Manual de Servicio MCM801
Manual de Servicio MCM801
Important !
We are constantly developing our products, and
consequently reserve the right to make alterations
in design and equipment without prior notice.
This manual is valid from the date of issue. Nobody but DAMECA a/s can issue any other
Questions concerning updates can be obtained form for guarantee, either in writing or orally.
at the manufacturer.
Preventive maintenance of this unit shall
be carried out at least once a year either by
DAMECA a/s or by an authorized technician.
May 99 I
Service Manual for MCM801 Dameca
II Nov. 96
Contents 1
User Responsibility 2
Safety 3
Introduction 4
Description 5
Troubleshooting 6
Adjustment 7
Maintenance 8
Spare Parts 9
Technical Data 10
11
Earlier Revisions 12
Dameca Service Manual for MCM801
Contents
1. Contents Nov. 96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
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List of Figures
Contents Page
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2. User Responsibility
This ventilator has been built to conform to the must not be altered or modified in any way
specifications and operating procedures stated without the written approval of DAMECA a/s.
in this manual and/or accompanying documenta-
tion, labels and notices when checked, assembled, The user of this machine has sole responsibility
operated, maintained, and serviced in accordance for any malfunction which results from
with the instructions provided. improper use, maintenance, repair, damage or
alteration by anyone else than DAMECA a/s or
To ensure the safety of this ventilator it must be their appointed agents.
checked and serviced to at least the minimum
standards laid out in this manual. A defective
or suspected defective product must not be used Note:
under any circumstance.
Always give as much of the following
Worn, broken, distorted, contaminated or missing
information as possible.
components must be replaced immediately.
Should the repair become necessary, it is
recommended that the request for service advice O Type of equipment
is made to the nearest DAMECA a/s service
centre or agent. O Serial number
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3. Safety
A WARNING indicates a situation in which the 3.1 Explosion Hazard
user or the patient may be in danger of injury or
death. O Do not use this machine in the presence of
flammable anaesthetics. Only anaesthetics
A CAUTION indicates a situation that may classified according to IEC 601-2-13 as
lead to equipment damage or malfunction. non- flammable must be used.
A NOTE indicates a point of particular interest O No oil or grease should be used in this ma-
for more efficient and convenient operation. chine. This also applies to silicone based
lubricants and inflammable oil or grease.
Only PTFE based oxygen compatible lubri-
WARNINGS: cants must be used, (e.g. DAMECA special
grease P/N 36825).
O This machine should be serviced at least
once a year by authorised service personnel.
3.2 Patient Safety
O Use only original DAMECA spare parts;
other parts may cause malfunctions or pro- O Do not immerse the ventilator in any liquid,
blems if they are not of the same material or submit any foreign object into the ventila-
and size. tor.
O Use only original DAMECA O-rings; other O Do not use the machine for a clinical
O-rings may cause problems if they are not procedure without first ensuring that the
of the same size or material. complete system is operating correctly.
O Perform a functional check and electrical O Ensure that all connections are secure and
safety test after doing any repair or calibra- check for proper operation of the machine
tion procedure to the ventilator. before use. In particular the breathing sy-
stem, reusable adapters, and O-rings should
O The ventilator is not MRI compatible, and be checked to ensure that connections are
may be adversely affected by the operation not loose and the breathing circuit is not
of equipment such as high frequency surgi- leaking.
cal instruments or short-wave therapy
equipment in the vicinity.
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5. Description
5.1 General
O MCM 801 is a pneumatic driven, electronic This pressure is used for operating the 5-way
controlled constant flow generator. valve, controlling the inspiration/expiration
phases.
O It is powered by the mains, but in case of
a power failure the built-in rechargeable O The second reduction valve reduces the
NI-CD battery will power the ventilator pressure further to approx. 0.9 bar for ope-
for approx. 20 minutes. (The battery is rating the bag-in-bottle, connected to the
included in ventilators with power failure patient breathing system.
alarm only.)
O The 5-way valve is a spring loaded,
O The driving gas (AIR or oxygen) pressure is pneumatic driven valve, controlled
reduced by means of two pressure reduction by a pilot valve which is controlled
valves. The first reduction valve reduces the by the ventilator electronics.
incoming pressure to approx. 3.5 bar.
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5.2 Pneumatics
The driving gas is introduced to the first reduc- and the expiration flow from the bag-in-bottle
tion valve (3) via a filter. will flow through the 5-way valve (7) to the gas
exhaust (9).
The pressure is reduced to 3.5 bar, and let to the
five-way valve (7) via the pilot valve (6). The 3.5 bar pressure is reduced in reduction
valve (4) to a pressure of approx. 0.9 bar.
During inspiration the pilot valve (6) is activated
by the electronics, and the 3.5 bar pressure forces This pressure is displayed at the pressure gauge
the piston inside the 5-way valve to move. (5), and let through the 5-way valve (7) during
inspiration to the volume regulator (8), and the
During expiration the pilot valve closes and bag-in-bottle.
the pressure inside the 5-way valve is released
through the pilot valve (6), the silencer (10) to If the airway for some reason is blocked and an
the gas exhaust (9). When the pressure inside overpressure inside the ventilator is created, a
the 5-way valve is released, the spring loaded safety valve (11) will open and the overpressure
piston will move back to its neutral position, is released to the gas exhaust (9).
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Service Manual for MCM801 Dameca
5.3 Electronics
5.3.1 Power Supply 5.3.3 Mains Failure Alarm Circuit
Via the fuses S1 and S2 and the mains switch, During normal operation on mains, the voltage
the mains are routed to the mains transformer at Q5D, pin 12 is higher than the voltage at pin
and transformed to approx. 18 VAC. The bridge 13. The output of Q5D is high, and diode D13
rectifier D5 is converting the AC voltage into a and transistor TR3 will conduct, giving a
DC voltage of approx. 25 VDC. This voltage is GREEN light in the two coloured LED on the
filtered by C1, and via diode D6 and SW2 (part front panel. During power failure the voltage at
of the mains switch) routed to Q1 where it is Q5D pin 12 is zero, forcing the output of Q5D
stabilized to 12 volt. This 12 volt will power low. Now diode D and transistor TR2 will con-
the entire electronics of the ventilator. duct, and the speaker will be powered by +12V .
The negative side of the speaker is via D11 and
the service switch SW3 connected to a square
5.3.2 Control Circuit wave generator Q5A. The speaker will give an
The respiration rate is controlled by a potentio- intermittent acoustic alarm. +12 is via R25 led
meter on the front of the ventilator (P). The vol- to transistor TR4 making the transistor conduct,
tage present at the arm of the potentiometer is giving a RED light in the two coloured LED on
let to Q2, a voltage controlled oscillator. the front panel. Diode D12 will turn transistor
TR4 off, when the output of the square wave
The output from Q2 is let to Q3, a 1024:1 generator is low forcing the RED LED to flash.
frequency divider. Finally the output from Q3
is let to Q4, a Johnson counter, giving a high
signal via the diodes D1,D2 and D3 to the
5.3.4 Battery Low Alarm
transistor TR in the inspiration phase. During a power failure situation, the built-in
rechargeable batteries are powering the ventila-
The transistor is powering the magnetic valve, tor. The battery voltage is supervised by Q5C.
which is driving the pneumatic 5-way valve into When the battery condition is good the voltage
inspiration position. of pin 10 on Q5C is higher than the voltage on
pin 9. This will give a high voltage on pin 8. If
The I:E ratio is electronically controlled by the battery is discharged to approx. 12 volt, the
means of Q4. As the three first pulses at the voltage on pin 10 becomes lower than the vol-
input pin (14) are giving a high signal to the tage on pin 9, and the output on pin 8 becomes
diodes, and the counter is reset at output pin 11, low. Diode D15 becomes conductive and the
the total count is 9. 3 of them used for inspira- negative buzzer terminal is grounded. This will
tion, and 6 for expiration, the I:E ratio is 1:2. give a continuous acoustic alarm.
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6. Troubleshooting
6.1 General 6.2 Troubleshooting
Usually field service is limited to replacing 6.2.1 Pneumatic troubleshooting
the faulty circuit board or mechanical parts.
Warning:
The board can then be repaired at a well- Avoid spraying leak finder spray on
equipped service facility. electrical or electronic wires and
components.
If you ask Dameca technical services for advice
please inform the serial number of the unit, full
type designation, and a detailed description of
the fault. Warning:
No oil or grease should be used in the
The tests and repairs outlined in this section
ventilator. This applies to silicone
should only be performed by qualified per-
based lubricants and inflammable oil
sonnel with the appropriate equipment.
or grease. Only PFTE based oxygen
compatible lubricants may be used (e.g.
Unauthorized service may void the warranty
Dameca special grease P/N 36825).
of the unit.
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7. Adjustment
7.1 Pneumatic Adjustments 8. Adjust the volume control to a flow of
50 ltr/min. +/- 1 ltr/min.
1. Connect MCM 801 to a 5 bar pressure
source. 9. Adjust reduction valve 1 to a reading of
3.5 bar on the built-in pressure gauge.
2. Connect MCM 801 to the mains.
10. Repeat step 8 & 9 until both readings are
3. Open fully reduction valve 2 (clockwise). correct.
New Models (serial No.85101 or higher). 13. Fasten the stop ring on the volume control
Short-circuit centre pin and one of the two shaft in max. position (spacing to the nut
other pins at J2 (See fig 7-2, page 7-2). should be 1 mm).
6. Connect a measuring flowmeter 14. Loosen the volume control knob, turn it to
(0-60 ltr/min.) to MCM outlet. max. position (3 o’clock), and fasten.
qusjob6.ventil
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qusjob6.85100
qusjob6.85101
Fig. 7-2 New model, serial no 85101 or higher
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Equipment needed:
O DVM (digital voltmeter) 6. Adjust P2 to a 260 us +0/-2 us (3846-3875
O Frequency counter Hz) reading on the frequency counter.
2. Check the voltage on C1 (20-30 Volt DC). 8. Adjust P1 to a 651 us +0/-6 us (1536-1550
Hz) reading on the frequency counter.
3. Check the voltage on C2 (11.5-12.5 volt DC).
9. Repeat step 5 to 8 until both readings are
4. Connect the frequency counter as shown on correct.
fig. 7-3.
10. Check frequency counter reading at 40
5. Set the frequency knob to 25 resp/min. resp/min. (148-171 us or 5847-6756 Hz).
qusjob6.51226
Fig. 7-3 PCB 51226
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Equipment needed:
O DVM (digital voltmeter) 7. Set the frequency knob to 10 resp/min.
O Frequency counter
8. Adjust P1 to a 651 us +0/-6 us (1536-1550
1. Connect MCM801 to the mains. Hz) reading on the frequency counter.
2. Check the voltage on C1 (20-30 Volt DC). 9. Repeat step 5 to 8 until both readings are
correct.
3. Check the voltage on C2 (11.5-12.5 volt DC).
10. Check frequency counter reading at 40
4. Connect the frequency counter to TP1. resp/min. (148-171 us or 5847-6756 Hz).
5. Set the frequency knob to 25 resp/min. 11. Adjust P3 to a voltage of 2.8 volt on
U5 pin 9.
6. Adjust P2 to a 260 us +0/-2 us (3846-3875
Hz) reading on the frequency counter.
qusjob6.51326
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Dameca Service Manual for MCM801
Equipment needed
O DVM (digital voltmeter) 7. Set the frequency knob to 10 resp/min.
O Frequency counter
8. Adjust P2 to a 651 us +0/-6 us (1536-1550 Hz)
1. Connect MCM801 to the mains. reading on the frequency counter.
2. Check the voltage on C1 (20-30 Volt DC). 9. Repeat step 5 to 8 until both readings are
correct
3. Check the voltage on C2 (11.5-12.5 volt DC).
10. Check frequency counter reading at 40
4. Connect the frequency counter to TP1. resp/min. (148-171 us or 5847-6756 Hz).
5. Set the frequency knob to 25 resp/min. 11. Adjust P3 to a voltage of 2.8 volt on
U5 pin 9.
6. Adjust P1 to a 260 us +0/-2 us (3846-3875 Hz)
reading on the frequency counter.
qusjob6.51326(V10)
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8. Maintenance
8.1 Maintenance, General
O In order to assure maximum safety and reli-
ability of this machine, planned preventive
maintenance should be carried out once a
Important:
year as a minimum. After maintenance and/or repair a full
function check should be carried out
O Maintenance and repair should be per- according to the post maintenance/
formed by a qualified technician only. repair check list.
O Flowmeter 0 - 60 ltr/min.
Warning:
O DVM
Use of standard oil or grease in this
machine could cause an explosion. Use O Frequency counter
special grease Dameca P/N 36825 only.
O Artificial lung
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Service Manual for MCM801 Dameca
1. Loosen the nut (16) and pull out the driving gas connector assy (14).
2. Remove the old filter (18) and install a new one.
3. Slightly grease the O-ring (20) using special grease P/N 36825.
4. Reinstall the driving gas connector assy (14) and tighten the nut (16).
8.3.3 Muffler
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Note:
After changing any part in the reduction valve it must be readjusted
as described in section 7.
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Leakage Flow:__________ml/min.
Leakage Flow:__________ml/min.
8.5.4 Flow
1. Connect a flowmeter (0-60 ltr/min.) to the ventilator outlet.
2. Set the ventilator to max. flow and min. frequency.
3. Check that the inspiratory flow is 50 ltr/min. +/- 5 ltr/min.
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8.5.5 Frequency
1. Set the frequency control to 10 resp/min. and check that the frequency is 10 +/-1 resp/min.
2. Set the frequency control to 25 resp/min. and check that the frequency is 25+/-1 resp/min.
4. Check that the indicator changes from green to flashing red and that the audible alarm is
activated.
5. Let the ventilator run for ten minutes and check that the battery low alarm is not activated
during this period.
Note:
If the battery low alarm is activated during the test, charge the batteries for at
least 8 hours and repeat the test. If the problem persists, change the batteries.
2. Check that the ventilator is stopped in the expiratory phase, when the alarm is activated.
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9. Spare Parts
9.1 Electrical Parts
Contents Page
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Electrical Requirements
Mains voltage : 110/230 VAC 50/60 Hz
Power consumption : 50mA at 230 VAC
Environment
Storage temperature : -20OC to +50OC
Working temperature : 0-40OC
Relative humidity : 10-90% RH (non condensing)
Pressure : 630-1060 mbar
Safety Standards
Class :I
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