Raghu Engineering College (Autonomous)

RAGHU ENGINEERING COLLEGE (Autonomous)

(Approved by A ICTE, New Delhi, NAAC with ‘A’ grade & Permanently Affiliated to JNTU Kakinada)
Dakamarri, Bheemunipatnam Mandal, Visakhapatnam Dist. – 531 162 (A.P.)
Ph: +91-8922-248001, 248002 Fax: + 91-8922-248011
E-mail: [email protected] website: www.raghuenggcollege.com

R17- 2019-20 I B. Tech Mechanical I &II Semester

LABORATORY MANUAL

For

ENGINEERING WORKSHOP
Student manual

Prepared by

RAGHAVENDRA YEDDU

Assistant Professor

DEPARTMENT OF MECHANICAL ENGINEERING

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)

RAGHU ENGINEERING COLLEGE

(AUTONOMOUS)

CERTIFICATE

Name of the Laboratory : ENGINEERING WORKSHOP

Name of the Faculty : Raghavendra Yeddu

Department : Mechanical Engineering

Program : I/IV B. Tech.

Year : 2019-2020

Semester : I&II Semester

IQAC Members:

Name(s): Dr. P. J. Kumar

Signature(s): HOD

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)

VISION AND MISSION OF THE DEPARTMENT:

Vision

To become a global knowledge hub, striving continuously in pursuit of excellence in the field of
Mechanical Engineering education, Entrepreneurship and Innovation.

Mission

 To impart total quality education through effective hi-tech teaching-learning techniques

and department-industries collaboration.
 To develop linkages and interaction with industry, R & D organization and educational
institution for excellence in research and consultancy practices.
 To achieve National / International standards to fulfill the Government's "Make in India"
industrial policy through innovation and research.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)

Lab Objectives:

The learning objectives of engineering work shop lab are:

 To impart practical knowledge to the students and to produce a spirit of doing work with
own hands.
 To acquire related trade knowledge and practical skills in metal cutting, metal joining,
metal forming and other operations.
 To acquire related trade knowledge and practical skills in engineering measurements.
 Finishing various jobs within the specified limits, with proper measurements and
valuating them by appropriate inspection methods and tools

Engineering workshop Lab Department of Mechanical Engineering

 Raghu Engineering College (Autonomous)

SUBJECT CODE Engineering Work Shop Lab

To impart hands-on practice on basic engineering trades and skills like carpentry
17ME111.CO1
and fitting
To impart hands-on practice on basic engineering trades and skills like house
17ME111.CO2
wiring and tin smithy
Understand the basic components and peripherals of a computer. To become
17ME111.CO3
familiar in configuring a system.
Learn the usage of productivity tools. Get hands on experience in trouble
17ME111.CO4
shooting a system?

CO-PO Mapping:

SUBJECT
Engineering Work Shop Lab
CODE

COs PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12
CO1 1 1 1 1 1 2 1 1 1 1 1 2

CO2 1 1 1 2 1 2 1 1 1 1 1 2

CO3 1 1 1 1 1 2 1 1 2 1 1 2

CO4 1 1 1 1 1 2 1 1 1 1 1 2

1.00 1.00 1.00 1.25 1.00 2.00 1.00 1.00 1.25 1.00 1.00 2.00
Average

CO’S-PSO’S Mapping:

PSO1 PSO2
CO’s
1 1
CO1
1 1
CO2
1 1
CO3
1 1
CO4

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)

RAGHU ENGINEERING COLLEGE (Autonomous)

R-17 I Year B. Tech. – I &II Sem.

ENGINEERING WORKSHOP LAB

(Subject Code: 17ME111)

Note: At least two exercises to be done from each trade.

Trade:

Carpentry 1. T-Lap Joint

2. Cross Lap Joint
3. Dovetail Joint
4. Mortise and Tenon Joint

Fitting 1. V-fit
2. Square fit
3. Half Round fit
4. Dovetail fit

Black smithy 1. Round rod to Square

2. S-Hook
3. Round Rod to Flat Ring
4. Round Rod to Square headed bolt

House Wiring 1. Parallel/ Series connection of three bulbs

2. Stair Case wiring
3. Florescent Lamp fitting
4. Measurement of Earth Resistance

Tin Smithy 1. Taper Tray

2. Square Box without lid
3. Open Scoop
4. Funnel

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)

List of Experiments:

Trade Name of the Exercise

Cross-lap Joint
Carpentry
Dove-tail Joint

V-fit
Fitting Square fit

Round rod to Square

Black Smithy
Round rod to Flat ring

Parallelconnection of two bulbs

House Wiring
Series connection of two bulbs

Stair case wiring

Open Scoop
Tin Smithy
Square box without lid

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)

Experiment No. 1: Cross-lap Joint

Aim: To make a cross-lap joint with the given material of size 50x50x320mm.

Tools Required:
1. Carpenter’s vice
2. Steel rule
3. Jack plane
4. Wood rasp file
5. Try-square
6. Marking gauge
7. Firmer chisel
8. Cross cut saw
9. Tenon saw
10. Scriber
11. Mallet

Materials Required: wooden rapper of size 50x50x320mm

Sequence of Operations:
1. Planning
2. Marking
3. Sawing
4. Chiseling
5. Finishing

Procedure:
1. The wooden pieces are made into two halves and are checked for dimensions.
2. One side of pieces is planned with jack plane and for straightness.
3. An adjacent side is planned and checked for squareness with a try square.
4. Marking gauge is set and lines are marked at 40-50 mm to make the thickness and
width according to given figure
5. The excess material is planned to correct size.
6. Using tenon saw, the portions to be removed are cut in both the pieces
7. The excess material in X is chiseled with mortise chisel.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)
8. The excess material in Y in chiseled to suit X
9. The end of both the pieces is chiseled to exact lengths.

Experimentation:

All dimensions are in mm

Fig.1 Cross-lap Joint
Precautions

1. Reaper should be free from moisture

2. Marking is done without parallax error
3. Care should be taken while chiseling
4. Matching of x and y pieces should be tight.

Result:
The cross-lap joint is made success.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)

Experiment No. 2: Dove-tail Joint

Aim:
To make a Dove-tail joint with the given material of size 50x50x320mm.
Tools required:
1. Carpenter’s vice
2. Steel rule
3. Jack plane
4. Wood rasp file
5. Try-square
6. Marking gauge
7. Firmer chisel
8. Cross cut saw
9. Tenon saw
10. Scriber
11. Mallet

Materials Required: wooden rapper of size 50x50x320mm

Sequence of Operations:
1. Planning
2. Marking
3. Sawing
4. Chiseling
5. Finishing

Procedure:
1. The wooden pieces are made into two halves and are checked for dimensions.

2. One side of pieces is planned with jack plane and for straightness.

3. An adjacent side is planned and checked for squareness with a try square.

4. Marking gauge is set and lines are marked at 40-50 mm to make the thickness and
width according to given figure.

5. The excess material is planned to correct size.

6. Using tenon saw, the portions to be removed are cut in both the pieces

7. The excess material in X is chiseled with mortise chisel.

8. The excess material in Y in chiseled to suit X

Engineering workshop Lab Department of Mechanical Engineering
Raghu Engineering College (Autonomous)
9. The end of both the pieces is chiseled to exact lengths.

Experimentation:

All dimensions are in mm

Fig.2 Dove-tail Joint

Precaution:
1. Wood should be free from moisture

2. Marking is done without parallax error

3. Care should be taken while chiseling

4. Matching of X and Y pieces should be tight.

Results:
The dove-tail joint is made success fully.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)
Experiment No. 3: V-fit

Aim:
To make a V-fit from the given mid steel pieces.
Tools required:
1. Bench vice
2. Steel rule-12”
3. Try square-6”
4. Scriber-8”
5. Dot pitch-4”
6. Ball peen hammer –y2kg
7. Rough file-300mm
8. Smooth file-300mm
9. Triangular file-200mm
10. Hack saw with blade

Materials Required: M.S flat of size 50×50×6mm - 2Nos.

Sequence of Operations:
1. Edge preparation
2. Marking
3. Punching
4. Sawing
5. Filing
6. Finishing
7.
Procedure:
1. The given mild steel flat piece is checked for given dimensions.
2. One edge of given is filled with rough and smooth files and checked with try square
for straightness.
3. An adjacent edge is also filled such that it is square to first edge and checked with
trysquare.
4. Wet chalk is applied on one side of the flat and dried for marking.
5. Lines are marked according to given figure, using odd leg caliper and steel rule.
6. Using the dot punch, punches are made along the marked lines.
7. The excess materials removed from the remaining two edges with try square level
up to half of the marked dots.
8. Finally, buts are removed by the filling on the surface of the fitted job.
Engineering workshop Lab Department of Mechanical Engineering
Raghu Engineering College (Autonomous)

Experimentation:

All dimensions are in mm

Fig.1 V-fit Dimensioning

Precaution:

1. The perpendicularity of face ends edges is checked perfectly by using try square.
2. Finishing is given by using only with smooth files.
3. Marking is done without parallax error.

Results:
The V-fit is done successfully.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)
Experiment No. 4: Square fit
Aim:
To make a Square fit from the given two pieces
Tools required:
1. Bench vice
2. Steel rule-12”
3. Try square-6”
4. Scriber-8”
5. Dot pitch-4”
6. Ball peen hammer –y2kg
7. Rough file-300mm
8. Smooth file-300mm
9. Triangular file-200mm
10. Hack saw with blade

Materials Required: M.S flat of size 50×50×6mm - 2Nos.

Sequence of Operations:
1. Edge preparation
2. Marking
3. Punching
4. Sawing
5. Filing
6. Finishing

Procedure:

1. The given mild steel flat piece is checked for given dimensions.
2. One edge of given is filled to straightness with rough and smooth files and checked
with try square.
3. An adjacent is also filled such that is square to first edge and checked with try square.
4. Wet chalk is applied on one side of the flat and dried for making.
5. Lines are marked according to given figure, using odd leg caliper and steel rule.
6. Using the dot punch are made along the marked lines.
7. The excess materials removed from the remaining two edges with try square level
up to half of the marked dots.
8. Finally, buts are removed by the filling on the surface of the fitted job.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)

Experimentation:

All dimensions are in mm

Fig. 2 Square Fit
Precaution:

1. The perpendicularity of face ends edges is checked perfectly by using try square.
2. Finishing is given by using only with smooth files.
3. Marking is done without parallax error.

Results:

The Square cutting is done successfully.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)
Experiment No. 5: Round rod to Square
Aim:
To make a square rod from a given round rod by hand forging operation.
Tools required:
1. Sledge hammer of weight 8 pounds (3.62kg)
2. Flatter
3. Round bit tong
4. Flat tong
5. Blower
6. Smith’s forge
7. Anvil

Materials Required:
1. Coal,
2. Round Mild Steel bar of 12mm diameter and 100 mm length.
Sequence of Operations:

1. Heating rod to the red hot state

2. Drawing
3. Flattening
4. Cooling

Procedure:
1. The round bar is heated to the red hot state using Smith’s forge or hearth so
that it can be deformed plastically with less effort by hammering.
2. The rod hot bar is picked up with the help of a Pick-up tong and is placed on the
anvil.
3. One end of the bar is held with Round bit tong and the remaining portion is
hammered with the help of sledge hammer to a square bar by rotating it by
about 90 degrees each time.
4. Reheat the bar to the red hot state, place it on the anvil, hold the squared
portion with a Flat tong and hammer the other end also to a squared bar
5. After completion of flattering operations, the work-piece is allowed to cool.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)

Experimentation:

All dimensions are in mm

Fig. 5 Round rod to Square rod

Precaution:
1. Forging must be done only when the work piece is in red hot condition.
2. Use the correct tongs to hold the work. Otherwise it may slip causing injuries.
3. Carry the hot work piece close to the ground while transferring it to the anvil to
minimize the chances of burning in accidents.

Results:
The square rod is thus made from the given round rod/bar by following the hand forging
operations as mentioned above.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)

Experiment No.6: Round rod to Flat ring

Aim:
To mark a flat ring from a given round rod by forging.
Tools required:
1. Sledge hammer
2. Flatter
3. Round bit tong
4. Flat tong
5. Square tong
6. Pick up tong

Materials Required:
1. MS round rod of 12mm diameter of 120mm length.
2. Coal

Sequence of Operations:
1. Heating rod to red-hot-state
2. Drawing
3. Flattering
4. Fullering
5. Cooling

Procedure:
1. The round bar is heated to the red hot state using Smith’s forge or hearth so that
it can be deformed plastically with less effort by hammering.
2. The rod hot bar is picked up with the help of a Pick-up tong and is placed on the
anvil.
3. One end of the bar is held with Round bit tong and the remaining portion is
hammered with the help of sledge hammer to a square bar by rotating it by about
90 degrees each time.
4. Reheat the bar to the red hot state, place it on the anvil, hold the squared portion
with a Flat tong and hammer the other end also to a squared bar

5. After completion of flattering and fullering operation, the work piece is allowed

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)
to cooling.

Experimentation:

All dimensions are in mm

Fig.6 Round rod to flat ring

Precaution:
1. Forging must be alone only when the work piece is in red hot condition.
2. Use the correct size tongs to hold the work; otherwise it may slip causing injuries.
3. Hold the hot work piece downwards close to the ground while transferring
from anvil to minimize danger of burns from accident

Results:
The flat ring is thus made from the given round rod/bar by following the hand forging operations
as mentioned above

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)

Experiment No.7: Two lamps in series controlled by single switch

Aim:
Prepare an electric circuit for a two lamps in series controlled by single switch
Tools required:
1. Two bulbs
2. Insulated Cables
3. One way switch
4. Lamp holders – 2 no.
5. Screw driver and screws
6. Wire cutter
7. Cutting plier
8. Nose pliers
9. Fuse Socket

Sequence of Operations:
1. Planning
2. Fixing
3. Checking
4. Connecting

Circuit Diagram:

Fig.7 Two lamps in series controlled by one switch

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)
Calculations:

1. According to Ohm’s Law, V = IR

2. Current through bulb, I = Wattage of bulb / Applied voltage

Procedure:
2. Draw the circuit on the wooden pattern
3. Link clips are fixed to the wooden pattern using nails and hammer
4. Two bulb holders, one-way switch and fuse socket is fixed at proper
location and connections are given as per circuit diagram.
5. The Circuit is checked before the supply is given.

Precaution:
1. Supply should not be given while making connections
2. All connections must be made tight
3. The line point should not touch the metal part in the circuit
4. Care should be taken while inserting nails.

Results:
The circuit for two lamps in series controlled by single switch is made and tested satisfactorily.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)
Experiment No8: Two lamps in parallel controlled by single switch
Aim:
Prepare an electric circuit for a two lamps in parallel controlled by single switch

Tools required:
10. Two bulbs
11. Insulated Cables
12. One way switch
13. Lamp holders – 2 no.
14. Screw driver and screws
15. Wire cutter
16. Cutting plier
17. Nose pliers
18. Fuse Socket

Sequence of Operations:
5. Planning
6. Fixing
7. Checking
8. Connecting

Circuit Diagram:

Fig.8 Two lamps in parallel controlled by one switch

Calculations:
1. According to Ohm’s Law, V = IR
2. Current through bulb, I = Wattage of bulb / Applied voltage

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)
Procedure:
6. Draw the circuit on the wooden pattern
7. Link clips are fixed to the wooden pattern using nails and hammer
8. Two bulb holders, one-way switch and fuse socket is fixed at proper
location and connections are given as per circuit diagram.
9. The Circuit is checked before the supply is given.

Precaution:
5. Supply should not be given while making connections
6. All connections must be made tight
7. The line point should not touch the metal part in the circuit
8. Care should be taken while inserting nails.

Results:
The circuit for two lamps in parallel controlled by single switch is made and tested
satisfactorily.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)
Experiment No. 9: Stair case wiring
Aim:
Prepare an electric circuit for a one lamp controlled by two switches (Stair case wiring)
Tools required:
1. one bulb
2. Insulated Cables
3. Two way switch – 2 nos.
4. Lamp holders – 1 no.
5. Screw driver and screws
6. Wire cutter
7. Cutting plier
8. Nose pliers
9. Fuse Socket

Sequence of Operations:
1. Planning
2. Fixing
3. Checking
4. Connecting

Circuit Diagram:

Fig.3 One lamp controlled by two switches

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)
Calculations:
1. According to Ohm’s Law, V = IR
2. Current through bulb, I = Wattage of bulb / Applied voltage

Procedure:
1. Draw the circuit on the wooden pattern
2. Link clips are fixed to the wooden pattern using nails and hammer
3. Bulb holder, two ways switches and fuse socket is fixed at proper
location and connections are given as per circuit diagram.
4. The Circuit is checked before the supply is given.

Precaution:
1. Supply should not be given while making connections
2. All connections must be made tight
3. The line point should not touch the metal part in the circuit
4. Care should be taken while inserting nails.

Results:
The circuit for one lamp controlled by two switches is made and tested satisfactorily.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)
Experiment No.10: Open Scoop
Aim:
To prepare an Open Scoop
Tools required:
1. Straight snips
2. Scriber
3. Steel rule
4. Try square
5. Nylon mallet
6. Bevel edge
7. Stake

Materials Required:
1. 165 × 135 mm galvanized iron sheet.
Sequence of Operations:
1. Marking
2. Cutting
3. Bending

Procedure:
1. Draw the development of sheet as per required dimensions on drawing sheet.
2. Mark these dimensions on the given galvanized iron sheet with the help of
steel rule and scriber.
3. Cutting is done along scribed lines towards unwanted material.
4. Bending is done as per development with the help of nylon mallet on stake.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)
Experimentation:

All dimensions are in mm

Fig.10 Open Scoop

Precaution:
1. Care should be taken while cutting the sheet with straight snip.
2. The cutting should be uniform.
3. Irregular development should be avoided.

Results:
The required open scoop is made satisfactory.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)
Experiment No.10: Square box without lid
Aim:
To prepare a Square box without lid
Tools required:
1. Straight snips
2. Scriber
3. Steel rule
4. Try square
5. Nylon mallet
6. Bevel edge
7. Stake

Materials Required:
1. 150 × 150 mm galvanized iron sheet.
Sequence of Operations:
1. Marking
2. Cutting
3. Bending

Procedure:
1. Draw the development of sheet as per required dimensions on drawing sheet.
2. Mark these dimensions on the given galvanized iron sheet with the help of
steel rule and scriber.
3. Cutting is done along scribed lines towards unwanted material.
4. Bending is done as per development with the help of nylon mallet on stake.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)
Experimentation:

All dimensions are in mm

Fig.10 Square box without lid

Precaution:
1. Care should be taken while cutting the sheet with straight snip.
2. The cutting should be uniform.
3. Irregular development should be avoided.

Results:
The required square box without lid is made satisfactorily.

Engineering workshop Lab Department of Mechanical Engineering

Raghu Engineering College (Autonomous)

Engineering workshop Lab Department of Mechanical Engineering