XS-19-0538-GGS-V02 出口菲律宾HZS60KG混凝土搅拌站技术规格书Spec(英文版)
XS-19-0538-GGS-V02 出口菲律宾HZS60KG混凝土搅拌站技术规格书Spec(英文版)
Technical Specification
Dear Users,
Content
1. General introduction ........................................................................................................................ 3
2. Main design basis ............................................................................................................................. 3
2.1 Design standard ........................................................................................................................................... 3
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
1. General introduction
Concrete mixing plant is a kind of automation equipment that automatically weighs multiple raw
materials (aggregate, gelatinizing materials, water and liquid additive) as per a formula, mixes
through forced mixer and produces finished concrete meeting requirements.
Raw materials conform to GB/T 14684-2011 Sand for Construction, GB/T 14685-2011 Pebble
and Crushed stone for Construction, GB 8076-2008 Concrete Admixtures and JGJ 63-2006
Standard of Water for Concrete.
Formula conforms to JGJ 55-2011 Specification for Mix Proportion Design of Ordinary
Concrete.
Periodic mode
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
According to process flow, the system is mainly divided into such basis functional modules as
aggregate batching, weighing and conveying system, powder storage, conveying and weighing
system, liquid storage, supply and weighing system, mixing and discharging system, tower frame,
pneumatic system, electrical control system and lighting system.
Discharge hopper
Fig. 4.2 Process flowchart of aggregate batching, weighing and conveying system
Aggregate batching system
It consists of storage bin and batching mechanism. The storage bin is steel-structured, with
outriggers welded with equipment foundation, and charged through loading machine. The gate of
batching mechanism is arc-shaped and driven by air cylinder.
Horizontal belt weigher
It is suspended under the aggregate silo by sensor, with aggregate collecting, weighing and
delivery functions.
Elevating hopper feeder
Its function is to lift the materials delivered by the horizontal belt weigher as per time sequence
and feed them into mixer.
Remarks:
Customers can erect check plate or retaining wall around the batching bin according to practical
conditions on site when feed with loading machine to prevent materials from falling under the
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
aggregate silo; if the equipment produces at night, customers need to install lighting devices in
batching area; to prevent people from entering by mistake and falling off, customers need to set up
protective guardrail around the pits of storage bin and elevating hopper feeder; to prevent
equipment from getting immersed in rainwater and dirty water, customers need to adopt necessary
protective measures for pits, e.g. installing sewage pump or packaging.
Fig. 4.3 Process flowchart of powder storage, conveying and weighing system
4.2.1 Powder storage silo
It is round steel- assembly silo. Dust collector and pressure safety valve are set up on top for
ventilating and emergent decompression. Powder pipeline is set up externally for filling materials.
And high and low level detectors are supplied. Manual service valve is supplied on bottom tapered
structure. For the tapered part, air make-up nozzle is supplied for broken device. Round outrigger
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
Fig. 4-4 Process flow chart of liquid storage, supplying and weighing system
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
Assemble type steel structure frame, totally three floors, the bottom is welded with foundation
pre-burying plate. The first floor is concrete receive space for the truck mixer, the second floor is
the mixing and discharging system, the third floor is weighing floor, and there is necessary footpath
and stair between the second and the third floors.
The movement of aggregate batching, discharging and mixer feeding inside the equipment are
all pneumatic driven. The pneumatic system consists of air supply, auxiliary components, control
components and executive components, etc.
The electrical control system mainly consists of control system hardware and control system
software.
Control system hardware mainly includes: electrical cabinet, button operation table, computer
and peripheral equipment, etc. The main electrical components include PLC, low pressure electrical
components, relay, computer, UPS, printer and display etc.
Control system software mainly includes: upper computer system, PLC software.
4.7.1 Upper computer system
Consist of two business parts: manufacturing operation monitor and manufacturing management.
Manufacturing operation monitor:
It includes the setting and adjustment of production parameters, the function of real time monitor,
operation prompt, running log record of the equipment, thus to ensure the normal operation of the
equipments.
Manufacturing management:
It includes such basic functions: production task management, formula management and
production scheduling, vehicle management, custom management, material management, customer
and power restriction management based on stand-alone, and support equipment automatic
production and basic business flow.
4.7.2 PLC software
Main production process control, including signal input of detection components and signal
output of executive components.
4.7.3 Control room
The wall material of control room adopts t75 sandwich board, the hang ceiling adopts t50
sandwich board, and the external uses t4 checkered plate; the bottom frame of control room is
paved with t28 wooden board, on which is covered with Power Dekor anti-static floor. Necessary
door and window, lighting lamps and plug seat are provided. The interior layout of the control room
shown as follows:
Layout 1:
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
Layout 2:
To monitor the running of the equipment, four illuminations are installed on the equipment. If
the equipment needs production and overhaul at night, customers shall arrange floodlight by
themselves.
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
5. Configuration list
≤Φ60 mm
Storage bin 3 Piece Single-silo 10 m3 XCMG SCHWING
Without wear liner
plate
1. Arc-shaped
3 Piece XCMG SCHWING
batching gate
Batching air E • MC
3 Piece TBC100
cylinder
Vibrator 1 Piece With sand bin OULI
Head driving Changzhou
1 Set 5.5 kW Electric roller
device Transmission
Henan
EP-300
Delivery belt 1 Strip Circular yulong/Zhejiang
B650 mm
THREE- V
35° U-shaped
Diameter of
Supporting supporting roller,
1 Set supporting roller XCMG SCHWING
Horizontal belt weigher
Volume: 60t
4. Silo 2 Set Density counted XCMG SCHWING
as 1.3t/m3
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
Manual
2 Piece Φ300 With handle Shanghai Guotai
butterfly valve
High and low level
Anti-rotating
Level gauge 4 Piece meters, 2 Pieces for LONGTEC/UWT
level meter
each
Each silo is
Flow-aiding
Broken device 2 Set equipped with 6 XCMG SCHWING
nozzle
flow-aiding nozzles
Delivery capacity:
delivery
Powder
device
40t/h (Powder
5. Spiral conveyer 2 Strip Φ219 XCMG SCHWING
density counted as
1.3t/m3)
Cement
Density counted as
weighing 1 Piece 600kg XCMG SCHWING
1.3t/m3
Powder weigher
hopper
Weighing
6. 3 Piece 500kg Pulling sensor ZEMIC
sensor
Discharge
1 Piece Φ200 Air cylinder driven Shanghai Guotai
butterfly valve
Vibrating motor 1 Piece OULI
Impounding Self-supplied by
1 Piece 20m3 Concrete structure
Water storage and
reservoir customer
supply system
Immersible
1 Unit 5.5kW Shanghai Guotai
7. pump
Galvanized steel
Pipeline 1 Set XCMG SCHWING
pipe
Pipeline fittings 1 Set XCMG SCHWING
Water weighing
1 Piece 300kg XCMG SCHWING
hopper
Water weigher
Weighing
3 Set 250kg Pulling sensor ZEMIC
8. sensor
Pneumatic
clip-on butterfly 1 Unit DN125 Shanghai Guotai
valve
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
Pneumatic
1 Set XCMG SCHWING
mixing device
Displayed by
Liquid level
9. 1 Set semitransparent XCMG SCHWING
pipe
hose
Additive supply
1 Piece 0.37kW Nanfang pump
pump
Weighing
1 Set 100kg ZEMIC
10. sensor
Pneumatic
clip-on butterfly 1 Piece DN50 Air cylinder driven Shanghai Guotai
valve
Fittings 1 Set XCMG SCHWING
+Floating seal
11.
Lubrication
1 Unit 50W/24VDC XCMG SCHWING
system
Arc-shaped rotary
Discharge
1 Unit gate, pneumatic XCMG SCHWING
device
switch
Water pipe,
discharge pipe, peep
Mixer cover 1 Set XCMG SCHWING
door, service gate,
liner plate
12. Discharge 1 Set Volume: 1 m3 Open all around XCMG SCHWING
g
e
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
Rubber pipe
1 Set Φ500 XCMG SCHWING
sleeve
With guardrail on
13. both sides. The
Tower stairs 1 Set platform is covered XCMG SCHWING
with antiskid plate
and with guardrail.
Stairs inside
1 Set Vertical ladder XCMG SCHWING
tower
Piston air
1 Unit 1 m3/min Kaishan/Fusheng
Pneumatic system
compressor
Air storage tank 2 Piece 40L(vertical) XCMG SCHWING
14. Air supply Galvanized steel
1 Set 1 inch XCMG SCHWING
pipeline pipe
Solenoid valve 1 Set CAAP
Pipe fittings 1 Set XCMG SCHWING
Control room 1 Piece 3 m×2.2m×2.5m XCMG SCHWING
Power cabinet 1 Piece XCMG SCHWING
Control
Electrical control system
Energy-saving centralized
16. Light 5 Piece XCMG SCHWING
type controlled in control
room
Note:
1. What mentions above excludes concrete foundation, embedded parts and other relevant components.
2. The buyers need to provide themselves with proper lightning protection and earthing devices.
3. The buyers need to provide themselves with the cable from distribution room to the power cabinet of mixing
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
8. Painting scheme
8.1 Painting scheme of overall machine
No. Position Color
1 Main color Grey
The external of the tower is enveloped
2 White
with color steel plate (if so)
3 Supporting roller of belt conveyer Bright red
4 Control room White
5 Silo Refer to painting scheme of silos for details
(2) The “XCMG” trademark and the Chinese Characters “XCMG SCHWING TECH” are painted
on the front of upper part of the frontmost silo body. The height of “XCMG” and its LOGO is
600 and of “XCMG SCHWING TECH” is 200. The font and height/width ratio are selected in
accordance with XCMG standard VI. The color is GSB G51001-94 PB06 light blue.
(3) The customer mark is painted on the front of the middle part of the frontmost silo body, with a
height of 1000. The word count depends on silo height and the agreement with customer on site.
The font, height/width ratio and color (according to Standard GSB G51001-94 color code) are
selected in accordance with customer’s requirements confirmed during signing the contract and
thus the model should be provided by the customer.
(4) Refer to the following figure for the painting positions of marks.
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
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HZS60KG Concrete Mixing Plant Technical Specification(ID.No.:XS-19-0538-GGS-V02)
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