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Ict-1 Test Report

The document is a test report for an interconnecting transformer with the following key details: 1. The transformer was manufactured by Crompton Greaves in 2009 for a 4x600MW power plant in Jharsuguda, India. 2. It has ratings of 189/252/315 MVA for the high voltage, intermediate voltage, and low voltage windings and operates at 50Hz. 3. Tan delta, capacitance, and dissipation factor tests were performed on the transformer's bushings and windings and results were within acceptable limits.
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0% found this document useful (0 votes)
791 views41 pages

Ict-1 Test Report

The document is a test report for an interconnecting transformer with the following key details: 1. The transformer was manufactured by Crompton Greaves in 2009 for a 4x600MW power plant in Jharsuguda, India. 2. It has ratings of 189/252/315 MVA for the high voltage, intermediate voltage, and low voltage windings and operates at 50Hz. 3. Tan delta, capacitance, and dissipation factor tests were performed on the transformer's bushings and windings and results were within acceptable limits.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 41

TEST REPORT FOR SHEET : 1 OF: 41

INTERCONNECTING TRANSFORMER PAGE :

4X600MW IPP, VEDANTA LIMITED, JHARSUGUDA DATE : 27.04.2020

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1. Location : ICT

Reference : ICT-1

2. Transformer details

Make : Crompton Greaves transformer


SL. No : BH09677/1
TEST REPORT FOR SHEET : 2 OF: 41
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4X600MW IPP, VEDANTA LIMITED, JHARSUGUDA DATE : 27.04.2020

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Cooling type : ONAN/ONAF/OFAF


Rated MVA HV : 189/252/315
Rated MVA IV : 189/252/315
Rated MVA LV : 30/30/30
Rated Voltage HV : 400kV
Rated Voltage IV : 220Kv
Rated Voltage LV : 33kV
Rated Current HV : 272.8/363.7/454.7A
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Rated Current IV : 496.0/661.3/826.7A


Rated Current LV : 524.9A
Year of MFG : 2009
Frequency : 50HZ
Vector Group : YNa0d11

HV Bushing Details:
TEST REPORT FOR SHEET : 4 OF: 41
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Make : Crompton Greaves


Rated Voltage : 420KV
Rated Current : 800A
Year : 2009

IV Bushing Details:

Make : Crompton Greaves


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Rated Voltage : 245KV


Rated Current : 1250A
Year : 2009

LV Bushing Details:

Make : Crompton Greaves


Rated Voltage : 52KV
Rated Current : 3150A
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Year : 2009

Atmospheric Temperature : 32 ˚C

3. General Inspection : OK

4. TAN DELTA TESTING HV-BUSHINGS:


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Applied %
Measured Capacitance
Ref Mode Voltage Dissipation
Current (mA) (pF)
(KV) Factor
2.001 0.327 534.109 03308
1U
UST 4.994 0.815 534.099 0.3304
9.975 1.630 534.111 0.3306
1.994 0.325 530.026 0.3127
1V
UST 4.995 0.813 530.018 0.3131
9.981 1.626 530.029 0.3129
2.001 0.330 551.747 0.3036
1W
UST 4.982 0.820 551.759 0.3056
9.989 1.646 551.816 0.3073
TEST REPORT FOR SHEET : 8 OF: 41
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TAN DELTA TESTING IV-BUSHINGS:


TEST REPORT FOR SHEET : 9 OF: 41
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Applied %
Measured Capacitance
Ref Mode Voltage Dissipation
Current (mA) (pF)
(KV) Factor
2.000 0.237 365.125 0.2492
2U
UST 5.002 0.594 365.128 0.2498
9.995 1.188 365.120 0.2491
1.995 0.238 375.978 0.2475
2V
UST 4.996 0.595 376.028 0.2506
9.968 1.188 376.033 0.2504
2.001 0.231 366.899 0.2525
2W
UST 5.000 0.577 367.027 0.2571
9.994 1.153 367.051 0.2576
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TAN DELTA TESTING LV-BUSHINGS:


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Applied %
Measured Capacitance
Ref Mode Voltage Dissipation
Current (mA) (pF)
(KV) Factor
1.999 0.183 300.176 0.3378
3U
UST 4.979 0.457 300.175 0.3382
9.973 0.915 300.176 0.3381
2.002 0.181 287.555 0.3605
3V 287.555
UST 4.992 0.452 0.3607
9.975 0.903 287.555 0.3606
1.996 0.184 304.395 0.4148
3W
UST 4.996 0.460 304.393 0.4148
9.992 0.921 304.395 0.4146
TEST REPORT FOR SHEET : 12 OF: 41
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TANDELTA TESTING OF WINDING :


TEST REPORT FOR SHEET : 13 OF: 41
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Applied
Measured Capacitance % Dissipation
Ref Mode Voltage
Current (mA) (pF) Factor
(KV)
2.0008 4.15214 6760.47 0.1893
HV+IV-LV 4.99829 10.3742 6761.07 0.1905
UST
9.98447 20.7105 6760.98 0.1909
1.99436 5.12974 8155.87 0.2505
HV+IV-E GST-g
4.99367 12.8249 8156.47 0.2529
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9.99039 25.6795 8156.34 0.2524


1.99216 9.26409 14917.8 0.2227
GST 4.99004 23.163 14917.3 0.2238
HV+IV-LV+E
9.99297 46.4215 14917.8 0.2235
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TAN DELTA TESTING OF WINDING:


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Applied Measured %
Capacitance
Ref Mode Voltage Current Dissipation
(pF)
(kV) (mA) Factor

1.998 4.147 6760.99 0.1889


LV-HV+IV UST 5.000 10.377 6761.47 0.1904
9.971 20.675 6761.31 0.1907
LV-E GST-g 2.000 10.602 17877.3 0.2225
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4.990 26.461 17876.9 0.2238


9.998 53.041 17877.4 0.2239
1.993 14.704 24638.9 0.2139
LV-HV+IV+E GST 4.972 36.669 24639 0.2137
9.995 73.767 24639 0.2141

5. DGA and BDV of ICT-1 main tank and OLTC.

ICT-1 MAIN TANK


TEST REPORT FOR SHEET : 18 OF: 41
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GAS CONCENTRATION VALUES Oil


Water
Tested on H2 CH4 C2H4 C2H6 C2H2 C3H6+C3H8 CO CO2 TDCG Bdv
(ppm) (ppm) (ppm) (ppm) (ppm) (ppm) (ppm) (ppm) (ppm) (kV) (ppm)
60- 40- 540- MAX
  50-90 50-90 3-50   13000 720 > 50
150 110 900 20
27.04.2020 <5 3 3 4 0 0 30 256 39 71.65 5.81
                       
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ICT-1 OLTC
GAS CONCENTRATION VALUES Oil
Water
Tested on H2 CH4 C2H4 C2H6 C2H2 C3H6+C3H8 CO CO2 TDCG Bdv
(ppm) (ppm) (ppm) (ppm) (ppm) (ppm) (ppm) (ppm) (ppm) (kV) (ppm)
60- 40- 540- MAX
  50-90 50-90 3-50   13000 720 > 50
150 110 900 20
27.04.2020 <5 1 2 7 0 0 19 316 30 72.3 6.46
                       
TEST REPORT FOR SHEET : 20 OF: 41
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6. Magnetizing current
TEST REPORT FOR SHEET : 21 OF: 41
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TAP Ref Applied voltage(V) Measured Current


1U-N 242.6 4.6mA
17 IV-N 242.6 3.5mA
1W-N 242.6 4.4mA
1U-N 242.6 3.6mA
9B IV-N 242.6 2.9mA
1W-N 242.6 3.7mA
1U-N 242.6 3.1mA
1 IV-N 242.6 2.3mA
1W-N 242.6 2.9mA
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TAP Ref Applied voltage(V) Measured Current


2U-N 242.6 9.1mA
9B 2V-N 242.6 7.3mA
2W-N 242.6 9.2mA
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TAP Ref Applied voltage(V) Measured Current


3U-N 242.6 63.7mA
9B 3V-N 242.6 63.7mA
3W-N 242.6 50.2mA
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TEST REPORT FOR SHEET : 25 OF: 41
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7. Short circuit test

7.1 Injected at 400KV and short at 220KV


TEST REPORT FOR SHEET : 26 OF: 41
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TAP Ref Applied voltage(V) 400KV side (A) 220KV side S/C(A)
1U-N 243.1 3.8 7.8
1 IV-N 243.1 3.8 7.8
1W-N 243.1 3.8 7.8
1U-N 243.1 3.8 7
9B IV-N 243.1 3.8 7
1W-N 243.1 3.8 7
1U-N 243.1 3.6 5.9
17 IV-N 243.1 3.6 5.9
1W-N 243.1 3.6 5.9
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7.2 Injected at 400KV and short at 33KV

TAP Ref Applied voltage(V) 400KV side (A) 33KV side S/C(A)
1U-N 242.6 0.703 4.8
9B IV-N 242.6 0.702 4.8
1W-N 242.6 0.702 4.8
7.3 Injected at 220KV and short at 33KV
TEST REPORT FOR SHEET : 28 OF: 41
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TAP Ref Applied voltage(V) 220KV side (A) 33KV side S/C(A)
2U-N 242.6 2.9 11.2
9B 2V-N 242.6 2.9 11.3
2W-N 242.6 2.8 11
8. Core frame tank insulation test

Applied voltage=2.5KV
TEST REPORT FOR SHEET : 29 OF: 41
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Core-Frame=22 GOHM
Frame-Tank=37.7 GOHM
Tank-core=8.24 GOHM

9. IR & PI Test: (Measured Values in GΩ)


TEST REPORT FOR SHEET : 30 OF: 41
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Applied
Ref 15sec 60sec 600sec PI (600s/60s)
Voltage(V)
HV+IV+N - E 5000 31.3 43.8 66.2 1.51

HV+IV+N - LV 5000 41.0 78.9 117.0 1.48

LV – E 5000 56.0 110.0 193.0 1.75


TEST REPORT FOR SHEET : 31 OF: 41
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10. Transformer Ratio Test:

Measured Measured
Applied HV Actual Deviation
Phase IV Voltage Ratio
Voltage (V) Ratio %
(V) (HV/LV)
R 237 130 1.8230 1.8181 0.0049

Y 238 130.9 1.7570 1.8181 -0.0611


1.8140
B 238 131.2 1.8181 -0.0041
TEST REPORT FOR SHEET : 32 OF: 41
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TEST REPORT FOR SHEET : 33 OF: 41
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11. Winding Resistance:


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Applied current=10A at 400KV side (Oil temp- 38°C)

Measured Measured
Measured Resistance
Tap No. Resistance Y Resistance B
R Phase Side (mΩ)
Phase side (mΩ) Phase Side (mΩ)
01 630.0 633.4 633.5
02 622.7 626.0 625.7
03 614.7 618.3 618.6
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04 607.5 610.4 610.6


05 599.7 602.6 602.6
06 592.3 594.9 595.2
07 584.6 586.9 587.7
08 576.0 578.3 579.3
09B 568.3 570.8 570.9
10 577.1 579.3 579.9
11 589.8 586.7 588.2
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12 592.4 593.5 595.3


13 600.4 601.5 603.6
14 608.3 609.4 611.2
15 616.3 617.1 618.7
16 623.8 624.7 626.3
17 631.6 632.3 634.3
TEST REPORT FOR SHEET : 37 OF: 41
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TEST REPORT FOR SHEET : 38 OF: 41
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Applied current=10A at 220KV side (Oil temp- 35°C)

Measured Measured
Measured Resistance
Tap No. Resistance Y Resistance B
R Phase Side (mΩ)
Phase side (mΩ) Phase Side (mΩ)
09B 347.0 347.2 347.3
TEST REPORT FOR SHEET : 39 OF: 41
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Applied current=10A at 33KV side (Oil temp- 35°C)

Measured Measured
Measured Resistance
Tap No. Resistance Y Resistance B
R Phase Side (mΩ)
Phase side (mΩ) Phase Side (mΩ)
09B 21.40 21.93 21.23
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TEST REPORT FOR SHEET : 41 OF: 41
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