CS110

PARTS CATALOG
1. EXTERIOR (A490) Rev. 3/1 3/95

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/
/ A\.
-5-’
+10

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-110 .

Csl 10 Parts Location & List

1. EXTH3iOR (A490) Rev. 3/1 3/95

Q’ty Per Q’ty Per

‘“dex Part No. Description
Index
Part No. Description
No. Assembly No. Assembly
A490 !561O Interface Harness 1 101 0313 0060W Philips Pan Head Screw - M3x6
; 68015510 Sorter Main Board 1 102 0313 0160W Philips Pan Head Screw - fv13xl 5
3 A467 6161 Lower Cover 1 102 0313 0140W Philips Pan Head Screw -’M3x14
4 68025961 Strain Relief Plate 1 103 0314 0060W Philips Pan Head Screw - M4x6
5 A490 3005 Sorter Bill - Top 1 104 0314 O080M Philips Pan Head Screw - M4x8
6 68013145 Paper Stopper 2 105 0314 0080W Philips Pan Head Screw - M4x8
7 A4143151 Sorter Bin - Even 4 106 0315 0080M Philips Pan Head Screw - M5x8
8 A4143111 Sorter Bin - Odd 4 107 0324 0080Z Sunk Screw - 4x6
9 68016211 TOP Stay 2 108 0354 0080F Screw - M4x8
10 67692272 Antistatic Brush 2 109 0354 0100F Screw - M4x1 O
11 A490 6001 Upper Cover 1 110 0434 iI060W Tapping Screw - M4x6
12 A490 7802 Misfeed Removal Decal 1 111 070000406 Flat Washer - M4 100 Pcs/Set
13 A490 6141 Hinge Cover 1 112 G704 0040C Toothed Washer - M4
14 A490 5960 Sorter Bracket 1 113 0960 3006W Philips Flange Screw - M3x6
15 A490 6131 Rear Cover 1 114 10050335 Earth Mark
16 54472681 Snap Ring 1 115 11050087 Clamp
17 A490 1020 Upper Hinge Bracket 1 116 11060366 Cord Clamp
18 A490 1021 Lower Hinge Bracket 1 117 11070406 Fuse - 250V,0.5A
19 68027125 Magnet - Sorter Mounting Base 1 118 11070409 Fuse - 250V,1A
A490 7511 Magnet Catch Bracket 1 119 12041376 Microswitch
?? A490 5951 Sensor Bracket 1 120 0314 O050W Philips Pan Head Screw - M4x5
22 68025640 Reed Switch 1 121 070300506 Lock Washer - M5
23 68025839 Cord Clamp Rivet 1 122 0704 0040C Toothed Washer - M4
24 68015600 Son’er Main Harness
25 68025838 Cord Clamp - Ml 6 ;
26 68023161 Antistatic Brush - Bin 1
27 AAl 40279 Frame Shaft 1
28 A490 1011 Sorter Frame 1
29 A490 6121 Front Supped Cover 1
30 A490 6011 Front Cover 1
31 A490 7803 Arrow Decal 1
32 A49031 46 Front Mylar Seal - Top Bin 1
33 A49031 47 Rear Mylar Seal - Top Bin 1
34 68025971 Hcme Position Switch Cover 1
35 A490 5620 Interface Harness 1

Csllo 3 Parts Location & List

 2. TFtAPdSPOFtT(A4!MI)

33

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Cs’tlo

I
Parts Location & List
2. TRANSPORT (A490)

(My Per Q’ty Per

‘ndex Part No. Description
Assernblv
Index
Part No. Description Assembly
68025720 Grounding Wire 2 101 0313 O050W Philips Pan Head Screw - M3x5
i 68025703 Grounding Wire 1 102 0313 0160W Philips Pan Head Screw - M3x16
3 68022032 Antistatic Brush Angle 1 102 0313 0140W Philips Pan Head Screw - M3x14
4 A490 2014 Antistatic Brush - Upper Guide 1 x/o MB1
5 68012021 Upper Exit Roller 1 103 0314 O060W Philips Pan l-lead Screw - M4x6
6 A490 2013 Upper Guide Plate 1 104 0434 O060W Tapping Screw - M4x6
7 68022357 Exit Sensor Feeler 1 105 0720 O040E Retaining Ring - M4
8 68022355 Exit Sensor Bracket 1 106 0965 3008W T@lgSclww/RatV& &lH-M3x8
9 68015921 Harness Guidebracket 1 107 0965301 OW T~%wvW/RatV%her-M&IO
10 68015520 Exit Sensor Board 1 108 0965 4008W T-%mvW/,RatMhs&r- tv14)%
11 68015911 Insulating Sheet - Exit Sensor 1 109 12041376 Microswitch
12 A490 1011 SoHer Frame 1
13 68021025 Up-down Plate Guide 2
14 68021021 Front Slot Liner 1
15 68022239 Slot Roller 2
16 68022233 Transfer Wheel - A 1
17 68022317 ~ming Belt - 80XL
18 68022217 Parallel Key ;
19 68022215 Bushing 2
20 68012123 Lower Exit Roller 1
21 68022213 Bin Drive Shaft 1
22 68022237 Transfer Wheel - B 1
23 68021023 Rear Slot Liner 1
24 68022117 Shaft - Lower Guide Plate 2
25 68015600 Sorter Main Harness 1
26 68022313 Timing Pulley - 12T 1
27 68022315 Drive Pulley Shaft 1
28 68025406 Bin Drive Motor 1
29 A423 5410 DC Motor - 24V 2.9W 1
30 68012331 Bracket - Roller Drive Motor 1
31 68012335 Roller Drive Pulley 1
32 68012322 Belt - M3 x 175 1
33 A467 2510 Guide Plate 1
34 68012115 Lower Guide Plate 1
35 68025972 Wheel Switch Cover 1
MB1 (ADDED)

Csllo 5 Parts Location & List

3. SOFWER MAIN BOARD (A490)

CAPACITOR CONNECTOR DIODE FUSE RESISTOR FUSE Ic

m M--ti!Hm
——
Symbol WI

F M-lw
ISymbol IIndex I lSymbol IIndex S, mbol I Index Symbo! IIndex I
No.
Clol
CI02
..*.in Q
1214
No.

w--w-i
ICNI02 I104 I [D102 1112
No.
FU1OI
(FUIOI)
‘ No.
106
105
- N(3.
Iclol
ICI02 1115
No.
117
I
u I“uu ICN103 1102
CI04
FUI02 ?07 ICI03 1114 I
Eulw 105 IC104 1113 I
C105 122 ICI05 116
C106 122
CI07 122
CI08 121
C109 121
LCllo 122

TRANSISTOR
ARRAY TRANSISTOR ?ESISTC RC ARRAY

m
Symbol I Index Symbol Index Symbol Index ISymbol IIndex

aiw-i%-
I
No. No. NO. No.
m RIOI 124 Rlll 128
Q102
QI03
QI04
108
I 09
109
RI02
RI03
RI04
RI05
129
126
124
127
RI12
RI13
R114
RI15
128
130
-130
130
w RC102 1119 ~

RI06 128 RI16 130

RI07 128 RI17 124
RI08 128 RI18 124
RI09 127 RI19 124
Rho 128 R120 124

Csllo Parts Location & List

c>
3. SORTER MAIN BOARD (A490)
Rev. 9/27/96

Index Part No. Q’ty Per Index Q’ty Per

Description Part No. Description Assembly
No. Assembly No.
* 6801 5510 Sorter Mian Board 1 101 1005 0799 Heat Sink - H0-220
102 1103 1690 Connector - 10P
103 1103 1732 Connector - 10P
104 1103 1735 Connector - 13P
105 1104 0307 Fuse Clip
106 1107 0406 Fuse - 250V,0.5A
107 1107 0409 Fuse - 250V,1A
108 A327 5710 Transistor - KTC3198Y
108 1400 0072 Transistor - 2SC372Y
109 A327 5700 Transistor - KTA1266Y
109 1400 0135 Transistor - 2SA1015-Y
110 1400 0212 Transistor - 2SB605
111 1401 0325 Transistor Array - PU432
112 1401 0832 Diode - DSA1A1
113 1407 1607 IC - TD62603P
114 1407 1698 IC - TD62801P
115 1407 1807 IC - TC40H151P
116 1408 0306 IC - 78012AP
117 1408 0408 IC - PST518A
118 1601 7531 Fuse Resistor - 15 Ohm +-5%3W
119 1602 0934 RC Array - CR01-R
120 1604 1382 Capacitor - 10uF 50V
121 1604 1488 Capacitor - 35V,47MF
122 1606 1109 Capacitor - 50V,0.1MF
123 1606 1357 Capacitor - 1000pF -20% +-10% 50V
124 1611 4102 Resistor - 1K Ohm 1/4T +-5%
125 1611 4121 Resistor - 120 Ohm 1/4T +-5%
126 1611 4153 Resistor - 15K Ohm 1/4T +-5%
127 1611 4222 Resistor - 2.2K Ohm 1/4T +-5%
128 1611 4472 Resistor - 4.7K Ohm +-5% 1/4W
129 1611 4473 Resistor - 47K Ohm 1/4T +-5%
130 1611 6222 Resistor - 2.2K Ohm 1/2T +-5%

CS110 7 Parts Location & List

4. SORTER MAIN I+ARNESS (A4WI)

101 106 106

r
A
> 109 109 104

105 v

CNI02 ,
108 t

A
o

102
,07
rl L
103
CN54 CN55
110
Ill

Csllo 8 Parts Location & List

 I
4. SORTER MAIN HARNESS (A490)
Q’ty Per
Q’ty Per Index
‘ndex Part No. Description Assembly No.
Part ?40. Description Assembly
No.
●
Scrter Main Harness 1 11000298 Solid Strand
68015600
l:: 1100 0505B Ground Terminal
I02 11000505 Pin - Mate-N-Lock x/o MB4
I03 11000861 Socket Terminal - Large
I04 11001264 VI/Ire Terminal
I05 11001327 Contact
106 11001328 Contact
I07 11020415 Connector Housing
108 11021921 Connector - 13P
I 09 11021964 Connector - 2P
110 68025817 Connector - 5P
111 68025823 Key - PK1 OOC

9 Parts Location & List

Csllo
5. DECAL t%DOCUMENT (A490)
d
1. 2.

I “1
1 * 1

CSllo 10 Parts Location & List

!5. DECAL AND DOCUMENT @A90)

Q’ty Per Q’ty Per

‘“dex Part No. Description
Index
Part No. Description
Assembly
No. Assembly No.
A490 7802 Misfeed Removal Decal 1
; A490 7803 Arrow Decal 1

Csllo ?1 Parts Location & List

Q
TECHNICAL SERVICE BULLETINS
 BULLETIN NUMBER: CS110-5000 REISSUE 03/13/94
APPLICABLE MODEL: FT4220/4222

SUBJECT: INTERFACE HARNESS

GENERAL:
An interface harness has been made available to equip the FT4220/4222 with the CS110.

NOTE: This harness is used for the FT4220/4222 only

#104
#121
#122

#1
#35

P/N A4905620

REFERENCE
PART NUMBER DESCRIPTION QTY PAGE ITEM
A4905620 Interface Harness 1 3 35 *
* DENOTES NEW ITEM

UNITS AFFECTED:
All CS110 Sorters manufactured after Serial Number 2603030001 will come equipped with the new style
FT4220/4222 Interface Harness.
 TECHNICAL SERVICE BULLETIN
CUSTOMER SERVICE GROUP

BULLETIN NUMBER: CS110 - 5001 10/26/95

APPLICABLE MODEL: FT4415/4418/4421

COPY QUALITY
Note: This copy intended as master of original

SUBJECT: PARTS CATALOG UPDATES

GENERAL:
for reproduction of additional bulletins.

The following Parts Updates are being issued for all CS110 Parts Catalogs. This information should be
incorporated into all existing CS110 Parts Catalog documentation.

MECHANICAL
• UPDATE NO. 1 - ANTISTATIC BRUSH - To reduce static electricity on copies, the following parts
have been changed.
Antistatic Brush Angle

Top Stay

ELECTRICAL
New Style
Old Style Antistatic Brush
Antistatic Brush
Upper Guide
Antistatic Brush New Style
Antistatic Brush

PAPER PATH
Illustration on page 2
Illustration on page 4

REFERENCE
OLD PART NEW PART DESCRIPTION QTY INT PAGE ITEM
NO. NO.

FSM
A4902014 Antistatic Brush - Upper Guide 1➝0 5 4
68022032 Antistatic Brush Angle 1➝0 3/S 5 3
09654008W Tapping Screw with Flat Washer - M4 X 8 2➝0 5 108
A5572101 Antistatic Brush 0➝1 5 35 *
3/S
08025235 Tapping Bind Screw - M4 X 6 0➝2 5 110 *
PARTS

67692272 Antistatic Brush 1➝0 3 10

3/S
68016211 Top Stay 1➝0 3 9
A5572101 Antistatic Brush 0➝1 3 34 *
* DENOTES NEW ITEM
INTERCHANGEABILITY CHART:
OTHER

OLD and NEW parts can be used in both OLD and NEW parts CAN NOT be used in OLD machines.
0 NEW machines. 2 OLD parts can be used in OLD and NEW machines.
NEW parts can be used in OLD and NEW machines. OLD parts CAN NOT be used in NEW machines.
1 OLD parts CAN NOT be used in NEW machines. 3 NEW parts CAN NOT be used in OLD machines.
Must be installed as a set on units manufactured prior to the S/N cut-in. On units manufactured aft er the S/N cut-in or
3/S previously modified, use the new part numbers individually.
Continued...
Tech Service Bulletin No. CS110 - 5001
Page 2 of 2

UNITS AFFECTED:
All CS110 Sorters manufactured after Serial Number 2605010001 will have the new style Antistatic Brush
installed during production.

• UPDATE NO. 2 - Exit Sensor Spring - To ensure proper operation of the Exit Sensor Feeler, the
Exit Sensor Spring has been added as shown below.

Exit Sensor Feeler

Exit Sensor Spring Exit Sensor Bracket

REFERENCE
PART NUMBER DESCRIPTION QTY PAGE ITEM
A5572143 Spring - Exit Sensor 0➝1 5 37 *
* DENOTES NEW ITEM

UNITS AFFECTED:
All CS110 Sorters manufactured after Serial Number 2605050001 will have the new style Exit Sensor Spring
installed during production.
 TECHNICAL SERVICE BULLETIN
CUSTOMER SERVICE GROUP

BULLETIN NUMBER: CS110 - 5002 2/7/96

APPLICABLE MODEL: FT4418/4220/4222/4215

COPY QUALITY
Note: This copy intended as master of original

SUBJECT: FERRITE CORE

GENERAL:
for reproduction of additional bulletins.

To comply with CE Mark Standards, a Ferrite Core has been added on the Transport Motor lead wire. This
information should be incorporated into all existing CS110 Parts Catalog Documentation.

MECHANICAL
Transport Motor

ELECTRICAL
PAPER PATH
Ferrite Core

FSM
REFERENCE
NEW PART NO. DESCRIPTION QTY PAGE ITEM
16070663 Ferrite Core TFC-20-10-10 0➝1 5 110*
* DENOTES NEW ITEM PARTS

UNITS AFFECTED:
All CS110 sorters manufactured after Serial Number 2605070587 will have the new Ferrite Core installed
during production.
OTHER
 TECHNICAL SERVICE BULLETIN
CUSTOMER SERVICE GROUP

BULLETIN NUMBER: CS110 - 5003 2/7/96

APPLICABLE MODEL: FT4215

COPY QUALITY
Note: This copy intended as master of original

SUBJECT: ENERGY STAR MODIFICATION

GENERAL:
for reproduction of additional bulletins.

The Main Switch for the FT4215 copier has been modified to a larger switch to comply with Energy Star
requirements (refer to Tech Service Bulletin No. 4220/4222/4215-025). To accommodate the larger switch,
the Front Cover and Front Support Cover for the CS110 sorter have been modified as shown below.

MECHANICAL
Front Support Cover

ELECTRICAL
Front Cover

PAPER PATH
NOTE: Use the new style Front Cover and Front Support Cover for all CS110 sorters installed on Energy
Star copiers. The old style covers are still available for use with pre-Energy Star equipment.

REFERENCE
OLD PART NO. NEW PART NO. DESCRIPTION QTY INT PAGE ITEM
A4906011 Front Cover 1➝1 1 3 30

FSM
A4906031 Front Cover - Energy Star 3 30*
A4906121 1➝1 1 3 29
A4906321 Front Support Cover - Energy Star 3 29*
* DENOTES NEW ITEM

UNITS AFFECTED:
PARTS

All CS110 sorters manufactured after Serial Number 2605040001 will have the new style Front Cover and
Front Support Cover installed during production.

INTERCHANGEABILITY CHART:
OLD and NEW parts can be used in both OLD and NEW parts CAN NOT be used in OLD machines.
0 NEW machines. 2 OLD parts can be used in OLD and NEW machines.
OTHER

NEW parts can be used in OLD and NEW machines. OLD parts CAN NOT be used in NEW machines.
1 OLD parts CAN NOT be used in NEW machines. 3 NEW parts CAN NOT be used in OLD machines.
Must be installed as a set on units manufactured prior to the S/N cut-in. On units manufactured aft er the S/N cut-in or
3/S previously modified, use the new part numbers individually.
 TECHNICAL SERVICE BULLETIN
CUSTOMER SERVICE GROUP

BULLETIN NUMBER: CS110 - 5004 09/27/96

APPLICABLE MODEL: FT4418/4220/4222/4215

COPY QUALITY
Note: This copy intended as master of original

SUBJECT: SORTER MAIN BOARD

for reproduction of additional bulletins.

GENERAL:
To increase the reliability, the capacitor on the CS110 main board has been changed from 1000PF - 20% ±
80% 50V to 1000PF ±10% 25V. This information should be incorporated into all existing CS110 Parts

MECHANICAL
Catalog documentation.

REFERENCE

ELECTRICAL
OLD PART NO. NEW PART NO. DESCRIPTION QTY INT PAGE ITEM
16061336 16061357 Capacitor - 1000PF ±10% 25V 2 1 7 123

PAPER PATH
UNITS AFFECTED:
All CS110 Sorters manufactured after Serial Number 2606050001 will have the new style Capacitor installed
during production.

FSM
INTERCHANGEABILITY CHART:
OLD and NEW parts can be used in both OLD and NEW parts CAN NOT be used in OLD machines.
0 NEW machines. 2 OLD parts can be used in OLD and NEW machines.
NEW parts can be used in OLD and NEW machines. OLD parts CAN NOT be used in NEW machines.
1 OLD parts CAN NOT be used in NEW machines. 3 NEW parts CAN NOT be used in OLD machines.
Must be installed as a set on units manufactured prior to the S/N cut-in. On units manufactured aft er the S/N cut-in or
PARTS

3/S previously modified, use the new part numbers individually.

OTHER