Ceramic Brackets
Ceramic Brackets
esthetics in treatment has been the reason for change in bracket morphology and
material. Mini sized steel bracket, lingual Orthodontics and polycarbonate brackets
resulted from the demand for esthetics in treatment. Ceramic introduced in 1987
and today more than a decade later it has found wide acceptance. Ceramic bracket
technology has evolved rapidly. The number of problems such as excessive bond
strength, enamel fracture on debonding, brittleness of the bracket and surface finish
both acceptable aesthetics for the patient and adequate technical performance for
the orthodontist has remained an elusive goal. Three methods of achieving these
Early attempts to coat metal brackets with a tooth coloured coating were
unsuccessful due to failure of the coating to adhere and its translucence. There has
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recently been a firm trend towards the development of smaller stainless steel
brackets but although these generally provide the technical performance required by
the orthodontist, they offer little aesthetic advantage over conventionally sized
appliances.
on the lingual surfaces of the teeth, but in doing so produce a significant decrease in
plastic brackets have become available and while these seem more durable than
polycarbonate brackets, their ability to maintain their integrity over long treatments
remains suspect.
many industries. The ceramics are renowned for their hardness and for their
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that imparts these advantages also accounts for their brittleness which is the most
glaring fault of ceramics. All the currently available ceramic brackets are composed
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Classification
The crystal structure into monocrystalline brackets. The material used is alumina.
A. mechanical
B. Chemical
Combination – mechanochemical.
Pure ceramic
Laminated brackets.
Alumina based
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Ceramics
Ceramics are materials which are first shaped and then hardened by heat. This
includes clays, glasses, some precious stones, and metallic oxides. The ceramic
that is appearance is very good, its chemical resistance is excellent, and it is both
hard and strong. The disadvantages are that it lacks ductility, and is difficult and
expensive to manufacture.
Ceramic brackets are now available from the following manufacturers or suppliers:
Orthodontics
TOOC Crystal PCA
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Ceramic brackets come in a variety of edgewise morphologies including true
siamese, semi-siamese, solid, and Lewis/Lang designs. Many brackets are made
Since 1987, both monocrystalline and polycrystalline ceramic brackets have been
available, and varied arguments put forward in favour of one or other material.
Polycrystalline alumina brackets, on the other hand, are made by injection moulding
alumina and finally machining the bracket as necessary to produce the finished
article.
The physical properties of the raw materials (as opposed to brackets) compared with
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Hardness 97.5 85.5 5-35
(Rockwell)
(psi x 1000)
(Mpa Pa)
The figures for hardness show that both monocrystalline and polycrystalline alumina
have a significant advantage over stainless steel, and that for tensile strength
is significantly stronger than steel. This is reflected in the fact that the only true
siamese brackets made from a ceramic material have been made from
monocrystalline alumina. Scott (1988) has pointed out that the tensile strength of
ceramics is dependent on the surface condition of the ceramic, and this can make
property related to the behaviour of ceramics is fracture toughness, the ability of the
and measuring the size of crack produced. The units of measurement are metres
pascals per square root metre. It can be seen that both types of alumina perform
poorly compared with steel and this reflects their lack of ductility.
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Kusy (1988) examined the morphology of polycrystalline brackets under a scanning
Manufacturing process
There are two types of ceramic brackets, polycrystalline and single crystal alumina,
by blending aluminum oxide particles with a binder and molding the mixture into a
are used to burn out the binder and fuse the particles together, while diamond
cutting tools are used to provide the slot dimensions. Single crystal ceramic brackets
are manufactured by a different process. Single crystal rods with the bracket profile
were grown from a liquid state of raw materials in a special crystal growth furnace
operating at 2100° C. These single crystal rods are milled into the shapes and
interferences, and propagation lines may lead to bracket failure at anytime during
treatment.
The most apparent difference between polycrystalline and single crystal brackets is
in their optical clarity. Single crystal brackets are noticeably clearer than
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polycrystalline brackets, which tend to be translucent Fortunately, both single crystal
“boules”. The cutting is effected by means of diamond, rotary saws, laser and
size of approximately 0.3microns. The alumina is mixed with a binder. In the older
method the sintered rod is machined to the bracket shape. It is heat treated to
relieve stress and surface imperfections. This method gives an optimal grain size of
injection Moulding process. In this method the alumina mix is injected into a mould
under pressure and then sintered to produce a bracket. This process enables
obtaining complex bracket shapes i.e. the contoured bases to fit the tooth
morphology and tie wings capable of resisting fracture. The surface finish is much
Retention Mechanism
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particularly high leading to fracture at the enamel adhesive interphase and
trend is spray the base with atomised glass ,e.g. Transcend 6000. This also
ensures that on debonding the failure occurs at the bracket adhesive interphase.
Friction
Higher friction while using sliding mechanics is an important concern in the use of
ceramic brackets. Clinically both static and kinetic friction are important. A number
of factors determines the friction generated. All other things being equal the
hardness of ceramic brackets and surface finish are the important parameters.
Many studies have shown (invitro) that surface abrasion of arch wires do occur. This
is more in the NiTi wires in comparison to stainless steel wires. This increases
friction. In the second generation ceramic bracket the surface finish is significantly
smoother and friction is only marginally higher than the stainless steel brackets.
Another important factor is the angle of contact between the arch wire and the
bracket edge. In the first generation brackets the edge design was more sharp that
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Recently, polycrystalline zirconia brackets have been commercialized.
Researchers have suggested that brackets constructed from zirconia have low
friction in clinical use. In the only published study that compared the frictional
Clinical Application
Bonding
Ceramic brackets derive their bond strength either from the use of a silane coupling
agent in the bracket base or mechanical retention. Some early designs used both
these methods within the one bracket. All ceramic brackets can be bonded
satisfactorily without the use of a special adhesive odegaard and Segner (1988)
have shown that for one make of ceramic bracket, both mix and no-mix adhesives
produced bond strengths that were slightly higher than for mesh backed brackets
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There are three different retention mechanisms that are available on the market by
which the base of the ceramic bracket can be made to adhere to the adhesive;
attached to the enamel surface: acid etching and crystal growth. With the latter
technique, the gypsum crystals formed on the tooth surface allow for a mechanical
There are mainly two groups of adhesives that are currently used for bonding
orthodontic brackets to enamel: acrylic and diacrylate resins. The cross-linking found
in the diacrylate resins, together with the filler, contribute to greater strength and less
found that highly filled diacrylic resins give the highest bond strengths. When
bonding ceramic brackets in vitro, surprisingly, unfilled acrylic resins, with a lower
diametral tensile strength, gave the highest bond strengths. Buzzitta explains that
this phenomenon may be the result of the greater penetration of the unfilled
Ceramic brackets are not aesthetic versions of metal brackets and they require
additional care form both orthodontist and patient if the best is to be obtained from
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them. Difficulties in the use of ceramic brackets arise from their brittleness and their
hardness.
The brittleness of ceramic brackets and their low fracture thoughness make them
liable to fracture either from external trauma or from occlusal trauma. Patients with
deep overbites where occlusal contact may occur between lower ceramic brackets
and upper teeth may fracture bracket tiewings. Ceramic brackets are radiolucent,
and remnants of fractured brackets may be harmful to the patient and difficult to
either by bonding the upper arch before the lower, the use of a removable appliance
to disclude the incisors or the use of rapid bite opening techniques with sectional
mechanics initially in the upper arch. The problem of bracket fracture may also
occur when placing or removing rectangular archwires which almost completely fill
the slot and the risk of this can be reduced by using a more resilient full size wire
before placing the stainless steel finishing archwire. Placement of additional torque
in archwires may cause tiewing fracture on insertion with ceramic brackets and
the archwire.
Care should be taken not to scratch the surface of the bracket during treatment.
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Monocrystalline ceramic brackets have a true siamese configuration which allows
the use of ligation methods as used for metal brackets whereas most polycrystalline
make it difficult to place both elastomeric chain and ligating modules on the same
Ceramic is much harder than enamel and may cause serious wear of the enamel on
the upper incisors or canines where occlusal interferences and parafunctional habits
are present (Douglass, 1989). Methods of avoiding this problem include the use of
elastomeric-rings with covers for the occlusal part of the bracket on lower inciosrs
(Alastigards, Unitek/ 3M), and the techniques for eliminating occlusal interferences
mentioned in the previous paragraph. The hardness of the bracket also creates
difficulty in space closure as the bracket may ‘dig into’ the relatively softer archwire.
If sliding mechanics are being used then consideration may be given to using metal
Debonding
that manufacturers initially overestimated the bond strength required to retain the
bracket through out treatment and did not take account of the differences necessary
in debonding technique between ductile metal and brittle ceramic brackets. Two
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pliers for debonding their own ceramic brackets, although the A Company Starfire
debonding pliers may be used to remove any bracket. General purpose ceramic
The brittleness of ceramic brackets has caused the developent of enamel cracks, or
the loss of sections of enamel when brackets have failed during treatment (Swartz,
problem seems to affect certain types of brackets more than others and is
removed with the greatest care in accordance with the manufacturer’s instructions.
Ceramic brackets that seem particularly difficult to debond should be removed with a
diamond bur.
There are five possible sites at which bond fractures can occur during debonding of
brackets: (1) within the tooth enamel, (2) at the enamel-adhesive interface, (3) within
the adhesive, (4) at the adhesive-bracket base interface, or (5) within the bracket.
Bond failures for stainless steel brackets occur most frequently at the adhesive-
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Conventional techniques for bracket removal
The degree of force required to achieve bond failure and the sudden nature of the
bracket failure could cause enamel fracture or cracks and raise the risk of aspiration
would be even higher if the integrity of the tooth structure was already compromised
non-vital teeth.
In addition, the need for relatively strong forces to obtain bond failure may result in
various degrees of patient discomfort. In the clinical setting, such a force would be
transmitted to teeth that are often mobile and sometimes sensitive to pressure at the
end of the active phase of orthodontic treatment. To minimize such an episode, the
teeth should be well supported during bracket removal. It has been suggested that
the orthodontist have the patient bite firmly into a cotton roll to help stabilize these
It needs to be pointed out to the clinician that the likelihood of bracket failure can be
minimized if the debonding instrument is fully seated to the base of the bracket and
to the tooth surface. This firm seating allows the forces used for bracket removal to
be transmitted through the strongest and bulkiest part of the bracket— namely, the
bracket base.
Since bracket failure is usally quick and sudden, it could result in injury to the
pericoronal soft tissue, the oral mucosa, the tooth, or the clinician if debracketing is
performed carelessly.
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Ultrasonic bracket removal
Although bracket removal is not as fast with the ultrasonic debonding method as with
can be achieved with this technique. The advantages of the ultrasonic debonding
accomplished with the same ultrasonic tip. Another advantage of the ultrasonic
debonding method includes the ability for the removal of the residual adhesive with
The amount of force needed for the ultrasonic approach was low compared with that
needed for the conventional methods of bracket removal; hence there was no
including
A significantly increased debonding time compared with the other techniques tested,
The need to apply moderate force levels, which could create some discomfort to
sensitive teeth,
The need for a water spray to reduce the heat build-up and to minimize any
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Since the ultrasonic method is effective but time consuming, its use might be
indicated when a ceramic bracket fractures while the conventional method is being
used and part of it remains attached to the tooth The ultrasonic approach would be a
useful alternative, compared with the removal of the bracket remnant by means of a
The orthodontist should balance the relative safety of the ultrasonic method with the
additional time (3-5 minutes for the removal of six brackets) and the additional
being considered for clinical use. In its present form, this instrument is compatible
only with the Starfire bracket series, but it is an effective means for removing these
ceramic brackets.
Much attention has been given recently to the difficulty and potential hazards of
interface by 52 °C has been shown to reduce the force required for debonding by
approximately one-half, which could make removal of ceramic brackets easier, safer,
This temperature elevation can be achieved by applying dry heat to the bonded
bracket with a Handi-Dri tooth dryer. Simply hold the dryer 3-4mm from the tooth and
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direct the heated air at the bracket for 10-15 seconds. Remove the bracket as
The maximum temperature of the dry air stream is 65°C, which is less than that of a
hot cup of coffee and is well tolerated by patients. This method can also be used for
The advantages of the ETD method include a reduction in the incidence of bracket
short debonding time, which does not differ significantly from that observed with the
debonding pliers. The reduced incidence of bracket failure is attributable to the small
amount of force required to break the bond after the heat-inducing tip has promoted
bond failure. The minimal potential for enamel damage with this removal method is
directly related to the type of bond failure that occurs during debonding— i.e., failure
1. Limited applicability in the clinical setting, since it can be used only with the
Starfire ceramic bracket series that incorporates a vertical saddle in its design.
Unlike the slots on the Transcend and Allure brackets, this saddle allows for the
proper fit of the heating tip. Since the size of the slots on most brackets is more
universal, an instrument with a tip that can be introduced into the bracket slot, rather
than into the bracket saddle, will be of much wider use in a clinical setting.
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2. A potential for pulpal damage that still needs to be definitively assessed.
3. An increase in the temperature of the cone part of the handpiece, which has the
4. The still-bulky handpiece design, which makes its intraoral use difficult in the
premolar region.
5. The possibility of deformation during debonding of the small wire loops that hold
the bracket. Deformation of these wires could result in the release of a hot bracket
clinicians contemplating the use of ceramic brackets should consider the information
presented on the advantages and limitations of the presently available brackets and
bracket-removal techniques.
Until recently, the application of laser technology to dentistry was not considered
practical because early research had shown that laser irradiation of teeth generated
too much heat, which resulted in pulpal damage and enamel fracturing. Within the
past few years, significant advances in laser technology and in our understanding of
how the energy in a laser light beam interacts with materials has greatly decreased
heat buildup, has been used to remove PMMA bone cement during orthopedic
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surgery, and decomposition of polymeric intraocular lens implants has been
observed during laser procedures. This new knowledge may allow the selection of a
laser with the proper characteristics to assure rapid debonding of ceramic brackets
without damaging either the tooth, the bracket, or the supporting structures. Should
the development of new treatment modalities and the use of small brackets and
Since laser debonding would allow the superior potential bond strength of ceramic
brackets to be used, laser debonding could facilitate the use of brackets in situations
involving lingual bonding and extraoral traction. In addition, smaller, more esthetic
Any process that degrades the bonding resin will facilitate debonding. Laser-initiated
degradation can occur as the result of thermal softening, thermal ablation, and
photoablation. Thermal softening, which occurs at relatively low rates of laser energy
deposition, heats the bonding agent up until it softens, and the brackets debond by
sliding off the tooth. Heating could occur directly in the resin or in either the bracket
or tooth, depending on how these components absorbed the light energy. Since the
process is relatively slow, we would expect this type of debonding to result in a large
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Thermal ablation occurs when the rate of energy deposition, and therefore heating,
is fast enough15 to raise the temperature of the resin through its fusion range and
into its vaporization range before debonding by thermal softening occurs. Although
no measurements were made, we expect that the bracket geometry would result in
the maximum light transmittance, and therefore ablation, occurring near the center of
the fitting surface of the bracket, a location from which the gas formed by the
ablation process could not easily escape. The rapid buildup of gas pressure along
the bonding interface will explosively "blow" the bracket off the tooth, independent of
any externally applied debonding force. Both the speed at which the ablation
proceeds and the rapid removal of heat energy by the ablating material results in
very little heat diffusion, and the bracket and tooth remain cool. since the resin may
thermal ablation could occur after only a single pulse, if the pulse energy is high
enough.
Photoablation occurs when very high energy laser light interacts with a material. The
excimer lasers and Q-switched Nd:YAG lasers operate with very short pulse
generated. When a high energy pulse is absorbed, the rate of energy deposition into
a specific atom or molecule may exceed its thermal relaxation time. During lasing,
the energy level of the bonds between the bonding resin atoms rapidly rises above
their bond disassociation energy levels, and the material decomposes. High gas
pressure would rapidly develop within the interface, and the bracket would be
explosively blown off the tooth after just a single light pulse. Like thermal ablation,
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the debonding would be independent of any externally applied debonding force.
since the time for this event to occur is less than the thermal relaxation time, neglible
heat diffusion can occur, and the bracket and tooth remain cool. Although one would
expect a transparent material, such as the bonding resin, to merely pass the light
right through, such high energy light impacting on a normally transparent material
can cause structural changes at the atomic level in susceptible materials, which
Thermal softening will result in the bracket sliding down off the tooth under the
influence of gravity, whereas ablation will cause the bracket to be blown off the
tooth.
If the pulse energy is great enough to cause photoablation, debonding will require
only a single pulse, and the debonding times will be insensitive to pulse frequency.
Should decreasing the pulse frequency increase the debonding time, then
substances that are easily volatilized may debond by thermal ablation after a single
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Advantages of Ceramic Brackets
It is esthetic. Ceramic brackets are either transparent (MC) or opaque (PC) which
High bond strength particularly with silane primed ceramic bases leading to enamel
fracture on debonding.
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Due to the inherent nature of the material accurate bracket positioning is a
demanding exercise.
brackets have to increase, while disadvantages are minimised. The first generation
ceramic bracket had number of short comings cited above as disadvantages and
marketing before the technology was perfected. A significant number of the short
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Summary
Ceramic brackets have been understandably welcomed by patients they are the best
needs of the patient with the technical performance required by the orthodontist.
Nevertheless, the only advantage that ceramic brackets have over stainless steel
brackets is one of appearance and serious questions about bracket fractures and
tooth damage during bracket removal remain unanswered at the present time.
There is considerable interest throughout the world in the industrial development and
us of ceramics and it may be that future generations of ceramic brackets solve some
or all of the problems that currently exist. At the present time, however ceramic
brackets should be used cautiously within the limitations of the material and not
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Since ceramic brackets are nine times harder than enamel, severe enamel abrasion
from ceramic brackets might occur during a single meal, sometimes within a few
appliances.
It is important for the orthodontist to inspect ceramic brackets for cracks at each
patient visit. Care should be taken during treatment not to scratch bracket surfaces
with the instruments or overstress when ligating or activating a wire. The patient
References
9.
Viazis AD, Cavanaugh O, Bevis RR. Bond strength of ceramic brackets under
1990;89:194-205.
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Ostertag AJ, Dhuru VB, Ferguson DJ, Meyer RA. Shear, torsional, and tensile
Guess MB, Watanabe LG, Beck FM, Crall MG. The effect of silane coupling
1988;22:788-92.
Tocchio, Williams, Mayer, and Standing .Laser debonding ceramic brackets AJO-
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