Noell Crane Systems (China) Limited
TRAINING PROGRAM FOR RTG
1. Training for mechanical / hydraulically maintenance staff
Participants : 5 Mechanics
Time Required : 3 days
Documentation: Documentations of crane
Language : English
Instructor : Noell
Contents of Lessons
Pos. 01 Introduction of training programme
General Layout of Cranes, Crane performances and special features
Maintenance of steel structure
Structure of Gantry travelling mechanism
Pos. 02 Wheel turning and hydraulic system
Function of hydraulic unit
Adjustment of hydraulic unit
General maintenance of all hydraulic units
Maintenance of Gantry travelling mechanism
Rubber Tyres, changing of tyres
Start and Stop procedure Generator Set
Pos. 03 Trolley
Trolley travelling unit, arrangement, function and maintenance
Changing of trolley wheels
Horizontal guide rollers
Hoist mechanism, arrangement function and maintenance
Hoist rope system
Anti sway rope system
Usage, lifetime and lubrication of wire ropes
Changing and adjustment of wire ropes
Pos. 04 Skewing device, arrangement and function
Skewing hydraulic System
Function of hydraulic unit
Adjustment of hydraulic unit
Noell Crane Systems (China) Limited
TRAINING PROGRAM FOR RTG
Pos. 05 Spreader / Head block
To be done by Fantuzzi
Pos. 06 Final discussion of mechanical / hydraulically systems Clarification of
remaining points answering of additional questions
Noell Crane Systems (China) Limited
TRAINING PROGRAM FOR RTG
2. Training for electrical maintenance staff
Participants : 5 electricians
Time Required : 5 days
Documentation: documentations of crane
Language : English
Instructor : Noell
Contents of Lessons
Pos. 01 Start of electrical training programme
General introduction of electrical system
Fundamentals of electrical components
- AC Generator
- Construction
- Excitation
- Regulator
Pos. 02 AC Motor
- Construction
- Torque, speed and efficiency factor
Pos. 03 AC drives
- AC Motor
- Multi-quadrant operation
- Frequency regulation units
- Adjustment of regulators
- Fault indication
- Bus terminal
Pos. 04 PLC System
- Introduction of PLC System
- Processor
- Arrangement and function of PLC
- Programming of PLC System
- Practical exercises with PLC System
- Fault diagnosis and indication
- Bus terminal
Noell Crane Systems (China) Limited
TRAINING PROGRAM FOR RTG
Pos. 05 Auto Steering System
To be done by Fantuzzi
Pos.06 Crane Management System
Introduction of CMS
- Man — Machine — Interface
- Multi user System
- Operation monitoring
Pos. 07 Explanation of electric systems in detail
Power supply and Diesel-Generator set
Lighting and heaters, air conditioners
Auxiliary power supply
Communication system
Main switch,
Hoist unit
- Drive system
- Interlocks and limit switches
Trolleys
- Drive System
- Interlocks and limit switches
Pos. 08 Trolley drive
- Drive system
- Interlocks and limit switches
Gantry travelling drive
- drive System
- motion of drives
- interlocks and limit switches
Wheel steering and locking device
- drive system
- interlocks and Limit switches
Spreader/Anti sway system
- drive system
- interlocks and limit switches
Pos. 09 Practical exercises
Fault diagnosis of relay controlled units
- Diesel — Gen. Set, power supply, hoist unit, trolley travel unit,
gantry travel unit
Fault finding with electrical wiring diagrams
Fault diagnosis at drive regulators
Consequences of faults
Elimination of faults and optimisation of drives
Noell Crane Systems (China) Limited
TRAINING PROGRAM FOR RTG
Pos. 10 Clarification of remaining points and answering of additional
questions
3. Training for operators personal
Participants : 5 operators
Time Required : 5 days
Documentation: driver manual
Noell Crane Systems (China) Limited
TRAINING PROGRAM FOR RTG
Language : English
Instructor : Noell
Contents of Lessons
Pos. 01 Start of operator training programme
General introduction of fundamental safety instructions
Fundamentals of all drive components
Study the instructions and manuals
Pos. 02 Starting and stopping the RTG
Movements without load several times
Movements with load several times
Actions in emergency case
Take the RTG out of operation, for example under storm conditions
Pos. 03 Final discussion
Clarification of remaining points and answering of additional questions
