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Walling Solutions: Design and Installation Guide

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0% found this document useful (0 votes)
172 views

Walling Solutions: Design and Installation Guide

Uploaded by

Andy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WALLING

SOLUTIONS
DESIGN AND INSTALLATION GUIDE

EASYCLAD® CUSTOM ORB® MINI ORB®


MULTICLAD® PANELRIB® SPANDEK®
TRIMDEK® TRIMWALL® WALLCLAD®
WALLING SOLUTIONS
All LYSAGHT® roof claddings can be used for both roofing and walling. This brochure focuses on cladding
profiles specifically designed for walling, but does include our three most popular roofing profiles which are
also used for walls. All LYSAGHT® wall cladding products are made from Australian-made ZINCALUME® or
COLORBOND® steel, so you know you are buying quality.
This brochure is a guide to the design and installation of steel walling manufactured by Lysaght. We intend
that it is used by all trades and professions involved with specifying and applying the wide range of our
products.
We refer only to genuine steel cladding manufactured by us and marketed under our brand names. Our
recommendations should only be used for our products because they are based on testing of our profiles,
base metal thicknesses (BMT) and material finishes.

WALLING DESIGN COLORBOND® STEEL WITH THERMATECH® TECHNOLOGY


The design of walling from a steel perspective is fairly The next generation COLORBOND® steel incorporates
straightforward. Once you have made the aesthetic decision of THERMATECH® technology, which provides a new level of thermal
which profile to use, the main considerations are the support protection by absorbing less heat. Average reduction in solar
spacings, fixing details and the details of flashing. absorption across all standard colours is 5%.
MATERIAL SPECIFICATIONS Many standard COLORBOND® steel colours are ‘medium to light’
Next generation ZINCALUME® aluminium/zinc/magnesium alloy under the BASIX colour classification, which means reflective foil at
coated steel complies with AS 1397:2011 G550, AM125 (550 MPa the roof may not be required. It also means a drop of roof insulation
minimum yield stress, 125g/m2 minimum coating mass). R rating may be applicable. Refer to your local branch for colour
availability for these products.
 OLORBOND® is pre-painted steel for exterior roofing and walling.
C
It is the most widely used. The painting complies with AS/NZS LIMIT STATE WIND PRESSURES
2728:2013 and the steel base is an aluminium/zinc alloy-coated The wind pressure capacities are based on tests conducted at
steel complying with AS 1397:2011. Minimum yield strength is Lysaght’s NATA registered testing laboratory using the direct
G550 (550 MPa). Minimum coating mass is AM100 (100g/m2). pressure test rig. Testing was conducted in accordance with
AS 1562.1:1992 Design and Installation of Sheet Roof and Wall
COLORBOND® Metallic is pre-painted steel for superior aesthetic
Cladding—Metal, and AS 4040.2:1992 Resistance to Wind
qualities displaying a metallic sheen.
Pressure for Non-cyclonic Regions.
COLORBOND® Ultra is pre-painted steel for severe coastal or
The pressure capacities for serviceability are based on a deflection
industrial environments (generally within about 100-200 metres of
limit of (span/120) + (maximum fastener pitch/30).
the source). The painting complies with AS/NZS 2728:2013 and
the steel base is an aluminium/zinc alloy-coated steel complying The pressure capacities for strength have been determined by
with AS 1397:2011. Minimum yield strength is G550 (550 MPa). testing the cladding to failure (ultimate capacity).
Minimum coating mass is AM150 (150g/m2).
These pressures are applicable when the cladding is fixed to a
COLORBOND® Stainless is a pre-painted steel for severe minimum of 1.0mm, G550 steel.
coastal or industrial environments. The painting complies with
For CUSTOM ORB®, CUSTOM BLUE ORB®, TRIMDEK® and
AS/NZS 2728:2013 and the steel base is a stainless steel
SPANDEK® less than 1.0mm thick, refer to the TOPSPAN® Quick
complying with AISI/ASTM Type 430; UNS No. S43000.
Selection Guide or seek advice from our information line.
MATERIAL AND COLOUR AVAILABILITY
ADVERSE CONDITIONS
For local availability of your selected cladding in the base metal
If this product is to be used in marine, severe industrial, or unusually
thicknesses or the large range of available finishes (from plain
corrosive environments, ask for advice from our information line.
ZINCALUME® steel to COLORBOND® pre-painted steel), contact
your nearest Lysaght service centre. NON-CYCLONIC AREAS
For the local availability of colours, metallic finish or stainless steel, The information in this brochure is suitable for use only in areas
please enquire at your nearest Lysaght service centre. where a tropical cyclone is
unlikely to occur as defined in
WALLING SOLUTIONS

AS 1170.2:2011.
For information on the use
30S
of LYSAGHT® products in
cyclonic conditions, refer to
the Cyclonic Area Design
ManualManual, which on our
website: www.lysaght.com.
2
MAINTENANCE
Optimum product life will be achieved if all external walls are
washed regularly. Areas not cleaned by natural rainfall (such as
the tops of walls sheltered by eaves) should be washed down
according to our maintenance guidelines.
SAFETY, STORAGE AND HANDLING
Handling Safety - LYSAGHT® product may be sharp and heavy.
It is recommended that heavy-duty cut resistant gloves and
appropriate manual handling techniques or a lifting plan be used
when handling material.
Keep the product dry and clear of the ground. If stacked or
bundled product becomes wet, separate it and dry thoroughly
with a clean cloth. Handle materials carefully to avoid damage:
don’t drag materials over rough surfaces or each other; don’t drag
tools over material; protect from swarf.
METAL & TIMBER COMPATIBILITY
Lead, copper, free carbon, bare steel and green or some
chemically-treated timber are not compatible with this product.
Don’t allow any contact of the product with those materials, nor
discharge of rainwater from them onto the product. Supporting
members should be coated to avoid problems with underside
condensation. If there are doubts about the compatibility of other
products being used, ask for advice from our information line.
CUTTING
Lengths are custom cut. Check maximum and minimum with
your supplier.
For cutting thin metal on site, we recommend a circular saw with
a metal-cutting blade because it produces fewer damaging hot
metal particles (swarf) and leaves less resultant burr than does a
carborundum disc.
INSTALLATION ADVICE
Cut materials over the ground and not over other materials.
This manual provides some basic installation guidance on the
Sweep all metallic swarf and other debris from all surfaces and specific claddings used for wall application. For more detailed
gutters at the end of each day and at the completion of the installation advice, please refer to: LYSGHT® Roofing and Walling
installation. Failure to do so can lead to surface staining when Installation Manual (as current, referred to as the Installation Guide)
the metal particles rust. which is available at www.lysaght.com or by calling Steel Direct
1800 641 417.
FASTENERS
Where insulation is to be installed, you may need to increase the
length of the screws given, depending on the density and thickness
of the insulation. When the screw is properly tightened:
• into metal: there should be at least three threads protruding
past the support you are fixing to, with rib fixed screws the
Shankguard must not reach that support;
• i nto timber: the screw must penetrate the timber by the same
amount that the recommended screw would do if there were no
insulation.
SEALED JOINTS
For sealed joints use screws or rivets and neutral-cure silicone
sealant branded as suitable for use with galvanised or
ZINCALUME® steel.
WALLING SOLUTIONS

SIDE-LAPS
Refer to the LYSAGHT® Roofing & Walling Installation Manual
regarding side-laps. If added side-lap fastening is required then
the choice of fastener should be to match the aesthetics of the
installation with consideration of the features of the walling profile
and it’s fixing fasteners.
The selection of side-lap fasteners is commonly form a 10-16x16
MetalTeks HH; Roof Zips M6-11x25; M5-16x25 Designer Head; or
4.8mm Dia. aluminium Sealed Blind Rivet.
3
WALLING PROFILES
MAXIMUM SUPPORT SPACINGS FOR CLADDINGS USED AS WALLING
Maximum recommended spacing of wall supports
BMT Cover Width Rib Depth Single End Internal Overhang
mm mm mm mm mm mm mm
CUSTOM ORB® 0.42 762 16 1800 2500 2700 200

0.48 762 16 1800 2700 2700 250

EASYCLAD® 2PF 300 0.42 300 19 - 1500 1500 100

MINI ORB® 0.42 820 6 1200 1500 1500 100

0.48 820 6 1500 1500 1500 125

MULTICLAD® 0.35 840 12 1400 1800 1800 150

0.42 840 12 1700 1800 1800 150

PANELRIB® 0.35 850 4 1100 1200 1200 150

0.42 850 4 1200 1200 1200 150

SPANDEK® 0.42 700 24 2500 3000 3300 300

0.48 700 24 3000 3000 3300 400

TRIMDEK® 0.42 762 29 Roofing


2400 & Walling3000
Profiles 3000 150

0.48 762 29 2700 3000


p or 3000 200
s if end la ting
End span t in shee SS
jo in
expansion ES IS IS
TRIMWALL® 0.35 762 29 2100 2900 3000 ES 150
O

Step
ES O

Spacing definitions
ES = End Span
WALLCLAD® 0.35 862 16 1800 2400 2400
IS = Internal Span 150
IS

O = Overhang
IS

SS = Single Span
O ES

MAXIMUM SUPPORT SPACINGS SPAN TYPES


The maximum recommended support spacings (above) based on
Walling Applications Only
testing in accordance with AS 1562.1:1992 Design and installation
of sheet roof and wall cladding: Metal, and AS 4040.2:1992
Methods of testing sheet roof and wall cladding.
ES O

For walls, the following conditions apply:


Spacing definitions
• Buildings up to 10m high in Region B Terrain Category 3 ES = End Span
IS

IS = Internal Span
Ms = 0.85, Mi=1.0, Mt = 1.0 O = Overhang
IS

SS = Single Span
• C
 pi= 0.20, Cpe= -0.65, Kl = 2.0 for single and end spans, SS
O ES

Kl = 1.5 for internal spans. These spacings may vary by


serviceability and strength limit states for particular projects.
Values provided according to AS/NZS 1170.2:2011 Structural TOLERANCES
WALLING SOLUTIONS

Design Actions Part 2: Wind actions.


For length and cover width tolerances refer to your nearest service
For support spacings in wind conditions other than those shown, centre for advice. Generally the following applies;
refer to the wind pressure data.
Cover width tolerances do not exceed +4mm -4mm, however
some profiles may be available with a tighter tolerance
Length tolerance do not exceed the limits of +10mm -15mm.
Commonly the tolerances are +0mm -15mm however some profiles
have differing tolerance, such as +10mm -10mm, and others may
be available with tighter tolerances.
Tighter tolerances may be available subject to enquiry.
4
10 15
28
28 CD6 Internal corner
28 CD22 Edge25 trim
CD4 Feature section (Subject to enquiry in SA)
CD4 Feature section
22 15 15
38

OPTIONAL WALL TRIMS


28 15 20 20
17 28 38
22 1528 38
22 CD20 Butt joint trim-Top hat
AVAILABLE
CD3
CD1
17
Fascia
Trim IN
to soffit15
channel ZINCALUME
section
15
®
STEEL OR COLORBOND ®
STEEL* 38
17
25
38
Our range 28 of wall trims are available for the range of LYSAGHT® CD5 External
Not trimscorner
allInternal are available in all locations and some dimensions may
28 CD 26 corner
CD3 Fascia to soffit
19 section
cladding profiles to
CD3 Fascia to soffit section provide an attractive compliment to walls, vary from state to state - for local availability of wall trims, contact
ceilings
25 or soffits.
25 Below is a selection of trims. your
38 local 28 sales office.
25 38
CD40
SomeStarting
trims clip
are used to start the installation of the walling panels *Availability of other materials, such as stainless steel and
19
19 28
whilst others19 provide the perfect finishing touch. COLORBOND® Ultra are subject to enquiry.
CD8 Purlin hat section
25 CD6 Internal corner 38
Made from COLORBOND25 ®
or ZINCALUME® steel*, they are an 25
25 19
attractive, long
19 lasting addition to any walling installation.
15 15
25 38
CD8
28 Purlin hat section CD24 20Internal corner
CD8 Purlin hat section 10 CD25 External corner20
28
25 28
10 CD 1 Trim Channel 28 CD 21 Butt Joint Trim -
CD20 Butt joint trim-Top38 hat Overlap
33
CD4 Feature
28
28 section Use with MULTICLAD ®
28
15 18
CD4 Feature section 10 and EASYCLAD® 38 Use with MULTICLAD®
CD125Trim channel
CD5 External corner
28
28
20
CD4 Feature
15 section 38
15 28
CD1
22 Trim channel CD23 External corner
25
CD1 Trim28 channel CD 3 Fascia to CD21 Butt joint trim-Overlap
17 15 Soffit Section 28
48
CD 22 Edge Trim
CD40 Starting clip CD6 Internal corner
222.5
28 Use with PANELRIB®, Use with MULTICLAD®
CD15 Tee section 15 15
17
CD3 Fascia to soffit section MINI ORB , EASYCLAD ,
® ® and MINI ORB®
38 (Enquiry only in S.A.)
CD40
25 Starting clip
25 MULTICLAD® 15
CD24 Internal corner
CD40 Starting
28 clip
CD3 Fascia 38to soffit section CD22 Edge trim
28 19 CD 4 Feature Section Soffit 28 to enquiry in SA)
(Subject
CD 23 External Corner
10 38
25
25
25
25 Use with PANELRIB®, Use with PANELRIB®,
28 28
38 Feature section
CD4
28 19 MINI ORB®, EASYCLAD®, 38 MULTICLAD®, EASYCLAD®
28 10
MULTICLAD® CD5 External corner and MINI ORB®
25 10
CD8 Purlin hat section
CD 25
6 Internal
28 38
corner trim 28 19 28 CD 24 Internal Corner
CD4 Feature section CD23 External corner
CD4 Feature section
25 Purlin hat section
CD8 CD 5 External Corner 25
CD
Use with PANELRIB®,
28 26 Internal corner
25 25 28 48 MULTICLAD® EASYCLAD®
2825 Use with PANELRIB®, 22
10 10 and MINI ORB®
38 MULTICLAD® EASYCLAD® 38
22 15
2.5 28
25
and MINI ORB® 22
22
28
20 CD 27 Fascia to
15
CD15 Tee section
CD4 Feature section
25 CD4 Feature
CD24 Internal section
1538 corner
CD138Trim channel 15
20 Soffit Section
CD5 External CD22 Edge 38trim 20
20
2.5 15 28 28 28 15 Use with PANELRIB®,
corner
2.5
trim CD 6 Internal Corner (Subject
CD27 Fasciato 38
enquiry 15
to soffit
15in section
SA)
CD15 Tee 38
section
CD1 Trim channel 38 MULTICLAD ®
, EASYCLAD®
CD15 CD25
CD27External tocorner
22 Tee section Use with PANELRIB®, 22 Fascia3828 soffit section
and MINI ORB ®
CD27
CD2738 Fascia
Fascia 46 to
to soffit
soffit section
17 15 MULTICLAD ®
EASYCLAD ®
17 15
section
CD40 and MINI ORB® 46 CD 30 Fascia Capping
38 Starting 38 clip 33
46
38 19 18 46
38
28 28 27 Use with PANELRIB®,
CD3 Fascia to soffit section CD3
CD23Fascia
19 to soffit
External cornersection
CD 6 Internal
CD40 Starting clip 19 16 27 MULTICLAD®, TRIMWALL®,
corner CD 8 Purlin Hat Section 1925 27
25 trim
25
38 CD 26 Internal
CD30 Fascia16 20corner
capping
27 EASYCLAD® and MINI ORB®
38 48
Use with MULTICLAD ® 16
28 CD30 Fascia16 capping
19
19 10
CD 6 Internal and EASYCLAD ® CD30
CD3038
CD21 Fascia
Fascia
Butt jointcapping
capping 15
trim-Overlap
25
CD 6 Internal
corner trim
corner trim 28
25 25 CD 39 Trim Channel
38 28 15 19
28 19 10
CD4 Feature section 38 38 Use with EASYCLAD®
28
CD22 Edge trim
CD8 Purlin28 hat section CD8
28 Purlin hat section 38
38 28 20 to enquiry38
(Subject in SA)
25
38 CD 15 Tee Section 38
CD4
CD5 Feature
Externalsection 38 20 Trim channel
CD39
corner trim Use with PANELRIB®, CD25 External corner
20
2038Trim channel
CD39
25
38 MULTICLAD ®
EASYCLAD ®
CD39
CD39 Trim
Trim channel
channel
EC 3 Fascia Capping
25 145
CD538 and MINI ORB®
WALLING SOLUTIONS

External 33
CD5
cornerExternal
trim 18
38
145 Use with PANELRIB®,
corner trim
2.5 75 145
145 45 MULTICLAD ®
, TRIMWALL®,
25
CD15 Tee15 section 15 EASYCLAD and MINI ORB®
®
CD 20 Butt Joint Trim - 75
CD 26 Internal20 corner50 45
CD1 Trim channel CD1
75 Trim channel
15 45
25 Top Hat 75 50 45
2.5
15 50
15 section 15
CD15 Tee EC3 Fascia capping 50
CD2138
CD 40 Starter Clip
38 Use with PANELRIB®, Butt joint15 trim-Overlap
15
EC3 Fascia capping
20 20 MULTICLAD® and MINI ORB® EC3
Use with EASYCLAD®
EC3 Fascia
Fascia capping
capping
38
38 CD40 Starting clip
CD40
CD20Starting
38 Butt jointclip
trim-Top hat

CD25 External corner


38
CD 6 Internal
38
5

corner
25 trim 25
33
38 6 Internal
28
CD 28
18
CUSTOM ORB®
CUSTOM ORB® is the classic corrugated cladding. It is ideal
for traditional or contemporary design and is the most popular
LYSAGHT® profile.
It is long, wide, strong, lightweight and economical and it can be
fixed quickly and easily.
CUSTOM ORB® is versatile so it can be used for commercial,
industrial and residential buildings.
CUSTOM ORB® can be gently curved and this is reflected in some
16mm
of today’s most adventurous and dramatic designs.
MASSES
BMT (mm) kg/m2 762mm cover
ZINCALUME steel
®
0.42 4.23
COLORBOND® steel 0.42 4.27
ZINCALUME® steel 0.48 4.81
COLORBOND® steel 0.48 4.85

SHEET COVERAGE
Width of Wall (m) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 30 40 50

Number of Sheets 4 6 7 8 10 11 12 14 15 16 18 19 20 21 23 24 25 27 40 53 66

CUSTOM ORB® LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.42 BMT
Span Type Fasteners per sheet Limit State Span (mm)
per support 600 900 1200 1500 1800 2100 2400 2700
Single 3 Serviceability 1.91 1.46 1.08 0.77 0.49 - - -
Strength 12.00 8.60 5.80 4.65 4.50 - - -
5 Serviceability 5.39 3.20 1.75 0.94 0.45 - - -
Strength 12.00 12.00 10.15 8.10 7.40 - - -
End 3 Serviceability 1.66 1.40 1.18 1.00 0.83 0.67 0.52 0.38
Strength 9.15 7.55 5.90 4.50 3.40 2.70 2.30 2.00
5 Serviceability 6.08 4.27 2.79 1.59 1.02 0.65 0.42 0.30
Strength 12.00 12.00 9.90 7.55 5.75 4.50 3.60 3.05
Internal 3 Serviceability 1.91 1.67 1.45 1.23 1.03 0.85 0.69 0.56
Strength 11.35 9.25 7.45 6.00 4.85 3.90 3.20 2.70
5 Serviceability 7.00 4.92 3.32 2.21 1.49 1.05 0.78 0.59
Strength 12.00 12.00 12.00 10.80 8.85 7.10 5.65 4.50

CUSTOM ORB LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.48 BMT
®

Span Type Fasteners per sheet Limit State Span (mm)


per support 600 900 1200 1500 1800 2100 2400 2700
Single 3 Serviceability 2.12 1.47 1.03 0.77 0.60 - - -
Strength 12.00 9.80 6.55 5.30 5.10 - - -
5 Serviceability 7.48 3.74 2.23 1.26 0.57 - - -
Strength 12.00 12.00 10.75 8.65 8.10 - - -
End 3 Serviceability 1.92 1.66 1.48 1.35 1.19 1.01 0.81 0.60
Strength 11.70 9.05 6.80 4.95 4.10 3.45 3.00 2.65
5 Serviceability 8.00 4.75 2.86 1.97 1.39 0.97 0.66 0.44
Strength 12.00 12.00 12.00 10.60 8.00 6.20 5.00 4.25
Internal 3 Serviceability 1.98 1.96 1.84 1.62 1.36 1.07 0.82 0.62
Strength 12.00 10.15 8.50 7.10 5.70 4.55 3.60 2.90
5 Serviceability 9.00 5.42 4.34 3.31 2.37 1.57 0.95 0.54
WALLING SOLUTIONS

Strength 12.00 12.00 12.00 12.00 11.00 8.65 6.75 5.25


Refer to notes on Limit State Wind Pressure on page 2 of this brochure.
6
CUSTOM ORB® INSTALLATION AS WALLING
FASTENERS WITHOUT INSULATION
Fix to Steel Fix to Steel Fix to Steel Fix to Timber Hardwood Fix to Timber Softwood
Single & lapped Single steel thickness Total lapped thickness J1-J3 J4
steel thickness ≥1.0mm BMT ≥1.00 BMT
≥0.55 up to 1.0mm BMT up to 3.0mm BMT up to 3.8mm BMT
Crest Fixed Roof Zips M6-11x50 12-14x35, Metal Teks HG, HH 12-14x35, Metal Teks HG, HH 12-11x50, Type 17 HG, HH 12-11x50, Type 17 HG, HH
or or or
AutoTeks M5.5-14x39 AutoTeks M5.5-14x39 Roof Zips M6-11x50
Valley Fixed 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x20, Type 17, HH 10-12x30, Type 17, HH
or or or or
M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head
or or
Roof Zips M6-11x25 Roof Zips M6-11x25
Side-laps 10-16x16, Metal Teks, HH or Roof Zips M6-11x25 or M5-16x25 Designer Head or Sealed blind rivet ø4.8mm

Notes:
1. For other steel thicknesses not specified please seek advice from screw manufacturer.
2. Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip
3. Care is required during installation to prevent stripping of thin material. (Single ply.)
4. Screw specification as above or equivalent fastener.
5. All screws with EPDM sealing washer.

FASTENING SHEETS TO SUPPORTS


CUSTOM ORB® is pierce-fixed to timber or steel supports. This
means that fastener screws pass through the sheeting.
You can place screws through the crests or in the valleys. For
walling, valley-fixing is the standard industry practice.
Crest fixing
Always drive the screws perpendicular to the sheeting, and in the
centre of the corrugation or crest. Side-lap fastener

Don’t place fasteners less than 25mm from the ends of sheets. Don't fix here

SIDE-LAPS
CUSTOM ORB® is overlapped at the sides not less than 1.5
corrugations. It is generally considered good practice to use
fasteners along side-laps however, when cladding is supported as Valley fixing
indicated in maximum support spacings, side-lap fasteners are not
usually needed when crest fixed. When valley-fixed, the cladding
needs a side-lap fastener in all laps, at each support.
END-LAPPING Crest: 3 fasteners †
End-laps are not usually necessary because CUSTOM ORB® is
available in long lengths.
If you want end-laps, refer to the LYSAGHT® Roofing and Walling Valley: 3 fasteners † side-lap
Installation Manual.
If you intend to end-lap CUSTOM ORB®, order the sheets at the
Crest: 5 fasteners †
same time and tell us you intend to lap them, to ensure a good fit of
the profiles.

Valley: 5 fasteners †
side-lap

† Fasteners per sheet per support. Most common practice is:


3 fasteners for internal spans and 5 fasteners for single and end.
WALLING SOLUTIONS
7
EASYCLAD®
(NOT AVAILABLE IN W.A.)
EASYCLAD® is used for walls, ceilings, infill panels and screens.
Stylish, clean-line panels are available with a wide range of trim
sections and accessories.
High impact resistance due to profile strength.
There is a wide range of trim sections. Refer to page 5.
MASSES
BMT (mm) kg/m2
19mm
ZINCALUME® steel 0.42 4.46
COLORBOND® steel 0.42 4.50

300mm cover

SHEET COVERAGE
Width of Wall (m) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 30 40 50

Number of Sheets 10 14 17 20 24 27 30 34 37 40 44 47 50 54 57 60 64 67 100 134 167

EASYCLAD® 2PF 300 LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.42 BMT
Span Type Limit State Span (mm)
450 600 750 900 1050 1200 1350 1500
End Serviceability 1.39 1.36 1.33 1.28 1.23 1.17 1.10 1.04
Strength 4.85 3.85 3.10 2.50 2.20 2.00 1.85 1.80
Internal Serviceability 1.28 1.26 1.23 1.20 1.15 1.11 1.05 1.01
Strength 4.85 3.85 3.10 2.50 2.20 2.00 1.85 1.80
Refer to notes on Limit State Wind Pressure on page 2 of this brochure.

EASYCLAD® INSTALLATION
EASYCLAD® can be attached to the supporting frame with the
panels either running vertical or horizontal.
The first panel is held in place by a CD 40 starting clip, flashing First Sheet - CD 40 Clip Intermediate Sheet
or by a trim channel fitted over the panel. The underlapping or
side of this panel is then fastened to each support adjacent to
the return lip. The next panel is then overlapped and hooked
over the return lip, with the underlapping side being fastened
as previous. The laying of subsequent sheets follows this First Sheet - Trim channel
procedure.
For aesthetic reasons, end-laps are not recommended.
FASTENERS WITHOUT INSULATION
Fix to Steel Fix to Steel Fix to Steel Fix to Timber Hardwood Fix to Timber Softwood
(Total 2.0mm BMT) Single steel thickness (Total 3.8mm BMT) J1-J3 J4
Single & lapped ≥1.0mm BMT Lapped thickness
steel thickness up to 3.0mm BMT ≥1.00 BMT
≥0.55 up to 1.0mm BMT up to 1.9mm BMT
Clip and 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x25, Type 17, HH 10-12x30, Type 17, HH
Pan Fixed or or or or
M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head
or or
WALLING SOLUTIONS

Roof Zips M6-11x25 Roof Zips M6-11x25

Notes:
1. For other steel thicknesses not specified please seek advice from screw manufacturer.
2. Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 1 fastener per sheet/support
3. Care is required during installation to prevent stripping of thin material. (Single ply.)
4. Screw specification as above or equivalent fastener.
5. All screws with EPDM sealing washer.
8
MULTICLAD®
MULTICLAD® is attractive trapezoidal multi-ribbed profile.
The 840mm wide cover of the MULTICLAD® profile makes it one of
the most economical LYSAGHT® wall claddings. This also means it
is quick to install.
MULTICLAD® is usually used where an inexpensive, quick to install
cladding is desirable, such as garages, carports and sheds. The
speed of installation also makes it popular for commercial and
industrial projects such as warehouses, showrooms and retail
premises. 12mm
For aesthetic reasons, end-laps are not recommended.
Refer to page 5 for trims.
840mm cover
MASSES
BMT (mm) kg/m2
ZINCALUME steel
®
0.35 3.23
COLORBOND® steel 0.35 3.26
ZINCALUME® steel 0.42 3.84
COLORBOND® steel 0.42 3.88

SHEET COVERAGE
Width of Wall (m) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 30 40 50

Number of Sheets 4 5 6 8 9 10 11 12 14 15 16 17 18 20 21 22 23 24 36 48 60

MULTICLAD® LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.35 BMT


Span Type Limit State Span (mm)
600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
Single Serviceability 1.83 1.58 1.34 1.11 0.90 0.72 0.57 0.45 0.36 0.30 0.26 0.23 0.21
Strength 10.25 9.60 8.90 8.30 7.65 7.05 6.45 5.90 5.35 4.85 4.35 3.90 3.40
End Serviceability 2.13 1.87 1.61 1.38 1.16 0.96 0.81 0.68 0.60 0.54 0.49 0.47 0.45
Strength 5.85 5.10 4.50 4.00 3.55 3.15 2.85 2.60 2.40 2.20 2.05 1.90 1.80
Internal Serviceability 2.19 2.13 2.07 1.99 1.91 1.80 1.68 1.52 1.34 1.14 0.93 0.71 0.49
Strength 7.10 6.50 5.95 5.45 4.95 4.50 4.10 3.80 3.55 3.30 3.15 3.00 2.85

MULTICLAD LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.42 BMT


®

Span Type Limit State Span (mm)


600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
Single Serviceability 2.31 2.06 1.81 1.58 1.36 1.15 0.97 0.81 0.68 0.56 0.46 0.37 0.29
Strength 12.00 12.00 11.30 10.55 9.75 9.00 8.25 7.55 6.85 6.20 5.55 4.95 4.30
End Serviceability 2.64 2.44 2.25 2.06 1.88 1.70 1.53 1.36 1.20 1.04 0.89 0.74 0.60
Strength 8.80 7.95 7.15 6.35 5.65 5.00 4.50 4.05 3.70 3.45 3.25 3.10 2.95
Internal Serviceability 2.72 2.55 2.39 2.23 2.06 1.89 1.72 1.54 1.35 1.17 0.98 0.79 0.60
Strength 9.15 8.30 7.45 6.65 5.90 5.30 4.75 4.35 4.05 3.80 3.65 3.55 3.50
Refer to notes on Limit State Wind Pressure on page 2 of this brochure.

FASTENERS WITHOUT INSULATION


Fix to Steel Fix to Steel Fix to Steel Fix to Timber Hardwood Fix to Timber Softwood
(Total 2.0mm BMT) Single steel thickness (Total 3.8mm BMT) J1-J3 J4
Single & lapped ≥1.0mm BMT Lapped thickness
steel thickness up to 3.0mm BMT ≥1.00 BMT
≥0.55 up to 1.0mm BMT up to 1.9mm BMT
Pan Fixed 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x25, Type 17, HH 10-12x30, Type 17, HH
or or or or
WALLING SOLUTIONS

M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head
or or
Roof Zips M6-11x25 Roof Zips M6-11x25

Notes:
1. For other steel thicknesses not specified please seek advice from screw manufacturer.
2. Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 4 fasteners per sheet/support
3. Care is required during installation to prevent stripping of thin material. (Single ply.)
4. Screw specification as above or equivalent fastener.
5. All screws with EPDM sealing washer.
9
MINI ORB®
MINI ORB® is a corrugated sheet with reduced height of
corrugation to the more traditional CUSTOM ORB® profile.
It is suitable for interior and exterior applications; on straight
or curved surfaces; with the corrugations running vertically or
horizontally.
MINI ORB® is primarily used for decorative finishes on walls, ceilings
and soffit linings; feature walls and partitions; and screens and small
awnings not subject to any foot traffic. It is a product that gives you
freedom in design, allowing your creativity to blend perfectly with
the practical. 6mm
However, MINI ORB®’s attractive profile makes it suitable for a
myriad of original design applications, such as furniture; fencing
and gates; awnings and shop fittings; and interior ceilings in both
the industrial and domestic markets. 820mm cover
807mm cover (WA)
In WA contact the nearest Service Centre for product information.
MASSES
BMT (mm) kg/m2
ZINCALUME® steel 0.42 3.93
COLORBOND® steel 0.42 3.97

SHEET COVERAGE
Width of Wall (m) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 30 40 50

Number of Sheets 4 5 7 8 9 10 11 13 14 15 16 18 19 20 21 22 24 25 37 49 61

MINI ORB® LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.42 BMT
Span Type Fasteners per sheet Limit State Span (mm)
per support 450 600 900 1200 1500
Single 6 Serviceability 6.20 3.99 1.17 0.35 -
Strength 11.70 10.15 7.65 5.70 -
11 Serviceability 6.30 3.93 0.96 0.19 -
Strength 12.00 12.00 12.00 10.40 -
End 6 Serviceability 6.50 4.69 2.17 1.00 0.34
Strength 8.80 7.30 5.10 3.95 3.15
11 Serviceability 6.12 4.33 1.89 0.87 0.40
Strength 12.00 12.00 9.35 7.20 5.75
Internal 6 Serviceability 7.00 5.23 2.67 1.33 0.46
Strength 11.70 9.25 5.85 4.30 3.50
11 Serviceability 7.20 5.01 2.06 0.88 0.37
Strength 12.00 12.00 10.70 8.10 6.35
Refer to notes on Limit State Wind Pressure on page 2 of this brochure.

CURVING INFORMATION
R
MINI ORB® may be spring curved down to 1500mm radius. It is
suitable for pre-curving—the minimum radius of curve is 150mm,
and the minimum straight length after a curve is 50mm. R = Radius of curve
R 150 mm minimum
Pre-curving is subject to enquiry as a lead time applies.
R
WALLING SOLUTIONS

R R
10
MINI ORB® INSTALLATION
You will always get a better appearance by taking a little extra care MINI ORB® FASTENERS
to ensure an evenly finished job, with uniform light reflection. Make
sure that the supporting structure is as rigid and as flat as possible. Fix to Steel Fix to Timber
Total thickness J1-J4
The information in this brochure is based on sheets being up to 3.0mm BMT
overlapped by 1.5 corrugations. Valley Fixed RippleZips® screws RippleZips® screws
M4.8-16x25 M4.8-16x25
Always use at least two people to install MINI ORB®.
Notes:
SUPPORT SPACINGS 1. For other steel thicknesses not specified please seek advice from screw manufacturer.
2. Values given are: gauge/threads per inch/ lengths (mm).
The maximum support spacing are provide, however for particular 3. Care is required during installation to prevent stripping of thin material.
application the following should be considered. 4. Screw specification as above or equivalent fastener.
5. RippleZips® screws are not available in Class 4 coating.
For ceilings the industry practice is to commonly 900mm, however
the support spacing should not exceed 1200mm.
Valley:
Valley: 66 fasteners
fasteners ††
For best aesthetic results on all situations, limit the support spacing
to 900mm.
INSTALLATION Valley:
Valley: 11
11 fasteners
fasteners ††
The installation process for walls and ceilings is the same. For walls
the Mini Orb can be orientated horizontally, vertically or inclined.
Decide how the sheet width will best cover the area, giving each † Number of fasteners per sheet per support depends on wind pressure.
overlap the same number of corrugations. Overlaps of more than
two or three corrugations may detract from the final look of the
installation.
Start fixing near the centre of the sheet on the one edge
(underlapping edge) and work outwards towards the ends of the
sheet. Place successive rows of fasteners parallel with the first row,
working similarly from the centre.
If the sheet is long (about 3000mm or longer), be very careful that
the sheet remains parallel/straight, along both edges.
Take care the corrugations are not flattened, thus forcing the sheets
to become wider.
TRIMS
Refer to Page 5 for range of wall trims. Contact your local Lysaght
representative for availability.
END-LAPS
For aesthetic reasons, end-laps are not recommended.
FASTENING
MINI ORB® should be fixed to all intermediate battens or studs to
prevent noise if the sheet flexes with pressure fluctuations in the
building.
Fix fasteners no less than 15mm from ends of sheets.
TRIMS

Typical
support
Typical
support
WALLING SOLUTIONS

Trim at corner Trim at end joins


11
PANELRIB®
PANELRIB® is a lightly fluted wall cladding or ceiling for exterior and
interior use, on straight or curved surfaces.
Longitudinal flutes provide rigidity along the length of the sheet
while retaining full flexibility across the width.
Used on interior or exterior walls on straight or curves surfaces for
walling in garages, ceilings, fascia and barge boards.
For aesthetic reasons, end-laps are not recommended.
MASSES 4mm
BMT (mm) kg/m2
ZINCALUME steel
®
0.35 3.19
COLORBOND® steel 0.35 3.22
850mm cover
ZINCALUME steel
®
0.42 3.80
COLORBOND® steel 0.42 3.83

SHEET COVERAGE
Width of Wall (m) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 30 40 50

Number of Sheets 4 5 6 8 9 10 11 12 13 15 16 17 18 19 20 22 23 24 36 48 59

PANELRIB® LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.35 BMT


Span Type Fasteners per sheet Limit State Span (mm)
per support 600 700 800 900 1000 1100 1200 1300 1400 1500
Single 4 Serviceability 2.11 1.74 1.39 1.06 0.76 0.51 0.31 0.18 - -
Strength 9.45 8.55 7.65 6.85 6.10 5.40 4.85 4.40 - -
8 Serviceability 2.01 1.67 1.34 1.03 0.75 0.52 0.33 0.20 - -
Strength 12.00 12.00 12.00 12.00 10.80 9.70 8.80 8.10 - -
End 4 Serviceability 3.39 2.80 2.22 1.68 1.19 0.78 0.45 0.23 - -
Strength 7.35 6.60 5.85 5.15 4.50 3.90 3.40 3.00 - -
8 Serviceability 2.78 2.29 1.82 1.38 0.98 0.64 0.37 0.19 - -
Strength 11.25 10.20 9.25 8.30 7.45 6.65 6.00 5.45 - -
Internal 4 Serviceability 3.95 3.32 2.71 2.13 1.61 1.15 0.78 0.51 0.32 0.19
Strength 8.25 7.45 7.60 5.95 5.30 4.70 4.20 3.80 3.55 3.35
8 Serviceability 3.63 3.02 2.44 1.88 1.38 0.95 0.60 0.35 0.19 0.10
Strength 12.00 12.00 12.00 11.00 9.85 8.85 8.00 7.30 6.75 6.35

PANELRIB LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.42 BMT


®

Span Type Fasteners per sheet Limit State Span (mm)


per support 600 700 800 900 1000 1100 1200 1300 1400 1500
Single 4 Serviceability 2.18 1.82 1.48 1.15 0.86 0.61 0.41 0.27 0.18 0.13
Strength 12.00 12.00 12.00 11.15 10.00 8.95 8.10 7.30 6.70 6.15
8 Serviceability 1.92 1.63 1.34 1.07 0.82 0.61 0.44 0.32 0.23 0.17
Strength 12.00 12.00 12.00 12.00 12.00 11.65 10.80 10.15 9.65 9.30
End 4 Serviceability 3.60 3.00 2.42 1.87 1.38 0.95 0.61 0.37 0.21 0.12
Strength 8.25 7.50 6.75 6.05 5.40 4.80 4.30 3.90 3.55 3.25
8 Serviceability 2.90 2.37 1.86 1.38 0.95 0.59 0.31 0.12 - -
Strength 12.00 12.00 12.00 12.00 10.90 9.70 8.70 7.90 - -
Internal 4 Serviceability 6.21 5.09 4.01 3.00 2.09 1.32 0.73 0.33 0.10 -
Strength 10.35 9.35 8.40 7.50 6.70 5.95 5.40 4.90 4.60 4.35
8 Serviceability 4.60 3.79 3.00 2.27 1.61 1.05 0.61 0.32 0.14 0.07
Strength 12.00 12.00 12.00 12.00 12.00 11.35 10.35 9.50 8.90 8.40
Refer to notes on Limit State Wind Pressure on page 2 of this brochure.
WALLING SOLUTIONS
12
PANELRIB® INSTALLATION
FASTENERS WITHOUT INSULATION
Fix to Steel Fix to Steel Fix to Steel Fix to Timber Hardwood Fix to Timber Softwood
Single & lapped Single steel thickness Total lapped thickness J1-J3 J4
steel thickness ≥1.0mm BMT ≥1.00 BMT
≥0.55 up to 1.0mm BMT up to 3.0mm BMT up to 3.8mm BMT
Pan Fixed 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x25, Type 17, HH 10-12x30, Type 17, HH
or or or or
10-16x25 Designer Head 10-16x25 Designer Head 10-16x25 Designer Head 10-16x25 Designer Head
or or
Roof Zips M6-11x25 Roof Zips M6-11x25
Side-laps Sealed blind rivet ø3.2mm aluminium (if required)

Notes:
1. For other steel thicknesses not specified please seek advice from screw manufacturer.
2. Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip
3. Care is required during installation to prevent stripping of thin material. (Single ply.)
4. Screw specification as above or equivalent fastener.
5. All screws with EPDM sealing washer.

Pan: 4 fasteners †
SIDE-LAPPING OPTIONS FOR PANELRIB® Pan: 4 fasteners †
side-lap
A fastener should be located at the side-lap. For a quality finish, side-lap
fasteners at the ends of PANELRIB® sheets, including end-laps,
should be located at every second valley. At intermediate supports,
Pan: 8 fasteners †
a minimum of four fasteners should be used equidistant across the Pan: 8 fasteners †
side-lap
sheet. side-lap

For internal applications not subject to wind loads, the number


of fasteners may be reduced to suit the project’s aesthetic 850mm cover
requirements, however not less than 50%. Furthermore, the lap
can be located to achieve a 900mm cover, except for ceiling
Lap fasteners 900mm cover
applications.
SIDE-LAPPING
Alternative lapping to achieve a 900mm cover in internal applications.
Two types of side-lapping methods are used: the overlapping flute,
and the edge lap joint. (See illustrations above.)
The side-lap requires fasteners at 200-300mm centres between
supports.
TRIMS
Refer to Page 5 for range of wall trims. Contact your local Lysaght
representative for availability.

WALLING SOLUTIONS
13
SPANDEK®
SPANDEK® is a contemporary-looking trapezoidal profile which
is ideal where a stronger, bolder more modern corrugated
appearance is required.
SPANDEK® combines strength with lightness, rigidity and
economy.
The long, straight lengths of SPANDEK® can be lifted into place and
easily aligned.
Originally designed as a strong attractive roofing material for 24mm
industrial and commercial construction—however SPANDEK® has
proved equally popular for homes and public buildings, as walling
underlining its versatility and pleasing appearance.
User to specify wall use when ordering. 700mm cover

MASSES
BMT (mm) kg/m2
ZINCALUME® steel 0.42 4.61
COLORBOND® steel 0.42 4.65
ZINCALUME® steel 0.48 5.24
COLORBOND steel
®
0.48 5.28

SHEET COVERAGE
Width of Wall (m) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 30 40 50

Number of Sheets 5 6 8 9 10 12 13 15 16 18 19 20 22 23 25 26 28 29 43 58 72

SPANDEK® LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.42 BMT


Span Type Fasteners per sheet Limit State Span (mm)
per support 900 1200 1500 1800 2100 2400 2700 3000 3300
Single 3 Serviceability 2.04 1.64 1.27 0.96 0.72 0.54 0.41 0.30 -
Strength 8.35 6.85 5.45 4.30 3.50 2.95 2.60 2.30 -
4 Serviceability 4.24 3.07 2.02 1.20 0.68 0.42 0.33 0.30 -
Strength 10.25 8.35 6.60 5.20 4.25 3.70 3.40 3.20 -
End 3 Serviceability 2.05 1.82 1.61 1.40 1.20 1.02 0.83 0.65 -
Strength 5.85 4.40 3.20 2.35 1.85 1.55 1.45 1.40 -
4 Serviceability 3.75 3.19 2.67 2.20 1.78 1.40 1.05 0.72 -
Strength 6.90 5.65 4.55 3.75 3.15 2.70 2.40 2.20 -
Internal 3 Serviceability 1.96 1.81 1.66 1.52 1.37 1.23 1.08 0.93 0.79
Strength 6.90 5.80 4.70 3.70 2.85 2.25 1.80 1.60 1.50
4 Serviceability 4.74 4.05 3.38 2.75 2.20 1.73 1.36 1.08 0.87
Strength 8.55 6.80 5.40 4.35 3.55 2.95 2.55 2.30 2.20

SPANDEK LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.48 BMT


®

Span Type Fasteners per sheet Limit State Span (mm)


per support 900 1200 1500 1800 2100 2400 2700 3000 3300
Single 3 Serviceability 2.50 2.08 1.69 1.34 1.04 0.79 0.58 0.38 -
Strength 9.00 7.55 6.25 5.10 4.25 3.60 3.10 2.70 -
4 Serviceability 5.07 3.53 2.35 1.48 1.00 0.70 0.52 0.40 -
Strength 12.00 10.35 8.30 6.65 5.40 4.60 4.00 3.60 -
End 3 Serviceability 3.05 2.58 2.15 1.78 1.47 1.20 0.96 0.75 -
Strength 7.55 5.65 4.05 3.35 2.85 2.50 2.25 2.10 -
4 Serviceability 5.34 4.37 3.50 2.76 2.16 1.65 1.22 0.83 -
Strength 9.75 7.65 5.85 4.50 3.70 3.20 2.95 2.85 -
WALLING SOLUTIONS

Internal 3 Serviceability 2.72 2.40 2.09 1.79 1.53 1.30 1.10 0.95 0.82
Strength 9.00 7.05 5.50 4.30 3.40 2.75 2.35 2.10 2.00
4 Serviceability 6.50 5.44 4.43 3.49 2.66 1.99 1.49 1.14 0.90
Strength 11.40 9.70 8.05 6.55 5.25 4.20 3.50 3.05 2.80
Refer to notes on Limit State Wind Pressure on page 2 of this brochure.
14
SPANDEK® INSTALLATION AS WALLING
FASTENERS WITHOUT INSULATION
Fix to Steel Fix to Steel Fix to Steel Fix to Timber Hardwood Fix to Timber Softwood
Single & lapped Single steel thickness Total lapped thickness J1-J3 J4
steel thickness ≥1.0mm BMT ≥1.00 BMT
≥0.55 up to 1.0mm BMT up to 3.0mm BMT up to 3.8mm BMT
Crest Fixed Roof Zips M6-11x50 12-14x45, Metal Teks HG, HH 12-14x45, Metal Teks HG, HH 12-11x65, Type 17 HG, HH 12-11x65, Type 17 HG, HH
or or or
AutoTeks M5.5-14x50 AutoTeks M5.5-14x50 Roof Zips M6-11x65
Pan Fixed 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x25, Type 17, HH 10-12x30, Type 17, HH
or or or or
M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head
or or
Roof Zips M6-11x25 Roof Zips M6-11x25
Side-laps (If required) 10-16x16, Metal Teks, HH or Roof Zips M6-11x25 or M5-16x25 Designer Head or Sealed blind rivet ø4.8mm aluminium
Notes:
1. For other steel thicknesses not specified please seek advice from screw manufacturer.
2. Values given are: gauge/threads per inch/lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip
3. Care is required during installation to prevent stripping of thin material. (Single ply.)
4. Screw specification as above or equivalent fastener.
5. All screws with EPDM sealing washer.

FASTENING SHEETS TO SUPPORTS


SPANDEK® is pierce-fixed to timber or steel supports. This means
that fastener screws pass through the sheeting.
You can place screws for SPANDEK® through the crests or in the
valleys. For walling, valley-fixing is the standard industry practice.
Always drive the screws perpendicular to the sheeting, and in the
centre of the corrugation or rib.
Crest fixing
Don’t place fasteners less than 25mm from the ends of sheets.
Side-lap fastener
SIDE-LAPS
The edge of SPANDEK® with the anti-capillary groove is always the
underlap (see figures on this page). It is generally considered good
practice to use fasteners along side-laps however, when cladding
is supported as indicated in Maximum Support Spacings, side-lap
fasteners are not usually needed when crest fixed. When valley-
fixed, the cladding needs a side-lap fastener in all laps, at each
support.
END-LAPPING Valley fixing
End-laps are not usually necessary because SPANDEK® is available
in long lengths. Crest: 3 fasteners †

If you want end-laps, refer to the LYSAGHT® Roofing and Walling


Installation Manual.
Valley: 3 fasteners †
side-lap

Crest: 4 fasteners †

Valley: 4 fasteners †
side-lap

† Fasteners per sheet per support. Most common practice is:


WALLING SOLUTIONS

3 fasteners for internal spans and 4 fasteners for single and end supports.
15
TRIMDEK®
TRIMDEK® is a stylish, ribbed profile with subtle fluting in the pans
to provide strength and long spanning capabilities.
Strong, durable, versatile roof and wall cladding available in long
lengths so one sheet may be used from eaves to floor without
end-laps.
The strength, spanning ability, lightness and rigidity of TRIMDEK®
profile permits wide support spacings to be used with safety.
Long, straight lengths of TRIMDEK® can be easily aligned.
29mm
Equally suitable for domestic, industrial and commercial
applications.
MASSES 762mm cover
BMT (mm) kg/m2
ZINCALUME® steel 0.42 4.23
COLORBOND® steel 0.42 4.27
ZINCALUME® steel 0.48 4.81
COLORBOND® steel 0.48 4.85

SHEET COVERAGE
Width of Wall (m) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 30 40 50

Number of Sheets 4 6 7 8 10 11 12 14 15 16 18 19 20 21 23 24 25 27 40 53 66

TRIMDEK® LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.42 BMT


Span Type Limit State Span (mm)
600 900 1200 1500 1800 2100 2400 2700 3000
Single Serviceability 4.98 3.91 2.83 1.87 1.16 0.75 0.53
Strength 10.25 8.35 6.45 4.75 3.60 3.00 2.75
End Serviceability 4.18 3.63 3.08 2.55 2.06 1.62 1.22 0.85 0.50
Strength 6.35 5.85 5.30 4.80 4.30 3.80 3.25 2.75 2.25
Internal Serviceability 5.05 4.18 3.42 2.83 2.36 1.94 1.56 1.23 0.97
Strength 9.50 7.95 6.55 5.25 4.30 3.65 3.30 3.05 2.85

TRIMDEK LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.48 BMT


®

Span Type Limit State Span (mm)


600 900 1200 1500 1800 2100 2400 2700 3000
Single Serviceability 7.27 5.06 3.34 2.06 1.15 0.71 0.50 0.42
Strength 12.00 11.60 9.60 7.75 6.10 4.75 3.60 2.65
End Serviceability 6.29 5.13 3.96 2.93 2.13 1.54 1.12 0.82 0.58
Strength 9.40 8.00 6.55 5.30 4.35 3.65 3.25 2.95 2.75
Internal Serviceability 7.37 5.96 4.66 3.54 2.72 2.22 1.92 1.64 1.38
Strength 9.90 8.55 7.35 6.25 5.40 4.75 4.30 3.85 3.45
Refer to notes on Limit State Wind Pressure on page 2 of this brochure.
WALLING SOLUTIONS
16
TRIMDEK® INSTALLATION AS WALLING
FASTENERS WITHOUT INSULATION
Fix to Steel Fix to Steel Fix to Steel Fix to Timber Hardwood Fix to Timber Softwood
Single & lapped Single steel thickness Total lapped thickness J1-J3 J4
steel thickness ≥1.0mm BMT ≥1.00 BMT
≥0.55 up to 1.0mm BMT up to 3.0mm BMT up to 3.8mm BMT
Crest Fixed Roof Zips M6-11x50 12-14x45, Metal Teks HG, HH 12-14x45, Metal Teks HG, HH 12-11x65, Type 17 HG, HH 12-11x65, Type 17 HG, HH
or or or
AutoTeks M5.5-14x50 AutoTeks M5.5-14x50 Roof Zips M6-11x65
Pan Fixed 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x25, Type 17, HH 10-12x30, Type 17, HH
or or or or
M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head
or or
Roof Zips M6-11x25 Roof Zips M6-11x25
Side-laps (If required) 10-16x16, Metal Teks, HH or Roof Zips M6-11x25 or M5-16x25 Designer Head or Sealed blind rivet ø4.8mm aluminium
Notes:
1. For other steel thicknesses not specified please seek advice from screw manufacturer.
2. Values given are: gauge/threads per inch/lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip
3. Care is required during installation to prevent stripping of thin material. (Single ply.)
4. Screw specification as above or equivalent fastener.
5. All screws with EPDM sealing washer.

FASTENING SHEETS TO SUPPORTS


TRIMDEK® profile is pierce-fixed to timber or steel supports. This
means that fastener screws pass through the sheeting.
You can place screws for TRIMDEK® through the crests or in the
Crest fixing
pans. For walling, pan-fixing is standard industry practice.
Always drive the screws perpendicular to the sheeting, and in Side-lap fastener
the centre of the rib, or on the flat of the pan when valley fixed,
adjacent to the rib. Don’t place fasteners less than 25mm from the
ends of sheets.
Pan fixing
SIDE-LAPS
The edge of TRIMDEK® with the anti-capillary groove is always the
underlap (see figures on this page). It is generally considered good
practice to use fasteners along side-laps however, when cladding Crest fixing: 4 fasteners †
is supported as indicated in Maximum Support Spacings, side-lap
fasteners are not usually needed when crest fixed. When valley-
fixed, the cladding needs a side-lap fastener in all laps, at each
support.
END-LAPPING Pan fixing: 4 fasteners †
End-laps are not usually necessary because TRIMDEK® is available side-lap
in long lengths.
If you want end-laps, refer to the LYSAGHT® Roofing and Walling † Fasteners per sheet per support.
Installation Manual.

Sheet 3 Sheet 2
Sheet 1
Prevailing weather Direction of laying
WALLING SOLUTIONS
17
TRIMWALL®
TRIMWALL® has trapezoidal ribs and pans that match TRIMDEK®. It
is used for walls, primarily on sheds.
The strength, spanning ability, lightness and rigidity of TRIMDEK®
profile permits wide support spacings to be used with safety.
Long, straight lengths of TRIMDEK® can be lowered into place
and easily aligned. Equally suitable for domestic, industrial and
commercial applications.
Sheet coverage is the same as that of TRIMDEK®. Refer to
TRIMDEK® in this brochure for valley fix installation details. 29mm

MASSES
BMT (mm) kg/m2 762mm cover
ZINCALUME steel
®
0.35 3.56
COLORBOND® steel 0.35 3.60

SHEET COVERAGE
Width of Wall (m) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 30 40 50

Number of Sheets 4 6 7 8 10 11 12 14 15 16 18 19 20 21 23 24 25 27 40 53 66

TRIMWALL® LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.35 BMT


Span Type Limit State Span (mm)
600 900 1200 1500 1800 2100 2400 2700 3000 3300
Single Serviceability 2.81 2.28 1.80 1.39 1.05 0.75 0.48 - - -
Strength 6.65 4.60 3.05 2.30 1.85 1.55 1.35 - - -
End Serviceability 2.78 2.77 2.76 2.47 1.93 1.31 0.80 0.51 0.40 0.39
Strength 5.90 5.35 4.75 4.00 3.15 2.40 1.85 1.60 1.50 1.45
Internal Serviceability 2.83 2.73 2.57 2.30 1.96 1.58 1.23 0.92 0.65 0.40
Strength 6.75 6.30 5.75 4.90 3.90 2.95 2.25 1.80 1.60 1.55
Refer to notes on Limit State Wind Pressure on page 2 of this brochure.

FASTENERS WITHOUT INSULATION


Fix to Steel Fix to Steel Fix to Steel Fix to Timber Hardwood Fix to Timber Softwood
Single & lapped Single steel thickness Total lapped thickness J1-J3 J4
steel thickness ≥1.0mm BMT ≥1.00 BMT
≥0.55 up to 1.0mm BMT up to 3.0mm BMT up to 3.8mm BMT
Pan Fixed 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x25, Type 17, HH 10-12x30, Type 17, HH
or or or or
M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head
or or
Roof Zips M6-11x25 Crest: 4 fasteners † Roof Zips M6-11x25
Side-laps 10-16x16, Metal Teks, HH or Roof Zips M6-11x25 or M5-16x25 Designer Head or Sealed blind rivet ø4.8mm aluminium
Notes:
1. For other steel thicknesses not specified please seek advice from screw manufacturer. Pan: 4 fasteners †
2. Values given are: gauge/threads per inch/lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip side-lap
3. Care is required during installation to prevent stripping of thin material. (Single ply.)
4. Screw specification as above or equivalent fastener.
5. All screws with EPDM sealing washer. † Fasteners per sheet per support.

side-lap fastener
WALLING SOLUTIONS

Pan fixing
18
WALLCLAD®
(QLD, SA & WA ONLY)
WALLCLAD® is an attractive, lightweight and versatile walling profile
designed for domestic, rural and commercial applications. It is light
and easy to handle and quick to install.
WALLCLAD® is popular in the residential market where a traditional
profile can be used to add a contemporary character.
Ideal for garages, sheds, fascias and awning linings. WALLCLAD® is
identical to the CUSTOM ORB® profile but is 0.35mm BMT and is
exclusively used for economic walling applications. 16mm
Refer to the CUSTOM ORB® valley installation details in this brochure
for installation details.
762mm cover
MASSES
BMT (mm) kg/m2
ZINCALUME® steel 0.35 3.56
COLORBOND steel®
0.35 3.60

SHEET COVERAGE
Width of Wall (m) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 30 40 50

Number of Sheets 4 6 7 8 10 11 12 14 15 16 18 19 20 21 23 24 25 27 40 53 66

WALLCLAD® LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.35 BMT


Span Type Fasteners per sheet Limit State Span (mm)
per support 600 900 1200 1500 1800 2100 2400
Single 3 Serviceability 1.32 1.21 1.07 0.87 0.65 0.41 0.17
Strength 10.85 8.40 6.35 5.15 4.20 3.40 2.70
5 Serviceability 5.00 3.16 1.72 1.06 0.63 0.36 0.17
Strength 12.00 12.00 10.60 8.90 7.30 5.80 4.30
End 3 Serviceability 1.32 1.29 1.23 1.12 0.93 0.68 0.41
Strength 9.00 6.60 4.50 2.95 2.05 1.70 1.60
5 Serviceability 6.55 4.64 2.93 1.64 0.90 0.58 0.46
Strength 12.00 12.00 7.30 5.20 3.85 3.10 2.70
Internal 3 Serviceability 1.33 1.32 1.31 1.28 1.16 1.00 0.82
Strength 9.60 7.30 5.40 4.20 3.30 2.50 1.80
5 Serviceability 6.38 4.83 3.48 2.46 1.72 1.15 0.64
Strength 12.00 10.90 8.55 6.85 5.40 4.05 2.80
Refer to notes on Limit State Wind Pressure on page 2 of this brochure.

FASTENERS WITHOUT INSULATION


Fix to Steel Fix to Steel Fix to Steel Fix to Timber Hardwood Fix to Timber Softwood
Single & lapped Single steel thickness Total lapped thickness J1-J3 J4
steel thickness ≥1.0mm BMT ≥1.00 BMT
≥0.55 up to 1.0mm BMT up to 3.0mm BMT up to 3.8mm BMT
Valley Fixed 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH Crest:
10-12x25, Type317,
fasteners
HH † 10-12x30, Type 17, HH
or or or or
M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head
or or
Roof Zips M6-11x25 Valley:33fasteners
Crest: fasteners†† Roof Zips M6-11x25 side-lap
Side-laps 10-16x16, Metal Teks, HH or Roof Zips M6-11x25 or M5-16x25 Designer Head or Sealed blind rivet ø4.8mm
Notes:
1. For other steel thicknesses not specified please seek advice from screw manufacturer. Crest: 53 fasteners
Valley: fasteners †† side-lap
2. Values given are: gauge/threads per inch/lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip
3. Care is required during installation to prevent stripping of thin material. (Single ply.)
WALLING SOLUTIONS

4. Screw specification as above or equivalent fastener.


5. All screws with EPDM sealing washer. Valley:55fasteners
Crest: fasteners††
side-lap
Side-lap fastener
Don't fix here
† Number of fasteners per sheet per support. Most
† Fasteners
Valley: 5 per sheet per†support. Most common practice is:
fasteners
common practise
3 fasteners for isinternal
3 fasteners
spansforand
internal spans and
5 fasteners side-lap
for single and end spans.
5 fasteners for single and end supports.

† Fasteners per sheet per support. Most common practice is:


3 fasteners for internal spans and 5 fasteners for single and end spans.
Valley fixing
19
PRODUCT DESCRIPTIONS
• All descriptions, specifications, illustrations, drawings,
data, dimensions and weights contained in this catalogue,
all technical literature and websites containing information
from Lysaght are approximations only. They are intended
by Lysaght to be a general description for information
and identification purposes and do not create a sale by
description. Lysaght reserves the right at any time to:

(a) supply Goods with such minor modifications from


its drawings and specifications as it sees fit; and
(b) alter specifications shown in its promotional
literature to reflect changes made after the date
of such publication.

DISCLAIMER, WARRANTIES
AND LIMITATION OF LIABILITY
• This publication is intended to be an aid for all trades
and professionals involved with specifying and
installing Lysaght products and not to be a substitute for
professional judgement.
• Terms and conditions of sale available at local Lysaght
sales offices.
• Except to the extent to which liability may not lawfully
be excluded or limited, BlueScope Steel Limited will
not be under or incur any liability to you for any direct or
indirect loss or damage (including, without limitation,
consequential loss or damage such as loss of profit or
anticipated profit, loss of use, damage to goodwill and
loss due to delay) however caused (including, without
limitation, breach of contract, negligence and/or breach
of statute), which you may suffer or incur in connection
with this publication.
© Copyright BlueScope Steel Limited 30 April, 2018

WWW.LYSAGHT.COM
Technical enquiries:
[email protected] or call 1800 641 417

LYSAGHT®, COLORBOND®, ZINCALUME®, MINI ORB®,® CUSTOM ORB®,


EASYCLAD®, MULTICLAD®, PANELRIB®, TRIMDEK®, TRIMWALL® , WALLCLAD®
and BlueScope are registered trademarks of BlueScope Steel Limited,
LYT0024 30.04.18

ABN 16 000 011 058. RoofZips®, RippleZips®, AutoTeks®, Teks® and Designer
Heads® are registered trade marks of ITW Buildex. The LYSAGHT® range of
products is exclusively made by or for BlueScope Steel Limited trading as Lysaght.

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