62 Effect PDF
62 Effect PDF
Keywords: cold joint, improper casting sequence, retarding agent (sugar), stained concrete.
I. INTRODUCTION
It is very difficult to cast the whole structure monolithically and also the construction joints are very important in
the structure for the expansion and contraction of the concrete. Also the amount of the concrete to be placed is depends on
the mixing capacity of plant crew sizes. The correctly designed, located and constructed joints do not affect the strength of
the concrete. For many structures, it is impractical to place concrete in a continuous operation. Construction joints are
needed to accommodate the construction sequence for placing the concrete. The amount of concrete that can be placed at
one time is governed by batching and mixing capacity, crew size, and the amount of time available. Correctly located and
properly executed construction joints provide limits for successive concrete placements, without adversely affecting the
structure.
A plane of weakness or discontinuity formed when a batch of concrete hardens before the next batch is placed
against it is called cold joint. A cold joint is usually characterized by poor bond unless remedial measures are taken before
placing concrete against a previously hardened batch. To avoid cold joints, placing should be resumed substantially before
the time of initial set. For unusually long delays during concreting, the concrete should be kept alive by periodically re-
vibrating it. However, concrete should not be over-vibrated to the point of causing segregation. Furthermore, should the
concrete approach time of initial setting, vibration should be discontinued and the concrete should be allowed to harden. A
cold joint will result, and suitable surface preparation measures should be applied. When, in practice, either casting cannot
be completed in one go or there is a time lapse between mixing and placing, the strength of the final product is affected.
The strength could also depend on the plane where casting at two different points in time meet. This study gives strength
data simulating such improper casting sequences.
Delay in concreting, resulting the cold joints and it affect concrete strength minor to very major reduction. The
most important problem with cold joint is possibility of the moisture into the concrete section and if this happened there is
degradation of the concrete due to availability of the water in cold joint. Following are some cause result in improper
casting sequence:-
1. Delay in casting or mixing due to time gaps
2. Due to delay in transportation of concrete from RMC plant to project site location
3. Extension of the incomplete construction on next day
4. Due to shortage of constituents of concrete
A. Material Properties
Cement: (OPC53 grade) Cement which used during whole casting was from same batch and properties of the cement used
are shown in Table 1.
Table 1: Properties of ordinary Portland cement
Sr.No. Test Result
Following the methods prescribed in the Indian standard code, the mix proportioning for M25 grade concrete was worked
out.
Retarding Agent
Retarding agents means the admixture which delay the hydration of cement i.e. increases the setting time. In this
project we use the sugar as a retarding agent and the amount of sugar is 0.1% due to which the initial setting time increase
up to 195 minutes and final setting time is increase up to 315 minutes. And the above table (table 1) indicates the data for
the IST and FST without sugar.
Casting procedure:-
Before the casting, the oiling to the surface of the mould is carried out. This is done for to avoid the bonding
between concrete and the inner surface of the mould. Now the following are the procedure used during fresh concreting,
stain concreting and stain concreting with retarding agent.
Stain Concrete:-
The mix is cast immediately after the mixing but only the half of the mould is fill and the remaining half mould is
fill with the same concrete is fill after the times laps of 45 min., 75 min., 120 min. and 180min. The times delay in casting
is to be done to study the behavior for the joints under compressive ,split tensile and flexural strength.
Fresh Concrete
The specimen for the fresh concrete is produced by the preparing fresh concrete for half mold. And for the
remaining half filling of the mould the concrete is prepared (i.e. freshly mix) with the times laps of 45min, 75min, 120min
and 180min. i.e. Fresh concrete is mix for each mold having the times gap as mention above.
The main difference between the stained concrete and fresh concrete is the stained concrete is totally mix for the total no. of
mould in single stage and fill that concrete in times laps and the fresh concrete the new concrete is prepared for every times
laps every time.
The waterproof thin paces of plywood is used for the producing the joint surface. The three main types of the joints are
vertical, diagonal and horizontal (Fig.1)
Fig 1 Step by step procedure of casting of vertical failure, diagonal failure and horizontal failure plane.
Table 4. Test results for compressive strength of stained normal Table 5. Test results for flexural strength fresh M25 grade concrete
concrete with retarding agent
Compressive strength of concrete , N/mm2 Time Flexural strength of concrete, N/mm2
Time Sr
Sr Diagonal Vertical Horizontal lag, Full Vertical failure Horizontal
lag, Full No
No Failure Failure Failure minutes beam plane failure plane
(Min) cube
Plane Plane Plane 1 0 11.13 11.13 11.13
1 0 35.53 35.53 35.53 35.53 2 45 10.45 9.87 11.04
2 45 37.46 36.56 36.85 36.93 3 75 10.15 8.95 11.2
3 75 41.79 37.65 37.8 38.67 4 120 9.95 8.15 10.42
4 120 44.76 38.52 39.84 40.47 5 180 8.94 7.76 8.4
5 180 48.36 41.13 42.74 45.53
Table 6. Test results for flexural strength of stained normal M25 grade Table 7. Test results for flexural strength of stained normal
Concrete concrete with retarding agent
Time Flexural strength of concrete, N/mm2
Time Flexural strength of concrete, N/mm2 Sr. lag,
Sr Full Vertical Horizontal
lag, Full Vertical Horizontal No minutes
No beam failure plane failure plane
minutes beam failure plane failure plane
1 0 12.39 12.39 12.39 1 0 12.81 12.81 12.81
2 45 13.48 12.45 13.1 2 45 13.2 13 13.25
3 75 14.05 12.95 13.82 3 75 14.65 13.5 14.1
4 120 11.4 10.23 10.95 4 120 16.81 14.34 16.45
5 180 10.26 9.45 9.03 5 180 18.56 16.25 17.21
Table 8. Test results for Split tensile strength of fresh M25 grade Table 9. Test results for Split tensile strength of stained normal concrete
concrete
Split tensile strength of concrete N/mm2 Sr Time lag, Split tensile strength of concrete, N/mm2
Time lag,
Sr No Vertical failure No minutes
minutes Full cylinder Full cylinder Vertical failure plane
plane
1 0 2.67 2.65
1 0 3.15 3.15
2 45 2.72 2.25
2 45 2.68 2.59
3 75 3.15 2.68
3 75 2.02 1.95
4 120 2.68 2.23
4 120 1.88 1.62
5 180 2.28 1.92
5 180 1.43 1.09
Table 10. Test results for Split tensile strength of stained normal concrete with retarding agent M25 grade concrete
Sr Time lag, Split tensile strength of concrete, N/mm2
No minutes Full cylinder Vertical failure plane
1 0 3.18 3.81
2 45 3.94 3.87
3 75 3.93 4.55
4 120 4.1 4.88
5 180 5.49 5.1
Compressive Strength
(N/mm2)
33
Digonal Digonal
35
31 Failure Plane Failure Plane
29 Vertical 30 Vertical
27 Failure Plane Failure Plane
Horizontal 25 Horizontal
25
Failure Plane 0 45 75 120 180 Failure Plane
0 45 75 120 180
Time Lag(min) Time Lag(min)
Graph. 1 Comparison of compressive strength Graph 2 Comparison of compressive strength
of fresh concrete of various failure planes of stained concrete of various failure planes
60
48 stained concrete
Strength(N/mm2)
Full cube 50
Strength(N/mm2)
45
Compressive
Compressive
42 40
Digonal
39 Failure Plane 30 stained concrete
36 20 with retarding
Vertical agent
33 Failure Plane 10
30 Fresh concrte
Horizontal 0
0 45 75 120 180 Failure Plane
0 45 75 120 180
Time Lag(min) Time Lag(min)
Graph 3 Comparison of compressive strength of stained Graph 4 Comparative results between stained normal
concrete with retarding agent of various failure planes stained concrete with retarding agent and fresh concrete for full cubes
50 45 stained concrete
Compressive Strength
Strength(N/mm2)
stained concrete 40
40
Compressive
35
30 30
(N/mm2)
25 stained concrete
20 stained concrete 20 with retarding
with retarding 15 agent
10 agent 10
Fresh concrte
0 5
Fresh concrte 0
0 45 75 120 180
0 45 75 120 180
Time Lag(min)
Time Lag(min)
Graph 5 Comparative results between stained normal Graph 6 Comparative results between stained normal
concrete, stained concrete with retarding agent and concrete, stained concrete with retarding agent
fresh concrete for Horizontal failure plane and fresh concrete for Vertical failure plane
45 3.5
Split Tensile Strenght
40 stained concrete 3
Strength(N/mm2)
35
Compressive
2.5
30
(N/mm2)
25 2 Full cylinder
20 stained concrete 1.5
15 with retarding 1
10 agent Vertical
0.5 failure plane
5
0 Fresh concrte 0
3.5 6
Split Tensile Strenght
3 5.5
5
(N/mm2)
2.5
N/mm2
5 stained concrete
Strength(N/mm2)
5
Split Tensile
4 4
(N/mm2)
stained concrete
3 stained concrete 3 with retarding
with retarding agent
2 2
agent Fresh concrte
1 1
Fresh concrte
0
0
0 45 75 120 180
0 45 75 120 180
Time Lag (min) Time Lag (min)
Graph 11 Comparative results between stained normal Graph 12 Comparative results between stained normal
concrete, stained concrete with retarding agent and concrete, stained concrete with retarding agent
fresh concrete for full cylinder and fresh concrete for vertical failure plane
12 16
Flexure strength N/mm2
Flexural strengthN/mm2
11 14
10 Full beam Full beam
12
9
Vertical 10 Vertical
8 failure plane failure plane
7 8
Horizontal Horizontal
6 failure plane 6 failure plane
0 45 75 120 180 0 45 75 120 180
Time lag(min) Time Lag (min)
Graph 13 Flexural strength of fresh M25 Graph 14 Flexural strength of stained normal M25
grade concrete of various failure planes grade concrete of various failure planes
19 20
Flexural Strength (N/mm2)
Flexural strength N/mm2
18 stained concrete
17 Full beam 15
16
10 stained concrete
15 Vertical
with retarding
14 failure plane
5 agent
13 Horizontal
Fresh concrte
12 failure plane 0
45 0
75 120 180 45 75 120 1800
Time Lag(min) Time Lag (min)
Graph 15 Flexural strength of stained normal concrete Graph 16 Comparative results between stained normal
with retarding agent of various failure planes concrete, stained concrete with retarding agent
and fresh concrete for full beam
18 20
Flexural Strength (N/mm2)
Interpretation of results.
1. Graph 1, 8 and 13 suggest that the compressive, flexure and split tensile strength of fresh concrete decrese at
slower rate with the delay in casting. The horizontal failure plane performed better than the other planes. The
decrease of compressive, flexure and split tensile strength in other cases may be due to improper bonding between
the two layers as the water cement ratio varies in both the layers.
2. Graph. 2, 9 and 14 show the testing result of stained normal concrete graphically. We conclude that the strength of
the full cubes, beams and cylinder is more than the cubes, beams, cylinder having failure plane. It can notice that
compressive strength of full cubes, beams, cylinders increases initially and then decreases as the time lag between
mixing and casting increases. The increase is reflected up to 75 min that is, the initial setting time of cement. Since
most of the initial hydration take place within the initial setting time, the compressive, flexure and split tensile
strength of the concrete decreases for the time lag exceeding the initial setting time. This observation was made for
specimens with diagonal, horizontal and vertical failure plane.
3. So that to overcome this problem, we increased the IST and FST of the cement by adding 0.1% of sugar as a
retarding agent. As a result, the strength of concrete increased even after 180 min delay in casting.
4. Graph 1, 8 and 13 suggest that the compressive, flexure and split tensile strength of fresh concrete decrese at
slower rate with the delay in casting. The horizontal failure plane performed better than the other planes. The
decrease of compressive, flexure and split tensile strength in other cases may be due to improper bonding between
the two layers as the water cement ratio varies in both the layers.
5. Graph. 2, 9 and 14 show the testing result of stained normal concrete graphically. We conclude that the strength of
the full cubes, beams and cylinder is more than the cubes, beams, cylinder having failure plane. It can notice that
compressive strength of full cubes, beams, cylinders increases initially and then decreases as the time lag between
mixing and casting increases. The increase is reflected up to 75 min that is, the initial setting time of cement. Since
most of the initial hydration take place within the initial setting time, the compressive, flexure and split tensile
strength of the concrete decreases for the time lag exceeding the initial setting time. This observation was made for
specimens with diagonal, horizontal and vertical failure plane.
6. So that to overcome this problem, we increased the IST and FST of the cement by adding 0.1% of sugar as a
retarding agent. As a result, the strength of concrete increased even after 180 min delay in casting.
7. It can be noticed from Graph 3, 10 and 15 that adding 0.1% of sugar as a retarding agent increase the setting time .
As the result,a continuous increse in compressive, flexure and split tensile strength for full cubes, beams, cylinder
and cubes, beams, cylinder with digonal, vertical, horizontal failure plane observed. The horizontal failure plane is
again the best one among the cubes, bems and cylinder.
IV. CONCLUSION
Following conclusion are drawn on the result discussed in the previous chapter:
1. As in the case of the stained normal concrete the strength of the concrete is increase till the initial setting time of
cement (75 minutes) and later on for a time lag exceeding the initial setting time, it decreases.
2. From Experimental study it is observed that, In case of full cubes the compressive, split tensile, flexural strength for
stained concrete with retarding agent compared with stained concrete without retarding agent increases by
19.62%,23.35% and 57.41% respectively.
3. From Experimental study it is observed that, In case of full cubes the compressive, split tensile, flexural strength for
normal concrete compared with stained concrete without retarding agent decreases by 4.11%, 17.79% and 17.41%
respectively.
4. From Experimental study it is observed that, In case of full cubes the compressive, split tensile, flexural strength for
stained concrete with retarding agent compared with normal concrete increases by 19.84%, 33.46% and 47.52%
respectively.
5. From Experimental study it is observed that, In case of horizontal failure plane the compressive, split tensile, flexural
strength for stained concrete with retarding agent compared with stained concrete without retarding agent increases by
12.71%, 87.23% and 24.50% respectively.
6. From Experimental study it is observed that, In case of horizontal failure plane the compressive, split tensile, flexural
strength for normal concrete compared with stained concrete without retarding agent decreases by 5.97%, 11.48% and
12.05% respectively.
7. From Experimental study it is observed that, In case of horizontal failure plane the compressive, split tensile, flexural
strength for stained concrete with retarding agent compared with normal concrete increases by 16.58%, 52.72% and
29.27% respectively.
8. From Experimental study it is observed that, In case of vertical failure plane the compressive, flexural strength for
stained concrete with retarding agent compared with stained concrete without retarding agent increases by 14.67% and
21.67% respectively.
9. From Experimental study it is observed that, In case of vertical failure plane the compressive, flexural strength for
normal concrete compared with stained concrete without retarding agent decreases by 3.5% and 15.40% respectively.
10. From Experimental study it is observed that, In case of vertical failure plane the compressive, flexural strength for
stained concrete with retarding agent compared with normal concrete increases by 15.85% and 41.05% respectively
11. In the case of stained normal concrete the compressive, flexure and split tensile strength reduced below the target mean
strength (33.75 N/mm2) for a time lag exceeding the final setting time of cement i.e. 210 min.
12. The amount of retarding agent used in this study is about 0.1% of the total weight of cement as it is effective, after
performing the setting time test.
13. Among the different failure planes the decrease in compressive, flexure and split tensile strength was least in the case
of horizontal plane as compared to vertical and diagonal planes.
14. From Experimental study it is observed that after initial setting time also slump value is satisfactory after addition of
retarding agent it will be helpful if there is delay in concreting