Electronification of Open Loop Hydraulics
Electronification of Open Loop Hydraulics
Electronification of
open loop hydraulics
Michael Brand
Edwin Heemskerk
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
1 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Content
Short to midterm valve development strategy
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
2 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
OEM indiv. + +
ECU Enabling Hydraulics Electronic Solution Kit OEM Individual ECU
1
Value HW Matching hydraulics and electronics Customer-specific Electr.
2
Electronic proposit. SW Machine functions Equipment; SW functions ―
Solution Kit
Customer type Turn-key Function developer Cherry picker
Hydro mechan.
Electronification @ Rexroth
controlled Competitive products and interfaces
hydraulic
Competitive functions
2014 2022 Competitive support
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
3 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
4 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Content
Short to midterm valve development strategy
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
5 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
6 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Veh Cust
MtnDem PwrMgr Eng EngSpdDes EngDemTLim EngEcoMod EngProtc EngSpdRef Impl
CrsCtrlxx
DrvrObDetn Tra HydTra PmpEngSpdCmp MotPrmEvl HydTrsmOutpMpg Gbx
DrvDem PmpLimDplMdl PmpInch MotCtrl MotRvsg xx
VelDes PmpDesDplMdl PmpRvsg MotCrsCtrl MotShiftCtrl …
VelDemTLim PmpCtrl PmpCrsCtrl MotPCtrl
VelLimEvl PmpPwrLim PmpLlc MotLlc
Acsy
PmpVelLimCtrl MotVelLimCtrl
VelTarEcoMod Pt
MotTqLim
CreepCtrl - new
OsTskCfg SwtBtn DrvModReq TqLimReq CrsCtrlOn SpdSnsrMpg VehVel EngActr PrkgBrkActr VlvPosnSnsr
EcuHlth AgSnsr DrvPedl ImplJystk CrsCtrlSet EngSnsr TrtlModReq PmpActr BrkLampActr PltVlvActr
EcuMon PSnsr InchPedl DrvDirLvr PrkgBrkPSwt PmpSnsr Mot*Actr FltLmpActr
PrmMgr SpdSnsr BrkPedl PrkgBrkReq DrvrObSwt Mot*Snsr CluActr
PrmCfg TSnsr EngHndReq ShiftReqUp VelLimSwt CluSnsr GbxActr
PrmExt
ErrMgr ProcValMgr SrvLib HwInp CanRx J1939Rx J1939Tx
VomMgr VomReactn Dbg HwCfg CanCfg J1939Cfg HwOutp CanTx
Function 100% re-use Function >80% re-use Function <80% re-use Function option Function not req
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
7 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Modules for
pumps, motors, integration in “LIB”
Device valves, HMI
customer SW
sensors /
Base actuators
Individual
I/O, HW- SW or service for
API abstraction ControllerAPI
API customer
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
8 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Examples: Example:
I/O Variances, Modes, known Generally known functions on very
functionality new machines
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
10 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Content
Short to midterm valve development strategy
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11 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Efficiency increase
Adapted power control
adding functions
Additional value
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12 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Content
Short to midterm valve development strategy
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13 well as in the event of applications for industrial property rights.
= SERIAL = HOMOL. IN PROGRESS
RS15 family = CONCEPT = PROJECT FROZEN
RS15C-EH
ProE: RA58941931.asm
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14 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
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15 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Load Hold
Check Valve
PABT
Meter-In
Meter-
Out
1)@100bars@46cst (B side only) 2) pressure limited to 350 bars on B port with no-leak function
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16 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Bypass variant
- lower pressure drop
- not compatible with semi-open compensators*
- system optimization and performances under
check
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18 well as in the event of applications for industrial property rights.
= SERIAL = HOMOL. IN PROGRESS
RS20 family = CONCEPT = PROJECT CANCELLED
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19 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
APPLICATIONS ALL
STATUS C1 Sample in production
THICKNESS 48mm
PORTS P SAE ¾” 6000 psi / SAE 1” 3000 psi
WHEIGT 14 Kg (casting)
MAX PRESSURE P: 400 bar I A&B: 450 bar
MAX FLOW 300 l/min
SPOOL Ø25 – Stroke 10mm (3pos)
REGENERATION Trough spool (option) & Counterbalance valve in spool (option)
SECONDARY RELIEF VALVES VMR2 or KBVST2 (El. Adjustable)
Hydraulic (Radial) – Spring A and B
ACTUATIONS
Electro Hydraulic One side (FTDRE4) – Spring Package A and B
COMPENSATOR RS20 Std & RV compensator
Adjustable stoke
OTHER SPECIFICATION Spool position sensor
4 Position spool
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Technology days Mobile: Electronification of open loop hydraulics
RS20 - LS Section
MAIN SPECIFICATIONS
APPLICATIONS ALL – WHEEL LOADER - DOZER
STATUS C1 Sample in design
THICKNESS
PORTS P SAE ¾” 6000 psi / SAE 1” 3000 psi
WHEIGT Tbd.
MAX PRESSURE P: 400 bar I A&B: 450 bar
MAX FLOW 300 l/min
SPOOL Ø25
Trough spool (option) & Counterbalance valve in spool (option)
REGENERATION
Via Wheel loder inlet for High performance regen
SECONDARY RELIEF VALVES VMR2 or KBVST2 (El. Adjustable)
Hydraulic (Radial) – Spring A and B
ACTUATIONS
Electro Hydraulic One side (FTDRE4) – Spring Package A and B
COMPENSATOR RS20 Std & RV compensator
CNR Std RS15
Low Leak (<4ccm/min) on A and/or B
OTHER SPECIFICATION
Additional feeding valve for better regeneration
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
21 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
RS20 RS15
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
22 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Content
Short to midterm valve development strategy
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
23 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
application
(SHEX > 20to, mining, WL, drilling)
planning
current products M9-25, M8-22, M8-25, M8-32, MO-32
DC plants Augsfeld
adapted flow within one nominal size;
customer benefits low pressure-drop; expendable
modulare system
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24 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
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25 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
internal pilot
oil supply / train
D36
P1 P2
P1
T
E-valve ** E-valve 2x electro-hydraulic 3/2
Pilot-stage main-stage prop. pressure reducing valve
* sample available 2017, Series 2018 ** alternativ check-valve or plug *** alternativ Ø 25mm
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26 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
EnSt
A
* Alternative solution
MCV to use a mechanical
flywheel or an electric
Engine
motor also available
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27 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
28 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Content
Short to midterm valve development strategy
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
29 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Electric joysticks
4THEC5 4X
High number of I/O
Torque
Refresh time of 10 ms
PLd (ISO 13849)
2 x CAN channels Angular stroke
ON-OFF SWITCH
With Etching & Backlighting
Dimming (controlled by 4THE5)
PLd capable (ISO13849)
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30 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Content
Short to midterm valve development strategy
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
31 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
32 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Content
Short to midterm valve development strategy
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
33 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
GPS Ethernet
SAT GPS
GSM
WLAN
GPS Bluetooth
CCU CCU
SAT CCU CCU
CAN CAN GSM
CAN
CAN
Manufacturing process Work process knowledge is Subsystem knowledge Multimedia and consumer
knowledge is key key for good result provides added value electronics are drivers
Rexroth key domain OEM key domain Rexroth domain OEM domain
Application domain specific Cross vehicle transferable No current DC experience
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
34 well as in the event of applications for industrial property rights.
Connectivity and IoT
Drive Direction
Bodas Switch Drive Pedal Vehicle ECU On-Board Unit /
Service Connectivity Control Unit
(temporary) CPT
n, M
Diesel ECU Hydraulics ECU
RC
Sensor Actuation
SBSS EP/ET Sensor n
Sensor T
Diesel Pump Sensor
A4VG Actuation EP SBSS
Sensor p
Motor
A6VM
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35 distribution, as well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Analytics 1 Load Cycle 2 Functional Deviation 3 Trend Analysis 4 Structural Born Sound
Elements Monitoring Monitoring Analysis
Analytic Consumption of statistical Number of deviations from Overall trend crossing limit Changes in part
Key Action lifetime normal characteristic sound pattern
and critical
machine
element Main bearing Swash plate bearing Rotary group Rotary group & bearings
monitored (comp specific)
Algorithms • “Out-Of-Spec Monitoring” • Check pump-/motor parts • Temperature monitoring • Refinement of part specific
(PmpSpecMon) (e.g. swash plate) on • Improve residual lifetime diagnosis for evaluation of
• Load monitoring bearing normal behavior and prognosis by analyzing machine condition
loads (PmpBearLC - starting anomalies trend behavior of several - Evaluation of time signal
“small LC”) • Component specific pump / motors in several - FFT (frequency spectrum)
• Determination of total diagnosis for evaluation of vehicles - Amplitudes, RMS
remaining useful lifetime machine condition - Collectives
of pump/motor based on • “Crash-Recorder” - Signals
load analysis (“large LC”) • Self-Learning Methods
• Comparison of load
collective across several
vehicles (“global LC“)
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36 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
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37 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
automatic download of
calibration data on
machine controller
component identified by
QR code on type plate
DC component
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38 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Content
Short to midterm valve development strategy
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
39 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
10 l/min (Dp=10 bar) 10 l/min (Dp=10 bar) 60 l/min (Dp=10 bar) 150 l/min (Dp= 10 bar)
Flow max. 25 l/min max. 20 l/min max. 300 l/min max (tbd)
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41 well as in the event of applications for industrial property rights.