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100W LED Flashlight PDF

This document describes how to build a 100W LED flashlight. It lists the necessary parts which include a 100W LED emitter, voltage booster, potentiometer, switch, heat sink, and fan. Step-by-step instructions are provided for the wiring diagram and assembly. Photos show the potentiometer cap made from a bullet casing and the finished product, which uses a CPU heat sink and fan to cool the high-powered LED and electronics. Related instructables on other high-powered flashlight builds are also listed.

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Richard Kaven Serquina
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96 views5 pages

100W LED Flashlight PDF

This document describes how to build a 100W LED flashlight. It lists the necessary parts which include a 100W LED emitter, voltage booster, potentiometer, switch, heat sink, and fan. Step-by-step instructions are provided for the wiring diagram and assembly. Photos show the potentiometer cap made from a bullet casing and the finished product, which uses a CPU heat sink and fan to cool the high-powered LED and electronics. Related instructables on other high-powered flashlight builds are also listed.

Uploaded by

Richard Kaven Serquina
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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100W LED flashlight


by vvrtlar on August 12, 2015

Table of Contents

100W LED flashlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Intro: 100W LED flashlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 1: Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 2: Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Step 3: Photos and details of making . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Step 4: Finished product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Advertisements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

http://www.instructables.com/id/100W-LED-flashlight/
Intro: 100W LED flashlight
During our urbexing light is important, we decided to make one, but ultra strong light. The light source is one LED emitter 100 W, which runs on 32-34 V.
Power can be supplied in various ways, through an AC-DC 18 V adapter, car battery or a DIY battery of 11.1 V, which is currently under construction. To power LED
emitter you need 'voltage booster DC-DC 150w'.
Given that we constantly do not require the same amount of light, we decided to install a potentiometer to regulate light intensity. The output voltage is regulated by
trimmer, which determines the maximum voltage that is supplied, and they are in this case 34 V.
Emitter is heated, so we installed a CPU heat sink cooler from the PC and the fan that lowered the temperature of the heat sink LED emitters and cooler of 'voltage
booster DC-DC 150w'.
As the fan is running at 5 V, for him, we had to use the device for lowering the voltage 'Step down LM2596S'.List of parts, wiring diagrams, and finished device look in the
album DIY 100W LED flashlight .

Step 1: Parts
LED emitter 100 W

Voltage booster DC-DC 150w

Trimmer is desolder from voltage booster DC-DC 150w

Potentiometer 10k Ohm

Voltage step down LM2596S

Switch for fan and power

XT60 connector

Cooler Master CPU cooler with 120 mm cooling fan. It is used for cooling the LED emitter

http://www.instructables.com/id/100W-LED-flashlight/
Step 2: Wiring diagram
The wires that we used are: 0.75 mm2 and 2.5 mm2

http://www.instructables.com/id/100W-LED-flashlight/
Step 3: Photos and details of making
Potentiometer cap made from the bullet casing

Step 4: Finished product

http://www.instructables.com/id/100W-LED-flashlight/
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Comments
1 comments Add Comment

seamster says: Aug 12, 2015. 8:59 AM REPLY


Nice work, this looks like a solid design!

http://www.instructables.com/id/100W-LED-flashlight/

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