MOS - Plumbing
MOS - Plumbing
CONTRACTOR/SUPPLIER:
PESTECH SDN BHD
NO.26, JALAN UTARID U5/14, SEKSYEN U5
BANDAR PINGGIRAN SUBANG,
40150 SHAH ALAM, SELANGOR
CONSULTANT:
PROJECT:
SIBIYU 132/33 kV SUBSTATION PROJECT
PROJECT DETAIL:
SIBIYU 132/33 kV SUBSTATION PROJECT
METHOD STATEMENT
MECHANICAL & ELECTRICAL
3.3 MATERIAL
• UPVC Pipe
• HDPE Pipe
• Joints and fittings
4.1 EXCAVATION
• Mark layout of the pipeline and obtain approval from the Client’s
representative. Barricade sides of trenches to be excavated.
• Start excavation works (Using manual labour or an excavator machine). Ensure
that the width does not exceed the maximum specified.
• Use a leveling instrument to make depth markings all along the length of the
excavation. In certain situations, it may not be practical to use a leveling
instrument in a plumbing or sewerage installation. In such cases, a tube level
could be used.
• Additional care should be exercised for excavations deeper than 1.5m,
especially in loose soils. Arrangements should be made for shoring the sides
of trenches.
• Filled in soil invariably settles taking the pipe with it, disturbing alignments.
• Ensure that excavated earth is always stored away from the edge of the
trench.
• Mark for pipes on the box-out shaft walls according to details in the working
drawings.
• Fix brackets as per details shown on the working drawings. A clear gap of 25
to 50mm shall be maintained between pipe and wall surface.
• Clamp pipe assemblies on to the brackets. Make sure the pipes are in ‘line’
(horizontal runs) or in ‘plumb’ (vertical stacks). Where expansion /
contraction will be a concern, ensure that pipes are not rigidly held to
brackets.
• Make cut-outs on the shaft walls for branch pipes at locations shown on the
drawings.
• Insert sleeves wherever required. Ensure that annular space in sleeves is not
more than 25mm.
• Provide branches on the pipe assembly for connections to internal pipework.
Provide isolating valves on water supply pipes at locations shown on working
drawings; at easily reachable heights.
• Test the pipes for leaks under specified pressure for the specified duration.
• Tests must be witnessed and approved by client’s representative.
• The type of support and bracket commonly used in plumbing services is shown
in the attached appendix.
• Make sure that base water-proofing of toilet floors is completed.
• Locate and mark positions of soil and waste outlets.
• Assemble pipe headers and connect them to branches left in the shaft for this
purpose. Pre-fabricate wherever possible.
• Make sure that pipes are in proper slope and are supported adequately.
Always ensure that the spacing of supports is as per specifications. Ensure
that floor traps are installed in level (not tilted) so that the water seal is not
diminished.
• Test the pipes and attend to leaks, if any.
• Keep all open ends plugged to prevent ingress of construction debris
• Select the type of bracket suitable to be used for the pipe line, such as cold-
water piping, sanitary piping, etc.
• Special brackets and support (fabricated) may be used at critical position.
Spacing (interval) of pipe support and bracket. The spacing (interval) of pipe
support and bracket are subjected to the pipe size and pipe material.
4.6 INSTALLATION OF SANITARY FIXTURES AND FITTINGS
• Remove outlet and flush out tank to remove any dust or foreign matter before
connecting pipe work. Apply thread tape to outlet fittings.
• All pipe work must be supported so that there is no added strain on the tank.
Apply thread tape to all fittings to prevent leakage.
• Install sanitary fixtures, faucets and washroom accessories. Use screws with
nylon washers to fix sanitary ware and PTPE tape for installation of faucets to
pipework.
• Check fittings for leaks and firmness. Refit them if necessary. Ensure that
proper tools are used. They must not make scratches or any other kind of
damages on the chrome plated fixtures.
• Commission the toilets in the presence of the SEB.
• Handover the toilets formally using the forms provided for the purpose.
1. Project Manager • Responsible for overall planning, control and execution of the project in a cost-effective manner.
Mohd Najib • Overall authority in determination of all quality related matters affecting the project.
• Responsible to coordinate and handling with Employers for finalizing project and its related activities.
• Responsible to complete the Project within the schedule completion time frame.
2. Construction Manager • Managing construction activities to comply with schedule, budget and quality requirements.
Mohd Najib • Supervising and monitoring of all construction activities assisted by site engineer.
• To ensure all site staff are clear with the scope of works and time schedule.
• Organizing and managing all construction personnel, contractors and subcontractors for smooth execution of the project.
• Ensuring that all materials and equipment used in the construction work have passed all tests specified in the contract.
• Ensuring the sufficiency of resources to carry out the construction activities.
3. Project Engineer (Civil) • Assist the PM to monitor project milestones and updating of project progress schedule together with scheduler.
Mohammad Hadoumi • Attend progress meetings with the client and prepare minute of meeting.
• Attend technical meetings and assist to resolve technical issues
4. QAQC Engineer • Coordination with Construction manager and project engineer on QAQC matters.
(Civil) • To carry out stage and final inspection and Preparation of associated reports.
Mohammad Hadoumi • To raise NCR and initiate corrective action if the work done is not as per Specification, Method Statement or as per approved
drawing.
• Ensure that all materials used and work performed are in accordance with the specifications.
• Carry out internal inspection and after verifying the work done, raise Inspection for client/consultant Inspection.
• To check and ensure that the work done is as per Project Specification, Method Statement and as per approved drawings
5. Site Supervisor • Assisting Site Engineer on Site Supervision and Construction work
Ahmad Fakhruddin • Coordinating all the related works between sub-contractors in order to ensure smooth flow of works.
6. Safety and Health • Compliance with the Employer's Environment, Health and Safety Policy
Officer • Implementation and management of the Contractor's Environment, Health and Safety Management Plan
Robert Kenny • Implementation and management of the Contractor's Emergency Planning and Response Plan;
7. Site Safety Supervisor To assist SHO for the following;
Alexander Empam • Compliance with the Employer's Environment, Health and Safety Policy
• Implementation and management of the Contractor's Environment, Health and Safety Management Plan
• Implementation and management of the Contractor's Emergency Planning and Response Plan;
6.0 QUALITY ASSURANCE
6.1 Inspection and Test Plan (ITP)
ITEM TEST METHOD FREQUENCY STANDARD/ ACCEPTANCE PERSONNEL INCHARGE INSPECTION FORM
OF TEST CRITERIA TESTED VERIFIED WITNESSED
Material Visual Prior to use / • Approved /Accepted Material Site C.O.W / QAQC Client’s Rep • Request for Inspection Notice
Receiving inspection installation by Client (SEB) Supervisor / Engineer (Witness) (P15-2)
Inspection • Material/Product Catalogue Site Engineer (Review) • Incoming Inspection Checklist
for Civil Material (Site) (P07-3A)
• Delivery Order
Setting Out On Site Each Location • Verify and confirm the levels Site C.O.W / QAQC Client’s Rep • Request for Inspection Notice
Measurement and alignment of drain line as Supervisor / Engineer (Witness) (P15-2)
Checking per IFC drawing. Site Engineer (Review) • Inspection Checklist - Cold
Water Installation Works or
Plumbing & Sanitary
Cold water Visual Each Location • Pipe and sleeve installed as Site C.O.W / QAQC Client’s Rep • Request for Inspection Notice
pipe inspection per IFC drawing Supervisor / Engineer (Witness) (P15-2)
Installation • Pipe support/hanger correctly Site Engineer (Review) • Inspection Checklist - Cold
installed Water Installation Works
Pressure Test Whole cold- • Criteria follow as the SEB Site C.O.W / QAQC Client’s Rep • Request for Inspection Notice
water pipeline Project Technical Supervisor / Engineer (Witness) (P15-2)
Specification. Site Engineer (Review) • Inspection Checklist - Cold
Water Installation Works
Water Tank Visual All units • Location and system Site C.O.W / QAQC Client’s Rep • Request for Inspection Notice
Installation inspection installation shall be as per Supervisor / Engineer (Witness) (P15-2)
approved drawings. Site Engineer (Review) • Inspection Checklist - Cold
• Water Tank accessories is in Water Installation Works
good condition
Sanitary Visual Each Location • Pipe and sleeve installed as Site C.O.W / QAQC Client’s Rep • Request for Inspection Notice
Pipe inspection per IFC drawing Supervisor / Engineer (Witness) (P15-2)
Installation • Pipe support/hanger correctly Site Engineer (Review) • Inspection Checklist - Plumbing
installed & Sanitary
Leakage Test Whole • Criteria follow as the SEB Site C.O.W / QAQC Client’s Rep • Request for Inspection Notice
sanitary Project Technical Supervisor / Engineer (Witness) (P15-2)
pipeline Specification. Site Engineer (Review) • Inspection Checklist - Plumbing
& Sanitary
7.0 ENVIRONMENT, SAFETY AND HEALTH
7.1 Introduction
Occupational injuries and fatalities occur every day in the workplace. These injuries often
occur because employees are not trained in the proper job procedure. One way to
prevent workplace injuries is to establish proper job procedures and train all employees
in safer and more efficient work methods. Establishing proper job procedures is one of
the benefits of conducting a Job Safety Analysis (JSA) – carefully studying and recording
each step of a job, identifying existing or potential job hazards (both safety and health),
and determining the best way to reduce or eliminate these hazards.
Precautions are to be taken for protection of persons and properties from injury or
damage. All site personnel must adhere to safety requirements:
EMERGENGY
COMMANDER
MOHD NAJIB
INCIDENT
EVACUATION SAFETY COUNTER & SECURITY CONTROLLER
CONTROLLER/
CONTROLLER FIRST AIDER
HISTORIAN OTHMAN SAHOK
ROBERT KENNY NAUL UNIE BELASAN
ALEXANDER EMPAM
CLEOPATHRA DHIEMAH
MHD. HADOUMI BIN JAMBAI
SALDAN
CONDITION ***
STEP SEQUENCE OF BASIC CURRENT RISK RISK CONTROL/ RECOMMENDED
NO JOB STEP CONTROL * ** RISK ACTION AND DATE
HAZARD EFFECT RANKING
LIKE SEV PERSON
SCORE
LEVEL
IN CHARGE
1 Examine the A NR 1. Trip and fall Minor injury 1. Comply with 2 3 6 M 1. Routine maintenance 1. Site
location SWMS and check list Supervisor
SWP 2. Maintenance by 2. Site
2. Ensure all competent mechanics Engineer
protruding 3. Maintenance as per
debris manufacturer’s
removed recommendation
3. Barrication 4. Crane’s legal
and with requirement (PMA)
signage 5. Inspection as per check
4. Proper access list
& egress
5. PPEs: safety
helmet, cotton
gloves and
safety shoes
HAZARD IDENTIFICATION RISK ASSESSMENT
LEGAL REQUIREMENT
CONDITION
*** PERSON
STEP SEQUENCE OF BASIC CURRENT RISK RISK CONTROL/ RECOMMENDED
RISK IN CHARGE
NO JOB STEP CONTROL ACTION AND DATE
* ** RANKING
HAZARD EFFECT
LIKE SEV
SCORE
LEVEL
2 Mobilization of A NR 1. Hit by moving Major injury 1. Operator’s 3 9 M 1. Site
machineris machi-neries COTT 1. Operator with valid Engineer
2. Property 2. Trained COTT 2. SHO
3. damage signalman 2. Well trained signalman
3. Proper 3. Workers with lifting
supervision work experience
4. Regular training for
lifting crews
5. Proper supervision by
PICs
3 Parking of crane A NR 1. Toppling of Major injury 1. SWMS & SWP 2 3 6 M 1. Site civil
during operation crane 2. Ground 1. Comply with SWMS and supervisor
2. Hit by Property inspection SWP 2. SHO
3. Struck by damage 3. Safety 2. Parked on stable ground
4. Soft ground clearance 3. Operator to follow
5. Electro-cution transmission instruction
lines 4. Fully extend the out
4. Barrication & riggers on the timber/
signage steel paddings
5. Strictly to use steel
plates if the grounds is
soft
6. Barricade with signage
7. PPEs: safety helmet,
shoes
HAZARD IDENTIFICATION RISK ASSESSMENT
LEGAL REQUIREMENT
CONDITION
*** PERSON
STEP SEQUENCE OF BASIC CURRENT RISK RISK CONTROL/ RECOMMENDED
RISK IN CHARGE
NO JOB STEP CONTROL ACTION AND DATE
* ** RANKING
HAZARD EFFECT
LIKE SEV
SCORE
LEVEL
4 Parking of load A R 1. Obstructions Major injury 1. Traffic 2 2 4 L 1. No obstruction during 1. Site
loaders/ lorries 2. Struck by boom controller loading and unloading supervisor
3. Knock by crane Property 2. Signalman works
damage 3. Trainings 2. Traffic controller to
4. Barrication maintain the swift flow
with signage of vehicles
3. Clear views between
signalman and the
operator
4. Regular training for
lifting work crews
5. Barricade with signage
the working area
5 A R 1. Under capacity Major injury 1. Capacity 2 3 6 M 1. Check weight of load 1. Site
Loading and crane rated crane and use only rated crane supervisor
unloading 2. Collision of Property 2. Traffic 2. Signalman to guide truck
vehicle damage controller into crane position
3. Struck by lifting 3. Trained 3. Hold hooks by the
gears signalman handle
4. Finger pinch in 4. Regular 4. Do not readjust hook
between loads training for after load is lifted
5. Loads snap off lifting crews 5. Watch for swinging
6. Knocked by 5. Supervisions loads
swinging loads 6. Barrication 6. Proper PPEs: safety
with signage helmet, safety shoes &
7. Proper PPEs leather gloves
7. Stay clear of swinging
path and watch for the
movement of swing
Legends
Conditions
R – routine
NR – non routine
Likelihood (L) Score
Most likely The most likely result of the hazard/ event being realized 5
Where L = Likelihood
S = Severity
Severity (S)
Likelihood (L) 1 2 3 4 5
5 5 10 15 20 25
4 4 8 12 16 20
3 3 6 9 12 15
2 2 4 6 8 10
1 1 2 3 4 5
Type of job: Plumbing and Sanitation Installation
Job Safety Analysis
Date: 13/9/2019
Personal Protective Equipment to be worn: Safety boot, safety vest, safety helmet & hand glove
1. Examine the location 1. Trip and fall 1. Routine maintenance check list
2. Maintenance by competent mechanics
3. Maintenance as per manufacturer’s
recommendation
4. Crane’s legal requirement (PMA)
5. Inspection as per check list
2. Mobilization of 2. Hit by moving 1. Operator with valid COTT
machineries machineries 2. Well trained signalman
3. Workers with lifting work experience
4. Regular training for lifting crews
5. Proper supervision by PICs
3. Parking of crane during 1. Toppling of crane 1. Comply with SWMS and SWP
operation 2. Hit by 2. Parked on stable ground
3. Struck by 3. Operator to follow instruction
4. Soft ground 4. Fully extend the out riggers on the timber/
5. Electrocution steel paddings
5. Strictly to use steel plates if the grounds is soft
6. Barricade with signage
7. PPEs: safety helmet, shoes
5. Loading and unloading 1. Under capacity crane 1. Check weight of load and use only rated crane
2. Collision of vehicle 2. Signalman to guide truck into crane position
3. Struck by lifting gears 3. Hold hooks by the handle
4. Finger pinch in 4. Do not readjust hook after load is lifted
between loads 5. Watch for swinging loads
5. Loads snap off 6. Proper PPEs: safety helmet, safety shoes &
leather gloves
7. Stay clear of swinging path and watch for the
movement of swing
APPENDICES
Contract No. : RFI Form No.:
Project : SIBIYU 132/33kV SUBSTATION
PLS-150129
Client : SARAWAK ENERGY BERHAD Date: Rev. No. :A
REQUEST FOR INSPECTION FORM
Requested by : Received by :
Date/Time : Date/Time :
The following works are/ will be ready for inspection at ________________(time) on ___________________(date )
COLD WATER INSTALLATION WORKS
Zone :________________________ Structure Element :______________________
Gridline :________________________ Level :______________________
A Inspection Items
Acceptability
Item No. Description Remarks & Rectification
Yes No
1 Pipe sleeve installed as per stated size in the drawing
2 Pipe installation based on approved drawings
3 Pipe material as to specification
4 Pipe support/hanger
5 Correct Valve use
6 No visible damage
7 Leakage test is conducted
8 Pressure test is conducted
9 Underground crossing pipe material to specification
10 Pipe properly concealed
11 Water tank location & Installation (if any)
12 Water Tank accessories is in good condition (if any)
B Inspection Response
Inspection passed, works are allowed to proceed.
Remedial work listed to be carried out. No further inspection required.
Remedial work listed to be carried out. Re-inspection required.
C Remedial Action
Date/Time : Date/Time :
The following works are/ will be ready for inspection at ________________(time) on ___________________(date )
PLUMBING & SANITARY INSTALLATION WORKS
Zone :________________________ Structure Element :______________________
Gridline :________________________ Level :______________________
A Inspection Items
Acceptability
Item No. Description Remarks & Rectification
Yes No
1 Pipe sleeve installed at specified size
2 Pipe installation based on approved drawings
3 Pipe material as to specification
4 Pipe support/hanger
5 No visible damage
6 Leakage test is conducted
7 Flow test is conducted
B Inspection Response
Inspection passed, works are allowed to proceed.
Remedial work listed to be carried out. No further inspection required.
Remedial work listed to be carried out. Re-inspection required.
C Remedial Action