DIM MAX
STD NO. MATERIAL SUMMARY PER ASSY
SIZE 'H' FORCE (N)
(KG)
14 100
ISMC150 (ITEM NO.12)
18" 100
PS11-64-1 7000 60 X60 X8L X600 LG 7
20" 100 (ITEM NO.38)
24" 120
30" 140
ISMC 175(ITEM NO.15) 400 LG
36" 160
PS11-64-2 10000 100 X 100 X12L X600 LG 18
42" 180 (ITEM NO.32)
48" 200
Notes:
1. PS11-10 ,if required ,to be called up separately.Material not to this drawing.
2. Maximum axial pipe movement 100mm.
3. For materials and general notes refer to page 3 and 5 of this document.
C
L TRUNNION
WELD DETAIL
0°
TRUNNION `S' `N'
EL.I.
B
(TYP)
A
α° ORIENTATION
(TYP)
TRUNNION
CL TRUNNION
EL.I.
REFER NOTE 6
B
(TYP.) TRIM TO SUIT IN FIELD REF POINT
A
DO NOT CUT HOLE IN PIPE
(TYP.)
TRUNNION
MOMENT CAPACITY PER TRUNNION- KG M
PIPE PIPE 1 1/2" 10" 12"
2" (SCH. 3" (SCH. 4" (SCH. 6" (SCH. 8" (SCH. 16" (SCH.
SIZE SCH. (SCH.
80) 40) 40) 40) 40
(SCH. (SCH.
STD.)
STANDARD NO. 80) STD.) STD.)
PS12-2-1 2 40 15
PS12-2-2 3 40 12 26
PS12-2-3 4 40 29 63
PS12-2-4 6 40 34 75 124
PS12-2-5 8 40 87 144 313
PS12-2-6 10 STD 100 165 358 608
PS12-2-7 12 STD 160 346 588 913
PS12-2-8 14 STD 152 331 561 871 1226
PS12-2-9 16 STD 309 524 815 1147
PS12-2-10 18 STD 291 494 768 1081 1703
PS12-2-11 20 STD 469 729 1025 1615
PS12-2-12 24 STD
SYMBOL ILLUSTRATION :
PS12-2-1-DIM'A'-DIM 'B'-TRUNNION SIZE.-EL.I - ά
`D '
`E' OR 10 WELD (WHICHEVER SMALLER)
`E'
REF .POINT 0°
WELD AND PAD
PAD `N' α° ORIENTATION
DETAILS REF. POINT
TRUNNION `S'
(TYP.)
EL.I.
REFER NOTE 6
B C
(TYP.)
TRIM TO SUIT IN FIELD
A
DO NOT CUT HOLE IN PIPE
(TYP.)
TRUNNION
MOMENT CAPACITY PER TRUNNION- KG M PAD WIDTH
PIPE PIPE 1 1/2" 10" 12" D
2" (SCH. 3" (SCH. 4" (SCH. 6" (SCH. 8" (SCH. 16" (SCH.
SIZE SCH. (SCH.
80) 40) 40) 40) 40
(SCH. (SCH.
STD.)
STANDARD NO. 80) STD.) STD.)
PS12-4-1 2 40 50 25
PS12-4-2 3 40 110 25
PS12-4-3 4 40 115 251 40
PS12-4-4 6 40 128 278 459 40
PS12-4-5 8 40 310 512 1111 50
PS12-4-6 10 STD 343 568 1231 2087 50
PS12-4-7 12 STD 545 1183 2005 3115 65
PS12-4-8 14 STD 520 1129 1913 2973 4182 65
PS12-4-9 16 STD 1056 1790 2781 3912 65
PS12-4-10 18 STD 995 1687 2622 3688 5808 65
PS12-4-11 20 STD 1601 2487 3499 5510 75
PS12-4-12 24 STD
3)IN CASE TRUNNION SCH. AS MENTIONED IN TABLE IS NOT AVAILABLE, THEN USE NEAREST EQUIVALENT THICKNESS AVAILABLE.
MIN. 25mm
CLEAR WITH ANY OBSTRUCTION
TRUNNION `S' (CHECK ACTUAL PIPE MOVEMENT)
CL TRUNNION
TRIM TO SUIT IN FIELD
DO NOT CUT HOLE IN ELBOW
WELD DETAIL
0°
TRUNNION "S" NORTH
STANDARD NO REMARKS
ITEM DESCRIPTION
PS12-5-1 91 50 (2") NB SCH 40
180°
THREADLENGTH
(BOTHENDS)
NUT, LOCK NUT
AND WASHER
150
GAP=RODDIA.+6
ROD ROD
DIA DIA
80 `B' 80
= =
`A'
`Y'
100x10 PLATE
SECTION `Y-Y'
SYMBOL ILLUSTRATION:
PS13-11-116-DIMA-DIMB-EL.I
150 THREAD
(TYP)
TURN BUCKLE
`A'
PS-13-14
`A'
TURN BUCKLE
LOCK NUT
PS-13-14
(TYP)
ROD ROD
DIA DIA
150 THREAD
(TYP) WELDLESS EYE
NUT PS3-10
`X'
`X'
EL.I
3 BOLT CLAMP
2 BOLT CLAMP PS3-8
PS3-6
MATERIAL
MAX
DIM'N
STANDARD NO HANGER ROD LOCK NUT WASHER LOAD
"X'
(kg)
DIA 44 QTY ITEM QTY ITEM QTY ITEM QTY
B C
EL.I
SECTION `S'
50 50
MIN MIN
A
SECTION "S"
STANDARD NO REMARKS
ITEM QTY
PS16-1-1 33 A' LONG
PS16-1-2 32 A' LONG
REV DATE DESCRIPTION BY CHKD APP FILE NAME SPECIFICATION NO. SHEET NO. 73 of 74
Mott MacDonald Pvt. Ltd.
EL.I
TYP
X
SECTION `S'
DRILL 2 HOLES
TO SUIT U-BOLT
A