Screw Compressors for Air

Oil Free & Oil Injected

Screw compressors offered by RJ Engineering Systems are individually designed to

fulfill a wide variety of operating requirements. The range of screw compressors avail-
able use a series of standard compressor blocks with specified auxiliary systems and
accessories integrated to form a well engineered unit to suit each application.

Specifications, standards, metallurgy and technical requirements laid down by

industry associations, major end users, engineering consulting companies and
inspection authorities are incorporated according to customer demands.

RJ Engineering Systems offers one of the largest range of air compressors in both oil
free screw type and oil injected screw type constructions. In addition to the standard
configurations listed, compressors using diesel engines and turbines as drivers are
available in a wide range of capacities to meet project requirements.

RJ ENGINEERING SYSTEMS, INC

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 Oil Free Screw Compressors:

In Oil Free Screw compressors, the rotors run without contact with each other, with the
help of timing gear wheels in the gear box driving the stages. There is no metallic con-
tact to the casing as well. The process conveying chambers remain oil free with the
help of combination labyrinth seals on the oil side and floating ring seals and barrier
rings on the conveying chamber
side. Positive isolation between the
two seals provided by atmospheric
vent ports ensures oil free service.

The first stage rotors and inside of

the housing are coated with non-
abrasive high temperature proprie-
tary coating (UltraCoatTM) for corro-
sion prevention and increased effi-
ciency. Second stage rotors are
stainless steel, to eliminate corro-
sion possibilities
during shutdown and standby operation.

Oil free screws are typically two stage units, to meet the utility and instrument air
pressure requirements in the industry. Single stage units are offered as process air
compressors. Single stage booster compressors used for pressure boosting of
compressed air or nitrogen are available from the same base compressor blocks.

The special design of the compressor blocks with option of larger profile clearances
with low pressure drop vent porting and oil cooled jackets afford the compressors with
high pressure ratios and high ambient tem-
perature capabilities. Most of the two stage
units can provide up to 11.5 barg/181 psig
at the discharge flange, as shown in the list-
ing. The units are rated for an ambient tem-
perature range of -20°C/-4°F to 50°C/122°
F, without any deterioration in performance
values. Higher ambient temperature designs
are also available utilizing larger profiles and
custom gears. Single stage units can provide
up to 3.5 barg/50 psig at the discharge
flange. Booster compressors use inlet pres-
sure of 4 barg/58 psig or below and offer
performances similar to the two stage units.

RJ ENGINEERING SYSTEMS, INC

Custom Engineered Solutions
 Oil Injected Screw Compressors:

The Oil Injected Screw Compressors have the rotors contact each other at the lobe
surface through an oil film. Oil is supplied to the bearings, seal and the conveying
chamber to act as a
lubricant, coolant
and sealant. The
male rotor is driven
directly or through an
integral gear box.
Some of the frames
can be belt driven,
for very compact in-
stallations. The triple
lip oil seal at the
drive shaft end seals
off the conveying
chamber. Special return paths to the suction side ensures leak free service. There
is a provision for seal leakage monitoring, in high pressure models.

Oil injected units can deliver very high compression ratios, which are limited only by
efficiencies. The range offered includes single stage and two stage units, with inter-
stage cooling in two stage units achieved through an oil curtain between the rotor
assemblies. The oil injection is final pressure dependent and typically does not em-
ploy a pump; some of the high capacity and two stage units employ shaft driven lube
oil pumps, to effectively ensure cooling while running unloaded.

With recommended oils, discharge temperatures up to 110°C/230°F are possible,

which allows operation in
elevated ambient temperature
and high humidity conditions.
Single stage units can deliver
up to 16.9 barg/245 psig, and
two stage units up to 34.4
barg/499 psig at the discharge
flange as shown in the listing.
The units are rated for ambient
temperature range of
-20°C/-4°F to 60°C/140°F.

RJ ENGINEERING SYSTEMS, INC

Custom Engineered Solutions
 Design & Construction:

Proven air ends:

 More than 50 years of service behind the majority of both oil
free and oil injected air ends involved in the models offered.
 The rotor profiles have been engineered and perfected over the
years to provide maximum performance - efficiency combination.
 Heat cured UltraCoatTM on rotors and housings of oil free air
ends, for years of trouble free performance. Second stage rotors
are stainless steel for long term corrosion protection.
 Precision gearing as per AGMA Q13/DIN Class 5.
 Low bull gear speeds and generously sized bearings for high
capacity compressors for increased life.
 Non contact SS Floating seals and barrier seals opposite time
proven labyrinth seals for oil free air ends for clean and impurity
free service.
 Triple lip seals and special return paths for oil injected air ends
for years of leak free service.

Complete Units:
 Single or Two stage compressors with driver, suction filter, inter
cooler, after cooler, condensate separators, oil separators, pulsa-
tion dampers and lube oil system completely piped and wired with
controls.
 Design and construction as per ISO 10440-2 for oil free compres-
sors. API 619/ISO 10440-1 compliance and construction as op-
tions, for both oil free and oil injected compressor units. API 614
lube oil systems with duplex pumps, filters and coolers and API
671 couplings are also available.
 Air cooled or water cooled inter cooler, after cooler and oil cooler,
as per customer requirements.
 Design and construction of moisture separators, oil separators and
coolers available in ASME Sec VIII Div 1, API 660/TEMA and API
661 as options.
 Piping design to ASME B31.3 or customer specifications, as
options.
 Diesel engines and Steam turbines as driver options for the com-
plete range, in addition to the IEC and NEMA frame motors.
 Hazardous location design and construction for motors, engines,
turbines, instruments, control panels and electrical enclosures
available: NFPA 70 /NEC/IEC/ATEX Directive 94/9/EC.
 Sound attenuating and protective enclosures for all units – noise
levels less than 80 dba.
 Outdoor and extreme weather protection enclosures, with low am-
bient temperature protection, as options.

RJ ENGINEERING SYSTEMS, INC

Custom Engineered Solutions
 Materials & Certification:

Air ends:
 Gray Cast Iron Casings with Forged steel first stage rotors and
Stainless steel second stage rotors, as standard for oil free com-
pressors. Casing and steel rotors coated for efficiency and corro-
sion protection.
 Gray Cast Iron Casings with Forged steel rotors, as standard for
oil injected compressors.
 API 619 compliant oil free air ends available, with mandated
testing and inspection.
 Ductile Iron casings available as an option for oil free
compressors.
 Radiography, Magnetic Particle Inspection, Ultrasonic Inspection
& Dye Penetrant Inspection available for casings and rotors.
 Spectrographic analysis, tensile, bending, hardness and notch
impact strength testing of material as options.
 Full traceability and Certification to EN 10204 2.2, 3.1 & 3.2 for
the materials as options.
 Rotor Balancing certificate, Leak test certificate and Perfor-
mance test of air ends, with customer/Third party witness as
options.

Ancillaries:
 Standard air cooler bundles in aluminum with Heresite® coating
for offshore/coastal service. Stainless Steel and Duplex/Super
Duplex Stainless Steel air cooler bundles, with ASME Code
stamps as options.
 Stainless steel shell and tube coolers for water cooled units.
TEMA B,.C & R designs and ASME Code stamps as options.
 Standard Chromated and powder coated aluminum condensate
separators. Stainless Steel or epoxy coated Carbon Steel con-
densate separators with ASME Code stamps as options.
 Standard Zinc coated pipes and flanges with Stainless Steel
braided flexible hoses for interconnecting piping in oil free com-
pressors. Stainless Steel as standard for oil injected compres-
sors, to prevent oil contamination. Stainless Steel piping as
option in oil free compressors.
 Radiography, Ultrasonic & Dye Penetrant Inspection available
for coolers, condensate separators and piping.
 Stainless Steel Lube oil piping as standard.
 Duplex Oil filters, Duplex Oil Pumps & Oil Coolers as options.
 Full traceability and Certification to EN 10204 2.2, 3.1 or 3.2 as
required.

RJ ENGINEERING SYSTEMS, INC

Custom Engineered Solutions
 Special Features:

Intelligent and Flexible Control Systems

 Microprocessor based programmable control systems
accessed through Graphic interfaces with flexibility to allow
user programming and full remote connectivity.
 Programmable Logic Controllers with real time maintenance
indicators and automatic lube oil /coolant temperature con-
trol under changing ambient conditions, with NEMA 4X/IP 66
protection.

Capacity control using Speed Control

 All the oil free and oil injected air ends are adaptable for ca-
pacity control by means of variable speed, in addition to suc-
tion valve throttling and blow down.
 Variable Frequency Drives for Electric Motors, Electronic or
Hydraulic governors for Diesel engines and Turbines are inte-
grated with the controls, for seamless operation.
 Adjustable droop controls for load sharing.

Liquid cooled jackets for oil free air ends designed to ensure high
polytropic efficiencies
 High pressure oil free air ends are jacket cooled by lube oil
primary circuit. This allows inlet temperatures as high as 70°
C/158°F for the second stage/booster compressors, consid-
ering air cooled intercoolers in high ambient temperature
conditions. Oil cooling eliminates possibility of aqueous
corrosion.

Enclosure ventilation allowing operating under high temperature

conditions
 Dedicated fans provide forced cooling to the compressor
enclosure for engine and turbine driven units and in units
with water cooled inter and after coolers.
 Motor driven units have high capacity induced draft fans for
cooler bundles and enclosure ventilation.
 Lowest approach temperatures in the industry.

Premium Two stage air ends for high efficiency oil injected com-
pressors
 Unique two stage design in medium to high capacity and high
pressure oil injected air ends offers energy savings of up to
15%.
 Inter stage cooling by means of coolant oil curtain eliminates
separate intercoolers and piping and contributes to compact
units and packages.

RJ ENGINEERING SYSTEMS, INC

Custom Engineered Solutions
 Customization options:

Hazardous area classification

 Units are configured to meet hazardous area classification
requirements to comply with project specifications. Electric
motors, Heaters, Instruments, Cables, Glands & Panels are
selected to meet requirements of NEC, NFPA 70/IEC 60079/
ATEX Directive 94/9/EC explosion proof and intrinsically
safe classes, zones, categories, gas groups and temperature
classes.

Customized Engines and Fans

 Diesel engines are customized and certified for hazardous
area operation by modification to include inlet flame arrestor,
water cooled turbocharger, exhaust flexible & manifold,
exhaust flame arrestor and spark arrestor and coupled with
explosion proof starters, alternator, battery pack and shut-
down system.
 Cooler Fans and rub rings are made of spark free materials
with coatings.

Special metallurgy for components

 Custom materials and grades are available on all
components for harsh operating environments like offshore,
coastal, humid and dusty locations.
 Stainless steel coolers, moisture separators, piping,
instrument housings, panels, filter housings, fan casings and
enclosures are available as optional alternatives to standard
construction.

Weather protection
 Compressor enclosures can be modified for outdoor loca-
tions with rain/sleet/snow protection. Winterization options
include basic Frost protection (-10°C/14°F),Extreme low
ambient temperature protection (-32°C/-25°F) with flanged
oil heaters, heat traced condensate, impulse & oil lines and
space heaters.
 Custom intake and enclosure filters are used for dusty envi-
ronments.

API 619, API 614 & API 671 compliance

 Air ends can be ordered with API 619 Appendix F materials
and certification. Custom lube oil systems for oil free air
compressors can have working and standby lube oil pumps,
duplex filters and duplex lube oil coolers as per API 614
chapters 1 & 2. Shaft ends and couplings according to API
671 is offered in oil free screw compressors as an option.

RJ ENGINEERING SYSTEMS, INC

Custom Engineered Solutions
TECHNICAL SPECIFICATIONS—OIL FREE SCREW COMPRESSOR MODELS

SCDA#-30-640 Compressors–50 hz: Fixed Speed & Variable Speed Drive

Max. Discharge Capacity (FAD*) @ Max. Discharge Compressor Shaft Power @ Max.
Pressure Pressure & Max. speed Discharge Pressure & Max. speed
No. of
Model Number speed
M3/hr CFM kW hp
sets
Barg Psig
Min Max Min Max Min Max Min Max

50 HZ-Two Stage

SCDO2-34GR-M50 1 10.5 153 —— 195 —— 115 —— 34 —— 45

SCDO2-50-105GR-M50 18 11.5 167 295 748 176 440 51 102 68 136

SCDA2-105-230GR-M50 14 11.5 167 761 1661 448 978 109 229 146 307

SCDA2-195-410GR-M50 12 11.5 167 1379 2983 812 1756 197 409 264 548

SCDA2-360-640GR-M50 5 11.5 167 2609 4898 1536 2883 362 636 485 853

50 HZ-Single Stage

SCDA1-55-95GR-M50 7 3.5 50 614 1078 362 635 56 92 75 123

SCDA1-70-125GR-M50 10 3.5 50 764 1502 450 884 69 122 92 164

SCDA1-110-215GR-M50 14 3.5 50 1272 2682 748 1578 113 215 152 258

SCDA1-200-360GR-M50 14 3.5 50 2463 4547 1150 2676 201 356 270 477

SCDA1-310-570GR-M50 11 3.5 50 3792 7480 2232 4402 312 569 419 763

*FAD (Free Air Delivery) measured according to ISO 1217 4th edition, Annexure C, at 0oC , 0% RH at a suction pressure of 1 atm

RJ ENGINEERING SYSTEMS, INC

Custom Engineered Solutions
TECHNICAL SPECIFICATIONS—OIL FREE SCREW COMPRESSOR MODELS

SCDA#-40-565 Compressors–60 hz: Fixed Speed & Variable Speed Drive

Max. Discharge Capacity (FAD*) @ Max. Discharge Compressor Shaft Power @ Max. Dis-
Pressure Pressure & Max. speed charge Pressure & Max. speed
No. of
Model Number speed M3/hr CFM kW hp
sets Barg Psig
Min Max Min Max Min Max Min Max

60 HZ-Two Stage

SCDO2-46GR-M60 1 10.5 153 —— 260 —— 153 —— 42 —— 46

SCDO2-50-125GR-M60 14 11.5 167 299 887 176 522 50 122 68 165

SCDA2-110-245GR-M60 13 11.5 167 752 1769 443 1041 109 244 146 327

SCDA2-225-400GR-M60 13 11.5 167 1611 2965 948 1745 224 400 300 536

SCDA2-355-520GR-M60 4 11.5 167 2570 3988 1513 2347 355 518 476 695

60 HZ-Single Stage

SCDA1-50-95GR-M60 1 3.5 50 506 1096 298 645 48 94 64 126

SCDA1-60-145GR-M60 11 3.5 50 660 1714 389 1009 61 141 81 189

SCDA1-115-230GR-M60 13 3.5 50 1343 2838 790 1670 117 228 157 306

SCDA1-180-370GR-M60 13 3.5 50 2123 4698 1250 2765 179 369 240 495

SCDA1-300-565GR-M60 4 3.5 50 3564 7425 2097 4370 298 565 400 758

*FAD (Free Air Delivery) measured according to ISO 1217 4th edition, Annexure C, at 0oC , 0% RH at a suction pressure of 1 atm

RJ ENGINEERING SYSTEMS, INC

Custom Engineered Solutions
TECHNICAL SPECIFICATIONS—OIL INJECTED SCREW COMPRESSOR MODELS

SCLA#-6-555 Compressors–50 hz: Fixed Speed & Variable Speed Drive

Max. Discharge Capacity (FAD*) @ Max. Discharge Compressor Shaft Power @ Max.
Gear/ Pressure Pressure & Max. speed Discharge Pressure & Max. speed
Model Number Speed
M3/hr CFM kW hp
types Barg Psig
Min Max Min Max Min Max Min Max
50 HZ-Single Stage
SCLA1-6GR-M50 1 10.4 150 —- 40 —- 24 —- 5.8 —- 7.7
SCLA1-8-16GR-M50 2 10.4 150 59 124 35 73 8 15.6 10.8 20.9
SCLA1-20-100GR-M50 15 10.4 150 165 695 97 409 20.6 97 27.7 130
SCLA1-45-210GR-M50 24 10.4 150 359 1602 211 943 44 207 59 278
SCLA1-20-30IR-M50 4 10.5 153 129 197 76 116 17.8 26.6 23.8 35.6
SCLA1-370-540IR-M50 5 10.5 153 3013 4432 1773 2609 370 538 496 721
SCLA1-90-110IR-M50 3 12.0 174 685 818 403 481 91 110 122 148
SCLA1-225-360IR-M50 8 12.3 178 1638 2612 964 1537 226 356 303 477
SCLA1-4-10GR-M50 2 12.9 187 20 55 12 32 3.5 8.5 4.6 11.5
SCLA1-105GR-M50 1 12.9 187 - 723 - 425 - 101.6 - 136
SCLA1-100-115GR-M50 2 12.9 187 718 795 423 468 101 112 135 150
SCLA1-120-180GR-M50 6 12.9 187 812 1283 478 755 115 177 154 237
SCLA1-235-345GR-M50 6 12.9 187 1615 2414 950 1421 233 342 312 458
SCLA1-4-20GR-M50 5 13.4 194 24 97 14 57 4 15.5 5.4 20.8
SCLA1-250-555GR-M50 6 13.4 194 1910 3818 1125 2248 249 552 334 739
SCLA1-130-205IR-M50 12 14.0 203 922 1409 543 830 132 201 177 270
SCLA1-15-45GR-M50 3 14.9 216 95 268 56 158 15 45 21 60
SCLA1-10-60GR-M50 3 14.9 216 61 358 36 210 10 60 13 83
SCLA1-15-75GR-M50 12 14.9 216 105 403 62 237 16 72.7 21.5 97.5
SCLA1-20-95GR-M50 15 14.9 216 129 550 76 324 20 93 26.8 124
SCLA1-25-110GR-M50 14 14.9 216 155 700 91 412 24.4 109 32.7 145
SCLA1-40-185GR-M50 20 14.9 216 254 1158 150 682 39 184 52.4 247
SCLA1-60-265GR-M50 3 14.9 216 391 1282 230 754 58 184 77.5 246
SCLA1-290GR-M50 1 14.9 216 - 1940 - 1142 287 287 385 385
SCLA1-95-385GR-M50 13 14.9 216 647 2406 381 1416 95 383 128 513
SCLA1-45-200GR-M50 24 16.9 245 250 1155 148 680 43 200 57 269
50 HZ-Two Stage
SCLA2-95-210IR-M50 20 14.3 208 647 1497 381 881 95 208 128 278
SCLA2-175-405IR-M50 30 14.3 208 1285 3108 756 1829 174 404 233 542
SCLA2-160-250GR-M50 7 24.0 348 897 1460 528 860 159 248 213 333
SCLA2-185-280GR-M50 8 24.0 348 1070 1714 631 1009 183 278 245 372
SCLA2-90-290GR-M50 12 34.4 499 432 1457 254 858 92 288 124 387
SCLA2-410IR-M50 1 34.4 499 - 2010 - 1183 - 407 - 545

*FAD (Free Air Delivery) measured according to ISO 1217 4th edition, Annexure C, at 0oC , 0% RH at a suction pressure of 1 atm

RJ ENGINEERING SYSTEMS, INC

Custom Engineered Solutions
TECHNICAL SPECIFICATIONS—OIL INJECTED SCREW COMPRESSOR MODELS

SCLA#-6-635 Compressors–60 hz: Fixed Speed & Variable Speed Drive

Max. Discharge Capacity (FAD*) @ Max. Discharge Compressor Shaft Power @ Max. Dis-
Gear/ Pressure Pressure & Max. speed charge Pressure & Max. speed
Model Number
Speed M3/hr CFM kW hp
types Barg Psig
Min Max Min Max Min Max Min Max
60 HZ-Single Stage
SCLA1-7GR-M60 1 10.4 150 —- 50 —- 29 —- 6.8 —- 9.1
SCLA1-10-20GR-M60 2 10.4 150 72 150 42 88 9.58 18.8 12.8 25.1
SCLA1-25-105GR-M60 15 10.4 150 201 726 118 428 24.5 103 33 138
SCLA1-55-220GR-M60 28 10.4 150 438 1658 258 976 52.5 218 71 292
SCLA1-15-35IR-M60 4 10.5 153 123 244 72 143 17 34.1 22.8 45.8
SCLA1-360-635IR-M60 6 10.5 153 2917 5182 1717 3050 359 632 481 848
SCLA1-70-120IR-M60 3 12.0 174 538 863 317 508 71.3 117 95.6 157
SCLA1-235-355IR-M60 10 12.3 178 1690 2590 995 1525 233 353 312 473
SCLA1-5-10GR-M60 2 12.9 187 25 55 15 32 4.2 8.5 5.6 11.5
SCLA1-100GR-M60 1 12.9 187 - 707 - 416 - 100 - 133
SCLA1-125-190GR-M60 3 12.9 187 877 1348 516 793 124 186 167 249
SCLA1-215-330GR-M60 6 12.9 187 1497 2320 881 1366 217 329 291 440
SCLA1-5-15GR-M60 3 13.4 194 29 78 17 46 4.8 12.3 6.5 16.4
SCLA1-225-495GR-M60 7 13.4 194 1704 3523 1003 2074 223 494 299 662
SCLA1-17IR-M60 1 14.0 203 - 87 - 51 - 16.4 - 21.9
SCLA1-125-190IR-M60 12 14.0 203 866 1330 510 783 125 189 167 254
SCLA1-20-45GR-M60 3 14.9 216 116 268 68 158 18 45 24 60
SCLA1-10-60GR-M60 3 14.9 216 76 358 45 210 12 60 16 83
SCLA1-20-75GR-M60 12 14.9 216 129 398 76 234 19.5 71.2 21.5 95.4
SCLA1-20/105GR-M60 16 14.9 216 135 581 80 342 21 101 28 135
SCLA1-35-120GR-M60 18 14.9 216 221 757 130 446 34 120 45 161
SCLA1-40-200GR-M60 6 14.9 216 253 1212 149 713 39 197 52 154
SCLA1-70-230GR-M60 3 14.9 216 480 1546 293 910 70 228 93 306
SCLA1-115-325GR-M60 12 14.9 216 790 2130 465 1254 115 323 154 433
SCLA1-370GR-M60 1 14.9 216 - 2320 1365 1365 363 363 - 486
SCLA1-50-215GR-M60 22 16.9 245 308 1196 181 704 51 211 83 283
60 HZ-Two Stage
SCLA2-100-2054IR-M60 20 14.3 208 694 1468 409 864 100 204 135 273
SCLA2-210-415IR-M60 30 14.3 208 1577 3160 928 1860 208 412 278 552
SCLA2-155-265GR-M60 6 24.0 348 897 1533 528 902 159 263 213 352
SCLA2-190-340GR-M60 6 24.0 348 2048 1714 646 1206 186 338 249 454
SCLA2-110-330GR-M60 10 34.4 499 528 1620 311 954 110 330 147 443

*FAD (Free Air Delivery) measured according to ISO 1217 4th edition, Annexure C, at 0oC , 0% RH at a suction pressure of 1 atm

RJ ENGINEERING SYSTEMS, INC

Custom Engineered Solutions
 Distributed by: RJ Engineering Systems, Inc
13805, West Road
Suite 350
Houston, TX-77041
USA
Tel: +1-281-897-0350
Fax: +1-281-897-0355
E-mail: [email protected]
www.rjesusa.com

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Custom Engineered Solutions
TB-SC-15-1