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Electronification of Open Loop Hydraulics

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100% found this document useful (2 votes)
192 views

Electronification of Open Loop Hydraulics

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back1949
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Technology days Mobile: Electronification of open loop hydraulics

Electronification of
open loop hydraulics

Michael Brand
Edwin Heemskerk

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
1 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Content
 Short to midterm valve development strategy

 Rexroth strategy for electronification


 Control units: Future E&E structures
 Software: Structuring for reuse
 Open loop pump: replacement of hydro-mechanic controls
 LUDV control block: the new RS family
 Open center control block: RCS and the E-Valve
 Tooling: Service and diagnostic tooling next generation
 Connectivity

 Outlook on future valve development

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
2 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Rexroth strategy for electronification


Market DC-MA business model and measures
3 enabling 2 1

OEM indiv. + +
ECU Enabling Hydraulics Electronic Solution Kit OEM Individual ECU
1
Value HW Matching hydraulics and electronics Customer-specific Electr.
2
Electronic proposit. SW Machine functions Equipment; SW functions ―
Solution Kit
Customer type Turn-key Function developer Cherry picker

Competition Hydraulic supplier Automotive supplier


3
Sales Securing / increasing hydraulics sales Basis Bosch technology
Electronified
Hydraulics DC electronified hydraulics Top electronic kit technical basis also
HW
Strategy products (e.g. AK, MC) used for 2 3
SW Efficient and modular building system ―

Hydro mechan.
Electronification @ Rexroth
controlled Competitive products and interfaces
hydraulic
Competitive functions
2014 2022 Competitive support

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
3 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Control units: Future E&E structures

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
4 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Content
 Short to midterm valve development strategy

 Rexroth strategy for electronification


 Control units: Future E&E structures
 Software: Structuring for reuse
 Open loop pump: replacement of hydro-mechanic controls
 LUDV control block: the new RS family
 Open center control block: RCS and the E-Valve
 Tooling: Service and diagnostic tooling next generation
 Connectivity

 Outlook on future valve development

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
5 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Software: Structuring for reuse - Layer

Veh – Vehicle Application Layer

physical signals (angles, pressures,


error temperatures, rotation speeds, …)
reactions,
detected
Dev – Device Encapsulation Layer
errors,
parameters,
… raw hardware signals (voltages, currents,
frequencies, CAN signals, …)

Bas – Base Layer

Vehicle Application independent on hardware signals

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
6 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics
Veh Cust
MtnDem PwrMgr Eng EngSpdDes EngDemTLim EngEcoMod EngProtc EngSpdRef Impl
CrsCtrlxx
DrvrObDetn Tra HydTra PmpEngSpdCmp MotPrmEvl HydTrsmOutpMpg Gbx
DrvDem PmpLimDplMdl PmpInch MotCtrl MotRvsg xx
VelDes PmpDesDplMdl PmpRvsg MotCrsCtrl MotShiftCtrl …
VelDemTLim PmpCtrl PmpCrsCtrl MotPCtrl
VelLimEvl PmpPwrLim PmpLlc MotLlc
Acsy
PmpVelLimCtrl MotVelLimCtrl
VelTarEcoMod Pt
MotTqLim
CreepCtrl - new

Gen Brk Steer


VehLib PrkgBrkCtrl BrkLamp

ApplSprvsr VehVelMdl Cal CLb

Bas Dev DevInp DevOutp PrkgBrkLampActr Cdd


OsStrtCfg DevLib VelLimReq ShiftReqDwn SpdSnsr* GbxSnsr
PwrOn

OsTskCfg SwtBtn DrvModReq TqLimReq CrsCtrlOn SpdSnsrMpg VehVel EngActr PrkgBrkActr VlvPosnSnsr
EcuHlth AgSnsr DrvPedl ImplJystk CrsCtrlSet EngSnsr TrtlModReq PmpActr BrkLampActr PltVlvActr
EcuMon PSnsr InchPedl DrvDirLvr PrkgBrkPSwt PmpSnsr Mot*Actr FltLmpActr
PrmMgr SpdSnsr BrkPedl PrkgBrkReq DrvrObSwt Mot*Snsr CluActr
PrmCfg TSnsr EngHndReq ShiftReqUp VelLimSwt CluSnsr GbxActr
PrmExt
ErrMgr ProcValMgr SrvLib HwInp CanRx J1939Rx J1939Tx
VomMgr VomReactn Dbg HwCfg CanCfg J1939Cfg HwOutp CanTx

API in sys ree can ee out diag safin safout

Function 100% re-use Function >80% re-use Function <80% re-use Function option Function not req
29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
7 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Software Platform Structure  Product Structure


model, code, interface,
documentation, appl. Core Assets Product Lines Off-the-shelf-Products
guide, FuSa properties, Process
examples ... DRC Pre-configured
software, DRC40
Architecture “RUN”
customization by
parameters
advanced functions AFC
Pre-integrated
Vehicle (HLB, …) software, DRC40
(drive & customization by “OPEN”
work) Standard functions … SW extension or
(Drive, LLC, …) modification

Modules for
pumps, motors, integration in “LIB”
Device valves, HMI
customer SW

sensors /
Base actuators
Individual
I/O, HW- SW or service for
API abstraction ControllerAPI
API customer

assets can be marketed alone or bundled and closed or disclosed


AS = Application Software, DRC = Drive Control, AFC = Adv. Fan Ctrl., LLC = Load Limiting Ctrl. HMI = Human Machine Interaction (Joystics),, API = Application InterfHLB = High Level Braking, ace

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
8 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Efficiency through adapted cooperation


Clearness of
requirements

Interactive development Agile Cooperation


 Ballpark offer on basis for  Regular mutual coordination
knowledge  Ballpark + Stepwise release of
evolving

 Change request process agreed effort


 Example: changing sub supplier  Example:
New functions, unknown benefit

“Just do it” Development of functions


 Precise requirement spec.  Rough offer, disclaimers
 Committed calculation and offer
stable

 Examples:  Example:
I/O Variances, Modes, known Generally known functions on very
functionality new machines

low high Technical risk

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
10 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Content
 Short to midterm valve development strategy

 Rexroth strategy for electronification


 Control units: Future E&E structures
 Software: Structuring for reuse
 Open loop pump: replacement of hydro-mechanic controls
 LUDV control block: the new RS family
 Open center control block: RCS and the E-Valve
 Tooling: Service and diagnostic tooling next generation
 Connectivity

 Outlook on future valve development

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
11 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Electronification open loop pump


Pump controllers on series quantity basis complexity
pump control level

Hydromechanic solution (DA) ++


Work Drive
comparison on

Electro hydraulic solution (ET) +


Complexity

Hydomechanic solution (power control, LS interface, el. override) +++++


Electro hydraulic solution (SW based angle and pressure control) ++
 Benefit of electronification work pump higher than for drive pump

Efficiency increase
Adapted power control
adding functions
Additional value

No jerks / load feeling


Easy assembly
Speaking failures + CM
Adapatable dynamics / modes
Safety
Disturbance compensation Mob. Crane Std. Exc. Mob. Exc. Comp. Exc. Concrete Concrete
Pump boom
 Functional advantages offered by electronification

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
12 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Content
 Short to midterm valve development strategy

 Rexroth strategy for electronification


 Control units: Future E&E structures
 Software: Structuring for reuse
 Open loop pump: replacement of hydro-mechanic controls
 LUDV control block: the new RS family
 Open center control block: RCS and the E-Valve
 Tooling: Service and diagnostic tooling next generation
 Connectivity

 Outlook on future valve development

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
13 well as in the event of applications for industrial property rights.
= SERIAL = HOMOL. IN PROGRESS
RS15 family = CONCEPT = PROJECT FROZEN

FINAL ELMTS SLICES ELMTS INITIAL ELMTS RS12


, RS15 RS15 RS15B RS15B RS15B RS15C RS15C RS15C RS15 RS15 RS15D RS15D

RS15C-EH

ProE: RA58941931.asm

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
14 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

RS15 Standard slice


MAIN SPECIFICATIONS

APPLICATIONS ALL (EXCAVATORS 8 to 18t) – WHEEL LOADER - DOZER


STATUS SERIAL PRODUCTION
THICKNESS 48mm
PORTS P GAZ 3/4 or UNF 1”1/16
WHEIGT 6,8 Kg (casting)
MAX PRESSURE 380 Bars / P – 430 Bars A&B
MAX FLOW 200 l/min
SPOOL Ø18 – Stroke 8mm (3pos) – 8+4mm (4pos)
REGENERATION Trough spool (option)
SECONDARY RELIEF VALVES VMA7,130 – VMA7,060 - ZZ
Hydraulic (Radial/Axial/Up/Down) – Spring package A or B
ACTUATIONS
Electro Hydraulic One side (DRE 3/2) – Spring Package A or B
COMPENSATOR RS15 (Ø22)
CNR Std RS15

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
15 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

RS15 Low Leak 3cc1), No leak 1cc1),2) Low leak


Zero leak
back

If Zero Leak Only

Potential Connection to Tank


Distribution based on spool pilot
Section Area pressure
on Spool

Load Hold
Check Valve

PABT

Meter-In
Meter-
Out

1)@100bars@46cst (B side only) 2) pressure limited to 350 bars on B port with no-leak function

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
16 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Steering priority valve


Full flow variant
- high pressure drop
- known system optimization

Bypass variant
- lower pressure drop
- not compatible with semi-open compensators*
- system optimization and performances under
check

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
18 well as in the event of applications for industrial property rights.
= SERIAL = HOMOL. IN PROGRESS
RS20 family = CONCEPT = PROJECT CANCELLED

END SLICES ELEMENTS INLET ELEMENTS RS15

RS25 RS20 RS20 RS15/20 RS20 / RS15 RS15 RS15D


RS15 RS15 RS15
RS20 RS20 RS20

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
19 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

RS20 – Standard slice, C-sample design


MAIN SPECIFICATIONS

APPLICATIONS ALL
STATUS C1 Sample in production
THICKNESS 48mm
PORTS P SAE ¾” 6000 psi / SAE 1” 3000 psi
WHEIGT 14 Kg (casting)
MAX PRESSURE P: 400 bar I A&B: 450 bar
MAX FLOW 300 l/min
SPOOL Ø25 – Stroke 10mm (3pos)
REGENERATION Trough spool (option) & Counterbalance valve in spool (option)
SECONDARY RELIEF VALVES VMR2 or KBVST2 (El. Adjustable)
Hydraulic (Radial) – Spring A and B
ACTUATIONS
Electro Hydraulic One side (FTDRE4) – Spring Package A and B
COMPENSATOR RS20 Std & RV compensator
 Adjustable stoke
OTHER SPECIFICATION  Spool position sensor
 4 Position spool

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
20 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

RS20 - LS Section
MAIN SPECIFICATIONS
APPLICATIONS ALL – WHEEL LOADER - DOZER
STATUS C1 Sample in design
THICKNESS
PORTS P SAE ¾” 6000 psi / SAE 1” 3000 psi
WHEIGT Tbd.
MAX PRESSURE P: 400 bar I A&B: 450 bar
MAX FLOW 300 l/min
SPOOL Ø25
Trough spool (option) & Counterbalance valve in spool (option)
REGENERATION
Via Wheel loder inlet for High performance regen
SECONDARY RELIEF VALVES VMR2 or KBVST2 (El. Adjustable)
Hydraulic (Radial) – Spring A and B
ACTUATIONS
Electro Hydraulic One side (FTDRE4) – Spring Package A and B
COMPENSATOR RS20 Std & RV compensator
CNR Std RS15
 Low Leak (<4ccm/min) on A and/or B
OTHER SPECIFICATION
 Additional feeding valve for better regeneration

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
21 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

RS20/15 – excavator sample configuration

RS20 RS15

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
22 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Content
 Short to midterm valve development strategy

 Rexroth strategy for electronification


 Control units: Future E&E structures
 Software: Structuring for reuse
 Open loop pump: replacement of hydro-mechanic controls
 LUDV control block: the new RS family
 Open center control block: RCS and the E-Valve
 Tooling: Service and diagnostic tooling next generation
 Connectivity

 Outlook on future valve development

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
23 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

platform RCS 30 / 35 / 50 & PRB *


large construction machines
product key data

application
(SHEX > 20to, mining, WL, drilling)

planning
current products M9-25, M8-22, M8-25, M8-32, MO-32
DC plants Augsfeld
adapted flow within one nominal size;
customer benefits low pressure-drop; expendable
modulare system

 one platform for EPC and VBO


 2-circuit hydraulic concept
technical concept

 optional expandable to 3-circuit system


 only parallel channel-system
 neutral gallery only within inlet section
DC: LoP DC: EcP
 E-Valve for individual summation
 integrated tank- und cooler valves
 hydraulic or electrohydraulic actuation
 consumer specific sections
 platform for additional modules
 integrated Anti-Drift-Valve function
7RCS30 (e.g. „PRB“ based on RCS30/35)
* Power regeneration boom (recuperation)

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
24 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

RCS30 RCS35 RCS50 *

nominal flow 2x 300l/min 2x 400l/min 2x 600l/min

secondary 420 bar secondary 420 bar secondary 420 bar


pressure range
primary 400 bar primary 400 bar primary 350 bar

36mm (Q = 600lpm) 40mm (Q = 800lpm) 56mm (Q = 1200lpm)


spool diameter
25mm (Q = 300lpm) 32mm (Q = 400lpm) 40mm (Q = 600lpm)

stroke 11mm 13mm 15mm


* concept not finally fixed

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
25 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

electro-prop. * anti drift


pressure relief and spool Ø 36mm *** valve
anti-cavitation valve pressure
x
y relief and
T
anti-
P2
cavitation
valve

internal pilot
oil supply / train
D36

P1 P2
P1

T
E-valve ** E-valve 2x electro-hydraulic 3/2
Pilot-stage main-stage prop. pressure reducing valve
* sample available 2017, Series 2018 ** alternativ check-valve or plug *** alternativ Ø 25mm

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
26 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

PRB – based on the RCS *


RCS

EnSt
A

* Alternative solution
MCV to use a mechanical
flywheel or an electric
Engine
motor also available

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
27 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Use of the E-Valve in other combinations

new hose burst valve special inlet of M4-15

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
28 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Content
 Short to midterm valve development strategy

 Rexroth strategy for electronification


 Control units: Future E&E structures
 Software: Structuring for reuse
 Open loop pump: replacement of hydro-mechanic controls
 LUDV control block: the new RS family
 Open center control block: RCS and the E-Valve
 Electric Joysticks
 Tooling: Service and diagnostic tooling next generation
 Connectivity

 Outlook on future valve development

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
29 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Electric joysticks
4THEC5 4X
 High number of I/O
Torque

 Refresh time of 10 ms
 PLd (ISO 13849)
 2 x CAN channels Angular stroke

 Torque, pre-feelings Torque profiles for direct info to the driver

ON-OFF SWITCH
 With Etching & Backlighting
 Dimming (controlled by 4THE5)
 PLd capable (ISO13849)

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
30 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Content
 Short to midterm valve development strategy

 Rexroth strategy for electronification


 Control units: Future E&E structures
 Software: Structuring for reuse
 Open loop pump: replacement of hydro-mechanic controls
 LUDV control block: the new RS family
 Open center control block: RCS and the E-Valve
 Electric Joysticks
 Tooling: Service and diagnostic tooling next generation
 Connectivity

 Outlook on future valve development

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
31 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Main expectations for a Service Tool


Electronification of mobile machines enlarges the base of potential users
of service tools. Therefore sensibility to ease-of-use and “my” look-and-
feel steadily increasing.
 Main expectations for a Service Tool have moved

Purely functionally User-Experience oriented


oriented (in addition to the functions):
such as:  Customizable GUI /
read/write Use case driven GUI
parameters, flash  Guided Commissioning / Trouble
software, show Shooting
process data, read  Supporting standard protocols
failures  Open for mobile devices and over the air

 New drivers taken into account for next Bodas-service Generation

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
32 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Content
 Short to midterm valve development strategy

 Rexroth strategy for electronification


 Control units: Future E&E structures
 Software: Structuring for reuse
 Open loop pump: replacement of hydro-mechanic controls
 LUDV control block: the new RS family
 Open center control block: RCS and the E-Valve
 Electric Joysticks
 Tooling: Service and diagnostic tooling next generation
 Connectivity

 Outlook on future valve development

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
33 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

0 Productivity 1 Productivity 2 Availability & Use 3 Comfort


manufacturing process in the work process Patterns of the tools for machine operators
 Process automation among  Process automation among  Predictive diagnosis  Assistance
manufacturing machines vehicles  Condition monitoring  Personalization, Entertainmt.
 i4.0 „Connected Construction  „Predictive Maintenance“  „Driver Assistance“
Site“
Portal

GPS Ethernet
SAT GPS
GSM
WLAN
GPS Bluetooth
CCU CCU
SAT CCU CCU
CAN CAN GSM
CAN
CAN

 Manufacturing process  Work process knowledge is  Subsystem knowledge  Multimedia and consumer
knowledge is key key for good result provides added value electronics are drivers
 Rexroth key domain  OEM key domain  Rexroth domain  OEM domain
 Application domain specific  Cross vehicle transferable  No current DC experience

CCU: Connectivity Control Unit

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34 well as in the event of applications for industrial property rights.
Connectivity and IoT

System Schematic of APP


PredictDrivetrain
CAN signal
Ethernet signal Front End
Analog signal
Cellular radio
IoT Cloud

Drive Direction
Bodas Switch Drive Pedal Vehicle ECU On-Board Unit /
Service Connectivity Control Unit
(temporary) CPT

CAN 2: CAN 2.0 b proprietary DC (+KWP2000+UDS)

CAN 1: SAE J 1939

n, M
Diesel ECU Hydraulics ECU
RC
Sensor Actuation
SBSS EP/ET Sensor n
Sensor T
Diesel Pump Sensor
A4VG Actuation EP SBSS

Sensor p
Motor
A6VM

29/09/2016 | DC-MA/SME2, Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing,
35 distribution, as well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Apps are Based on Deep Product Knowledge Overview

Analytics 1 Load Cycle 2 Functional Deviation 3 Trend Analysis 4 Structural Born Sound
Elements Monitoring Monitoring Analysis
Analytic Consumption of statistical Number of deviations from Overall trend crossing limit Changes in part
Key Action lifetime normal characteristic sound pattern

and critical
machine
element Main bearing Swash plate bearing Rotary group Rotary group & bearings
monitored (comp specific)

Algorithms • “Out-Of-Spec Monitoring” • Check pump-/motor parts • Temperature monitoring • Refinement of part specific
(PmpSpecMon) (e.g. swash plate) on • Improve residual lifetime diagnosis for evaluation of
• Load monitoring bearing normal behavior and prognosis by analyzing machine condition
loads (PmpBearLC - starting anomalies trend behavior of several - Evaluation of time signal
“small LC”) • Component specific pump / motors in several - FFT (frequency spectrum)
• Determination of total diagnosis for evaluation of vehicles - Amplitudes, RMS
remaining useful lifetime machine condition - Collectives
of pump/motor based on • “Crash-Recorder” - Signals
load analysis (“large LC”) • Self-Learning Methods
• Comparison of load
collective across several
vehicles (“global LC“)

Goal: Determination of pump condition (good/needs care/critical) based on


=> Health Index
pre-defined damage patterns and evaluation of final condition message

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
36 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Connectivity and security

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
37 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Calibration over the air - Support assembly process at OEM

automatic download of
calibration data on
machine controller

component identified by
QR code on type plate

DC component

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
38 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Content
 Short to midterm valve development strategy

 Rexroth strategy for electronification


 Control units: Future E&E structures
 Software: Structuring for reuse
 Open loop pump: replacement of hydro-mechanic controls
 LUDV control block: the new RS family
 Open center control block: RCS and the E-Valve
 Electric Joysticks
 Tooling: Service and diagnostic tooling next generation
 Connectivity

 Outlook on future valve development

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
39 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Multi pressure network

Pictures from the IFAS institute of the RWTH Aachen


29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
40 well as in the event of applications for industrial property rights.
Technology days Mobile: Electronification of open loop hydraulics

Rexroth valves for digital hydraulics

Name 4SEC6 KSDER1 WES 1x HPV


(A-sample)
4/3 2/2 2/2 2/2
Type (4x) seat seat spool spoolr
210 bar
Pressure range (350 bar) *
350 bar 350 bar 420 bar

10 l/min (Dp=10 bar) 10 l/min (Dp=10 bar) 60 l/min (Dp=10 bar) 150 l/min (Dp= 10 bar)
Flow max. 25 l/min max. 20 l/min max. 300 l/min max (tbd)

Opening time 5 - 8 ms 10 ms 3 ms 3,3 ms

29/09/2016 | Brand / Heemskerk | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
41 well as in the event of applications for industrial property rights.

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