LV/12002/TVE/00/ST/MS/20
Project name : LIXIL GOBAL VIETNAM FACTORY
STANDARD METHOD STATEMENT
Installation of Plumbing Sanitary
Fixtures
LV/12002/TVE/00/ST/MS/20
Revision: 00
Submitted by Taikisha Taikisha Date :
Approved by, Reviewed by, Prepared by,
Approved by Kajima Vietnam Date:
Approved by, Reviewed by, Prepared by,
Approved by Lixil Date:
Plumbing Sanitary Fixtures 1 /12 Revision: 0-Effective date: 22-02-2013
LV/12002/TVE/00/ST/MS/20
Contents
1. Introduction 3
2. Scope 3
3. Standards 3
4. Reference 3
5. Definitions And Abbreviations 4
6. Specification Clause 4
7. Resource Mobilization Plan 4
8. Construction Equipment 4
9. Personnel 5
10. Materials 5
11. Construction Procedure And Methods 5
12. Description Method for Installation of Plumbing Sanitary Fixtures. 7
13. Responsibility 10
14. Design And Drawings 11
15. Statutory Consents 11
16. Work Program 11
17. Quality Assurance 11
18. Health And Safety 11
19. Environmental Policy 11
20. Relevant Documentation 11
21. Subcontractor 11
22. Risk And Hazard Assessment 11
23. Organization Chart 12
24. Inspection 12
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1. Introduction
To define the method of installation of Plumbing sanitary fixtures to be employed to ensure
that the installation works to be undertaken on site are complying with the following:
1.1 Approved contract design drawings issued
1.2 Latest contract specifications issued
1.3 Submitted approved shop drawings
1.4 Submitted approved materials.
1.5 Approved latest local standard recognized and international installation practices
1.6 Project safety plan and associated safety procedures
1.7 Project environmental plan and associated procedures
1.8 Project quality plan and associated quality procedures
1.9 Approved inspection and test plan
The method statement describes herein the procedures for material delivery inspection,
storage, installation, inspection and testing.
2. Scope
This method statement is applicable for plumbing sanitary fixtures installation employing the
approved materials.
This method statement also focuses within site materials inspection, installation, testing
method to ensure that the plumbing sanitary fixtures supplied, installed, inspected and tested
for the works is in accordance with project requirements. The work method summarizes into
the following:
2.1 Preparation works
2.2 Procurement, delivery, inspection and storage of materials
2.3 Installation of plumbing sanitary fixtures
2.4 Inspection and testing of plumbing sanitary fixtures
3. Standards
Following to client requirement
4. Reference
4.1 Coordinated installation work
4.2 Approved contract design drawings issued
4.3 Latest contract specifications issued
4.4 Submitted approved shop drawings
4.5 Submitted approved materials.
4.6 Project safety plan and associated safety procedures
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4.7 Project quality plan and associated quality procedures
4.8 Approved inspection and test plan
5. Definitions And Abbreviations
MM Millimeter
CM Centimeter
In Inches
BS British Standard
TCVN Vietnam Standard
ITP Inspection and Test Plan
HSE Health, Safety and Environment
PPE Personnel Protective Equipment
UPC Uniform Plumbing Code
6. Specification Clause
Refer to General requirements for Mechanical, Special in P&S.
7. Resource Mobilization Plan
Prior site mobilization, careful planning and preparation as per works program will be
implemented. These include appropriation of sufficient numbers of staff and labors,
equipment, materials, site offices and facilities/services.
Actual mobilization to site is dependent on accessibility to site and availability of space
allocations.
Contractor will have to advise the schedule and requirements for site mobilization.
Meanwhile, after a thorough study and careful planning must confirm immediately with
Contractor the schedule and requirements in order to mobilize within sufficient period of
time.
Appropriate and sufficient temporary services such as power, lighting, water,
communications, ventilation, lifting cranes, trolleys, working areas, scaffoldings shall be
provided.
8. Construction Equipment
PPE for all staff and labors
Measuring tapes
Setting out markers
Spirit levels
Wrenches and spanners
Certified chain block sets
Cutting Saw
Trolleys
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Electric drilling machines
Lifting cranes
9. Personnel
A management team from Contractor will handle the entire project and manpower which
included staff, engineers, logistics, site coordination, etc.
Prior deployment, selected and well trained staff and engineers to be stationed to site will be
organized, oriented and dispatched to their various specific assignments on site.
Teams of skilled labors, specialized technicians, helpers will be deployed specifically to
undertake the installation of fire protection works.
The entire teams of managers, staff, engineers and labors will undergo the main contractor
in-house safety training prior dispatching to site. Moreover, the entire Contractor team will
undergo site orientation as part of project requirement.
10. Materials
All plumbing sanitary fixture materials will be delivered to site as per the approved materials
and manufacturer's method of unloading, storing and handling.
Prior inspection, all necessary related documents will be prepared and copies to be issued to
the inspecting team.
All plumbing sanitary fixtures and accessories delivered to site will be inspected as per
approved materials submittals.
All plumbing sanitary fixtures delivered to site will be inspected by the store-in-charge, the
QA/QC, site engineer and to be witnessed by representatives. Any defective and damaged
materials will not be accepted and will be replaced with new materials.
Upon completion of inspection, store-in-charge will ensure that the materials unloaded will
be stored in well ventilated, dry and shaded area. Proper tagging will be displayed to ensure
correct issuance and dispatching to site personnel.
Site engineers upon material request will inspect materials prior installation
Site engineers and supervisors will ensure proper handling and shifting of delivered materials
from store to site.
11. Construction Procedure And Methods
The construction procedures and method described herein are based upon the scope and
application of the method of statement and outlined accordingly:
11.1 Preparation :
a. Check whether shop drawings are approved and necessary authorizations are
issued prior commencement of installation work.
b. Check the wall/floor sleeves, opening sizes, positions…etc, according to Shop
drawings.
c. Check all equipment, tools and materials prior installation works commence.
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d. Confirm availability of storage space, storage and delivery method for piping
materials.
e. Confirm the area allocated for temporary workshop on project site.
f. The required personnel protective equipment will be issued to all the operative
staffs prior start of installation works.
g. All the material to be used for installation works should be checked for their
compliance with standards and specifications.
h. Issue Material / Equipment Requisition forms (MERF) for material delivery.
i. As necessary, barricade or secure the affected work areas as safety precautions.
j. Always wear PPE for personal safety and protection within project site.
k. All plumbing sanitary fixtures installation should be in accordance with standards
and specifications.
l. A copy of the approved shop drawings are to given to the site engineer and the
fabricator prior to the start of the fabrication work.
m. The project engineer along with the supervisor should check the site for the
completion of the civil works and the portion of the area cleared for the
installation pipe works.
n. Always wear proper eye goggles and dust mask while undertaking concrete
drilling works.
11.2 Procurement, Delivery, Inspection And Storage
a. All plumbing sanitary fixtures will be of approved make or brand, type and model
complete with all associated accessories such as brackets/hangers, connectors,
isolating valves and fittings.
b. All plumbing sanitary fixtures will be procured from an approved manufacturer or
supplier.
c. All plumbing sanitary fixtures prior installation will be inspected as regards
quantity, quality and conditions upon delivery on site
d. All plumbing sanitary fixtures found defective, damaged or non-conforming with
project specifications and requirements will be returned to the supplier or stored
in quarantine storage.
e. All plumbing sanitary fixtures will be stored in a well secured and well ventilated,
properly tagged racks storage as per manufacturer's recommendation. Please refer
to manufacturer's catalogues enclosed in material submittal.
11.3 Installation Works Procedure
a. Shift the required plumbing sanitary fixtures on the work areas.
b. Confirm the locations of brackets and mark on the designated work areas such as
floor and walls.
c. Drill holes on floor and walls using appropriate tools.
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d. Insert the anchor bolts and check for the strength and integrity of the fixing
systems.
e. Fix the plumbing sanitary fixtures on the designated brackets using appropriate
tools.
f. Before fixing permanently check for the correct level.
g. Check for any gap and apply appropriate sealant.
h. After sealing, clean all plumbing sanitary fixtures with detergent soap and apply
petroleum jelly to restore the plumbing sanitary fixture to its original appearance.
i. Cover all plumbing sanitary fixtures with appropriate protective covers and lock
the finished area
11.4 Inspection And Testing Procedure
a. After completion, double check again the following:
b. All plumbing sanitary fixtures installed as per approved shop drawings.
c. All plumbing sanitary fixtures levels, height and centerlines.
d. Damages and breakage.
e. Blockage and leakage.
f. Hot and cold water flow.
g. All associated accessories are complete and functioning.
h. When all the above checklists are completed, open the hot and cold water lines
and check the performance of all plumbing sanitary fixtures one by one.
i. Repeat the above procedures for the rest.
j. Inform to the QA/QC, Client for witnessing the test.
12. Description Method for Installation of Plumbing Sanitary Fixtures.
12.1 Approval shop drawing:
All shop drawing must be approved by KOA.
12.2 Approval material:
All Sanitary fixtures will be supplied by Owner.
12.3 Working Procedure:
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12.3.1 Flow chart:
1 SHOP DRAWING (FOLLOW APPROVED DRAWING)
2 CHECK LEVEL OF PIPE (FOLLOW SHOP DRAWING)
& CATOLOG OF SANITARY FIXTURE & APPROVAL CATOLOG OF
SANITARY FIXTURE)
3 DRILL HOLE & INSTALL SUPPORT (FOLLOW CATOLOG OF
FOR EQUIPMENT SANITARY FIXTURE)
4 INSTALL SANITARY FIXTURE (FOLLOW CATOLOG OF
SANITARY FIXTURE)
5 ADJ USTING BEFORE CONNECT PIPING (FOLLOW CATOLOG OF
SANITARY FIXTURE)
6 CLEANNING P IP E BEFORE CONNECT (FOLLOW CATOLOG OF
WITH EQUIPMENT SANITARY FIXTURE)
7 LEAK CHECK & FLOW CHECK
9 FINAL CLEANING & PROTECTION (FOLLOW APPROVED DRAWING
10 INSP ECTION & APPROVAL BY KOA
12.3.2 Quality control onsite:
Visual checking at physical of Sanitary fixtures, Obstruction interior
pipe, internal equipment to get good condition before hand-over to
Owner.
Protection equipment
by soft material
(insulation,..)
Fix Sanitary fixture by
Expansion bolt & nut
PVC / G.I
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Install Water Closet Install Service Sink
Install Urinal Install Lavatory
12.4 Inspection & approval:
3.1 Inspection installation:
- Check model & location weather installed in according to shop
drawing.
- Flushing piping before connecting to equipment.
- Checking level & adjusting equipment for balance.
- Checking connect work & protection work.
- Leakage test should be carried out to ensure all connection is matched
project requirement.
- Tagging for the system must be completed before hand-over.
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3.2 Function test:
a. Ball test for Water Closet:
Point 1: Water closet location Point 2: Manhole location.
Checking water flow drain for prevent pipe jam by ball from water
closet to manhole
b. Checking & adjusting water flow for Lavatory:
Checking water flow of lavatory and compare with over flow hole of it
after that adjust water flow will be under overflow can be take-out.
c. Checking & adjusting water flow for Urinal:
Checking and adjusting water flow so suitable for using by valve built-in
type at faucet location.
After finish function test, make report one by one for all equipment.
13. Responsibility
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13.1 Project Engineer-in-charge: The project engineer-in-charge is responsible for
carrying out detailed engineering and manpower planning within the scope of
contract, preparation, review of shop drawings and materials take-off leading to the
procurement as per approval by the consultant.
13.2 QA/QC Engineer: QA/QC personnel main task is to ensure the quality of work and
materials delivered to site as per specifications, drawings, manufacturers'
recommendations, site instructions and latest applicable local and international
standards.
13.3 Site Engineer: Site engineer is responsible for daily site work coordination and briefs
supervisors and sub-contractors daily tasks to be undertaken.
13.4 Safety Officer: Safety officer ensures and enforce appropriate measures to protect,
prevent and provide safety to both lives and properties on site.
13.5 Storekeeper: storekeeper shall inspect materials delivered for any damage and/ or
discrepancy before advising QA/ QC for inspection. He shall be responsible for proper
storage of the materials received on site.
14. Design And Drawings
Aside from approved design drawings, separate shop drawings will be submitted for
approval. The approved shop drawings along with the approved materials submittals and this
method statement will be the basis and guidelines during the installation works.
15. Statutory Consents
Not required.
16. Work Program
Execution of works will comply and strictly follow the latest and approved project
coordinated installation works program.
17. Quality Assurance
Execution of works will comply and strictly follow the latest and approved project quality
assurance plan.
18. Health And Safety
Execution of works will comply and strictly follow the HSE manual.
19. Environmental Policy
Execution of works will comply and strictly follow the project environmental plan.
20. Relevant Documentation
Approved Design Drawings
Approved Shop Drawings
Approved Material
21. Subcontractor
Taikisha Vietnam Engineering has been appointed as mechanical subcontractor.
22. Risk And Hazard Assessment
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See Attached
23. Organization Chart
As per the approved and latest organizational chart
24. Inspection
As per attached of ITP form.
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