INTERACTIVE SCHEMATIC

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COMPONENT TABLE

PART NO. DESCRIPTION

Schematic Chassis Click on any text that is BLUE and
Location Location
underlined. These are hyperlinks that
338-5398 PISTON PUMP (MAIN) D-3 1
can be used to navigate the schematic
298-6661 PISTON MOTOR C-3 2
240-2041 IMPLEMENT PUMP (GEAR) D-1 3
and machine views.
298-4888 IMPLEMENT CONTROL VALVE B-8 4

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 KENR8557-01
May 2009

D6N Track-Type Tractor

Hydraulic System
LJR1-UP
GHS1-UP
MLW1-UP

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT TABLE
Part Machine Schematic
Description
Number Location Location
Implement
Accumulator - Dead Engine Lower 226-0420 1 D-2
Cylinder Gp - Ripper Lift 325-5723 2 F-3
Cylinder Gp - Std "P" Angle 321-7048 3 F-4
Cylinder Gp - Std "P" Lift 110-3269
4 F-6
Cylinder Gp - Std "SU" Lift 275-8416
Cylinder Gp - Std "P" Tilt 328-4267
5 F-5
Cylinder Gp - Std "SU" Tilt 233-9134
Filter - Screen 227-1197 6 D-7
Kit - Shuttle Valve 227-1192 7 D-2, D-3
Manifold Gp - Control, End Manifold 266-2579 8 E-2
Manifold Gp - Inlet 325-6422 9 D-7
Plug As - Relief Valve 277-1191 10 E-5
Pump Gp - Implement 318-8481 11 B-7
Valve Gp - Check, Back Pressure 292-8012 12 A-7
Valve Gp - Check, Manual Dead Engine Lower 257-7736 13 E-3
Valve Gp - Dozer Angle 318-8147 14 D-4
Valve Gp - Dozer Lift 318-8145 15 D-6
Valve Gp - Dozer Tilt 318-8146 16 D-5
Valve Gp - Flow, Load Sense Flow Control 227-1185 17 E-7
Valve Gp - Main Control, Bank-3 309-1573
18 D-2 TO E-7
Valve Gp - Main Control, Bank-4 (Optional) 309-1574
Valve Gp - Makeup 257-7732 19 E-6
Valve Gp - Relief, Line Relief / Makeup 257-7726 20 E-6
Valve Gp - Relief, Line Relief / Makeup 266-3593 21 E-3, E-4
Valve Gp - Relief, Load Sense 227-1184 22 D-6
Valve Gp - Ripper 318-8148 23 D-3
Valve Gp - Sol., EH On / Off, Pilot Supply Shutoff 221-4486 24 D-2
Valve Gp - Solenoid, EH Proportional 302-8149 25 NOTE A
Steering
Cooler Gp 340-2520 30 C-4
Filter Gp - Str Chrg Loop / Implmnt Pilot Supply 345-3076 31 C-3
Motor Gp - Steering 309-1916 32 B-5
Pump Gp - Steering 320-8637 33 A-2 TO B-4
Valve Gp - Bypass, Pressure and Thermal 126-0747 34 C-4
Miscellaneous
Element - Implement Return Filter 1R-0777 40 A-7
Filter Gp - Case Drain 169-4019 41 A-6
Sensor Gp - Speed, Steering Motor 204-6204 42 A-5
Tank Gp 230-9131 43 A-6 TO A-7
Note: Always check Parts Manual for your specific machine
© 2009 Caterpillar, All Rights Reserved
 TAP LOCATIONS TABLE
Tap Schematic
Description
Number Location
Remote Pressure Ports
Steering Charge Pump Case Pressure R4 B-2
Implement Pump Outlet Pressure R5 C-7
Implement Pump Signal Pressure, LS Port R6 C-6
Left Steer Loop Pressure R7 A-4
Right Steer Loop Pressure R8 B-4
Local Pressure Ports
Steer Charge Pump at Filter Outlet P9 C-3
Implement Pump Case Pressure P10 B-6
Steering Charge / Pilot Filter Inlet SOS C-3

© 2009 Caterpillar, All Rights Reserved

 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

© 2009 Caterpillar, All Rights Reserved

 ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

© 2009 Caterpillar, All Rights Reserved

 7 6 5 4 3 2 1

(4) CYLINDER GP (5) CYLINDER GP (3) CYLINDER GP (2) CYLINDER GP

STD “P” LIFT : 110-3269 STD “P” TILT : 328-4267 STD “P” ANGLE RIPPER LIFT
“SU” LIFT : 275-8416 “SU” TILT : 233-9134 321-7048 325-5723

RIPPER
LIFT TILT ANGLE

F F

(20) VALVE GP
RELIEF (21) VALVE GP (21) VALVE GP
LINE RELIEF / RELIEF RELIEF (13) VALVE GP (18) VALVE GP
DEAD ENGINE (19) VALVE GP (10) PLUG AS (10) PLUG AS LINE RELIEF / CHECK
MAKEUP LINE RELIEF / MAIN CONTROL
LOWER VALVE MAKEUP RELIEF VALVE MAKEUP MANUAL DEAD ENGINE LOWER

LOWER

LOWER
257-7726 RELIEF VALVE MAKEUP BANK-3 : 309-1573

RIGHT

RIGHT
RAISE

RAISE
277-1191

LEFT

LEFT
257-7732 277-1191 266-3593 266-3593 257-7736 BANK 4 (OPTIONAL): 309-1574

B A B A B A B A

T
E E
P
NOTE: A
NOTE: A NOTE: A NOTE: A
(7) KIT
(17) VALVE GP
SHUTTLE VALVE (1) ACCUMULATOR
FLOW CONTROL
FLOAT 227-1192 DEAD ENGINE LOWER
LOAD SENSE
227-1185 LS BOOST 226-0420

LOWER RIGHT RAISE

RIGHT

HOLD HOLD HOLD HOLD

(6) FILTER
SCREEN RAISE LEFT LOWER
227-1197 LEFT

NOTE: A NOTE: A (24) VALVE GP

NOTE: A NOTE: A
SOLENOID
D EH ON-OFF D
LS PILOT SUPPLY SHUTOFF
221-4486

(9) MANIFOLD GP (22) VALVE GP (15) VALVE GP (16) VALVE GP (14) VALVE GP (23) VALVE GP (8) MANIFOLD GP
INLET RELIEF DOZER LIFT DOZER TILT DOZER ANGLE RIPPER CONTROL
325-6422 LOAD SENSE 318-8145 318-8146 318-8147 318-8148 END MANIFOLD
227-1184 266-2579

R6
(34) VALVE GP
BYPASS SOS
(30) COOLER GP PRESSURE / THERMAL
126-0747 (31) FILTER GP
340-2520 STEER CHARGE LOOP/
R5 IMPLEMENT PILOT SUPPLY
C 345-3076 C

(11) PUMP GP
IMPLEMENT
318-8481
B P9

L
NOTE A: (25) VALVE GP - SOLENOID
P10 Fe EH PROPORTIONAL
302-8149
(32) MOTOR GP
B S L1 STEERING R8 B
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
309-1916
IMPLEMENT PUMP OUTPUT
Fa PS LIFT CYLINDERS AND CONTROL CIRCUIT
TILT CYLINDER AND CONTROL CIRCUIT
MA T2 T1 STEERING PUMP AND CIRCUIT
STEERING CHARGE PUMP AND CIRCUITS
A A LOAD SENSE CIRCUIT
SUPPLY LINE
ANGLE CYLINDERS AND CONTROL CIRCUIT
R
T1 R4 DRAIN / RETURN LINE
RIPPER CYLINDER AND CONTROL CIRCUIT
ELECTRICAL WIRING

(12) VALVE GP
CHECK
BACK PRESSURE (41) FILTER GP LINE PATTERNS
292-8012 CASE DRAIN
Pressure Line
169-4019
(33) PUMP GP Pilot / Load Sensing Pressure
STEERING
Drain / Return Lines
(42) SENSOR GP 320-8637
(40) ELEMENT GP SPEED B B Component Group

IMPLEMENT RETURN (43) TANK GP STEER MOTOR MB S X2 X1 Attachment

1R-0777 230-9131 204-6204
BAFFLE Air Line
A A
R7 CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

52 Components (By number)

THIS SCHEMATIC IS FOR THE D6N TRACK-TYPE TRACTOR HYDRAULIC SYSTEM

MEDIA NUMBER: KENR8557-01
PART NUMBER: 323-2581, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1
 FRONT FRAME
VIEW ALL CALLOUTS

5 3 34 31 SOS P9 4

30

© 2009 Caterpillar, All Rights Reserved

 RIPPER
VIEW ALL CALLOUTS
12 40 43

© 2009 Caterpillar, All Rights Reserved

 UNDER CAB
VIEW ALL CALLOUTS

1
18

41

33 11 P10 32 42
© 2009 Caterpillar, All Rights Reserved
 IMPLEMENT CONTROL VALVE
VIEW ALL CALLOUTS

7 8 23 24

13

21

25
14

10
19
20

17 6 9 15 16 22

© 2009 Caterpillar, All Rights Reserved

 REMOTE TAP PANEL
VIEW ALL CALLOUTS

R1
R2

R3 R4

R6
R5

R7 R8

© 2009 Caterpillar, All Rights Reserved