SCDL 2009 Assignments - POM PDF
SCDL 2009 Assignments - POM PDF
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s
FW Taylor devised a system for classifying motions into basic divisions called Therbligs
Inspection should be avoided prior to long run of a manufacturing stage as it becomes duplication of
regular lubrication with carefully selected lubricants is an essential factor in the maintenance of high g
Three times estimates are transformed into expected time before using it into a network
Production activity control (PAC) is not related with shop floor control (sfc)
Quality cannot be incorporated into a product by inspection but it can be incorporated only while man
Cost of proactive maintenance and cost of quality planning are examples of appraisal cost
The component produced on completely automatic machines may be subjected to sampling inspectio
machines require cent percent inspection
It would not affect the project completion time if non critical activities take longer time than planned
In JIT, it is not possible for each and every item help as inventory
variations in time during study can be reduced to some extent but can not be eliminated totally
In case of backward pass computation, the latest event time of the burst event equals the smallest of t
of the activity converging on the head event
Scheduling should be done on a daily basis of the company makes promises in days
In case of forward computation, the earliest event time of the first event is zero
The component
completely produced
manually on completely
operated machines automatic machines
require cent percent may be subjected to sampli
inspection
Maintenance function must be decentralised apart from the size of the manufacturing organisation for
Objective of work study is to improve productivity
root causes of many failures in meeting planned production can be attributed to poor medium / long ra
The problems of congestion, bottlenecks and backtracking can not be visualised by using templates a
The main purpose of kanban systems is to streamline manufacturing and procurement processes rath
Answer
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FALSE
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FALSE
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TRUE
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FALSE
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Flow process chart (Materials) is also called as ______
The task of allocation of jobs to machines is carried out by the _____ in consultation with the
The _____ is the probability that a good lot will be rejected by the sampling plan
American society of mechanical engineers and British standard institute have advocated ___
a ______ is another typical chart which is used to record frequency of movements between w
_______ is a series of time intervals that specifies what types of order changes are allowed
The term that refers to a complex web of thoughts, ideas, insights, experiences, goals, expe
general guidance for specific actions in pursuit of particular ends is _____
A _____ layout is one that reduces the material handling activities to minimum
_____ uses estimate arrival rates and serive rates to calculate an optimum staffing plan
____ is the card prepared by the dispatching section of PPC from the route laid down in the p
authority to carry out the task specified therein
_______ is computed by subtracting the sum of set up and processing times from the time re
The _____ is the maximum percentage defective that are for the purpose of sampling inspec
A ______ is the systematic recording and critical examination of existing and proposed ways
and more effective methods and reducing costs
REL chart exihibits relationship between ____ of departments in terms of degree of closenes
______ is a statistical methodology used for determining the cause and effect relationship be
production control work is ______ in case of floor inspection as compared with the centralised
______ shows the hypothized relationship between potential causes and the problems under
The _____ is the probability that a bad lot will be accepted by the sampling plan.
The _______ technique builds the network from activities
_______ is normally set to cover a minimum of cumulative lead time plus time for lot sizing lo
A _____ phase is the follow up phase after the implementation which serves as a monitoring
______ of production management is viwed as the efficiency with which inputs are converted
An approach to scheduling that starts from the present time and schedules each job to start
Answer
Operation process chart
scheduler
producer's risk
DMAIC
five
travel chart
Make to Order
Time fence
decision making
Patients
good
Queuing theory
job card
Letter Dee
slack
pairs
discontinous
project duration
easier
consumer's risk
Critical path method
planning horizion
Circle
critical examination
effectiveness
forward scheduling
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Questions
JIT needs a simple control system which is provided by
A managerial statement of period by period (time phased) production rates, work force le
capacity limitations is referred to as
Which kind of preventative inspection detects some defects in moving parts, internal cra
The diagram that focuses on efforts or problems that have the greatest potential for impr
graph is known as
What do you understand by the timeframe for the maintenance needs of the equipment
A way of scheduling the ordering or production of parts or raw materials so that they will
The element governing operation of business and its contacts and relationships with soci
stakeholders is termed as
The process of changing inputs to outputs thereby adding some value to entity can be de
traditional manufacturing stresses "getting hands dirty" while JIT manufacturing emphasi
Japanese recommend use of
Previous on-hand inventory, minus the larger of next periods forecast to actual orders is t
Six sigma is a business strategy or approach for systematic improvement of business pro
The middle compartment of control board contains the copy / shop order of the item
Main objective of a good plant layout is
What do you mean by the study of repetitive short cycle which involve quick hand / feet
What do you unerstand by the selection of the job for the method on the basis of money
PERT is
An approach to scheduling that starts from the present time and schedules each job to st
In management coefficient model, workforce in the previous period, ending inventory for
The dispatching function can be performed conveniently through the use of what is called
The scheduling chart with horizontal rows representing jobs or resources to be scheduled
The two aspects viz. allocation of resources and timing of resources are pertaining to
_______ is the application of statistical methods to analyze data, study and monitor proce
276
Kanban
production plan
Method study
Internal inspection
Pareto Diagram
multiple production
Start of an activity
Values
operation
5 S technique
activity
economic consideration
design-out maintenance
U-line
SWOT analysis
Start of an activity
Quality
forward scheduling
by judgement of observer
production rate
Gantt Chart
Load chart
supply
scheduling
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Questions
Scale model used for layout analysis have following advantages
Which are the factors on which the structure of transportation cost depends
Which three of the following options can be used to reduce the duration of activity during pr
IN management prospective, Kanban is a visual indicator that triggers replenishment of ite
Which of the following are regional factors which govern the selection of plant location
Aggregate planning has certain prerequired inputs which are inevitable. They include
The most typical causes of innovations that shift competitive advantage are as follows
Which of the following situations highlights the need of proximity of plant location to source
Effective scheduling leads to meeting customer requirements through
Which of the following work measurement techniques involve the direct observsations
157
Nontechnical person finds it easy to comprehend
overhead facilities can be shown
models can be shifted easily
to establish the production schedule for the specific models/ options of products
to provide the schedule input for the MRP process
to provide the schedule used by order processing to acknowledge delivery dates for the curr
The observer need not be present at place of work for a longer time
Work sampling study can be interrupted at any time without affecting the results
work sampling study gives unbiased results
Medium of shipment
characteristics of the commodity
average distance of shipment
Six Sigma methodologies used to drive defects to less than 3.4 per million opportunities.
Data intensive solution approaches.
Intuition has no place in Six Sigma -- only cold, hard facts.
Implemented by Green Belts, Black Belts and Master Black Belts.
Ways to help meet the business/financial bottom-line numbers.
Implemented with the support of a champion and process owner
scheduling
monitoring
dispatching
stated needs
unstated needs
expectations
master schedule
available to promise
alteration
transport
inspection
customers demand
customers delivery dates
visual testing
eddy current
magnetic flow detectors
capacity planning
job design
production planning
proximity to market
climatic condition
industrial and taxation laws
time study
production study
work sampling
time study
production study
work sampling
S.No MTF
1 Voice of customer
Critical to quality
Defect
Stable Operation
3 Dispatching
Backward scheduling
tool order
inspection order
4
manufacturing resource planing (MRP II)
planning horizon
5 Question
Crash cost of an activity
Normal time of an activity
Crash time of activity
Normal cost of an activity
Question
Interruption for machine utilisation
Input for scheduling
Technique of scheduling
Scheduling Device
Question
Temperature of motor
Exhaust gas
Air leakage
Corrosion
Question
Forcasting requirement for indirect material
Inventory control by classification
Structure of the product
Material Planning for dependent demand
Question
First off inspection
Critical operation inspection
Patrolling inspection
Key operation inspection
Question
Template
REL chart
Flow diagram
Travel chart
Question
Toung
Eye
Nose
Ear
Question
unit production of very large product
High production volume low variety
Low production volume high variety
Grouping into families of similar product
Question
Emerson Efficiency Plan
Craft
Work Sampling
Gantt Chart
Question
Community Facilities
Proximity to market
Industrial and labour attitude
Legislation and taxation
Question
Change in chemical characteristic
Consumption of effort
Information given
Subtraction
Question
Bottom compartment of control board
Control board
Top compartment of control board
Middle compartment of control board
Question
Scale model
Factor Analysis
Minimization of production delays
Maximum visibility
Question
Fixation of inventory level
Symptom of ill planned purchasing
Factor influencing material planning
Net requirement of material under MRP
Question
Table lubrication
Draining and refilling of oil reserviors of plunger pump
Parts lubricated with oil nipple
Tools and slideways
Question
Pessimistic time
Expected time
Optimistic time
Most likely time
Question
When to inspect
What to inspect
How to inspect
How much to inspect
Question
Fixed Position Layout
Product Layout
Process Layout
Combined Layout
Question
Scheduling of interrelated activities of small projects with consideration of
uncertainty of duration of activities.
Two machines & processing time depends on sequence of job loading
Production plan
Staffing plan
search decision rule
Dell
Capacity plan
Aggregate plan
execution of current production schedule relative to the current state of the product
An approach to scheduling that starts from a desired due date and works backward
provides simulation capabilities and cost information for other functional areas of
business
information about resources and facilities available
Correct Answer
Preventive maintenance
Overlapping of operations
Critical Path Analysis
Strings
Correct Answer
Body
Smell
Listen
Watch
Correct Answer
Past consumption analysis technique
ABC Analysis
BOM
MRP
Correct Answer
First piece produced after tool change
After whose no rework is possible
Inspection at the place of actual production
Costlier operation
Correct Answer
Two dimensional cutouts
Degree of closeness
Tracing movements
Distance and frequency of movements
Correct Answer
Sweet
Crack
Burnout
Impact
Correct Answer
Fixed Position Layout
Product Layout
Process Layout
Cellular Layout
Correct Answer
Wage Payment
Facilities Planning
Machine utilization
Production Scheduling
Correct Answer
Educational facility
Fragile product
Productivity of labour
Licenses
Correct Answer
Chemical reaction
Posting a ledger
Giving directions or instructions
Removal of worn-out part from a machine
Correct Answer
Bunch of work orders arranged in a sequence in which they are to be processed.
Correct Answer
Layout analysis
Method to evaluate layouts
Objective of good layout
Principles of good layout
Correct Answer
Reorder level
Over ordering
Lead time
Stock on hand
Correct Answer
Weekly
Yearly
Daily
two to three times a day
Correct Answer
b
Te
a
m
Correct Answer
Stages of inspection
Specification
Inspection devices
Sampling or cent percent inspection
Correct Answer
Project Layout
Line Layout
Functional Layout
Mixed Layout
Correct Answer
Critical Path Analysis
Index Method
Critical Ratio Scheduling
Correct Answer
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The ________ breakdowns usually cost more, partly due to damage done to the adjustment
components and partly due to emergency actions.
Unexpected
Which of the following schedules are recommended to prepare and follow as a part of preventive
maintenance system?
Preventive inspection schedule , Cleaning and upkeep schedule , Lubrication schedule
One of the characterstic of layout is about the flow of material / personnel. In a good layout the flow
should be
Unidirectional
Which kind of natural delays and interruptions are considered during estimation of activity time?
Which of the following aspects are essential to ensure quality of purchased items?
Defining right quality for the job , Vendor performance evaluation , Making sure that suppliers
understand the requirements
An activity should represent an operation or set of operations which can be performed using a
particular kind of equipment or a special skill.
TRUE
Which of the following symbols are used in flow process chart but not used in operation process
chart?
Storage , Delay , Transport
OC curve of ideal sampling plan suggests that all lots less than 3% defectives have the probability of
acceptance of ________.
One
The ________ is necessary when the job requires detailed of one or more of the job characteristics
with the help of special equipment which is not available at the producing company.
Inspection order
The ________ is the maintenance work initiated on a result of knowledge of the condition of an item
from routine or continuous checking.
Condition monitoring
In case of backward pass computation, the latest event time of the end event equals to the earliest
event time minus duration of that activity.
FALSE
What do you mean by a single event which represents the joint completion of more than one
activities?
Merge event
The ________ is the watch dog which ensures that every element of production and activities which
could affect the quality of end product are regulated to the extent desirable.
Quality control
Why graphical method of recording is preferred over the descriptive method during method study?
It segregates effective part form ineffective parts , It reduces effort involved in writing , Critical
examinations easier and more effective
An Ideal OC curve is ________ shaped curve that accpets all the lots with quality equal to or better
than AQL .
Rectangular
With a general OC curve, probability of acceptance of lots of good quality is never unity.
TRUE
The steeper the OC curve, the better is the discrimination between good and bad lots.
TRUE
Systematic maintenance system can completely eliminate the wear and tear of machines.
FALSE
The event numbers as far as possible reflect the logical relationships of the activities.
TRUE
The ________ is a set of tools and techniques by which products are made to comply with the
specifications at minimum cost to the firm.
Quality control system
Production control work is ________ in case of floor inspection as compared with the centralised
inspection.
easier
Process Sheets for parts in batch production are not maintained as standard process sheet
FALSE
Three time estimates are transformed into expected time before using it into a network.
TRUE
The ________ are the definitions of the measurable as well as nonmeasurable characteristics of the
product.
Specifications
Which of the following situations demand that the human consideration should be given preference
over other considerations?
Inconsistent earnings where the earnings are tied to output , Poor morale evidenced by petty or trivial
complaints , Repeated cases of accidents and health hazards
Which of the following are examples of specifications?
Commercial standards , Assembly and testing instructions , Bill of material
What does the additional cost incurred to reduce the duration of an activity by one unit of time
represent?
Activity cost slope
Scrap allowance is added to net requirement of material while ordering for material
TRUE
A properly designed sampling plan can control sampling errors and completely eliminate them.
FALSE
Which of the following cases indicated that the operation has occurred?
Movement of components to assembly section , Raw material movement , A worker's trip to grinder to
sharpen the tools
Which manufacturing method is ideal for the use of air gauges as inspection device?
Mass
Out of two basic criteria for the selection of a manufacturing method, one is, it must be able to meet
the specifications of final product and the other is, it must be
Cost effective method
Any premise in which persons are employed for purpose of making any product/s is called
Factory
Cent percent inspection does not mean inspection of component for 100% quality characteristics.
TRUE
How to reveal the capability of the sampling plan to discriminate between good lots and bad lots?
Under MRP system for common items order for procurement is placed based on requirement for each
product
FALSE
Which are the subtasks of the maintenance phase of the method study?
Monitoring and control , Performance appraisal , Audit on savings
What do you understand by the metallergical aspects of product which forms the vital part of
engineering function?
Material specifications
Which of the following information is available in summary of part in a chart during methods study?
Frequency of each symbol , Total time for each symbol , Total distance travelled by the object
Which of the following are examples of consumption of physical effort during recording for method
study?
Bending , Positioning , Unloading
Which of the following causes can be responsible for derailing the production schedule in a factory?
An ________ history card is the record of all repairs, replacements and engineering changes carried
out in the equipment during it's period of service.
Equipment history card
What do you understand by the measurement of work to establish allowed time for a job for the
defined method?
Work measurement
Which kind of relationship exists between those activities which can be carried out simultaneously
and both activities require definite time to finish?
Concurrent activities
A ________helps to avoid crowding of jobs at a particular machine by change of route of some of the
jobs or by diverting work to other machine.
Control board
Scheduling
The process of changing inputs into outputs thereby adding some value to entity can be defined as
Operation
The problems concerning movements can be better visualized by drawing a diagram, either, flow
diagram or string diagram.
TRUE
As a general rule, the number of tail event of an activity is more than that of it's head event.
FALSE
Which of the following concepts must be understood for the achievement of quality?
Which portion of the perforated route sheet should be signed by the operator or supervisor?
Lower portion
Which are the factors on which the structure of the transportation cost depends?
Average distance of shipment , Characteristics of the commodity , Medium of shipment
What do you understand by the difference between the specification limits within which manufacturing
process is expected to produce?
Design tolerance
Quality can not be inspected into a product, it must be manufactured into it by the supplier.
TRUE
Floor inspection delays the identification of faults which can not be rectified immediately before large
lots are spoiled.
FALSE
Goods after final inspection should accompany ________to enable dispatch department to identify
and draw correct reference.
Forwarding note
In case of two handed process chart, inspection symbol is used when check by touch or feel is
involved.
TRUE
Since value of c can never be negativee, hence" if LCLp works out to be negative, it is taken as zero."
TRUE
A sampling plan which perfectly discriminates will have vertical OC curve.
TRUE
The time chart, if necessary, may be modified considering the limitations of resource.
TRUE
The ________ is the probability that a good lot will be rejected by the sampling plan.
Producer's risk
The ________ advocates maintenance procedures whereby the condition of the plant is constantly
watched through systematic inspection to unearth unhealthy conditions and preventive
Preventive Maintenance
The ________ is the probability that a bad lot will be accepted by the sampling plan.
Consumer's risk
The ________ is specified to indicate the maximum permissible variability in the dimensions product
or parts.
Tolerance
When should operator or supervisor is supposed to sign the perforated route sheet?
After completion of operation
Which of the following observations are expected from the preventive maintenance person?
Wrong allignments , Overheating defects , Excessive play
TRUE
Following are some of the factors considered for evaluation of alternative layouts
Flow of Material , Equipment utilization , Ease of supervision
What is the meaning of surplus material in context with stores issue order?
Materials issued are not fully consumed
The ________ pertain to the climatic conditions which the component , product or material should
withstand.
Environmental specifications
Which is the alternative way of indicating the load other than numerical way, in case of Gantt chart ?
Graphical approach
The easiest way to bring the delayed job within the promised delivery time by using extra shift or
weekly holiday is ________.
Overtime working
Which three of the following are causes of continuous upward pattern of Xbar-R control chart?
The operator should not stop production if first piece is not approved by the inspector.
FALSE
Site selection should also take into account topography and soil structure of the land.
TRUE
Which are the different types of flow process charts used for method study?
Equipment type , Man type , Material type
Which of the following method can be used to record the facts during the method study?
Which of the following possibilities can be explored by using flow process chart?
Eliminating the operations or combining the operations with another , Reducing the distance traveled
by the workmen or materials , Avoiding the waiting time and thereby reduce production losses
It pays in the long run to inform the customer regarding expected delays in the deliveries.
TRUE
Which are the basic requirements of the " Quality of Design "?
Identification of right product , Selection of appropriate features , Ensure that product renders
satisfactory service to customer
Quality control determines what, when, and how much to inspect while inspection actually conducts
examination of goods.
TRUE
Tool breakage has got nearly zero chances in case of eventual breakdown.
FALSE
What do you mean by the selection of the job for the method study on the basis of manufacturing
difficulties?
Technical consideration
Which kind of labour force is required in case of Jobbing Production?
Highly Skilled
Maintenance
Sampling inspection suffice to check the work of line inspectors and stage inspectors.
TRUE
What do you understand by the quality specified by the designer on behalf the customer?
Quality of design
Following are the commonly used factors considered for evaluation of layout in factor analysis method
Delay in completion of projects result in unwelcome additions to the fixed manufacturing expenses.
TRUE
Which of the following techniques is used by industrial engineering department to obtain the utilisation
index?
Work Sampling Studies
Order preparation process for products manufatured to order requires following documents
In case of centralised inspection, inspection rooms generally become bottleneck and cause delay in
taking action regarding rejection or rework.
TRUE
The ________ must ensure that the product satisfy the functional requirements of it's usage.
Quality of design
Regular lubrication with carefully selected lubricants is an essential factor in the maintenance of high
grade machine tools working under continuous load.
TRUE
What is indicated by the hugging points lying close to mean of the process in X bar-R- control chart?
In case of an OC curve, the risk of rejecting a good quality lot may vary between ________.
0.01 to 10%
F W Taylor devised a system for classifying motions into basic divisions called Therbligs
FALSE
What do you mean by the project duration for which the total cost is minimum?
Optimum duration
As a general rule, a site five times the actual plant size is considered minimum for parking, access
facilities and future expansion.
TRUE
Process planning is the process of
establishing shortest and most economic path of production
The term ________ emplies the foregone profit due to inability of company to produce.
Opportunity cost
Latest finishing date is the latest event time of the tail event.
FALSE
Breakdown of machines, absenteeism of worker does not dislocate the manufacturing activity in
process layout
TRUE
The ________ includes preventive maintenance activities whose needs are identified through
inspection which requires stoppage of machines.
Shutdown Maintenance
Which of the following is the most popular technique for Project Production?
PERT & CPM
While numbering as per Fulkerson's rule, arrows emerging from the initial event are deleted so as to
create one or more initial events.
TRUE
The problems of congestion, bottlenecks and backtracking can not be visualized by using templates
and models.
FALSE
Which of the following factors related to the labour and wages are considered while deciding the plant
location?
Prevailing wage pattern , Productivity of labour , Industrial relations
Which of the following are examples of incentives offered by the Central and State Governments for
setting up industries in particular locations?
Exemption from excise duty , Soft loans , Subsidy in electrical charges
Which details are recorded in columns when each square of progress card is split up into columns?
What do you understand by the selection of the job for the method study on the basis of money
saving potential of the job?
Economic consideration
A network can have more than one starting event but completion event must be only one.
FALSE
An activity can share the same tail event and same head event with any other activity.
FALSE
What do you mean by the graphical representation of the project which is composed as series of
connected arrows and circles to describe the interrelationship of the activities involved?
Network
What do you mean by the verification of object against predetermined standards of quality or quantity
or both?
Inspection
The ________ is the defect level for which lots are regarded as bad lots.
Lot Tolerance Percentage Defective
How non-critical activities are shown in the time chart during project scheduling?
Thin lines
Which method of critical path determination begins with the end event and moves backward to the
start event of the project network?
Backward pass computation
Dust gets mixed with lubricants, forms an abrasive substance and causes pre-mature failure of
machinery.
TRUE
It would not affect the project completion time if non-critical activities take little loner time than
planned.
TRUE
The ________ is the process of withdrawing the equipment from the production line, dismantling it
unitwise, visualising defects, effecting adjustments, replacing worn-out parts and finally building it up
to get desired accuracies.
Reconditioning
Process Planning is concerned with decisions regarding requirement of machines and manpower for
meeting customer demand
FALSE
Which three of the following options can be used to reduce the duration of activity during project
crashing?
Allocating more manpower and machines than srcinally planned for. , Working additional shifts or
overtime. , Awarding work to vendors who charge extra but expedite deliveries.
Which is the next stage to the inspection based quality control in the historical development of quality
management.
Quality assurance
Sampling inspection is best suited when cost of inspection is much higher than the loss arising from
the acceptance of a defective part.
TRUE
Which element of a network represents a task which has got a definite beginning and definite end?
Activity
Which features should be covered by the specifications of materials while defining the qualitative
requirement?
Material composition , Dimensions , Any heat treatment if required
In case of X bar, if the process is not under control indicated by some points falling outside the control
limits, such points outside the control limits are eliminated and new trial control limits for the remaining
points are computed.
TRUE
Maintenance function must be decentralised apart from a size of a manufacturing organisation for it's
better functioning.
FALSE
Which of the following factors play important role while selecting or rejecting a particular site from
legislation and taxation point of view?
Labour laws , Building codes , Policies regarding issue of licences
Skill of labour force in a product type layout is usually higher than in the process type of layout
FALSE
What is the base for considering activity time as single time estimate or three time estimate?
Level of uncertainty
Which of the following technique makes three time estimates for each activity?
Project Evaluation & Review Technique
Suburban location provides the compromise netween rural and urban locations.
TRUE
Which time is determined by the backward pass computation method of determination of critical path ?
Even in a small set up wherein maintenance of a machine is looked after by a mechanic cum worker,
he should report directly to the person responsible for the manufacturing operations.
TRUE
Kanban system is essentially a computer based system for production scheduling and control
FALSE
Which of the following are the major steps of making of the X bar-R control chart?
Collection of data , Claculation of mean,range,grand average and mean range , Set up control chart
for average and calculate control limits of range chart
For p-chart, p bar is the ratio of total number of units inspected to the total number of units defectives.
FALSE
Which kind of preventive inspection detects some maintenance related characteristics by making use
of human senses, when equipment is in operation?
Extrernal inspection
Process Engineer does not get sufficient time for designing tooling for most economic production run
when
Delivery time is less
How dummy activities are shown in the time chart during project scheduling?
Vertical lines
The control chart for number of defectives is more convenient to make than control chart for fraction
defectives
report. sincethe fugure of number of defectives units can be directly taken from the inspection
TRUE
What do you understand by the timeframe for the maintenance needs of the equipment?
Which of the following policies is advisable in case of low product variety and large volumes?
Which phase of method study is concerned with analyzing the facts critically, generating alternatives
which form the basis for selection and development of improved methods?
Critical examination
What do you mean by lowest possible direct cost required to complete an activity within it's normal
time?
Normal cost
Which of the following cases can be treated as delay during recording of method study?
Operators awaiting instructions from supervisor , Worker waiting for his turn at tools stores , Jobs
awaiting at the machines for their turn
Inspection order is must even for simple jobs which can be inspected by shop inspector with the
tooling available on shop.
FALSE
Cent percent inspection is often more practical and economical than sampling inspection.
FALSE
A load chart specifies the work to be carried out by each person of company during shift hours.
FALSE
Independent float either affects the float of preceding activities or that of succeeding activities.
FALSE
The document raised by PPC which authorises different functions to take action as per instruction is
called
Work Order
A good layout makes effective use of space. Utilization of space for a department like Stores can be
measured by
Proportion of Cubic volume space utilized
Availability of training schools, colleges and management institutes reduces the company's internal
training needs.
TRUE
Which of the following are steps to identify the critical path in a small network?
Compare the durations of all paths to identify the longest path. , Sum up the durations of activities
along each path. , Enumerate all paths in the network and list down activities on each path.
Which of the following are minimum requirement for a good quality of design?
Resonable cost , Resonable procurement time , Resonable manufacturing time
In case of control chart, large smaples such as n=15 or 20 are used if the process standard deviation
is small.
FALSE
How does the control chart of statistical quality control helps the operating personnel?
Which of the following activities are used while recording for method study?
Delay , Operation , Inspection
Taxes / duties levied is one of the important determinant for location decision as taxes/duties
substantially influence
Product cost
The component produced on completely automatic machines may be subjected to sampling
inspection while parts produced on semi-automatic and completely manual operated machines
require cent percent inspection.
TRUE
For p-chart, the central line of fraction defectives is determined by average percentage defectives.
TRUE
Which of the following processes or activities are denoted by using symbols while recording in
method study?
Transport , Delay , Storage
A lot declared rejected in sampling inspection should not be inspected 100% in any case.
FALSE
The plotting of activities - critical, non-critical and dummy activities- is strictly according to their
precedence relationship.
TRUE
Which of the following three methods used to select the qualified supplier?
By vendor plant surveys , By reputation , By experience
Where does the SPC exercises the control to prevent the occurances of defectives?
On manufacturing process
Which photographic technique is used to record path of motions of the members of the body during
method study?
Cyclograph
In Gantt Chart, the horizontal lines devide vertical lines into sections which represents either
operations or work centres.
TRUE
Floor inspection promotes tendency of machines to drift out of limits and produce defectives.
FALSE
Which are the different methods to record details of the existing method during method study?
What do you mean by lowest possible direct cost required to complete an activity within it's crashed
time?
Crash cost
What do you understand by the extent the products manufactured conforms to the laid down design?
Quality of conformance
Which kind of possible defectives can be reduced due to first off inspection?
Due to mistakes in reading blue prints , Due to errors in tooling , Due to wrong machine set up
Cent percent inspection is required on WIP prior to the key, critical or costly operation.
TRUE
Plant layout facilitates processing of products in most effective manner through the following
After goods have been manufactured, route sheets and operation layouts should not be collected
back.
FALSE
Which of the following is a part of preparing manufacturing order set as a primary function of
dispatching?
Operational layouts , Move orders , Pre-filled stores issue orders
Proper care and storage is not an essential part of a well planned lubrication system.
FALSE
Management often fails to realize the importance of efficient layout due to following reason
losses resulting from poor layout are not directly shown in the financial statements
Which is the ideal place to inspect jigs and fixtures in a mass manufacturing unit?
Separate inspection room
Which of the following are ideal situations for the preventive inspection?
Weekly off and holidays , Non-production hours , Stand-up equipment
What do you mean by the chart on which the major activities and entry points of materials are
recorded to have graphic view of operations and inspections involved in the process?
Which kind of gauge consists of electrical contacts operating a series of colloured signal lamps which
indicate whether the dimension is correct, oversize or undersize?
Multiple gauging
Components of Production Management include
Capacity Planning , Job Design , Production Planning
Which of the following is the criteria for the percentage defectives in the zone of the indecision?
Lots having the percentage defective more than AQL but less than LPTD
Which of the following are examples of addition during recording for method study?
Brazing , Welding , Riveting
Which of the following situations demand the economic consideration while selecting a job for method
study?
Unorderly movement of men and materials , Excessive process defectives , Too many suggestions
received for improvement from a department or section
During set up of X bar-R control chart, control limts should be practically revised from time to time as
additional data is accumulated.
TRUE
The document which incorporates details of process planning for a job is called
Route Sheet
Repetitive movements between work stations which are difficult to be traced on string diagrams can
be conveniently shown on flow diagrams.
FALSE
Which of the following cases can be referred as operation in method study recording?
Which of the following defects can be observed during preventive inspection by using human senses?
Following is one of the techniques used for Material Planning for high value material
MRP
What do you understand by totality of features and characteristics of a product or service that bears
on it's ability to satisfy the customer?
Quality
Which are the sources of information to update the progress card daily?
Detachable ticket , Daily production report , Job Card
Major contributors in the development of Control Charts, Sampling plan are
F H Dodge , H G Roming , Walter Schewhart
Feasibility of time schedule requires that an activity be scheduled before any of it's predecessors are
scheduled.
FALSE
Operation process charts though indicates the sequence of events but do not show movements.
TRUE
One major difference between CPM and PERT is the former's adaptability for the projects where high
degree of uncertainty prevails and activity times during performance are expected to vary
considerably for certain activities.
FALSE
What is the reason of fluctuations, if the control chart evaluates that the process is in a state of
statistical control?
Random variability
What are the uses of the instruction manual provided by the manufacturer of a machine?
It gives instructions regarding installation and operation of the equipment , It contains note on
common troubles with causes and remedies for troubleshooting , It enlists points, frequency and type
of lubrication
Dynamic programming
Both, preventive and breakdown maintenance work must be assigned to the same team.
FALSE
What is the specific name for the Gantt chart when it shows at a glance the scheduling of various
operations involved in a job?
Job Schedule
Which of the following factors decide the choice between the cent percent and sampling inspection?
Nature of inspection , Natural tolerance versus design tolerance , Vendor's quality rating
Which of the following are examples of attributes?
Cracks , Burrs , Texture
In mass/batch production organizations where goods are produced for stocking, Work Order is raised
on the basis of
Sales Programme
In case of backward pass computation, the latest event time of the burst event equals the smallest of
the difference
on the between the latest event time of the head event less duration of the activity converging
head event.
TRUE
Which of the following activities can become a part of a preventive maintenance system?
Which of the following method can be adopted to overcome the problem of rushing up a job for it's
timely completion?
Use of optimum speeds and feeds , Subcontracting , Job splitting
In case of X bar-R charts,it is ensured that the assignable causes are detected before the tolerances
are violated, upper and lower statistical limits are worked out and inserted into a chart.
TRUE
Which of the following can be termed as operation while recording for method study?
Information received , Addition or subtraction , Information given
Which industry out of the following industries require maximum consideration for safety factor while
selecting plant location?
Nuclear power plant
Which are reason due to which the progress of work is rarely in line with its plan?
Absenteeism , Machine breakdowns , Substandard performance against prefixed production
standards
How industry has responded to the fact of existence of inherant variability of the manufacturing
process?
Inclusion of certain tolerance on the basic dimensions in the drawing
While making X bar-R-chart, values of X bar and R are recoded samplewise either on the extreme
right of the individual measurements on the data sheet or in a separate sheet.
True
In case of X bar, if the pocess is not under control indicated by some points falling outside the control
limits, such points outside the control limits are eliminated and new trial control limits for the remaining
points are computed.
True
Which of the following is the most popular technique for Project Production?
PERT & CPM
Which of the following are the most suitable cases where we can use CPA as effective technique of
scheduling?
Overhauling of a CNC machine , Purchase and installation of a newly imported special purpose
machine , Design, production and testing of prototype of a fighter aircraft.
Sample sizes for the construction of p-chart are typicaly larger that for Xbar-R-charts.
True
What is the location of lower control limit in the X bar-R control chart?
3 standard deviations below central line
Expediting action is necessary if the delays and interruptions are abnormal and hence any
subsequent delay is bound to extend the promised delivery date.
TRUE
Which are the first three steps of Critical Path Analysis technique?
Activity relationships , Activity identification , Network construction