3121270 800S/860SJ 3

4 800S/860SJ 3121270
3121270 800S/860SJ 5
 TABLE OF CONTENTS

SECTION 1 - FRAME........................................................................................................................................................................... 9

FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE ..................................................................... 10
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE ............................................................................. 14
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 18
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY ............................................................................................................................. 20
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY)................................................................................................. 24
FIGURE 1-6. FRAME VALVES AND SHIELDS INSTALLATIONS ................................................................................................. 28
FIGURE 1-7. TOW PACKAGE INSTALLATION ............................................................................................................................. 30

SECTION 2 - TURNTABLE ................................................................................................................................................................ 33

FIGURE 2-1. CONTROL VALVES INSTALLATIONS ..................................................................................................................... 34

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 38
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATION ................................................................................................. 40
FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY ........................................................................................................................... 42
FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION ................................................................................................................ 46
FIGURE 2-6. DEUTZ ENGINE INSTALLATION ............................................................................................................................. 54
FIGURE 2-7. GM ENGINE INSTALLATION ................................................................................................................................... 64
FIGURE 2-8. PUMP ASSEMBLY (SAUER-DANFOSS) ................................................................................................................. 70
FIGURE 2-9. PUMP ASSEMBLY (EATON) .................................................................................................................................... 74
FIGURE 2-10. LOAD SENSING PUMP ASSEMBLY...................................................................................................................... 78
FIGURE 2-11. TANK INSTALLATIONS .......................................................................................................................................... 82
FIGURE 2-12. LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY) .............................................................................. 86
FIGURE 2-13. ROTARY COUPLING INSTALLATION ................................................................................................................... 88
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY ................................................................................................................. 90
FIGURE 2-15. LIMIT SWITCHES, LIGHTS AND ALARM INSTALLATIONS ................................................................................. 94
FIGURE 2-16. HOODS INSTALLATION (ABS) .............................................................................................................................. 98
FIGURE 2-17. HOODS INSTALLATION (STEEL) ........................................................................................................................ 104
FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL) ............................................................................................ 110
FIGURE 2-19. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ............................................ 112
FIGURE 2-20. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ........................................................ 116
FIGURE 2-21. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) .............................................................. 120
FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ ENGINES ......................... 124
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES ................................................................. 130

SECTION 3 - BOOM ........................................................................................................................................................................ 135

FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION ............................................................................ 136
FIGURE 3-2. MAIN BOOM INSTALLATION - 800S ..................................................................................................................... 140
FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ ................................................................................................................... 144
FIGURE 3-4. MAIN BOOM ASSEMBLIES ................................................................................................................................... 148
FIGURE 3-5. ROTATOR ASSEMBLIES ....................................................................................................................................... 152
FIGURE 3-6. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS.................................................................... 154
FIGURE 3-7. BOOM CABLE CLAMPS INSTALLATIONS ............................................................................................................ 160

SECTION 4 - PLATFORM................................................................................................................................................................ 163

FIGURE 4-1. PLATFORM ASSEMBLIES ..................................................................................................................................... 164

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ........................................................ 168
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 170
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 176
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 178
FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 180
FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER)................................................................................................ 184
FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER)................................................................................................ 186
FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER)................................................................................................ 188
FIGURE 4-10. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ....................................................................................... 190
FIGURE 4-11. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL) ......................................................................... 192

SECTION 5 - CYLINDER ................................................................................................................................................................. 195

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ............................................................................................................. 196

FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE .......................................................................................... 198
FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (SERVICE REPLACEMENT) (800S) ................................ 200
FIGURE 5-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (SERVICE REPLACEMENT) (860SJ) .............................. 202

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TABLE OF CONTENTS
FIGURE 5-5. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (860SJ ONLY) ................................................................... 204
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - JIB (860SJ ONLY) (ORIGINAL EQUIPMENT)....................................................... 206
FIGURE 5-7. LIFT CYLINDER ASSEMBLY - JIB (USAGE MAY VARY) (SERVICE REPLACEMENT) (860SJ ONLY) ............... 208
FIGURE 5-8. LIFT CYLINDER ASSEMBLY - JIB (USAGE MAY VARY) (SERVICE REPLACEMENT) (860SJ ONLY) ............... 210
FIGURE 5-9. LIFT CYLINDER ASSEMBLY - MAIN BOOM .......................................................................................................... 212
FIGURE 5-10. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SERVICE REPLACEMENT) (800S) ............................................. 216
FIGURE 5-11. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SERVICE REPLACEMENT) (860SJ) ........................................... 218
FIGURE 5-12. STEER CYLINDER ASSEMBLY (SN 0300140000 through 0300142665) ........................................................... 220
FIGURE 5-13. STEER CYLINDER ASSEMBLY (SN 0300014266 through 0300182743, SN B300000100 through B300001091)
...................................................................................................................................................................................................... 222
FIGURE 5-14. TELESCOPE CYLINDER ASSEMBLY .................................................................................................................. 224
FIGURE 5-15. TELESCOPE CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (800S) ....................................................... 228
FIGURE 5-16. TELESCOPE CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (860SJ) ..................................................... 230

SECTION 6 - HYDRAULIC ............................................................................................................................................................... 233

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM .............................................................................................................. 234

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD ................................................................................................................... 236
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD ................................................................................................................... 240
FIGURE 6-4. MANUAL DESCENT HYDRAULIC DIAGRAM (OPTIONAL) ................................................................................... 244
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM...................................................................................................................... 246
FIGURE 6-6. HYDRAULIC DIAGRAM LIST.................................................................................................................................. 250

SECTION 7 - ELECTRICAL.............................................................................................................................................................. 251

FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 252

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION .......................................................................................................... 254

SECTION 8 - DECALS ..................................................................................................................................................................... 273

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) .................................................................................................................... 274

FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) .......................................................................................................... 278
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC) ....................................................................................... 284

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 287

FIGURE 9-1. MODEL 800S/860SJ STANDARD PARTS .............................................................................................................. 288

FIGURE 9-2. MODEL 800S/860SJ VARIABLE PARTS ................................................................................................................ 290

SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 291

FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 292

PART NUMBER INDEX .................................................................................................................................................................... 299

8 800S/860SJ 3121270
 SECTION 1 - FRAME

SECTION 1 - FRAME

3121270 800S/860SJ 9
SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE

10 800S/860SJ 3121270
 SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE

ITEM PART NUMBER QTY DESCRIPTION REV

0258286 Ref FIXED AXLE INSTALLATION C
1 0100011 AR Compound, Locking
2 0681608 4 Bolt 3/8in-16NC x 1in (Grade 8)
4 0641820 2 Bolt 1/2in-13NC x 2-1/2in
5 0642212 1 Bolt 3/4in-10NC x 1-1/2in
6 0962102 2 Bushing, Garmax
7 3422703 1 Pin, Axle Pivot
8 3538047 2 Shim, Wear
9 3539877 2 Plate, Stop
10 3539878 2 Plate, Stop
11 3841287 1 Keeper, Pin
12 4070878 AR Shim 1/16in
13 4070879 AR Shim 1/8in
14 4070944 AR Shim 1/16in
15 4070945 AR Shim 1/4in
16 4711600 4 Flatwasher 3/8in Thin
17 4740472 1 Washer, Special
19 4845658 1 Axle Weldment
0274571 Ref OSCILLATING AXLE INSTALLATION C
101 0100011 AR Compound, Locking
102 0100019 AR Compound, Locking
103 0641608 4 Bolt 3/8in-16NC x1in
104 0642212 1 Bolt 3/4in-10NC x 1-1/2in
105 0681608 4 Bolt 3/8in-16NC x1in (Grade 8)
106 0962102 2 Bushing, Garmax
107 1683078 2 Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
109 3422702 2 Pin
110 3422703 1 Pin, Main Pivot
111 3422755 2 Pin
112 3538047 2 Shim, Axle Wear
113 3841143 4 Shaft, Keeper 3/8in Dia x 3in
114 3841287 1 Shaft, Keeper 3/8in Dia x 6in
115 4070878 2 Shim, Axle Wear
116 4070879 2 Shim, Axle Wear
117 4711600 4 Flatwasher 3/8in Thin
118 4740472 1 Washer, Special
119 4845658 1 Axle Weldment
0272003 Ref STEERING INSTALLATIONS (2WS) E
Ref Note: Before ordering king pin kit, verify that machines is
equipped with king pin with 4 bolt holes (OEN) or king pin
with 8 bolt holes (Service Kit) - If the king pin hole in the axle
measurement exceeds 2.252in OD or is elongated, use King
Pin Kit p/n 1001137261.
201 0100011 AR Compound, Locking
202 0362726 1 Tie-Rod
203 0641608 6 Bolt 3/8in-16NC x 1in
204 0641810 16 Bolt 1/2in-13NC x 1-1/4in
205 0962152 2 Bearing
206 Ref Bearing Options:
206 0962448 4 Bearing, Garmax - Composite (USA Built Machines) (SN

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SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
0300140000 through 0300150054 Only)
206 1001112651 4 Bearing, Bronze Limited - Aluminum/Bronze (USA Built
Machines) (SN 0300150055 through 0300182743 Only)
206 0962448 4 Bearing, Garmax - Composite (China Built Machines) (SN
B300000100 through B300000281 Only)
206 1001112651 4 Bearing, Bronze Limited - Aluminum/Bronze (China Built
Machines) (SN B300000282 through B300001091)
207 Ref Steer Cylinder Assembly Options (See CYLINDER SECTION for
Breakdown):
207 1683740 2 USA Built Machines (SN 0300140000 through 0300142665
Only)
207 1001097243 2 USA Built Machines (SN 0300142666 through 0300182743
Only)
207 1001097243 2 China Built Machines (SN B300000100 through B300001091)
208 3422701 2 Pin, Steer, Spindle Attach
209 3422702 2 Pin, Tie-Rod
210 3422754 2 Pin, Attach
211 3422849 4 Kingpin
212 3841143 6 Shaft, Keeper 3/8in x 3in
213 4130389 1 Spindle Weldment (RH)
214 4130390 1 Spindle Weldment (LH)
215 4740111 4 Washer, Special
216 4740256 AR Thrustwasher
217 4740463 2 Washer, Special
218 4740473 2 Thrustwasher
219 1001103810 2 Thrustwasher
220 3020029 AR Grease, Bearing
0273378 Ref HUB INSTALLATION (2WD ONLY) E
301 0100011 AR Compound, Locking
304 0682016 16 Bolt 5/8in-16NC x 2in (Grade 8)
307 2780229 2 Hub Assembly (See Items 401-412 for Breakdown)
309 3300007 20 Lugnut
316 4892000 16 Flatwasher 5/8in Hardened
2780229 Ref HUB ASSEMBLY (2WD ONLY) A
401 7017052 2 Spindle (1 per Assembly)
402 7017053 2 Housing (1 per Assembly)
403 7010404 2 Cup, Bearing - Inner (1 per Assembly)
404 7010405 2 Cone, Bearing - Inner (1 per Assembly)
405 7017056 2 Cup, Bearing - Outer (1 per Assembly)
406 7017055 2 Cone, Bearing - Outer (1 per Assembly)
407 7010406 2 Seal, Lip (1 per Assembly)
408 7000265 20 Stud (10 per Assembly)
409 7017054 2 Dust Cap (1 per Assembly)
410 7017051 2 Washer, Special (1 per Assembly)
411 7017057 2 Washer, Tanged (1 per Assembly)
412 7017058 2 Nut, Bearing (1 per Assembly)

12 800S/860SJ 3121270
SECTION 1 - FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE

14 800S/860SJ 3121270
 SECTION 1 - FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE

ITEM PART NUMBER QTY DESCRIPTION REV

0274572 Ref OSCILLATING AXLE INSTALLATION C
101 0100011 AR Compound, Locking
102 0100019 AR Compound, Locking
103 0641608 4 Bolt 3/8in-16NC x1in
104 0642212 1 Bolt 3/4in-10NC x 1-1/2in
105 0681608 4 Bolt 3/8in-16NC x1in (Grade 8)
106 0962102 2 Bushing, Garmax
107 1683078 2 Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
109 3422702 2 Pin
110 3422703 1 Pin, Main Pivot
111 3422755 2 Pin
112 3538047 2 Shim, Axle Wear
113 3841143 4 Shaft, Keeper 3/8in Dia x 3in
114 3841287 1 Shaft, Keeper 3/8in Dia x 6in
115 4070878 2 Shim, Axle Wear
116 4070879 2 Shim, Axle Wear
117 4711600 4 Flatwasher 3/8in Thin
118 4740472 1 Washer, Special
119 4846413 1 Axle Weldment
0271352 Ref STEERING INSTALLATION H
Ref Note: Before ordering king pin kit, verify that machines is
equipped with king pin with 4 bolt holes (OEN) or king pin
with 8 bolt holes (Service Kit) - If the king pin hole in the axle
measurement exceeds 2.252in OD or is elongated, use King
Pin Kit p/n 1001137261.
201 0100011 AR Compound, Locking
202 0362726 1 Tie-Rod
203 0641508 1 Bolt 5/16in- 18NC x 1in
204 0641608 7 Bolt 3/8in-16NC x 1in
205 0962152 2 Bearing, Garmax
206 Ref Bearing Options:
206 0962448 4 Bearing, Garmax - Composite (USA Built Machines) (SN
0300140000 through 0300150054 Only)
206 1001112651 4 Bearing, Bronze Limited - Aluminum/Bronze (USA Built
Machines) (SN 0300150055 through 0300182743 Only)
206 0962448 4 Bearing, Garmax - Composite (China Built Machines) (SN
B300000100 through B300000281 Only)
206 1001112651 4 Bearing, Bronze Limited - Aluminum/Bronze (China Built
Machines) (SN B300000282 through B300001091)
207 0962292 2 Bearing, Garmax
208 0962348 1 Bearing, Garmax
209 Ref Steer Cylinder Assembly Options (See CYLINDER SECTION for
Breakdown):
209 1683740 2 USA Built Machines (SN 0300140000 through 0300142665
Only)
209 1001097243 2 USA Built Machines (SN 0300142666 through 0300182743
Only)
209 1001097243 2 China Built Machines (SN B300000100 through B300001091)
210 3422567 1 Pin, Steer Spindle Attach (RH)
211 3422701 1 Pin, Steer Spindle Attach (LH)
212 3422702 2 Pin, Tie-Rod

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SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
213 3422972 4 Kingpin
214 3422754 2 Pin, Attach
215 3422813 1 Pin
216 3422848 1 Pin, Hitch
217 2573001 1 Link, Connecting
218 3841143 8 Shaft, Keeper 3/8in x 3in
219 4130390 1 Spindle Weldment (LH)
220 4130388 1 Spindle Weldment (RH)
221 4740111 6 Washer, Special
222 4740155 2 Thrustwasher
223 4740256 4 Thrustwasher
224 4740463 2 Thrustwasher
225 4740473 2 Washer, Special
226 4846935 1 Bar, Pivot
227 0641810 16 Bolt 1/2in-13NC x 1-1/4in
228 0741609 4 Screw 3/8in-16NC x 1-1/4in
229 3340966 2 Pad, Stop
230 4071059 4 Shim
231 3020029 AR Grease, Bearing
0273378 Ref HUB INSTALLATION (2WD ONLY) E
301 0100011 AR Compound, Locking
304 0682016 16 Bolt 5/8in-16NC x 2in (Grade 8)
307 2780229 2 Hub Assembly (See Items 401-412 for Breakdown)
309 3300007 20 Lugnut
315 4892000 16 Flatwasher 5/8in Hardened
2780229 Ref HUB ASSEMBLY (2WD ONLY) A
401 7017052 2 Spindle (1 per Assembly)
402 7017053 2 Housing (1 per Assembly)
403 7010404 2 Cup, Bearing - Inner (1 per Assembly)
404 7010405 2 Cone, Bearing - Inner (1 per Assembly)
405 7017056 2 Cup, Bearing - Outer (1 per Assembly)
406 7017055 2 Cone, Bearing - Outer (1 per Assembly)
407 7010406 2 Seal, Lip (1 per Assembly)
408 7000265 20 Stud (10 per Assembly)
409 7017054 2 Dust Cap (1 per Assembly)
410 7017051 2 Washer, Special (1 per Assembly)
411 7017057 2 Washer, Tanged (1 per Assembly)
412 7017058 2 Nut, Bearing (1 per Assembly)

16 800S/860SJ 3121270
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FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

18 800S/860SJ 3121270
 SECTION 1 - FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref WHEEL DRIVE INSTALLATION
0273378 Ref Wheel Drive Installation 2WD E
0273704 Ref Wheel Drive Installation 4WD D
Ref Note: 2WD Qty Shown. For 4WD, Double Qty Shown.
1 0100011 AR Compound, Locking
3 3311801 4 Nut 1/2in-13 NC
4 0682016 16 Bolt 5/8in-11NC x 2in (Grade 8)
5 2300016 AR Fluid, Hydraulic (Not Shown)
6 2780272 2 Drive Hub Assembly (See DRIVE HUB ASSEMBLY for
Breakdown)
7 3020008 AR Lubricant (Not Shown)
8 Ref Drive Motor Assembly Options (See DRIVE MOTOR ASSEMBLY
for Breakdown):
8 3160347 2 2WD Rear
8 3160348 4 4WD Front and Rear
9 3300007 20 Nut, Wheel
13 4891800 4 Flatwasher, 1/2in Hardened
14 4892000 16 Flatwasher 5/8in Hardened
Ref TIRE AND WHEEL INSTALLATIONS
0270885 Ref 15-625 NHS Pneumatic (Available on All Specs except C
Australian and CE Specs)
0272322 Ref 15-625 NHS Pneumatic with Sealant (Available on ANSI Specs C
Only)
0270886 Ref 15-625 NHS Foam-Filled (Available on All Specs) C
0270888 Ref 18-625 NHS Foam-Filled (Available on All Specs) C
0271083 2 15-625 NHS Pneumatic Left Side
0271084 2 15-625 NHS Pneumatic Right Side
0272334 2 15-625 NHS Pneumatic with Sealant Left Side
0272333 2 15-625 NHS Pneumatic with Sealant Right Side
0271085 2 15-625 NHS Foam-Filled Left Side
0271086 2 15-625 NHS Foam-Filled Right Side
0271090 2 18-625 NHS Foam-Filled Left Side
0271091 2 18-625 NHS Foam-Filled Right Side
Ref Note: Assemblies may require ballast/foam filling to
manufacturer's specifications prior to installing on a
machine. Refer to Operation and Safety or Service and
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire and wheel assembly, otherwise,
purchase complete assembly.
101 1702701 1 Decal - 95 PSI/6.5 Bar (15-625 Tires) (Pneumatic Only)
102 Ref Tire Options:
102 4520252 1 15-625 Tire
102 4520253 1 18-625 Tire
103 4640113 1 Valve, Air
104 Ref Rim, Wheel Options:
104 4860224 1 13 x 24.5 Rim (Use with 15-625 Tires)
104 4860225 1 15 x 24.5 Rim (Use with 18-625 Tires)
105 1705364 AR Decal - Tire Sealant (With Sealant Only)
106 1300019 AR Chemical, Tire Sealant (Green) (With Sealant Only)
107 1120552 AR Cap, Valve Stem (Green) (With Sealant Only)

3121270 800S/860SJ 19
SECTION 1 - FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY

20 800S/860SJ 3121270
 SECTION 1 - FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

2780272 Ref DRIVE HUB/BRAKE ASSEMBLY B
2780227 Ref Hub Assembly B
1 See Note NSS Spindle/Housing Assembly (Note: Not Available - Purchase
Individual Components)
1A 7010464 1 Spindle
1B 7000236 1 Seal
1C 7000273 1 Cone, Bearing
1D 7000272 1 Cup, Bearing
1E 7000275 1 Cone, Bearing
1F 7000274 1 Cup, Bearing
1G 7017033 1 Housing
1H 7000239 1 Thrustwasher
1I 7000240 1 Ring, Retaining
1J 7001928 1 Plug, Pipe
1N 7000265 10 Stud, Wheel
2 7024782 1 Gear, Ring
3 7024145 1 Carrier Assembly
3A 7024147 NLA Carrier (use p/n 7024145)
3B 7001901 6 Thrustwasher, Tanged
3C 7001902 96 Bearing, Needle
3D 7001903 3 Spacer, Thrust
3E 7024146 3 Shaft, Planet
3F 7024148 3 Gear, Cluster
3G 7001906 3 Rollpin
4 7024151 1 Gear, Internal
5 7000224 1 O-Ring
6 See Note NSS Cover Assembly (Note: Not Available - Purchase Individual
Components)
6A 7024155 1 Cover
6B 7024783 1 Cap
6C 7000220 4 Bolt 1/4in-20NC x 3/4in
6D 7000231 1 Cap, Disengage
6E 7000235 1 Rod, Disengage
6F 7000213 1 O-Ring
6G 7000238 1 O-Ring
6H 7017048 1 Plug, Pipe
7 7000282 2 Thrustwasher
8 7000283 1 Spring
9 7000284 1 Ring, Retaining
10 7017027 1 Ring, Retaining
11 7024781 1 Shaft, Input
12 7024154 1 Spacer, Input
13 7024149 1 Gear, Sun
15 7000287 4 Thrustwasher
16 7000288 2 Thrustwasher
17 7000289 12 Bolt 3/8in-16NC x 2-1/2in (Grade 8)
19 7000290 1 Coupling
20 7017047 2 Pin, Dowel
21 7017050 1 Thrustwasher
26 7024182 1 Brake Assembly (Includes Items 101-123)

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SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
27 7024763 2 O-Ring
28 7024717 2 Stud 1/2in-13NC x 4-5/8in
29 7024718 2 Nut 1/2in-13NC
31 7000731 1 Gasket
7024182 Ref BRAKE ASSEMBLY
101 7024189 1 Shaft
102 See Note NSS Housing (Note: Not Available - Purchase Complete Assembly)
103 See Note NSS Plate, Friction (Note: Use Item 201C)
104 See Note NSS Plate, Pressure (Note: Use Item 201C)
105 7000731 1 Gasket
106 See Note NSS Plate, Outer (Note: Use Item 201C)
107 See Note NSS Gasket (Note: Use Items 200B, 201C or 201D)
108 7024191 1 Cylinder
109 7024192 1 Piston
110 See Note NSS Bearing, Ball (Note: Use Item 201D)
111 See Note NSS Ring, Retaining (Note: Use Item 201D)
112 See Note NSS Seal, Shaft (Note: Use Item 201D)
113 See Note NSS Capscrew (Note: Not Available for Purchase)
114 See Note NSS Lockwasher (Note: Not Available for Purchase)
115 See Note NSS O-Ring (Note: Use Item 200B)
116 See Note NSS Ring, Back-up (Note: Use Item 200B)
117 See Note NSS O-Ring (Note: Use Item 200B)
118 See Note NSS Ring, Back-up (Note: Use Item 200B)
119 7024190 2 Pin, Dowel
120 See Note NSS Plug (Note: Not Available for Purchase)
121 See Note NSS Plug (Note: Not Available for Purchase)
122 See Note NSS Spring Kit (Natural) (Note: Use Item 201B)
123 See Note NSS Spring Kit (Blue) (Note: Use Item 201B)
Ref KIT OPTIONS:
200 Ref Seal Kit Options:
200A 7017068 1 Seal Kit - Hub (Includes Items 1B, 1I, 5, 6F, 6G, 15 & 16)
200B 7024194 1 Seal Kit - 7024182 Brake (Includes Items 105, 107 & 115-118)
201 Ref Repair Kit Options:
201A 7024196 1 Spring Kit - 7024182 Brake (Includes 12 Natural Colored
Springs) (was p/n 7024195) (Note: Spring Kit no Longer
Available, Purchase Kit p/n 7024196)
201B 7024196 1 Spring Kit - 7024182 Brake (Includes 12 Natural and 2 Blue
Colored Springs)
201C 7024193 1 Friction Disc Kit - 7024182 Brake (Includes Items 103, 104, 106
& 107)
201D 7024197 1 Bearing Kit - 7024182 Brake (Includes Items 107 & 110-112)

22 800S/860SJ 3121270
SECTION 1 - FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY)

24 800S/860SJ 3121270
 SECTION 1 - FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref DRIVE MOTOR ASSEMBLIES:
3160347 Ref Drive Motor Assemblies 2WD B
3160348 Ref Drive Motor Assemblies 4WD B
1 7022302 2 Bearing, Journal
2 7007446 1 Pin
3 7007438 2 Ring, Retaining
4 Ref Swash Plate Options:
4 70000794 1 Swash Plate 2WD
4 7022305 1 Swash Plate 4WD
5 See Note NSS Pin (Note: Not Available for Purchase)
6 See Note NSS Gasket (Note: Use Item 100)
7 Ref Cylinder Block Kit (Includes Items 7A & 9-17)
7 7027740 1 Cylinder Block Kit 2WD
7 7023907 1 Cylinder Block Kit 4WD
7A See Note NSS Block, Cylinder (Note: Use Item 7)
8 Ref Plate, Valve Options:
8 7024862 1 Plate, Valve 2WD
8 7023908 1 Plate, Valve 4WD
9 Ref Guide, Slipper Retainer Options:
9 See Note NSS Guide, Slipper Retainer 2WD (Note: Use Item 7)
9 7021277 1 Guide, Slipper Retainer 4WD
10 7021275 3 Pin, Slipper Hold Down
11 See Note NSS Piston Assembly (Note: Use Item 7)
12 Ref Retainer, Slipper Options:
12 See Note NSS Retainer, Slipper 2WD (Note: Use Item 7)
12 7022310 1 Retainer, Slipper 4WD
13 Ref Retainer, Hold Down Pin Options:
13 Not Required 0 Retainer, Hold Down Pin 2WD
13 7021276 1 Retainer, Hold Down Pin 4WD
14 7022311 1 Ring, Retaining
15 Ref Spring Options:
15 7024867 1 Spring 2WD
15 7022312 1 Spring 4WD
16 Ref Washer Options:
16 7022313 1 Washer 2WD
16 7024868 1 Washer 4WD
17 7022314 1 Retainer, Spring
18 7023910 1 Shaft
19 7007439 1 Ring, Retaining
20 Ref Cap, End - Axial Options:
20 70000795 1 Cap, End - Axial 2WD
20 70000797 1 Cap, End - Axial 4WD
21 7022368 5 Screw
22 7021249 1 Bearing, Needle
23 2220886 1 Plug (Includes Item 24)
24 See Note NSS O-Ring (Note: Use Item 23 or 100)
25 2220883 1 Plug (Includes Item 26)
26 See Note NSS O-Ring (Note: Use Item 25 or 100)
27 2220888 2 Plug (Includes Item 28)
28 See Note NSS O-Ring (Note: Use Item 27 or 100)

3121270 800S/860SJ 25
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
29 Ref Seat, Spring Options:
29 7027741 1 Seat, Spring 2WD
29 7022372 1 Seat, Spring 4WD
30 See Note NSS Housing (Note: Not Available - Purchase Complete Assembly)
31 2220883 2 Plug (Includes Item 32)
32 See Note NSS O-Ring (Note: Use Item 31 or 100)
33 2220886 1 Plug (Includes Item 34)
34 See Note NSS O-Ring (Note: Use Item 33 or 100)
35 See Note NSS O-Ring (Note: Use Item 37 or 100)
36 See Note NSS Ring, Seal (Note: Use Item 37 or 100)
37 Ref Piston, Servo Options (Includes Items 35 & 36):
37 7024871 1 Piston, Servo 2WD
37 7024854 1 Piston, Servo 4WD
38 7007437 1 Bearing
39 7022326 1 Spring
40 See Note NSS Seal, Lip (Note: Use Item 100)
41 7022371 1 Washer, Support
Ref KIT OPTIONS:
100 7022328 1 Seal Kit (Includes Items 6, 24, 26, 28, 32, 34, 35, 36 & 40)

26 800S/860SJ 3121270
SECTION 1 - FRAME
FIGURE 1-6. FRAME VALVES AND SHIELDS INSTALLATIONS

28 800S/860SJ 3121270
 SECTION 1 - FRAME
FIGURE 1-6. FRAME VALVES AND SHIELDS INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

0273378 Ref DRIVE VALVES INSTALLATION - 2WD E
2 0641542 2 Bolt 5/16in-18NC x 5-1/4in
11 3311505 2 Locknut 5/16in-18NC
12 1001099870 1 Flow Divider Valve Assembly A
12A 7023933 1 Cartridge, Flow Divider
12A 7021625 1 Seal Kit - 7023933 Cartridge
12A 70000781 1 Lockdown Kit
12B 7022397 2 Cartridge, Check
12B 7022399 2 Seal Kit - 7022397 Cartridge
12C 70002390 2 Cartridge, Check
12C 7022399 2 Seal Kit - 70002390 Cartridge
12D 7024881 1 Piston, Pilot
12E 7017406 1 Plug
12F 7024844 1 Plug
12F 7017492 1 Orifice
13 4711500 4 Flatwasher 5/16in Narrow
0273704 Ref DRIVE VALVES INSTALLATION - 4WD D
102 0641560 3 Bolt 5/16in-18NC x 7-1/2in
110 3311505 3 Locknut 5/16in-18NC
111 4641303 1 Flow Divider Valve Assembly
111A 7023933 1 Cartridge, Flow Divider
111A 7021625 1 Seal Kit - 7023933 Cartridge
111B 7022397 6 Cartridge, Check
111B 7022399 6 Seal Kit - 7022397 Cartridge
111C 7021639 2 Cartridge, Check Valves
111C 2900756 2 Seal Kit - 7021639 Cartridge
111D 7024881 1 Piston, Pilot
111E 7023917 2 Cartridge, Flow Divider
111E 7021625 2 Seal Kit - 7023917 Cartridge
111F 70003935 2 Orifice
111G 70003936 1 Orifice
112 4711500 6 Flatwasher 5/16in Narrow
0274267 Ref FRAME SHIELDS INSTALLATIONS A
201 0100011 6 Compound, Locking
202 0641608 6 Bolt, 3/8in - 16NC x 1in
203 3575718 1 Plate, Cover Front
205 4751600 6 Flatwasher 3/8in

3121270 800S/860SJ 29
SECTION 1 - FRAME
FIGURE 1-7. TOW PACKAGE INSTALLATION

30 800S/860SJ 3121270
 SECTION 1 - FRAME
FIGURE 1-7. TOW PACKAGE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

Ref TOW BAR INSTALLATION
0271354 Ref ANSI, ANSI Export and CSA Specs E
1001166809 Ref CE Specs A
1 0250528 1 Tow Bar Assembly (See Items 101-121 for Breakdown)
2 0641504 2 Bolt 5/16in-18NC x 1/2in
3 3539662 1 Plate, Valve Mounting
4 4640261 1 Valve, Select
5 4711500 2 Flatwasher 5/16in Thin
6 0100011 AR Compound, Locking
7 Ref Decal - Crushing Options:
7 1704578 2 ANSI, ANSI Export and CSA Specs
7 1706960 2 CE Specs
8 Ref Decal - Towing Instructions Options:
8 1705090 1 ANSI, ANSI Export and CSA Specs
8 Not Required 0 CE Specs
9 Ref Decal/Nameplate - Steer/Tow Select Valve Options:
9 3250872 1 ANSI, ANSI Export and CSA Specs
9 1706957 1 CE Specs
10 3820001 4 Rivet (ANSI, ANSI Export and CSA Specs Only)
11 4420051 AR Tape, Safety
0270528 Ref TOW BAR ASSEMBLY A
101 0100011 AR Compound, Locking
102 0362910 1 Pintle, Draw Eye
103 0642010 4 Bolt 5/8in-11NC x 1-1/4in
104 0721004 2 Screw, Hex Machine
105 0741607 24 Screw, Countersunk 3/8in-16NC x 7/8in
106 1060584 6 Cable, Lanyard
107 3420372 2 Pin, Cotter
108 3420447 1 Pin, Towing
109 3421565 2 Pin, Snap
110 3422841 2 Pin
111 3422847 1 Pin
112 3572009 2 Plate, Slide Stop
113 3572010 2 Plate, Slide Stop
114 3572011 2 Plate, Slide Stop
115 3572012 2 Plate, Slide Stop
116 3760170 8 Ring, Split
117 4568133 1 Tube, Tow Bar
118 4740036 1 Flatwasher
119 4751000 2 Flatwasher #10 Regular
120 4846295 1 Tow Bar Attach Weldment
121 4846296 1 Pintle Attach Weldment

3121270 800S/860SJ 31
 SECTION 2 - TURNTABLE

SECTION 2 - TURNTABLE

3121270 800S/860SJ 33
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS

34 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref VALVES INSTALLATIONS
Ref Valves Installations 800S
0274644 Ref Machines without Hostile Environment K
0274644 Ref Machines with Hostile Environment (USA Built Machines) K
(SN 0300140000 through 0300174926)
1001155814 Ref Machines with Hostile Environment (USA Built Machines) B
(SN 0300174927 through 0300182743)
0274644 Ref Machines with Hostile Environment (China Built Machines) K
(SN B300000100 through B300000803)
1001155814 Ref Machines with Hostile Environment (China Built Machines) B
(SN B300000804 through B300001091)
0274645 Ref Valves Installations 860SJ I
1001151209 Ref AUXILIARY PUMP INSTALLATION A
1 0100011 AR Compound, Locking
2 0140001 1 Horn
4 0641408 1 Bolt 1/4in-20NC x 1in
5 0641418 2 Bolt 1/4in-20NC x 2-1/4in
6 Ref Bolt Options:
6 0641408 3 Bolt 1/4in-20NC x 1in
6 0641606 4 Bolt 3/8in-16NC x 3/4in
7 0641612 4 Bolt 3/8in-16NC x 1-1/2in
8 Ref Bolt Options:
8 0641612 2 Bolt 800S - Bolt 3/8in-16NC x 1-1/2in
8 0641620 2 Bolt 860SJ - Bolt 3/8in-16NC x 2-1/2in
10 Ref Hydraulic Pressure Filter Assembly Options:
10 Ref USA Built Machines (SN 0300140000 through 0300141318 Only)
10 2120209 1 Hydraulic Pressure Filter Assembly
10 2120210 1 Element, Filter
10 7020020 1 Manual Indicator
10 70000934 1 O-Ring Filter Bowl
10 Ref USA Built Machines (SN 0300141319 through 0300182743 Only)
10 Ref China Built Machines Only (SN B300000100 through
B300001091)
10 1001108617 1 Hydraulic Pressure Filter Assembly
10 70002231 1 Element, Filter
11 3311405 3 Locknut 1/4in-20NC
12 Ref Auxiliary Pump Assembly Options:
12A 3600424 1 Auxiliary Pump Assembly (Haldex Brand) (See Items 101 & 102
for Breakdown)
12B 1001137459 1 Auxiliary Pump Assembly (Bucher Hydraulics Brand) (See Items
151-155 for Breakdown)
13 4641432 1 Main Control Valve Assembly (See MAIN CONTROL VALVE
ASSEMBLY for Breakdown)
15 4641317 1 Dual Select Valve Assembly C
15 7012944 2 Coil
15 7012941 2 Cartridge Less Coil
15 7010543 2 Seal Kit - 7012941 Valve (1 Per Cartridge)
16 4711400 14 Flatwasher 1/4in Thin
18 Ref Flatwasher Options:
18 4711400 3 Flatwasher 1/4in Thin
18 4711600 4 Flatwasher 3/8in Thin

3121270 800S/860SJ 35
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
19 4751600 10 Flatwasher 3/8in Regular
3600424 Ref AUXILIARY PUMP ASSEMBLY (HALDEX BRAND) B
101 70001056 1 Motor Kit
101 7011062 1 Bracket, Motor/Pump
101 7011016 1 Coupling
101 7029592 2 Setscrew
102 7029593 1 Pump Kit
102 7011016 1 Coupling
102 7011044 1 Gasket
102 7011048 4 Flatwasher
102 7011043 4 Screw
1001137459 Ref AUXILIARY PUMP ASSEMBLY (BUCHER HYDRAULICS A
BRAND)
151 70003998 1 Motor
152 70004266 1 Pump
153 70001020 4 Screw
154 70003612 2 O-Ring
155 70004267 1 O-Ring
0272750 Ref MANUAL DESCENT INSTALLATION (OPTIONAL) B
201 0641420 2 Bolt 1/4in-20NC x 2-1/2in
202 0641514 2 Bolt 5/16in-18NC x 1-3/4in
203 1702927 1 Decal - #2
204 1705589 1 Decal - Manual Descent (Not Shown - Located on Hydraulic Tank)
205 2900062 1 Kit, Valve Mounting
206 3311405 2 Locknut 1/4in-20NC
207 3311505 2 Locknut 5/16in-18NC
209 3574179 1 Plate, Valve Mounting
213 4640930 1 Manifold, Manual Descent Assembly
213A Ref Cartridge, Needle Options:
213A 7012954 NLA Cartridge, Needle (Use p/n 4640902) (Original Equipment)
213A 7012953 4 Seal Kit - 7012954 Cartridge
213A 4640902 4 Cartridge, Needle (Service Replacement)
213A 7012953 4 Seal Kit - 4640902 Cartridge
213B 7012961 4 Knob
213C Ref Cartridge, Pump Options:
213C 7012694 NLA Cartridge, Pump (Use p/n 70004019) (Original Equipment)
213C 7012699 1 Seal Kit - 7012694 Cartridge
213C 70004019 1 Cartridge, Pump (Service Replacement)
213C 7017496 1 Seal Kit - 70004019 Cartridge
215 4641263 1 Valve, Metering
216 4751400 2 Flatwasher 1/4in Regular
217 4751500 4 Flatwasher 5/16in Regular
220 1380136 2 Clip, Gripper
221 2560122 1 Handle
222 2560123 1 Handle, Grip
223 3311005 2 Locknut #10-24NC
224 3911008 2 Screw
225 4751000 2 Flatwasher #10 Regular
226 1702901 1 Decal - Manual Descent (Not Shown - Located on Hood)
227 1702903 1 Decal - #1
228 1702924 1 Decal - #3
229 1702925 1 Decal - #4

36 800S/860SJ 3121270
SECTION 2 - TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

38 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

4641432 Ref MAIN CONTROL VALVE ASSEMBLY C
1 70004581 1 Cartridge, Check Valve
1 70004571 1 Seal Kit - 70004581 Cartridge
2 7012975 1 Cartridge, Check Valve
2 7012967 1 Seal Kit - 7012975 Cartridge
3 7023985 1 Cartridge, Check Valve
3 7017496 1 Seal Kit - 7023985 Cartridge
4 70004579 1 Cartridge, Flow Regulator (Steer)
4 70004580 1 Seal Kit - 70004579 Cartridge
5 10837580 2 Cartridge, Load Sensing (Steer and Swing) (was p/n 7010542)
5 7010543 2 Seal Kit - 7010542 Cartridge
6 70004576 1 Cartridge, Pilot
6 70004577 1 Seal Kit - 70004576 Cartridge
7 70004693 1 Cartridge, Proportional Flow (Tele)
7 70004694 1 Seal Kit - 70004693 Cartridge
8 7017422 2 Cartridge, Relief Valve (Steer and Swing)
8 7012998 2 Seal Kit - 7017422 Cartridge
9 7017489 1 Cartridge, Relief Valve (Tele Out Relief)
9 7012998 1 Seal Kit - 7017489 Cartridge
10 7023922 1 Cartridge, Solenoid (Swing)
10 7017402 1 Seal Kit - 7023922 Cartridge
11 70004570 1 Cartridge, Solenoid (Main Dump)
11 70004571 1 Seal Kit - 70004570 Cartridge
12 7021612 1 Cartridge, Solenoid (Lift Up Dump)
12 7010543 1 Seal Kit - 7021612 Cartridge
13 7023925 1 Cartridge, Solenoid (Steer Direction)
13 7012903 1 Seal Kit - 7023925 Cartridge
14 7012944 3 Coil
15 7012943 3 Coil
15 70003024 1 Spacer, Coil
16 7017451 1 Coil
17 70000579 1 Control Valve Assembly (Tele Direction)
17 70000583 1 Seal Kit
17A 70000582 1 Coil
17A 70000580 1 Nut, Coil
18 See Note 4 Capscrew (Note: Not Available for Purchase)

3121270 800S/860SJ 39
SECTION 2 - TURNTABLE
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATION

40 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001094899 Ref SWING DRIVE INSTALLATION B
1 0100019 AR Compound, Locking
2 0682216 4 Bolt 3/4in-10NC x 2in (Grade 8)
3 3312002 1 Nut, Jam 3/4in-10NC
4 3900293 1 Bolt, Shoulder
5 3952020 2 Setscrew 5/8in-11NC x 2-1/2in
6 4071009 1 Shim
7 4740057 4 Flatwasher 3/4in Hardened
8 1001101060 1 Swing Motor/Swing Hub Assembly (See SWING MOTOR/SWING
HUB ASSEMBLY for Breakdown)
0271002 Ref SWING BEARING INSTALLATION E
101 0100019 AR Compound, Locking
102 0440244 1 Bearing, Turntable
103 0682023 24 Bolt 5/8in - 11NC X 2-7/8in (Grade 8)
104 0682032 24 Bolt 5/8in - 11NC x 4in (Grade 8)
105 4892000 48 Flatwasher, 5/8in Hardened
0259147 Ref TURNTABLE LOCK INSTALLATION B
201 4844958 1 Pin
202 3421565 1 Pin, Snap
203 3760170 2 Ring, Quick Release
204 1260017 9 in/23cm Chain
0271496 Ref REMOTE BEARING LUBE INSTALLATION B
301 2160001 1 Fitting, Grease
302 2180344 1 Fitting, Bulkhead
303 2220063 1 Fitting, Elbow
305 2751032 1 Hose, Grease

3121270 800S/860SJ 41
SECTION 2 - TURNTABLE
FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY

42 800S/860SJ 3121270
 SECTION 2 - TURNTABLE

3121270 800S/860SJ 43
SECTION 2 - TURNTABLE
FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

1001101060 Ref SWING MOTOR/HUB ASSEMBLY A
1 See Note NSS Housing/Shaft Assembly (Note: Not Available - Purchase
Individual Components)
1A 7010492 1 Shaft, Output
1B 7000228 1 Seal, Lip
1C 7000255 1 Bearing Kit (Includes Cup and Cone)
1E 7000257 1 Bearing Kit (Includes Cup and Cone)
1G 7024762 1 Housing
1H 7007633 1 Thrustwasher
1I 7000229 1 Ring, Retaining
1J 7017072 1 Plug, Pipe
2 7000246 1 Gear, Internal
3 80424002 1 Carrier Assembly
3A 7001931 1 Carrier
3B 7001985 6 Washer, Tanged
3C 7001909 84 Bearing, Needle
3D 7000263 3 Thrustwasher
3E 7001911 3 Shaft, Planet
3F 7001912 3 Gear, Cluster
3G 7010474 3 Rollpin
4 7000248 1 Gear, Ring
5 7000230 1 O-Ring
5A 7017070 1 O-Ring
6 See Note NSS Housing, Brake (Note: Not Available - Purchase Complete
Assembly)
8 70002065 1 Gear, Sun
8A 70000782 1 Piston
8D 70002070 1 O-Ring
8E 70002071 1 Ring, Back-up
8F 70002073 1 O-Ring
8H 70002072 1 Ring, Back-up
8J 70002067 4 Disc, Rotor
8K 70002068 5 Disc, Stator
8L 70002066 14 Spring
11 7000253 2 Thrustwasher
12 7000217 12 Bolt 3/8in-16NC x 2-1/4in (Grade 8)
13 7017080 4 Pin, Dowel
20 7017072 1 Plug, Pipe
21 7024704 4 Bolt 5/16in-18NC x 2in (Grade 8)
22 See Note NSS Lockwasher (Note: Purchase Locally)
23 7017023 2 Plug, Pipe
24 See Note NSS Plate, ID (Note: Not Available for Purchase)
25 7000281 2 Screw, Drive
26 7024763 1 O-Ring
28 See Note NSS Lug, Lifting (Note: Not Available for Purchase)
29 70002069 2 Bolt 1/2in-13NC x 2in (Grade 8)
30 7017085 2 Elbow
31 70002075 1 Motor Assembly (See Items 101-125 for Breakdown)
32 7024784 1 Valve Assembly - Complete (No Serviceable Parts)
35 70002074 1 Tube

44 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
44 7017028 1 Ring, Internal Retaining
45 7000213 2 O-Ring
70002075 Ref MOTOR ASSEMBLY
101 7024454 5 Bolt
102 7004035 1 Cover, End
103 7023318 1 Seal, Commutator
104 7004036 5 Seal, Ring
105 7024453 1 Commutator and Ring Assembly
106 7024453 1 Ring
107 7024379 1 Manifold
108 7024455 1 Rotor Set
109 7024380 1 Plate, Wear
110 7024456 1 Link, Drive
112 7024458 1 Shaft, Coupling
113 7024381 1 Bearing, Inner
114 7004043 1 Thrustwasher
115 7004044 1 Bearing, Thrust
116 7004049 1 Seal, Inner
117 7004045 1 Washer, Back-up
118 7024457 1 Housing
119 7024390 1 Bearing, Outer
120 7004047 1 Seal
125 80424043 1 Washer, Back-up
Ref KIT OPTIONS:
200 Ref Seal Kit Options:
200A 7024100 1 Swing Hub (Includes Items 1B, 1I, 5, 5A & 11)
200B 70002086 1 Swing Brake (Includes Items 8D, 8E, 8F, 8H & 26)
200C 7024396 1 Swing Motor (Includes Items 103, 104, 116, 117, 120 & 125)
201 70002085 1 Disc Kit - Swing Brake (Includes Items 8J & 8K)

3121270 800S/860SJ 45
SECTION 2 - TURNTABLE
FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION

46 800S/860SJ 3121270
 SECTION 2 - TURNTABLE

3121270 800S/860SJ 47
SECTION 2 - TURNTABLE
FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001109065 Ref CATERPILLAR TIER IVi ENGINE ASSEMBLY D
1 0080181 1 Adaptor, Pump Mounting Plate
2 0080243 1 Adaptor, Fan Spacer
3 0100011 AR Compound, Locking
4 0340041 2 Band, Mounting
5 0340046 2 Band, Muffler
6 0400075 1 Battery
7 0641406 4 Bolt 1/4in-20NC x 3/4in
8 0641407 4 Bolt 1/4in-20NC x 7/8in
9 0701414 4 Bolt 1/4in-20NC x 3/4in
10 0641507 4 Bolt 5/16in-18NC x 7/8in
11 0641606 2 Bolt 3/8in-16NC x 3/4in
12 0641608 8 Bolt 3/8in-16NC x 1in
13 0641609 4 Bolt 3/8in-16NC x 1-1/8in
14 0641610 4 Bolt 3/8in-16NC x 1-1/4in
15 0641808 1 Bolt 1/2in-13NC x 1in
16 0641820 4 Bolt 1/2in-13NC x 2-1/2in
17 0700808 4 Bolt M8 x 16mm
18 0701010 8 Bolt M10 x 20mm
19 0701012 4 Bolt M10 x 25mm
20 0701015 8 Bolt M10 x 35mm
21 0711214 5 Bolt M12 x 30mm
22 0771212 3 Bolt M12 x 25mm
23 0940070 1 Bumper, Rubber
24 0961986 2 Bearing, Flange
25 1060637 1 Lanyard
26 1320016 2 Clamp, Hose
27 1320223 4 J-Clip 1/2in
28 1340060 1 Air Cleaner Assembly
28 7012664 1 Element, Air Cleaner
29 1580011 1 Container, Coolant Overflow
30 1660239 1 Coupling, Pump
31 1703162 2 Decal - Fan Blade
32 2060025 1 Fan
33 2720058 0.33 ft Hose
/0.1m
34 2720434 1 Elbow, Rubber
35 2720509 1 Hose, Radiator (Bottom)
36 2720515 1 Seal, Air Cleaner
37 3200406 4 Mount, Engine
38 Ref Muffler Options:
38 3220113 1 Spark Arresting Muffler
38 70001017 1 Clamp
38 1001107116 1 Catalytic Muffler
38 70002705 1 Clamp
38 70002706 1 Plug, Brass
39 3290801 4 Nut M8 x 1.25
40 3311405 12 Locknut 1/4in-20NC
41 3311505 4 Locknut 5/16in-18NC
42 3311605 AR Locknut 3/8in-16NC

48 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
43 3311801 1 Nut 1/2in-13NC
44 3311805 4 Locknut 1/2in-13NC
45 3574206 1 Plate, Motor Mount
46 3574207 1 Plate, Engine Mount (Rear)
47 3574208 1 Bracket, Muffler
48 3620047 1 Radiator
48A 7027412 1 Cap
48B 70004182 1 Shroud, Fan
49 3740067 3 Relay, Solenoid Assembly
50 3960468 1 Seal, Foam Gasket
51 3960469 1 Seal, Foam Gasket
52 4031911 4 Bolt Metric M8 x 35mm
53 4060805 2 ft Flex-Trim 1/4in
/0.7mm
54 4220191 2 Block, Spacer
55 4567073 1 Tube, Exhaust
55A 70001017 1 Clamp
56 4568721 1 Exhaust Tube Weldment
57 4711500 8 Flatwasher 5/16in Thin
58 4711600 2 Flatwasher 3/8in Thin
59 4740274 4 Washer, Snubbing
60 4751400 24 Flatwasher 1/4in Regular
61 4751500 2 Flatwasher 5/16in Regular
62 4751600 44 Flatwasher 3/8in
63 4751800 1 Flatwasher 1/2in Regular
64 4811900 4 Flatwasher M8
65 4812100 8 Flatwasher 12m
66 4832000 8 Lockwasher M10
67 4846790 1 Tray Engine
68 4846805 1 Mount, Engine/Generator - Left
69 8405009 2 Clamp, Hose
70 8405104 4 Clamp, Hose
71 88521205 2 Locknut, Nylon Insert 5/16in-18NC
72 91401281 1 Hold-down, Battery
73 1001093382 2 Bolt, Battery Hold-down
74 Ref Valve, Oil Drain Options:
74 1001105833 NLA USA Built Machines (Use p/n 4640750) (SN 0300140000
through 0300141102)
74 4640750 1 USA Built Machines (SN 0300141103 through 0300182743
Only)
74 4640750 1 China Built Machines Only (SN B300000100 through
B300001091)
75 1001109595 1 Plate, Radiator Mounting
76 1001112077 1 Caterpillar Tier IVi Engine Assembly
77 1001107705 1 Hose, Radiator (Top)
78 4791400 4 Starwasher 1/4in
79 0100020 AR Sealant, Pipe (USA Built Machines) (SN 0300141103 through
0300182743 Only)
79 0100020 AR Sealant, Pipe (China Built Machines Only) (SN B300000100
through B300001091)
Ref CATERPILLAR TIER IVi ENGINE INSTALLATIONS
1001110212 Ref Machines without Arctic Package D
1001110213 Ref Machines with Arctic Package C

3121270 800S/860SJ 49
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
101 0100011 AR Compound, Locking
102 0100020 AR Sealant, Thread
103 0641608 2 Bolt 3/8in-16NC x 1in
104 0641610 1 Bolt 3/8in-16NC x 1-1/4in
105 0641808 1 Bolt 1/2in-13NC x 1in
106 0642010 1 Bolt 5/8in-11NC x 1-1/4in
107 1320022 7 Clamp, Hose
108 1320176 1 Clamp
109 1701505 1 Decal - Diesel (Not Shown - Located on Hood)
110 2180348 1 Fitting, Barbed
111 2200222 1 Plug, Pipe (Not Shown - Located in Bottom of Fuel Tank)
112 2220313 1 Fitting, Elbow
113 2221176 1 Fitting, Elbow
114 Ref Coolant Options (Not Shown):
114 2300004 2.63 gal Without Arctic Package
/9.96L
114 2300041 2.63 gal With Arctic Package
/9.96L
115 2720058 30 ft/9.1m Hose
116 2750532 6 ft/1.8m Hose 3/8in
117 3422446 1 Pin, Pivot
118 3460544 1 Pipe, Exhaust
119 3841143 1 Keeper, Pin
120 4711600 2 Flatwasher 3/8in Thin
121 4752000 1 Flatwasher 5/8in Regular
Ref Note: Arctic Package Items 123-126 Not Shown - Used on
Arctic Machines Only.
123 1060625 1 Cable, Immersion Heater (Located on bottom of Hydraulic Oil
Tank)
124 1320223 1 Clamp
125 1702943 1 Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic
Oil Tank)
126 2580050 1 Heater, Hydraulic Tank (Located on bottom of Hydraulic Oil
Tank)
Ref CATERPILLAR TIER IVi ENGINE WITH PUMPS ASSEMBLIES
1001110206 Ref Machines without Arctic Package B
1001110205 Ref Machines with Arctic Package C
201 0100011 AR Compound, Locking
202 0641407 1 Bolt 1/4in-20NC x 7/8in
203 0641812 4 Bolt 1/2in-13NC x 1-1/2in
204 Ref Motor Oil Options (Not Shown):
204 3020016 2.5 gal Without Arctic Package - Motor Oil 15W-40
/9.4L
204 3020044 2.5 gal With Arctic Package - Motor Oil 0W-40
/9.4L
205 3311405 1 Locknut 1/4in-20NC
206 3422532 1 Pin, Hitch
207 3600410 1 Piston Pump Assembly (See PUMP ASSEMBLY (SAUER-
DANFOSS PUMP) for Breakdown)
208 3600411 1 Load Sensing Pump Assembly with Fittings(See LOAD
SENSING PUMP ASSEMBLY for Breakdown)
209 3790044 1 O-Ring
210 3960548 42 in/1m Seal, Hood
211 3960549 1 ft Seal

50 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
/0.3mm
212 4751400 1 Flatwasher 1/4in Regular
213 4891800 2 Flatwasher 1/2in Hardened
215 1001112762 1 Battery Cable Kit B
215A 7027028 1 Cable, Battery (Red)
215B 7027029 1 Cable, Battery (Black)
215C 7027030 1 Cable (Red)
215D 7027031 1 Cable (Black)
Ref Note: Arctic Package Items 216-226 Not Shown - Used on
Arctic Machines Only.
216 0641608 2 Bolt 3/8in-16NC x 1in
217 1060626 1 Cord, 3-Way Extension (Located on Left Front of Engine)
218 1320223 2 Clamp
219 1702941 1 Decal - Battery Heater (Located on Battery Heater)
220 1702942 1 Decal - Engine Block Heater (Located on Right Side of Engine)
221 1702944 1 Decal - Heater Cord (Located on Left Front of Engine)
222 2580024 1 Heater, Battery (Located on Battery)
223 2580055 1 Heater, Block (Located on Left Side of Engine)
224 3311605 2 Locknut 3/8in-16NC
225 3980007 1 Seat, Battery (Located Under Battery)
226 4751600 2 Flatwasher 3/8in Regular
1001112077 Ref CATERPILLAR TIER IVI ENGINE WITH ECM ASSEMBLY E
301 0100011 AR Compound, Locking
302 0100020 AR Sealant, Thread
303 0700620 1 Bolt M6 x 60mm
304 0700808 5 Bolt M8 x 16mm
305 0701010 2 Bolt M10 x 20mm
306 0760606 2 Bolt M6 x 12mm
307 0760610 2 Bolt M6 x 20mm
308 Ref Bolt M6 x 25mm Options:
308 0760612 3 USA Built Machines (SN 0300140000 through 0300141318
Only)
308 4031709 3 USA Built Machines (SN 0300141319 through 0300182743
Only)
308 4031709 3 China Built Machines Only (SN B300000100 through
B300001091)
309 8303541 1 Screw M6 x 35mm
310 0700616 2 Bolt M6 x 40mm
311 0761210 2 Bolt M12 x 20mm
312 8406009 1 Clamp, Cable
313 1320224 1 Clamp, Cable
314 8406105 2 Clip, Tube
315 3290507 1 Locknut M5
316 4811700 12 Flatwasher M6
317 4811900 5 Flatwasher M8
318 4812000 2 Flatwasher M10
319 4812100 2 Flatwasher M12
320 4811600 1 Flatwasher M5
321 1001097553 1 Washer, Coolant Sensor
322 1001109064 1 Caterpillar Tier IVi Engine Assembly
323 1001112057 1 Bracket
324 1001112059 5 Bumper

3121270 800S/860SJ 51
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
325 1001112067 1 Module, ECM
326 1001112068 1 Sensor, Speed
327 1001112069 1 Sensor, Temperature
328 1001112070 1 Switch, Oil Pressure
329 1001112071 1 Harness, Engine (Not Shown - See ELECTRICAL SECTION for
Breakdown)
330 1001112072 1 Bracket
331 1001112073 1 Actuator
331 1001112849 1 Linkage Assembly
332 1001112570 1 Spacer
334 1320263 1 Clamp, Cable
335 1001112075 1 Bolt
336 1001112592 1 Bearing
337 1001116595 1 Spacer
338 8406109 1 Clip, Tube
1001109064 Ref ENGINE COMPONENTS B
401 70001051 1 Valve, Crankcase Actuator Shut-Off
402 70001120 1 Pump, Water
402 70001742 1 Pulley, Water Pump
402 70002765 1 Hose, By-Pass (Not Shown)
403 See Note NSS Head, Cylinder (Note: Not Available for Purchase)
403 7026801 1 Gasket, Valve Cover
403 70002764 1 Gasket, Rear Head
403 70002762 15 Seat, Valve
403 70002761 17 Bolt, Head
404 7026839 1 Pump, Fuel Supply
404 7026830 1 Element, Fuel Filter
404 70002834 1 Bowl, Water Collection
404 70002835 1 Seal Kit - Water Separator
404 70002833 1 Ring, Fuel Pump Retaining
405 70002844 1 Dipstick Oil Level
405 70002843 1 Seal, Dipstick Tube
406 70002845 1 Pump, Oil (Not Shown)
406 70002846 1 O-Ring, Oil Pump (Not Shown)
407 70002849 1 Pump, Fuel Injection
407 70002847 1 O-Ring, Fuel Injection Pump Flange
407 70002848 1 Gasket, Fuel Injection Pump
407 70002850 1 Solenoid, Fuel Shut-Off
409 7026802 1 Flywheel
409 7026803 1 Gear, Flywheel
409 7026804 1 Gasket (Not Shown - Between Flywheel Housing and Engine
Block)
409 7026805 1 Seal, Rear Main (Not Shown - Rear of Flywheel Housing)
409 7026807 1 Seal, Front Main (Located in Front Housing)
410 7026800 1 Cap Oil Filler (Top of Valve Cover)
411 7026806 1 Cap, Filler (Front Side of Engine)
412 7026810 1 V-Belt
413 7026811 1 Filter, Oil
413 7026812 1 O-Ring (Between Bolt and Oil Filter Bracket)
413 7026813 1 O-Ring (Between Oil Filter Bracket and Engine Block)
414 7026819 1 Engine Cooler Assembly (Not Shown)
414 7026816 2 O-Ring (Between Cover and Cooler)

52 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
414 7026817 4 O-Ring (Between Cover and Cooler)
415 7026822 1 Thermostat
415 7026821 1 Gasket (Between Regulator and Thermostat Housing)
415 7026820 1 Gasket (Between Regulator and Engine Head)
416 7026814 1 Relief Valve, Oil Pressure (Not Shown)
416 7026815 1 Gasket, Relief Valve
417 See Note 4 Injector, Fuel (Not Shown) (Note: Not Available for Purchase)
417 70002763 4 Gasket, Fuel Line (Not Shown)
418 7026831 1 Alternator
419 7026832 1 Plug, Glow (Not Shown)
420 7026833 1 Starter (Not Shown - Located on other Side of Engine)
421 7026826 1 Gasket, Exhaust Manifold to Cylinder Head (Not Shown)
421 7026827 1 Gasket, Exhaust Manifold to Exhaust Pipe (Not Shown)
421 70002852 4 Stud, Exhaust Manifold (Not Shown)
422 7026829 1 Gasket, Intake Manifold to Cylinder Head (Not Shown)
422 7026828 1 Gasket, Intake Manifold to Intake Tube (Not Shown)
423 7026808 1 Plug, Oil Pan (Not Shown)
423 7026809 1 Gasket, Oil Plug
424 70002851 1 Gasket Kit (Not Shown)
425 4569371 1 Tube, Intake

3121270 800S/860SJ 53
SECTION 2 - TURNTABLE
FIGURE 2-6. DEUTZ ENGINE INSTALLATION

54 800S/860SJ 3121270
 SECTION 2 - TURNTABLE

3121270 800S/860SJ 55
SECTION 2 - TURNTABLE
FIGURE 2-6. DEUTZ ENGINE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

Ref DEUTZ ENGINE INSTALLATION
Ref Tier III/Tier IVi Engines
1001099829 Ref Without Arctic Package (USA Built Machines) (SN D
0300140000 through 0300170336)
1001100382 Ref With Arctic Package (USA Built Machines) (SN 0300170337 D
through 0300182743)
1001099829 Ref Without Arctic Package (China Built Machines) (SN D
B300000100 through B300000752)
1001100382 Ref With Arctic Package (China Built Machines) (SN B300000753 D
through B300001091)
Ref Tier IVi-Flex Engines
1001137740 Ref Without Arctic Package (ANSI, CE and CSA Specs USA Built C
Machines) (SN 0300170337 through 0300182743)
1001137743 Ref With Arctic Package (ANSI and CSA Specs USA Built C
Machines) (SN 0300170337 through 0300182743)
1001137740 Ref Without Arctic Package (ANSI, CE and CSA Specs China C
Built Machines) (SN B300000753 through B300001091)
1001137743 Ref With Arctic Package (ANSI and CSA Specs China Built C
Machines) (SN B300000753 through B300001091)
1001144323 Ref Tier IVi-PRE Engines (CE Spec Only USA Built Machines) (SN B
0300170337 through 0300182743)
1001144323 Ref Tier IVi-PRE Engines (CE Spec Only China Built Machines) B
(SN B300000753 through B300001091)
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe
3 0400075 1 Battery
4 0641412 4 Bolt 1/4in-20NC x 1-1/2in
5 0641610 1 Bolt 3/8in-16NC x 1-1/4in
6 0641808 2 Bolt 1/2in-13NC x 1in
7 0642010 1 Bolt 5/8in-11NC x 1-1/4in
8 1060637 1 Cable, Lanyard
9 1320022 5 Clamp, Hose
10 1320223 1 Clamp (Not Shown - Located on Turntable to clamp fuel line)
11 1701505 1 Decal - Diesel (Not Shown - Located on Hood)
12 2180348 1 Fitting, Straight Barbed
13 2200222 1 Fitting, Plug (Not Shown - Located on Fuel Tank for Drain)
14 2220313 1 Fitting, Elbow
15 2221176 1 Fitting, Elbow Barbed
16 2720058 30 ft/9.2m Hose
17 2750532 7 ft/2.1m Hose
18 2902401 Battery Cable Kit C
18A 1001116288 1 Cable, Battery (Red)
18B 7027004 1 Cable, Battery (Black)
18C 7016824 1 Cable (Red)
18D 7016825 1 Cable (Black)
19 3311801 1 Nut 1/2in-13NC
20 3422446 1 Pin, Pivot
21 3841143 1 Pin, Keeper
22 4711400 4 Flatwasher 1/4in Thin
23 4751500 2 Flatwasher 5/16in Regular
24 4751800 1 Flatwasher 1/2in Regular
25 4752000 1 Flatwasher 5/8in Regular

56 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
26 4922737 1 Harness, Engine Grounding (Not Shown)
27 88521205 2 Locknut, Nylon Insert 5/16in-18NC
28 91401281 1 Hold-down, Battery
29 1001093382 2 Bolt, Battery Hold-down
31 1320176 1 Clamp
32 1001101948 1 Tube, Exhaust
33 Ref Decal - Warning Explosion/Fire
33 1704972 1 ANSI Spec
33 1706098 1 Australian and CE Spec
33 1706059 1 Brazilian Spec
33 1706060 1 Chinese Spec
33 1706064 1 CSA Spec
33 1706062 1 Japanese Spec
33 1706061 1 Korean Spec
33 1706063 1 Spanish Language
Ref Note: Arctic Package Items 34-43 Not Shown - Used on
Arctic Machines Only
34 1060626 1 Cord, 3 Way Extension (Located on Left Front of Engine)
35 1702941 1 Decal - Battery Heater (Located on Battery Heater)
36 1702942 1 Decal - Engine Block Heater (Located on Right Side of Engine)
37 1702943 1 Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic
Oil Tank)
38 1702944 1 Decal - Heater Cord (Located on Left Front of Engine)
39 2580024 1 Heater, Battery (Located on Battery)
40 2580050 1 Heater, Hydraulic Tank (Located on bottom of Hydraulic Oil
Tank)
41 0641608 1 Bolt 3/8in-16NC x 1in
42 1060625 1 Cable, Immersion Heater (Located on bottom of Hydraulic Oil
Tank)
43 1320223 2 Clamp
Ref ENGINE AND PUMP ASSEMBLIES
Ref Tier III/Tier IVi Engines
1001099828 Ref Without Arctic Package (USA Built Machines) (SN G
0300170337 through 0300182743)
1001099828 Ref Without Arctic Package (China Built Machines) (SN G
B300000753 through B300001091)
1001100381 Ref With Arctic Package (USA Built Machines) (SN 030014000 F
through 0300170336)
1001100381 Ref With Arctic Package (China Built Machines) (SN B300000100 F
through B300000753)
Ref Tier IVi-Flex Engines
1001137739 Ref Without Arctic Package (ANSI, CE and CSA Specs USA Built D
Machines) (SN 0300170337 through 0300182743)
1001137739 Ref Without Arctic Package (ANSI, CE and CSA Specs China D
Built Machines) (SN B300000753 through B300001091)
1001137742 Ref With Arctic Package (ANSI and CSA Specs USA Built D
Machines) (SN 0300170337 through 0300182743)
1001137742 Ref With Arctic Package (ANSI and CSA Specs China Built D
Machines) (SN B300000753 through B300001091)
1001144321 Ref Tier IVi-PRE Engines (CE Spec Only USA Built Machines) (SN C
0300170337 through 0300182743)
1001144321 Ref Tier IVi-PRE Engines (CE Spec Only China Built Machines) C
(SN B300000753 through B300001091)
Ref Note: See SPECIAL OPTIONS SECTION for machines not
equipped with Pump Mounting Bracket Kit, Deutz Engine with

3121270 800S/860SJ 57
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
Sauer Danfoss drive and load sensing pump combination.
101 0100011 AR Compound, Locking
102 0641407 1 Bolt 1/4in-20NC x 7/8in
103 0641812 2 Bolt 1/2in-13NC x 1-1/2in
104 3311405 1 Locknut 1/4in-20NC
105 3422532 1 Pin, Hitch
106 Ref Piston Pump Assembly with Fittings Options:
106 3600410 1 Piston Pump Assembly with Fittings (See PUMP ASSEMBLY
(SAUER-DANFOSS) for Breakdown) (SN 0300140000 through
0300180777)
106 1001152522 1 Piston Pump Assembly with Fittings (See PUMP ASSEMBLY
(EATON) for Breakdown) (SN 0300180778 through
0300182115)
106 3600410 1 Piston Pump Assembly with Fittings (See PUMP ASSEMBLY
(SAUER-DANFOSS) for Breakdown) (SN 0300182116 through
0300182141)
106 1001152522 1 Piston Pump Assembly with Fittings (See PUMP ASSEMBLY
(EATON) for Breakdown) (SN 0300182142 through
0301822743)
107 3600411 1 Load Sensing Pump Assembly with Fittings (See LOAD
SENSING PUMP ASSEMBLY for Breakdown)
108 3790044 1 O-Ring
109 3960548 3.66 ft Seal, Hood
/1.1m
110 3960549 1 ft/0.3m Seal, Hood
111 4751400 2 Flatwasher 1/4in Regular
112 4891800 4 Flatwasher 1/2in Hardened
114 1001137898 1 Bracket, Support (USA Built Machines) (SN 0300161434
through 0300174936)
114 1001137898 1 Bracket, Support (China Built Machines) (SN B300000100
through B300000804)
115 1001137899 1 Plate, Mounting (USA Built Machines) (SN 0300161434 through
0300174936)
115 1001137899 1 Plate, Mounting (China Built Machines) (SN B300000100
through B300000804)
116 4891600 7 Flatwasher 3/8in Hardened (USA Built Machines) (SN
0300161434 through 0300174936)
116 4891600 7 Flatwasher 3/8in Hardened (China Built Machines) (SN
B300000100 through B300000804)
117 Ref Bolt Options:
117 0641812 2 Bolt 1/2in-13NC x 1-1/2in (USA Built Machines) (SN
0300140000 through 0300161433)
117 0641814 2 Bolt 1/2in-13NC x 1-3/4in (USA Built Machines) (SN
0300161434 through 0300174936)
117 0641814 2 Bolt 1/2in-13NC x 1-3/4in (China Built Machines) (SN
B300000100 through B300000804)
118 0711025 4 Bolt M10 x 85mm (USA Built Machines) (SN 0300161434
through 0300174936)
118 0711025 4 Bolt M10 x 85mm (China Built Machines) (SN B300000100
through B300000804)
119 0791608 3 Bolt 3/8in-16NC x 1in (USA Built Machines) (SN 0300161434
through 0300174936)
119 0791608 3 Bolt 3/8in-16NC x 1in (China Built Machines) (SN B300000100
through B300000804)
120 3311605 3 Locknut 3/8in-16NC (USA Built Machines) (SN 0300161434
through 0300174936)
120 3311605 3 Locknut 3/8in-16NC (China Built Machines) (SN B300000100

58 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
through B300000804)
Ref ENGINE AND PUMP ASSEMBLIES
Ref Tier III/Tier IVi Engines
1001098508 Ref Without Arctic Package (USA Built Machines) (SN I
0300170337 through 0300182743)
1001098508 Ref Without Arctic Package (China Built Machines) (SN I
B300000753 through B300001091)
1001099640 Ref With Arctic Package (USA Built Machines) (SN 0300170337 I
through 0300182743)
1001099640 Ref With Arctic Package (China Built Machines) (SN B300000753 I
through B300001091)
Ref Tier IVi-Flex Engines
1001137738 Ref Without Arctic Package (ANSI, CE and CSA Specs USA Built C
Machines) (SN 0300170337 through 0300182743)
1001137738 Ref Without Arctic Package (ANSI, CE and CSA Specs China C
Built Machines) (SN B300000753 through B300001091)
1001137741 Ref With Arctic Package (ANSI and CSA Specs USA Built C
Machines) (SN 0300170337 through 0300182743)
1001137741 Ref With Arctic Package (ANSI and CSA Specs China Built C
Machines) (SN B300000753 through B300001091)
1001144320 Ref Tier IVi-PRE Engines (CE Spec Only USA Built Machines) (SN B
0300170337 through 0300182743)
1001144320 Ref Tier IVi-PRE Engines (CE Spec Only China Built Machines) B
(SN B300000753 through B300001091)
201 0100011 AR Compound, Locking
204 0340041 2 Band, Air Cleaner
205 0641407 10 Bolt 1/4in-20NC x 7/8in
206 0641510 2 Bolt 5/16in-18NC x 1-1/4in
207 0641606 2 Bolt 3/8in-16NC x 3/4in
208 0641609 6 Bolt 3/8in-16NC x 1-1/8in
209 0641610 16 Bolt 3/8in-16NC x 1-1/4in
210 0641818 2 Bolt 1/2in-13NC x 2-1/4in
211 0641826 2 Bolt 1/2in-13NC x 3-1/4in
212 0700808 4 Bolt M8 x 16mm
213 0641512 1 Bolt 5/16in-18NC x 1-1/2in
215 0771414 10 Bolt M14 x 30mm Grade 10.9
216 0940070 1 Bumper
217 0961986 2 Bushing, Flanged
218 1060904 1 Cable, Jumper (USA Built Machines) (SN 0300140000 through
0300140567 Only)
219 1320016 2 Clamp
221 1320223 4 J-Clip
222 1340060 1 Air Cleaner Assembly Filter Element
222 7012664 1 Element, Filter (Not Shown)
223 1703162 2 Decal - Caution Fan Blade
224 1703162 2 Plug, Hole
225 2060025 1 Fan
226 2220451 2 Fitting, Straight
227 2720398 2 Hose, Oil Cooler
228 1001091179 1 Elbow, Rubber
230 Ref Hose, Oil Drain Options:
230 1001091892 6 in/15cm USA Built Machines (SN 0300140000 through 0300141455
Only)
230 2750532 1 ft/0.3m USA Built Machines (SN 0300141456 through 0300182743

3121270 800S/860SJ 59
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
Only)
230 2750532 1 ft/0.3m China Built Machines Only (SN B300000100 through
B300001091)
231 Ref Oil, Motor Options (Not Shown):
231 3020016 3.75 gal Without Arctic Package
/14.19L
231 3020044 3.75 gal With Arctic Package
/14.19L
232 3200362 2 Mount, Motor
233 3200406 2 Mount, Motor
235 3311405 10 Locknut 1/4in-20NC
236 3311505 3 Locknut 5/16in-18NC
237 3311605 22 Locknut 3/8in-16NC
238 3311805 4 Locknut 1/2in-13NC
239 3537416 1 Plate, Engine Mounting (Front Right Side)
240 3539872 1 Plate, Radiator Mounting
241 3539971 1 Plate, Engine Mounting (Front Bottom)
242 1001093943 1 Plate, Engine Mounting (Rear)
243 3620033 NLA Radiator (Use p/n 1001150998)
244 3740067 3 Relay
245 3960407 1 Gasket, Air Intake
246 3960468 1 Seal
247 3960469 1 Seal
248 4060805 37 in/1m Flex-Trim
249 Ref Engine, Deutz Options:
249 1001094101 1 Tier III/Tier IVi Engines (All Specs USA Built Machines) (SN
030014000 through 0300170336)
249 1001094101 1 Tier III/Tier IVi Engines (All Specs except ANSI, CE and CSA
Specs USA Built Machines) (SN 0300170337 through
0300182743)
249 1001094101 1 Tier III/Tier IVi Engines (China Built Machines) (SN
B300000100 through B300000752)
249 1001094101 1 Tier III/Tier IVi Engines (All Specs except ANSI, CE and CSA
Specs China Built Machines) (SN B300000753 through
B300001091)
249 1001137737 1 Tier IVi-Flex Engines (ANSI, CE and CSA Specs USA Built
Machines) (SN 0300170337 through 0300182743)
249 1001137737 1 Tier IVi-Flex Engines (ANSI, CE and CSA Specs China Built
Machines) (SN B300000753 through B300001091)
249 1001144319 1 Tier IVi-PRE Engines (CE Spec Only USA Built Machines) (SN
0300170337 through 0300182743)
249 1001144319 1 Tier IVi-PRE Engines (CE Spec Only China Built Machines)
(SN B300000753 through B300001091)
250 Ref Valve, Oil Drain Options:
250 1001104308 NLA USA Built Machines (Use p/n 4640751) (SN 0300140000
through 0300141455 Only)
250 4640751 1 USA Built Machines (SN 0300141456 through 0300182743
Only)
250 4640751 1 China Built Machines Only (SN B300000100 through
B300001091)
251 4711400 6 Flatwasher 1/4in Thin
252 4711600 3 Flatwasher 3/8in Thin
254 4740274 4 Washer, Snubbing
255 4751400 8 Flatwasher 1/4in Regular
256 4751600 44 Flatwasher 3/8in Regular

60 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
257 1001094321 1 Tray, Engine
258 4791400 6 Starwasher 1/4in
259 4812200 10 Flatwasher M14
260 4845395 1 Adapter, Air Intake
262 4846566 1 Plate, Engine Mounting (Front Left Side)
263 4923379 1 Harness, Glowplug
265 Ref Muffler Options:
265 1001099051 1 Spark Arresting (Standard)
265 1001101241 1 Catalytic (Optional)
265 Ref Muffler Components:
265 1320176 1 Saddle Clamp Used on Spark Arresting
265 70001017 1 Band Clamp Used on Catalytic
265 7024560 1 Plug, Brass
266 3740080 1 Relay
267 1320022 1 Clamp (USA Built Machines) (SN 0300141456 through
0300182743 Only)
267 1320022 1 Clamp (China Built Machines Only) (SN B300000100 through
B300001091)
Ref Note: Arctic Package Item 268 Not Shown - Used on Arctic
Machines Only
268 2580062 1 Heater, Engine Block
2902065 Ref PUMP COUPLING AND MOUNTING PLATE KIT (USA BUILT G
MACHINES) (SN 0300140000 through 0300174935)
2902065 Ref PUMP COUPLING AND MOUNTING PLATE KIT (CHINA BUILT G
MACHINES) (SN B300000100 through B300000803)
301 70000793 1 Coupling, Hayes
302 See Note NSS Plate, Pump Adapter (Note: Not Available - Use p/n 2902065)
303 See Note NSS Capscrew M10 (Note: Purchase Locally)
304 See Note NSS Flatwasher M10 (Note: Purchase Locally)
1001153282 Ref PUMP COUPLING AND MOUNTING PLATE KIT (USA BUILT C
MACHINES) (SN 0300174936 through 0300182743)
1001153282 Ref PUMP COUPLING AND MOUNTING PLATE KIT (CHINA BUILT C
MACHINES) (SN B300000804 through B300001091)
351 70004183 1 Coupling, Guardian
352 See Note NSS Plate, Pump Adapter (Note: Use p/n 1001153282)
353 See Note NSS Capscrew M10 (Note: Purchase Locally)
Ref ENGINE COMPONENTS
1001094101 Ref Tier IVi Engines without Arctic Package (USA Built Machines) C
(SN 0300170337 through 0300182743)
1001094101 Ref Tier IVi Engines without Arctic Package (China Built C
Machines) (SN B300000753 through B300001091)
1001137737 Ref Tier IVi-Flex Engines (ANSI, CE and CSA Specs USA Built B
Machines) (SN 0300170338 through 0300182743)
1001137737 Ref Tier IVi-Flex Engines (ANSI, CE and CSA Specs China Built B
Machines) (SN B300000752 through B300001091)
1001144319 Ref Tier IVi-PRE Engines (CE Spec Only USA Built Machines) (SN B
0300170337 through 0300182743)
1001144319 Ref Tier IVi-PRE Engines (CE Spec Only China Built Machines) B
(SN B300000753 through B300001091)
401 7026631 1 Dipstick
401 7020487 1 O-Ring, Dipstick
402 7020465 1 Cap, Filler
403 70001850 1 Pump, Oil Lube
403 7020468 1 Seal Between Oil Pump and Engine Block (Not Shown)

3121270 800S/860SJ 61
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
404 7016331 1 Filter, Oil
404 70001848 1 Sensor at Oil Filter
404 70001132 1 Seal, Sensor at Oil Filter
405 Ref Pump, Injector Options:
405 70000912 4 Series A Injector
405 70000913 4 Series B Injector
405 70000914 4 Series C Injector
405 70000915 4 Series D Injector
406 7016328 1 Filter, Fuel
407 70000916 1 Pump, Fuel Supply
407 70001435 1 Kit, Repair
407 70000919 1 Hand Pump
407 70000918 1 Seal, Hand Pump
407 70000917 1 O-Seal Between Fuel Pump and Engine Block (Not Shown)
408 7020449 4 Gasket, Intake Manifold (Not Shown)
409 7020408 1 V-Belt
410 7020471 4 Gasket, Exhaust Manifold to Engine Block (Not Shown)
410 70001835 1 Gasket, Exhaust (Header to EGR Valve Block) (Not Shown)
410 70001836 1 Gasket, Exhaust (Engine Head to Header) (Not Shown)
410 70001837 1 Gasket, Exhaust (Exhaust Tube to Muffler) (Not Shown)
410 70001838 2 Gasket, Exhaust (EGR Valve Block to Exhaust Tube) (Not
Shown)
410 70001874 1 Plate Choke (Between 70001838 Gaskets) (Not Shown)
410 70001839 1 Flange, Sealing (Near Front of Header) (includes Seal and Pin)
(Not Shown)
410 70001841 1 Valve, EGR (Not Shown)
411 7000663 1 Alternator
411 70001868 1 Regulator, Voltage (Not Shown)
411 70001866 1 Gasket, Regulator (Not Shown)
411 70002234 1 Bracket, Adjusting (Not Shown)
412 7020479 1 Starter
412 7026608 1 Solenoid
413 See Note 2 Plug- In Connector (Not Shown) (Note: Not Available for
Purchase)
414 7027791 1 Transmitter, Temperature
414 See Note 1 Ring, Sealing (Note: Not Available for Purchase)
415 7027790 1 Sensor, Oil Pressure
416 7024565 1 Sensor, Speed
417 7027792 1 Actuator, Throttle
419 7027795 1 Module, EMR2 Controller
419 7027796 1 Harness, EMR2 Module
420 70000345 4 Plug, Glow
421 7020459 1 Thermostat
423 70001870 1 Flywheel
424 7024579 1 Rim, Gear
427 70001847 1 Breather Valve (Not Shown)
427 70001126 1 Seal, Breather Valve (Not Shown)
428 Ref Gasket, Cylinder Head Options (Not Shown):
428 70002415 1 1 Notch
428 70002416 1 2 Notches
428 70002417 1 3 Notches
430 70002200 8 Stud (Used to attach muffler)

62 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
431 70001872 1 Harness, Engine (Not Shown)
431 7027793 1 Plug, Connector

3121270 800S/860SJ 63
SECTION 2 - TURNTABLE
FIGURE 2-7. GM ENGINE INSTALLATION

64 800S/860SJ 3121270
 SECTION 2 - TURNTABLE

3121270 800S/860SJ 65
SECTION 2 - TURNTABLE
FIGURE 2-7. GM ENGINE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001114634 Ref GM 3.0L TIER III/IV ENGINE INSTALLATION E
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe
3 0100048 AR Grease, Dielectric
4 0400075 1 Battery (Wet)
5 0641412 2 Bolt 1/4in-20NC x 1-1/2in
6 0641422 2 Bolt 1/4in-20NC x 2-3/4in
7 0641511 2 Bolt 5/16in-18NC x 1-3/8in
8 0641608 1 Bolt 3/8in-16NC x 1in
9 0641808 1 Bolt 1/2in-13NC x 1in
10 0642010 1 Bolt 5/8in-11NC x 1-1/4in
11 1001174486 4 Clamp, Fuel Line
12 1320323 1 Clamp
13 1700818 2 Decal - LP Gas (Liquid) (Not Shown)
14 1701542 1 Decal, Gas (Not Shown)
15 1701543 2 Decal, LPG (Not Shown)
16 2180348 1 Fitting, Barbed
17 2180418 1 Fitting, Straight
18 2200222 1 Fitting, Plug
19 2220005 1 Fitting, Straight
20 2221176 1 Fitting, Elbow
21 2300004 2.63 gal Coolant (Not Shown)
/9.96L
22 2720392 1 Hose, LP
23 Ref Hose, High Pressure Fuel Line (6in/15cm Length) Options:
23 2720566 1 Hose, High Pressure Fuel Line (SN 0300140000 through
0300181849)
23 1001156823 1 Hose, High Pressure Fuel Line (SN 0300181850 through
0300182743)
24 Ref Hose, High Pressure Fuel Line (4ft/1.2m Length) Options:
24 2720567 1 Hose, High Pressure Fuel Line (SN 0300140000 through
0300181849)
24 1001156824 1 Hose, High Pressure Fuel Line (SN 0300181850 through
0300182743)
25 Ref Hose Options:
25 2720580 1 Hose (SN 0300140000 through 0300181849)
25 1001156825 1 Hose (SN 0300181850 through 0300182743)
26 3290405 1 Locknut M4 x 0.7
27 3290505 1 Locknut M5 x 0.8
28 3311405 4 Locknut 1/4in x 20NC
29 3311505 AR Locknut 5/16in-18NC
30 3422446 1 Pin
31 3790012 1 O-Ring (Not Shown - Located in Console Box)
32 3841143 1 Keeper
33 4360336 1 Switch, Toggle (Not Shown - Located in Console Box)
34 4711500 4 Flatwasher 5/16in Thin
35 4751400 8 Flatwasher 1/4in Regular
36 4751500 2 Flatwasher 5/16in Regular
37 4752000 1 Flatwasher 5/8in Regular
38 88521205 2 Locknut, Nylon Insert 5/16in-18NC
39 91401281 1 Angle, Battery Hold Down

66 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
40 Ref Hose, Fuel Line Options:
40 1001091587 8.5 ft Hose, Fuel Line (SN 0300140000 through 0300181849)
/2.6m
40 1001156819 8.5 ft Hose, Fuel Line (SN 0300181850 through 0300182743)
/2.6m
41 1001093382 2 Bolt, Battery Hold-down
43 0641508 7 Bolt 5/16in-18NC x 1in
44 4240018 1 Strap, Cable Tie (Not Shown)
45 4740508 4 Washer
46 1001121891 1 Panel, Rubber (SN 0300143288 through 0300182743 Only)
47 1001125468 1 Bracket, Air Baffle (SN 0300143288 through 0300182743 Only)
50 1001174093 2 Fitting, Quick Disconnect
1001114633 Ref GM ENGINE AND PUMP SUB-ASSEMBLIES E
101 0100011 AR Compound, Locking
102 0641406 1 Bolt 1/4in-20NC x 3/4in
103 0641808 1 Bolt 1/2in-13NC x 1in
104 0641812 4 Bolt 1/2in-13NC x 1-1/2in
105 1060637 1 Cable, Lanyard
106 2902533 1 Battery Cable Kit B
106A 7027018 1 Cable (Battery - to Ground)
106B 7027015 1 Cable (Battery + to Auxiliary Relay)
106C 7027017 1 Cable (Auxiliary Relay to Starter)
106D 7016824 1 Cable (Auxiliary Relay to Auxiliary Pump)
106E 7016825 1 Cable (Ground to Auxiliary Pump)
107 3311405 1 Locknut 1/4in-20NC
108 3311805 1 Locknut 1/2in-13NC
109 3422532 1 Pin, Hitch
110 Ref Piston Pump Assembly with Fittings Options:
110 3600410 1 Piston Pump Assembly with Fittings (See PUMP ASSEMBLY
(SAUER-DANFOSS) for Breakdown) (SN 0300140000 through
0300180777)
110 1001152522 1 Piston Pump Assembly with Fittings (See PUMP ASSEMBLY
(EATON) for Breakdown) (SN 0300180778 through
0300182115)
110 3600410 1 Piston Pump Assembly with Fittings (See PUMP ASSEMBLY
(SAUER-DANFOSS) for Breakdown) (SN 0300182116 through
0300182141)
110 1001152522 1 Piston Pump Assembly with Fittings (See PUMP ASSEMBLY
(EATON) for Breakdown) (SN 0300182142 through
0301822743)
111 3600411 1 Load Sensing Pump Assembly with Fittings (See LOAD SENSING
PUMP ASSEMBLY for Breakdown)
112 3790044 1 O-Ring
113 3960548 3.66 ft Seal
/1.1m
114 3960549 1 ft/0.3m Seal
115 4711400 1 Flatwasher 1/4in Thin
116 4751800 1 Flatwasher 1/2in Regular
117 4891800 4 Flatwasher, 1/2in Hardened
1001114632 Ref GM ENGINE ASSEMBLY D
201 0080201 1 Adapter, Elbow
202 0100011 AR Compound, Locking
203 1001114595 1 Engine, GM 3.0L (See GM Engine Supplement P/N 3121245 for
Breakdown of Additional Components)

3121270 800S/860SJ 67
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
203A 7027965 1 Filter, Oil
203B 7027972 1 Filter, Fuel
203C 70002895 1 Module, Control (ECU)
203D 70000164 4 Sparkplug (Not Shown)
204 0340041 2 Band, Mounting
205 0641406 10 Bolt 1/4in-20NC x 3/4in
206 0641606 3 Bolt 3/8in-16NC x 3/4in
207 0641608 8 Bolt 3/8in-16NC x 1in
208 0641609 4 Bolt 3/8in-16NC x 1-1/8in
209 0641610 10 Bolt 3/8in-16NC x 1-1/4in
210 0641612 4 Bolt 3/8in-16NC x 1-1/2in
211 0641828 2 Bolt 1/2in-13NC x 3-1/2in
212 0700810 4 Bolt M8 x 20mm
213 0940070 1 Bumper
214 0961986 2 Bearing, Flanged
215 1320012 3 Clamp
216 1320016 5 Clamp
217 1320022 AR Clamp
218 1320223 3 Clamp
219 1340060 1 Air Cleaner Assembly
219 7012664 1 Element, Air Cleaner
220 1580011 1 Container, Coolant Overflow
221 1703162 2 Decal - Caution Fan
222 0100020 AR Locking Compound
223 2060025 1 Fan
225 2720058 5.5 in Hose
/14cm
226 1001116544 1 Duct
227 2720563 1 Hose, Radiator (Top)
228 2720564 1 Hose, Radiator (Bottom)
229 Ref Hose Options:
229 1001091892 6 in Hose (SN 0300140000 through 0300140808 Only)
/15.2cm
229 2750532 1 ft/0.3m Hose (SN 0300140809 through 0300182743 Only)
230 1001091794 1 Insulation, Muffler
231 3200362 4 Mount, Engine
232 3311405 12 Locknut 1/4in-20NC
233 3311605 26 Locknut 3/8in-16NC
234 3311805 4 Locknut 1/2in-13NC
235 3539872 1 Plate, Radiator Mounting
236 3572280 1 Plate, Engine Mount
237 3620040 1 Radiator
237 8180311 1 Cap, Radiator (was p/n 7019656)
238 3740067 1 Relay
239 3960468 1 Seal
240 3960469 1 Seal
241 4060805 3 ft/0.9m Flex-Trim
242 4341239 1 Tray, Engine
243 4341241 1 Mount, Engine (Front)
244 1001116545 1 Tube, Intake
245 4569394 1 Pipe, Exhaust
246 Ref Valve, Oil Drain Options:

68 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
246 1001105872 NLA Valve (Use p/n 4640952) (SN 0300140000 through 0300141455
Only)
246 4640952 1 Valve (SN 0300141456 through 0300182743 Only)
247 4711400 12 Flatwasher 1/4in Thin
248 4711600 36 Flatwasher 3/8in Thin
249 4740274 4 Flatwasher, Snubbing
250 4751400 8 Flatwasher 1/4in Regular
251 4751600 16 Flatwasher 3/8in Regular
252 4751800 4 Flatwasher 1/2in Regular
253 4791400 2 Starwasher 1/4in
254 4831900 4 Lockwasher M8
255 4920385 10 ft/3m Wire, Safety
256 2180877 1 Fitting Elbow
257 0641826 2 Bolt 1/2in-13NC x 3-1/4in
258 2720271 18 in Hose
/46cm
259 0100062 AR Adhesive (SN 0300173554 through 0300182743)

3121270 800S/860SJ 69
SECTION 2 - TURNTABLE
FIGURE 2-8. PUMP ASSEMBLY (SAUER-DANFOSS)

70 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
FIGURE 2-8. PUMP ASSEMBLY (SAUER-DANFOSS)

ITEM PART NUMBER QTY DESCRIPTION REV

3600295 Ref PUMP ASSEMBLIES B
101 7007413 1 Shim Kit
102 7007414 1 Plug
103 See Note NSS O-Ring (Note: Use Item 3000A)
104 7021200 1 Spring, Relief Valve
105 7007417 1 Valve, Relief
106 See Note NSS O-Ring (Note: Use Item 1103, 1104 or 3000A)
107 7007419 2 Plug
108 7021201 1 Bracket, Lifting
110 7007470 2 Plug
111 7007470 2 Plug
114 See Note NSS Gasket, Servo Cover (Note: Use Item 3000A)
115 7007423 1 Nut, Special
118 7007425 1 Bearing, Needle
119 See Note NSS Ring, Retaining (Note: Use Item 3001)
120 See Note NSS Washer (Note: Use Item 3001)
121 See Note NSS Spring (Note: Use Item 3001)
123 See Note NSS Washer (Note: Use Item 3001)
124 See Note NSS Retainer (Note: Use Item 3001)
125 See Note NSS Pin, Slipper Holddown (Note: Use Item 3001)
126 See Note NSS Piston Assembly (Note: Use Item 3001)
127 See Note NSS Retainer, Slipper (Note: Use Item 3001)
128 See Note NSS Guide, Retainer (Note: Use Item 3001)
129 7007435 1 Pin, Spring
130 7021202 1 Screw, 12 Point Head
131 7007437 1 Bearing, Ball
132 7007438 2 Ring, Retainer
133 7007439 2 Ring
134 7021203 2 Pin, Spring
135 7007441 1 Handle, Pin (Part of Item 201)
136 7007442 1 Sleeve, Bearing
137 See Note NSS Gasket, Front Cover (Note: Use Item 3000A)
138 7021205 1 Pin (Part of Item 201)
140 7007446 1 Pin
141 See Note NSS O-Ring (Note: Use Item 3000A)
142 See Note NSS Ring, Load Temper (Note: Use Item 3000A)
150 7023977 1 Housing, Pump
155 7007452 1 Cover, Gerotor
158 7007208 1 Plug
159 7007454 1 Cover, Front
163 7021207 6 Screw
165 7021208 2 Spring (Part of Items 1103 & 1104)
166 7021209 2 Plug, SCR (Part of Items 1103 & 1104)
167 7007494 1 Piston, Servo
168 See Note NSS Bearing (Note: Use Item 3000A)
201 7007457 1 Swash Plate Assembly (Includes Items 135 & 138)
202 7021212 2 Journal, Bearing
301 See Note NSS Seal, Lip (Note: Use Item 3000A)
304 See Note NSS O-Ring (Note: Use Item 3000A)
401 7021213 1 Shaft, Main Pump

3121270 800S/860SJ 71
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
501 7021214 1 Plate, Valve
603 7007463 1 Gerotor Assembly
604 7007464 1 Pin
605 7007465 1 Key, Woodruff
802 7007466 1 Adaptor, Remote Filtration
805 See Note NSS Seal, Filter Adapter (Note: Use Item 3000A)
806 7021218 3 Screw
901 7021219 1 Cover, Servo
902 7021220 1 Cover, Servo
905 7007483 1 Guide, Spring
906 7007484 1 Stop, Servo
907 7007485 1 Spring
908 7021221 1 Screw
909 7007487 1 Guide, Spring
910 7007488 1 Ring, Retaining
911 7021222 1 Nut
916 See Note NSS Ring, Piston (Note: Use Items 3000A & 3000B)
918 See Note NSS O-Ring (Note: Use Items 3000A & 3000B)
919 7021206 1 Nut
920 7021223 10 Screw
1001 7007472 1 Valve, Bypass
1002 See Note NSS Ring, Back-up (Note: Use Item 3000A)
1003 See Note NSS O-Ring (Note: Use Item 3000A)
1103 7010122 1 SCR Kit (Includes items 166, 106 & 165)
1104 7010122 1 SCR Kit (Includes items 166, 106 & 165)
1201 7007474 1 Control, Dual Oil-Filled
1201 7007496 1 Coil Assembly (Pilot)
1201 7007497 1 Plug (Pump)
1201 7007498 1 Plug (Valve Harness)
1201A 7024828 1 Gasket
1203 7007478 2 Screw
1204 7001498 2 Screw
1220 See Note NSS O-Ring (Note: Use Item 3000A)
1401 7007475 1 Plug, Orifice/Screen (.156)
1403 7021226 1 Plug, Orifice
1404 7021226 1 Plug, Orifice
1502 7007453 3 Screw
1503 7021227 1 Adapter, Flange
1508 7021228 1 O-Ring
1509 7021229 1 Plate, Cover
1510 7021230 2 Screw
1511 7021231 1 O-Ring
3600410 Ref PUMP AND FITTING ASSEMBLY B
2001 2111010 2 Fitting, Straight
2002 2111616 1 Fitting, Straight
2003 2131212 1 Fitting, Elbow
2004 2131616 1 Fitting, Elbow
2005 2110408 1 Fitting, Straight
2006 3600295 1 Pump Assembly (Includes Items 101-1511)
2007 2220811 1 Fitting, Reducer
Ref KIT OPTIONS:

72 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
3000 Ref Seal Kit Options:
3000A 7021232 1 Seal Kit - Complete (Includes Items 103, 106, 114, 137, 141,
142, 168, 301, 304, 805, 916, 918, 1002, 1003 & 1220)
3000B 7007412 1 Seal Kit - Servo Piston (Includes Items 916 & 918)
3001 7010116 1 Cylinder Block Kit (Includes Items 119-128)

3121270 800S/860SJ 73
SECTION 2 - TURNTABLE
FIGURE 2-9. PUMP ASSEMBLY (EATON)

74 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
FIGURE 2-9. PUMP ASSEMBLY (EATON)

ITEM PART NUMBER QTY DESCRIPTION REV

1001142522 Ref PUMP ASSEMBLY B
2 See Note NSS Nut (Note: Use Item 100)
3 See Note NSS Ring, Retaining (Note: Use Item 100)
4 See Note NSS Ring, Retaining (Note: Use Item 100)
6 See Note NSS Washer, Seal (Note: Use Item 100)
7 70004330 8 Capscrew
8 70004331 1 Cylinder Block Assembly
9 70004332 1 Servo Piston Assembly
10 70004333 1 Follower, Servo Piston
11 70004334 1 Cover
12 70005116 2 Gasket, Cover
14 See Note NSS Gasket, Housing (Note: Use Item 100)
16 See Note NSS Gasket, Control Housing (Note: Use Item 100)
17 70004335 1 Cover
18 70004336 1 Camplate Assembly
19 7004907 2 Race, Thrust
20 7004908 1 Bearing, Thrust
21 70004337 1 Relief Valve Assembly
22 70004337 1 Relief Valve Assembly
24 70004338 2 Capscrew
25 70004338 2 Capscrew
26 70004339 6 Capscrew
27 70004340 1 Plate, Valve
28 See Note 1 Housing (Note: Not Available for Purchase)
29 70004341 1 End Cover Assembly
31 70004342 1 Shaft, Drive
33 See Note NSS O-Ring (Note: Use Item 100)
37 7004906 1 Washer
38 See Note NSS Plug (Note: Not Available for Purchase)
39 See Note NSS Plug (Note: Not Available for Purchase)
43 See Note NSS Seal, Shaft (Note: Use Item 100)
46 70004343 1 Adapter, Charge Pump
48 70004344 1 Servo Control Assembly
50 70004345 1 Gerotor
51 70004346 1 Orifice
52 70004346 1 Orifice
53 70004346 1 Orifice
55 70004347 1 Coupler
57 See Note NSS Plug (Note: Not Available for Purchase)
60 70004348 1 Washer
61 70004349 8 Washer
62 70004350 4 Washer
73 70004351 1 Ring, Retaining
100 70004352 1 Seal Kit - Pump (Includes Items 2, 3, 4, 6, 12, 14, 16, 33 & 43 and
Valve and Plug O-Rings and Seals)
1001152522 Ref PUMP AND FITTING ASSEMBLY B
101 2110408 1 Fitting, Straight
102 2110810 1 Fitting, Straight
103 2111016 1 Fitting, Straight
104 2131212 1 Fitting, Elbow

3121270 800S/860SJ 75
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
105 2131616 2 Fitting, Elbow
106 2132016 1 Fitting, Elbow
107 2220811 1 Fitting, Reducer
108 1001142522 1 Pump Assembly (Includes Items 2-73)

76 800S/860SJ 3121270
SECTION 2 - TURNTABLE
FIGURE 2-10. LOAD SENSING PUMP ASSEMBLY

78 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
FIGURE 2-10. LOAD SENSING PUMP ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

3600324 Ref LOAD SENSING PUMP ASSEMBLY
1 7023947 1 Bearing, Front (Includes Cup and Cone)
2 7023948 1 Bearings, Swash Plate (Includes Both Sides and Pins)
3 7023949 1 Servo Piston Assembly
4 7023950 1 Bearing, Rear (Includes Cup and Cone)
5 7023951 1 Spring, Bias
6 7023952 1 Swash Plate
7 See Note NSS O-Ring (Note: Use Item 2000)
8 See Note NSS O-Ring (Note: Use Item 2000)
9 7023953 1 Plate, Valve
10 7023954 1 Spring, Check Valve
11 7023955 1 Poppet, Check Valve
100 7023956 1 Control Assembly
102 See Note NSS Setscrew (Note: Use Item 100)
103 See Note NSS Plug (Note: Use Item 100)
103A See Note NSS O-Ring (Note: Use Item 100, 103 or 2000)
106 See Note NSS Plug (Note: Use Item 100)
106A See Note NSS O-Ring (Note: Use Item 100, 106 or 2000)
107 See Note NSS Plug (Note: Use Item 100)
107A See Note NSS O-Ring (Note: Use Item 100, 107 or 2000)
112 See Note NSS Spool, Control (Note: Use Item 100)
113 See Note NSS Guide, Spring (Note: Use Item 100)
114 See Note NSS Spring (Note: Use Item 100)
115 See Note NSS Spring (Note: Use Item 100)
116 See Note NSS O-Ring (Note: Use Item 2000)
117 See Note NSS Ring, Back-up (Note: Use Item 2000)
118 See Note NSS Plug, Adjusting (Note: Use Item 100)
132 See Note NSS Spool, Control (Note: Use Item 100)
133 See Note NSS Guide, Spring (Note: Use Item 100)
134 See Note NSS Spring (Note: Use Item 100)
135 See Note NSS Spring (Note: Use Item 100)
136 See Note NSS O-Ring (Note: Use Item 2000)
138 See Note NSS Plug, PC Adjusting (Note: Use Item 100)
200 See Note NSS Ring, Seal (Note: Use Item 2000)
300 7023957 4 Screw
401 7023958 1 Shaft
402 7023959 1 Cap, End
403 7023960 4 Screw
404 7022318 1 Plug
404A See Note NSS O-Ring (Note: Use Item 404 or 2000)
405 7023961 1 Pin
501 7023962 1 Ring, Retaining
502 See Note NSS Seal, Lip (Note: Use Item 2000)
503 7023963 1 Housing
504 7023964 1 Plug
504A 7007415 1 O-Ring
505 7023964 1 Plug
505A 7007415 1 O-Ring
601 7023965 1 Cylinder Block Assembly
641 See Note NSS Block, Cylinder (Note: Use Item 601)

3121270 800S/860SJ 79
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
642 See Note NSS Washer (Note: Use Item 601)
643 See Note NSS Spring (Note: Use Item 601)
644 See Note NSS Retainer, Spring (Note: Use Item 601)
645 See Note NSS Ring, Retaining (Note: Use Item 601)
646 7021275 3 Pin, Slipper
647 See Note NSS Guide, Slipper (Note: Use Item 601)
649 See Note NSS Retainer, Slipper (Note: Use Item 601)
650 7023966 9 Piston Assembly
3600411 Ref LOAD SENSING PUMP AND FITTING ASSEMBLY B
1001 2112424 1 Fitting, Straight
1002 2130404 1 Fitting, Elbow
1003 2130810 1 Fitting, Elbow
1004 2131216 1 Fitting, Elbow
1005 3600324 1 Pump Assembly (Includes Items 1-650)
Ref KIT OPTIONS:
2000 7023967 1 Seal Kit - Complete (Includes Items 7, 8, 103A, 106A, 107A, 116,
117, 136, 200, 404A & 502)

80 800S/860SJ 3121270
SECTION 2 - TURNTABLE
FIGURE 2-11. TANK INSTALLATIONS

82 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
FIGURE 2-11. TANK INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref TANKS INSTALLATION
0270881 Ref Diesel Machines F
1001125354 Ref Diesel Machines (Hostile Environment Machines) B
1001091568 Ref Gas Machines A
1 0100011 AR Compound, Locking
2 0731007 5 Capscrew #10-32NF x 7/8in
3 Ref Gauge, Fuel Level Options:
3 2420191 1 Standard Machines
3 1001109048 1 Hostile Environment Machines
3 3960525 1 Gasket
4 3311601 AR Nut 3/8in-16NC
6 Ref Strap, Tank Mounting Options:
6 4240139 1 Standard Machines
6 1001110059 1 Hostile Environment Machines
7 Ref Strip, Protector Options:
7 4280295 30 in Standard Machines
/76cm
7 Not Required 0 Hostile Environment Machines
8 4400453 1 Hydraulic Oil Tank Assembly (See Items 101-109 for Breakdown)
9 Ref Fuel Tank Assembly Options:
9 4400439 1 Diesel Machines
9 1001108579 1 Diesel Machines (Hostile Environment Machines Only)
9 1001091563 1 Gas Machines
9A Ref Tube, Fuel Pickup Options:
9A 7020048 1 Tube, Pickup (Diesel Machines)
9A 70004413 1 Tube, Pickup (Diesel Machines) (Hostile Environment
Machines Only)
9A 7020043 1 Tube, Pickup (Gas Machines)
10 4420038 AR Tape, Rubber
11 4751000 5 Flatwasher #10 Regular
12 4751600 AR Flatwasher 3/8in Regular
13 0641614 4 Bolt 3/8in-16NC x 1-3/4in
Ref Note: Items 14-19 Used on Hostile Environment Machines
Only.
14 0641615 1 Bolt 3/8in-16NC x 1-7/8in
15 1001125344 1 Support, Tank
16 1001125345 1 Bracket, Tank
17 2180467 2 Fitting, Barb
18 8405009 2 Clamp, Gear
19 1001113103 1 Tube, Fuel Sight
4400453 Ref HYDRAULIC TANK ASSEMBLY E
101 7024481 1 Strainer 1-1/2inNPT
102 7024442 1 Strainer 1-1/4inNPT
103 7024441 1 Gauge, Sight
104 7024444 1 Breather/Fill Cap
105 7024443 1 Neck, Fill
105 7024445 1 Screen
106 7024446 1 Plug, Magnetic
107 7024374 1 Filter Assembly
107A 7024375 1 Element, Filter

3121270 800S/860SJ 83
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
108 7024439 1 Cover
109 7024440 1 Gasket
Ref FUEL TANK CAP INSTALLATION
201 Ref Cap Options:
201 7016314 1 Standard Non-Locking (Part of Item 3) (Used with p/n 4400439
Tank)
201 70001103 1 Standard Non-Locking (Used with p/n 1001091563 Tank)
201 1120487 1 Optional Lockable (Diesel Machines) (Note: Lock not Included)

84 800S/860SJ 3121270
SECTION 2 - TURNTABLE
FIGURE 2-12. LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY)

86 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
FIGURE 2-12. LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY)

ITEM PART NUMBER QTY DESCRIPTION REV

0255524 Ref LP TANK AND BRACKETS INSTALLATION 9-F
1 1320220 2 Clamp Kit - LP
1 1320127 2 Clamp, Toggle (1 Per Clamp)
2 2720144 2 Hose
3 0100020 AR Sealant, Pipe
4 2221197 1 Fitting, Reducer
5 2180125 1 Fitting - Elbow
6 2220261 1 Fitting, Nipple
7 2180388 1 Filter, Bulkhead
8 2180389 1 Valve, Relief
9 2220418 1 Fitting, Tee
10 2180387 2 Fitting, LP Tank
11 0641606 8 Bolt 3/8in-16NC x 3/4in
12 4751600 8 Flatwasher 3/8in Regular
13 2180418 2 Fitting, Straight
14 2220261 1 Fitting, Nipple
15 1320218 2 Clamp, Spring
16 3910808 2 Screw, Machine #8-32NC x 1/2in
17 4750800 4 Flatwasher #8 Regular
18 3310805 2 Locknut #8-32NC
19 0181949 2 Support, Angle
20 2221024 2 Fitting, Ball Check
21 0362519 4 Bar, Clamp
22 Ref LP Tank Options:
22 4400275 1 Aluminum
22 4400420 1 Steel

3121270 800S/860SJ 87
SECTION 2 - TURNTABLE
FIGURE 2-13. ROTARY COUPLING INSTALLATION

88 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
FIGURE 2-13. ROTARY COUPLING INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001107531 Ref ROTARY COUPLING INSTALLATION A
1 0100011 AR Compound, Locking
2 0641611 2 Bolt 3/8in-16NC x 1-3/8in
3 0641812 1 Bolt 1/2in-13NC x 1-1/2in
4 0641820 2 Bolt 1/2in-13NC x 2-1/2in
5 0903242 1 Bracket
7 3271805 2 Locknut 1/2in-13NC
8 4751800 5 Flatwasher 1/2in Regular
9 4891600 2 Flatwasher 3/8in Hardened
10 3322201 2 Locknut 3/4in x 16NF
11 1001106974 1 Coupling, Rotary (See Items 101-128 for Breakdown)
1001106974 Ref ROTARY COUPLING ASSEMBLY B
101 See Note NSS Body (Note: Use Item 11)
102 See Note NSS Seal, Poly (Note: Use Item 200)
103 See Note NSS O-Ring/Seal (Note: Use Item 200)
104 See Note NSS Housing (Note: Use Item 11)
105 See Note NSS Seal, Cap (Note: Use Item 200)
106 See Note NSS O-Ring (Note: Use Item 200)
107 7026503 2 Ring, Thrust
108 7026504 2 Ring, Retaining
109 80934561 2 Plug
110 See Note NSS Lug, Torque (Note: Use Item 11)
112 7026197 4 Capscrew
113 See Note NSS O-Ring (Note: Use Item 200)
114 See Note NSS O-Ring (Note: Use Item 200)
115 See Note NSS Bearing (Note: Use Item 200)
116 7024404 1 Block Valve Assembly
117 7026505 1 Plug
118 7026506 1 Valve, Check
119 7026507 1 Plug
120 7024404 1 Plunger, Valve (Note: Not Available for Purchase)
121 7026509 1 Spring
122 See Note NSS Seal, Oil (Note: Use Item 200)
123 70003454 1 Bracket, Switch Mounting
124 4711000 4 Flatwasher #10 Thin
125 See Note NSS Locknut 1/4in-24NF (Note: Not Available for Purchase)
126 See Note NSS Capscrew 1/4in-24NF (Note: Not Available for Purchase)
127 4360517 1 Switch, Proximity
128 See Note NSS Protective Netting (Not Shown) (Note: Not Available for Purchase)
200 70001248 Ref Seal Kit (Includes Items 102, 103, 105, 106, 113, 114, 115 & 122)

3121270 800S/860SJ 89
SECTION 2 - TURNTABLE
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY

90 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

Ref GROUND CONTROL BOX ASSEMBLIES
Ref USA Built Machines (SN 0300140000 through 0300149139)
Ref China Built Machines (SN B300000100 through B300000309)
Ref Ground Control Box Assemblies 800S with Caterpillar
Engine
1001110333 Ref All Specs except Australian and CE Specs A
1001110335 Ref Australian and CE Specs Only A
Ref Ground Control Box Assemblies 860SJ with Caterpillar
Engine
1001110334 Ref All Specs except Australian and CE Specs A
1001110336 Ref Australian and CE Specs Only A
Ref Ground Control Box Assemblies 800S with Deutz Engine
1001110329 Ref All Specs except Australian and CE Specs B
1001110331 Ref Australian and CE Specs Only B
Ref Ground Control Box Assemblies 860SJ with Deutz Engine
1001110330 Ref All Specs except Australian and CE Specs B
1001110332 Ref Australian and CE Specs Only B
1001110327 Ref Ground Control Box Assemblies 800S with GM Engine (All A
Specs except Australian and CE Specs)
1001110328 Ref Ground Control Box Assemblies 860SJ with GM Engine (All A
Specs except Australian and CE Specs)
Ref USA Built Machines (SN 0300149140 through 0300182743)
Ref China Built Machines (SN B300000310 through B300001091)
Ref Ground Control Box Assemblies 800S with Caterpillar
Engine
1001110333 Ref All Specs except CE Specs A
1001110335 Ref CE Specs Only A
Ref Ground Control Box Assemblies 860SJ with Caterpillar
Engine
1001110334 Ref All Specs except CE Specs A
1001110336 Ref CE Specs Only A
Ref Ground Control Box Assemblies 800S with Deutz Engine
1001110329 Ref All Specs except CE Specs B
1001110331 Ref CE Specs Only B
Ref Ground Control Box Assemblies 860SJ with Deutz Engine
1001110330 Ref All Specs except CE Specs B
1001110332 Ref CE Specs Only B
1001110327 Ref Ground Control Box Assemblies 800S with GM Engine (All A
Specs except Australian and CE Specs)
1001110328 Ref Ground Control Box Assemblies 860SJ with GM Engine (All A
Specs except Australian and CE Specs)
1 0100011 AR Compound, Locking
2 0100048 AR Grease, Dielectric
3 0630518 2 Capscrew, Button Head
4 0630548 5 Bolt, 2-1/2in Tap
5 1001111017 1 Box, Fiberglass
5A 7020246 2 Latch
6 1001103667 1 Module, Ground Control (Note: Re-calibration Required when
Replaced)
7 1670829 1 Bezel
8 1706712 1 Decal - Ground Control Display
9 Ref Decal - Faceplate Options:

3121270 800S/860SJ 91
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
9 1001102601 1 Decal - Faceplate 800S
9 1001102602 1 Decal - Faceplate 860SJ
10 2420172 1 Gauge, Hourmeter
11 2760105 1 Housing, Display Light
12 3300205 4 Nut, Retainer
13 3300408 AR Locknut, Plastic Insert
14 77143013 11 Nut 1/4in-20NC
15 3539219 1 Plate, Reinforcement
16 3740049 Ref Relay Options:
16 3740049 3 Caterpillar Engine Machines
16 3740049 2 Deutz and GM Engine Machines
17 3900268 3 Screw, Flange #10 x 1/2in
18 3910804 6 Screw #8-32NC x 1/4in
19 4060906 1 Shield, Toggle Switch
20 4070987 1 Shim (.015in)
21 4360328 Ref Switch, Toggle
21 4360328 6 Switch, Toggle 800S
21 4360328 7 Switch, Toggle 860SJ
22 Ref Switch, Key Options:
22 4360469 1 All Specs except CE Specs
22 4360470 1 CE Specs Only
22 Ref Australian Specs Only
22 4360470 1 USA Built Machines (SN 0300140000 through 0300149139)
22 4360470 1 China Built Machines (SN B300000100 through
B300000309)
22 4360469 1 USA Built Machines (SN 0300149140 through 0300182743)
22 4360469 1 China Built Machines (SN B300000310 through
B300001091)
22 2860030 1 Key Replacement
23 4360475 1 Switch, Emergency Stop
23 7020175 1 Cap, Mushroom
23 7020176 1 Block, Contact
24 4360476 1 Switch, Contact Block
25 4460426 1 Connector, Strain Relief
26 4460470 1 Nut, Terminal
27 4460471 1 Lockwasher, Terminal
28 4460488 6 Mounting Base, Terminal
29 4460526 1 Connector, Strain Relief
30 4740444 6 Washer, Special
31 4751400 12 Flatwasher 1/4in Regular
32 4761400 6 Lockwasher 1/4in
33 0641506 4 Bolt 5/16in-18NC x 3/4in
34 4922594 1 Harness, Valve (Not Shown - See ELECTRICAL SECTION for
Breakdown)
35 Ref Harness, Engine Options (Not Shown - See ELECTRICAL
SECTION for Breakdown):
35 1001110341 1 Caterpillar Engine Machines
35 1001110340 1 Deutz Engine Machines
35 1001110338 1 GM Engine Machines
36 1001110339 1 Harness, Ground Control Box (Not Shown - See ELECTRICAL
SECTION for Breakdown)
37 Ref Ground Control Box Wiring Diagram (Not Shown - See
ELECTRICAL SECTION for Breakdown)

92 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
37 1001110344 1 Caterpillar Engine Machines
37 1001110343 1 Deutz Engine Machines
37 1001110342 1 GM Engine Machines
38 4460496 1 Lockwasher, Terminal
39 4460497 1 Nut, Terminal
40 0641407 1 Bolt 1/4in-20NC x 7/8in
41 1001106736 1 Cap, Dust

3121270 800S/860SJ 93
SECTION 2 - TURNTABLE
FIGURE 2-15. LIMIT SWITCHES, LIGHTS AND ALARM INSTALLATIONS

94 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
FIGURE 2-15. LIMIT SWITCHES, LIGHTS AND ALARM INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE
MOUNTED)
Ref LIMIT SWITCHES INSTALLATION
0271360 Ref Limit Switches Installation 800S (All Specs except Australian J
and CE Specs)
1001091187 Ref Limit Switches Installation 800S (Australian and CE Specs D
Only)
0271362 Ref Limit Switches Installation 860SJ (All Specs except J
Australian and CE Specs)
1001091188 Ref Limit Switches Installation 860SJ (Australian and CE Specs D
Only)
1 0100011 AR Compound, Locking
2 0100035 AR Compound, Locking
3 1001106480 AR Bar, Fiberglass (Top)
3 Ref All Specs except Australian and CE Specs
3 Not Required 0 Australian and CE Specs Only
4 0641403 4 Bolt 1/4in-20NC x 3/8in
5 1671022 1 Cover, Limit Switch
6 3310805 AR Locknut #8-32NC
7 3930816 AR Capscrew, Socket Head #8-32NC x 1in
8 3930828 AR Capscrew, Socket Head #8-32NC x 1-3/4in
9 4360578 Ref Switch, Limit Options: (Note: P/N 4360578 does not include #19
Connector - Purchase Separately)
9 4360578 4 All Specs except Australian and CE Specs
9 4360578 2 Australian and CE Specs Only
10 4420060 Ref Tape, Double Sided Options:
10 4420060 31.2 ft All Specs except Australian and CE Specs
/9.5m
10 4420060 12.3 ft Australian and CE Specs Only
/3.8m
11 4751400 6 Flatwasher 1/4in Regular
12 1001106449 1 Bar, Fiberglass (Bottom)
13 0641406 2 Bolt 1/4in-20NC x 3/4in
15 1671059 1 Cover, Proximity Switch
16 4071043 1 Shim
17 4360517 1 Switch, Proximity
18 1001097942 4 Flatwasher #8
19 4460968 Ref Connector, Strain Relief Options:
19 4460968 4 All Specs except Australian and CE Specs
19 4460968 2 Australian and CE Specs Only
20 1001097939 2 Capscrew, Socket Head #8-32NC x 1-3/4in
21 1001097945 2 Locknut #8-32NC
0271999 Ref ALARM INSTALLATION 1
201 0257887 1 Alarm/Harness Assembly
201 0140032 1 Alarm
201 2820035 6 in/15cm Loom
201 4460424 1 Plug
201 4460268 2 Socket
202 0641410 2 Bolt 1/4in-20NC x 1-1/4in
203 3311405 2 Locknut 1/4in-20NC
204 4711400 4 Flatwasher 1/4in Thin

3121270 800S/860SJ 95
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
0270805 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) (USA C
BUILT MACHINES) (SN 0300140000 through 0300171627)
0270805 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) (CHINA C
BUILT MACHINES) (SN B300000100 through B300000766)
Ref Note: If machine is equipped with BLUE Strobe Light, See
SPECIAL OPTIONS SECTION SkyGuard Kit.
211 Ref Adapter Options:
211 0630491 1 Adapter used with ECCO Model 6640
211 0080241 1 Adapter used with ECCO Model 6650
214 0100011 AR Compound, Locking
215 4240032 1 Wire-Tie (Not Shown)
216 0272507 1 Strobe Light/Guard/Harness Assembly (Includes Items 211 &
216A)
216 Ref Bulb, Replacement
216 7016380 1 Bulb for ECCO Model 6640
216 70001941 1 Bulb for ECCO Model 6650
216A Ref Guard Options:
216A 4060907 1 Guard used with ECCO Model 6640
216A 2920215 1 Guard used with ECCO Model 6650
217 4460234 1 Clamp
218 0100048 AR Sealant, Silicone
1001150406 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) (USA A
BUILT MACHINES) (SN 0300171628 through 0300182743)
1001150406 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) (CHINA A
BUILT MACHINES) (SN B300000767 to Present)
Ref Note: If machine is equipped with BLUE Strobe Light, See
SPECIAL OPTIONS SECTION SkyGuard Kit.
225 0100035 AR Compound, Locking
226 2920161 1 Strobe Light/Harness Assembly
226 7016319 1 Bulb
226 7016372 1 Lens
227 3312602 1 Nut, Jam 1in-8NC
228 3900085 2 Screw #10-32 x 1/2in
229 4751000 2 Flatwasher 1/4in Thin
230 1001149994 1 Mount Strobe
Ref LIGHTS INSTALLATIONS (OPTIONAL)
0271552 Ref Headlights and Taillights C
0272057 Ref Floodlights (Not Shown) B
251 Ref Light Options:
251 2920110 2 Headlight
251 2920157 2 Floodlight (Not Shown)
252 0902206 2 Bracket, Mounting
253 0642612 1 Bolt 1in-8NC x 1-1/2in
254 4220162 2 Spacer
255 0100011 AR Compound, Locking
256 Ref Light Options:
256 2920113 2 Taillight
256 2920157 2 Floodlight (Not Shown)
257 3911040 4 Screw, Machine #10-24NC x 2-1/2in (0271552 Installation Only)
258 3311005 4 Nut #10-24NC (0271552 Installation Only)
259 4751000 4 Flatwasher #10 Regular (0271552 Installation Only)
260 4740362 4 Washer, Fender (0271552 Installation Only)
261 3960461 2 Gasket (0271552 Installation Only)

96 800S/860SJ 3121270
 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
263 4240032 AR Tie-Strap (Not Shown)
264 4460234 AR Mount, Tie-Strap (Not Shown)
265 Ref Switch Options (Not Shown - Located on Console):
265 4360336 1 Switch, Toggle
265 4360522 1 Switch, Push Button
266 3790012 1 O-Ring (Used with Toggle Switch) (Not Shown - Located on
Console)
267 3820001 11 Rivet, Pop (Not Shown)
268 1705170 1 Decal - Lights (Used with Push Button Switch) (Not Shown -
Located on Console)

3121270 800S/860SJ 97
SECTION 2 - TURNTABLE
FIGURE 2-16. HOODS INSTALLATION (ABS)

98 800S/860SJ 3121270
 SECTION 2 - TURNTABLE

3121270 800S/860SJ 99
SECTION 2 - TURNTABLE
FIGURE 2-16. HOODS INSTALLATION (ABS)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref HOODS INSTALLATIONS
0274762 Ref CATERPILLAR ENGINES E
1001100386 Ref DEUTZ ENGINES A
0275547 Ref GM ENGINES (USA Built Machines) (SN 0300140000 through E
0300143045 Only)
0275547 Ref GM ENGINES (China Built Machines) (SN B300000100 through E
B300000135 Only)
1 0100011 AR Compound, Locking
2 0182077 1 Angle, Hood Support
3 0362770 1 Bar, Panel Mounting
4 0630507 8 Bolt, Carriage 1/2in-13NC x 1-1/4in
5 0641406 4 Bolt 1/4in-20NC x 3/4in
6 0641508 9 Bolt 5/16in-18NC x 1in
7 0641608 33 Bolt 3/8in-16NC x 1in
8 0641610 3 Bolt 3/8in-16NC x 1-1/4in
9 0641616 6 Bolt 3/8in-16NC x 2in
10 0721006 6 Screw #10-24NC x 3/4in
11 0901921 3 Bracket, Hood Mounting
12 0902219 2 Bracket, Bumper
13 0902223 2 Bracket, Latch
14 0902351 1 Bracket, Hood Mounting
15 0902412 1 Bracket, Hood Mounting
16 0902491 1 Bracket, Latch
17 0902673 1 Bracket, Support (Front Cover)
18 0902674 1 Bracket, Support (Front Cover)
19 0902769 1 Bracket, Bumper Support
20 0940071 4 Bumper
21 1671201 1 Cover
22 1671228 1 Hood Assembly (See Items 201-213 for Breakdown)
23 Ref Hood Assembly (See Items 101-126 for Breakdown)
23 1671248 1 Caterpillar Engines
23 1001099138 1 Deutz Engines
23 1001117045 1 GM Engines
24 2540035 3 Grommet
26 2600244 1 Hinge, Adapter Panel
27 2680490 1 Hood, Right Cover
28 3311005 6 Locknut #10-24NC
29 3311405 4 Locknut 1/4in-20NC
30 3311505 12 Locknut 5/16in-18NC
31 3311601 8 Nut 3/8inin-16NC
32 3311605 15 Locknut 3/8in-16NC
33 3311805 8 Locknut 1/2in-13NC
34 3380444 1 Panel, Adapter
35 3380461 1 Cover, Top (Tank Side)
36 3380575 1 Panel, Cover
37 3380580 1 Panel, Storage Box (Top)
38 3571712 1 Plate, Seal
39 3960389 3.5 ft Seal
/1.1m
40 3960470 1 Seal, Latch

100 800S/860SJ 3121270

 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
41 4160139 2 Spring, Gas (Tank Side)
42 4160143 1 Spring, Gas (Engine Side)
43 4740076 4 Washer, Fender
44 4740171 8 Washer, Hardened
45 4751000 12 Flatwasher #10 Regular
46 4751400 4 Flatwasher 1/4in Regular
47 4751500 23 Flatwasher 5/16in Regular
48 4751600 67 Flatwasher 3/8in Regular
49 0940088 1 Bumper
50 3321501 2 Nut 5/16in-24NF
51 1120601 1 Plug, Cap
52 2940188 3 Latch, Spring Clip
Ref HOOD ASSEMBLIES (ENGINE SIDE)
1671248 Ref Caterpillar Engines D
1001099138 Ref Deutz Engines B
1001117045 Ref GM Engines (USA Built Machines) (SN 0300140000 through A
0300143045 Only)
1001117045 Ref GM Engines (China Built Machines) (SN B300000100 through A
B300000135 Only)
101 Ref Insulation Options:
101 1001101391 1 Caterpillar Engine Machines
101 1001101673 1 Deutz Engine Machines
101 1001117139 1 GM Engine
102 2820233 1 Insulation, Rear Sound (Caterpillar/Deutz Engine Machines Only)
103 Ref Insulation, Center Sound Options:
103 2820234 1 Caterpillar/Deutz Engine Machines
103 Not Required 0 GM Engine Machines
104 2820235 1 Insulation, Rear Sound (Caterpillar/Deutz Engine Machines Only)
105 3311605 AR Locknut 3/8inx16NC
106 3900232 AR Screw, Button Head 3/8in-16NC x 1-1/4in
107 Ref Shield, Heat Gasket Options:
107 1001101392 1 Caterpillar Engine Machines
107 1001101623 1 Deutz Engine Machines
107 Not Required 0 GM Engine Machines
108 4740500 AR Washer (Special)
109 4751600 AR Flatwasher 3/8in Regular
110 Ref Exhaust Tube Weldment Options:
110 4846588 1 Caterpillar Engine Machines
110 1001099121 1 Deutz Engine Machines
110 1001117040 1 GM Engine Machines
111 Ref Hood Kit Options:
111 1001097966 1 Caterpillar Engine Machines (Includes Items 101, 102, 103,
104, 107 & 108)
111 1001099139 1 Deutz Engine Machines (Must also purchase Items 101, 102,
103, 104, 107 & 108)
111 1001097964 1 GM Engine Machines (Includes Items 108, 123, 124 & 125)
Ref Note: Replacement Decals Must be Ordered Separately -
See DECALS SECTION.
112 1671230 1 Frame, Tubular
113 2940088 1 Latch
114 0721008 2 Screw, Machine #10-24NC x 1in
115 4751000 2 Flatwasher #10 Regular

3121270 800S/860SJ 101

SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
116 3311005 2 Locknut #10-24NC
117 0641608 6 Bolt 3/8in-16NC x 1in
118 1321384 4 Hold Down
119 0641606 4 Bolt 3/8in-16NC x 3/4in
120 2600209 1 Hinge
121 3960464 65 in Seal
/1.67m
122 3960462 61 in Seal
/1.55m
123 See Note 1 Insulation, Heat (GM Engine Only) (Note: Use Item 101 - Cover
complete inside of hood with insulation. Fasten with Item 125
Tape)
124 See Note 1 Insulation, Heat (GM Engine Only) (Note: Use Item 101 - Cover
complete inside of hood with insulation. Fasten with Item 125
Tape)
125 1001117140 AR Tape, Aluminized Polyester (GM Engine Only)
126 0100011 AR Compound, Locking (GM Engine Only)
1671228 Ref HOOD ASSEMBLY (TANK SIDE) A
Ref Note: Replacement Decals Must be Ordered Separately - See
DECALS SECTION.
201 1671231 1 Hood
202 1671232 1 Frame, Tubular
203 2940088 2 Latch
204 0721008 4 Screw, Machine #10-24NC x 1in
205 4751000 4 Flatwasher #10 Regular
206 3311005 4 Locknut #10-24NC
207 2600233 1 Hinge
208 1321384 4 Hold Down
209 0641606 9 Bolt 3/8in-16NC x 3/4in
210 4711600 9 Flatwasher 3/8in Thin
211 3960464 83 in Seal
/2.11m
212 3960438 55 in Seal
/1.4m
213 3960462 53 in Seal
/1.35m
0272081 Ref NOISE REDUCTION INSTALLATION (DEUTZ/CATERPILLAR 4
ENGINE MACHINES) (OPTIONAL)
301 2820078 1 Foam, Acoustical (Turntable Side)

102 800S/860SJ 3121270

SECTION 2 - TURNTABLE
FIGURE 2-17. HOODS INSTALLATION (STEEL)

104 800S/860SJ 3121270

 SECTION 2 - TURNTABLE

3121270 800S/860SJ 105

SECTION 2 - TURNTABLE
FIGURE 2-17. HOODS INSTALLATION (STEEL)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref HOODS INSTALLATIONS
1001117138 Ref HOODS INSTALLATIONS 800S WITH CATERPILLAR AND GM E
ENGINES
1001125504 Ref HOODS INSTALLATIONS 800S WITH CATERPILLAR B
(HOSTILE ENVIRONMENT MACHINES)
1001116787 Ref HOODS INSTALLATIONS 800S WITH DEUTZ ENGINES F
1001125503 Ref HOODS INSTALLATIONS 800S WITH DEUTZ ENGINES B
(HOSTILE ENVIRONMENT MACHINES)
1001118435 Ref HOODS INSTALLATIONS 860SJ WITH CATERPILLAR AND GM F
ENGINES
1001118434 Ref HOODS INSTALLATIONS 860SJ WITH DEUTZ ENGINES F
1 0100011 AR Compound, Locking
2 0182077 1 Angle, Hood Support
3 0630507 8 Bolt, Carriage 1/2in-13NC x 1-1/4in
4 0630485 16 Bolt, Carriage 3/8in-16NC x 1in
5 0641406 4 Bolt 1/4in-20NC x 3/4in
6 0641408 AR Bolt 1/4in-20NC x 1in
7 0641607 8 Bolt 3/8in-16NC x 7/8in
8 0641609 4 Bolt 3/8in-16NC x 1-1/8in
9 0641616 4 Bolt 3/8in-16NC x 2in
10 0641818 4 Bolt 1/2in-13NC x 2-1/4in
11 0811606 1 Screw 3/8in-16NC x 3/4in (800S Only)
12 0902673 1 Bracket, Support (Front Cover)
13 0940049 2 Stopper, Hood
14 1321384 8 Clamp
15 2080040 4 Fastener, Huck
16 2600280 4 Hinge, Offset
17 2940045 2 Latch, Paddle
18 2940173 2 Latch, Rotary
19 3311405 AR Locknut 1/4in-20NC
20 3311501 4 Nut 5/16in-18NC
21 3300364 5 Nut 5/16in-18NC (Tinnerman)
22 3311601 1 Nut 3/8in-16NC
23 3311605 46 Locknut 3/8in-16NC
24 3311805 12 Locknut 1/2in-13NC
25 3380580 1 Panel, Storage Box (Top)
26 3520030 1 Plug, Hole
27 3900210 5 Screw 5/16in-18NC x 3/4in
28 3900316 48 Screw 3/8in-16NC x 1in
29 3960389 4.5 ft Seal
/1.4m
30 3960462 9 ft/2.7m Seal
31 4061032 1 Shield
32 4160149 1 Spring, Compression (800S Only)
33 4160194 4 Spring, Gas
34 4240018 3 Strap, Cable Tie
35 4740500 2 Washer, Nylon Shoulder (800S Only)
36 4751400 AR Flatwasher 1/4in Regular
37 4751500 7 Flatwasher 5/16in Regular
38 4751600 93 Flatwasher 3/8in Regular
39 4751800 16 Flatwasher 1/2in Regular

106 800S/860SJ 3121270

 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
40 1001110166 7 ft/2.1m Seal
41 1001113047 7 ft/2.1m Seal (Adhesive Back)
42 1001116280 1 Bracket, Hood Support
43 1001116322 1 Door
44 Ref Door, Fuel Options:
44 1001116344 1 Standard Machines
44 1001125501 1 Hostile Environment Machines
45 1001116356 1 Plate
46 1001116358 1 Bracket, Hood Support
47 Ref Pipe, Exhaust Options:
47 1001116457 1 Caterpillar and GM Engines
47 1001116456 1 Deutz Engines
48 Ref Hood, Fixed Tank Side Options:
48 1001116558 1 Standard Machines
48 1001125502 1 Hostile Environment Machines
Ref Note: Replacement Decals Must be purchased separately -
See DECALS SECTION.
49 1001116560 1 Bracket, Hinge Support
50 1001116562 1 Support, Substructure
51 1001116617 1 Bracket, Hinge Support
52 1001116618 1 Support, Substructure
53 1001116620 1 Hood, Fixed Engine Side
Ref Note: Replacement Decals Must be purchased separately -
See DECALS SECTION.
54 1001116668 1 Plate, Hood Stop (800S Only)
55 1001116704 1 Bracket, Striker
56 1001117027 1 Bracket, Hood Support
57 1001117051 3 Bracket, Hood Mounting
58 1001117054 1 Bracket, Hood Support
59 1001117523 1 Bracket, Striker
60 1001117525 1 Bracket, Striker Mounting
61 1001118344 1 Hood, Engine Side Assembly (See Items 101-112 for
Breakdown)
Ref Note: Replacement Decals Must be purchased separately -
See DECALS SECTION.
62 1001118345 1 Hood, Tank Side Assembly (See Items 201-212 for Breakdown)
Ref Note: Replacement Decals Must be purchased separately -
See DECALS SECTION.
63 1001117307 1 Decal - Emergency Stop
64 1001120508 1 Shield, Heat (Deutz Engine Only)
65 0100081 AR Adhesive (USA Built Machines) (SN 0300144798 through
0300182743)
65 0100081 AR Adhesive (China Built Machines) (SN B300000215 through
B300001091)
66 1001126828 5 Nut 3/8in-16NC (Tinnerman) (USA Built Machines) (SN
0300144798 through 0300182743)
66 1001126828 5 Nut 3/8in-16NC (Tinnerman) (China Built Machines) (SN
B300000215 through B300001091)
1001118344 Ref HOOD ASSEMBLIES (ENGINE SIDE) G
101 0100011 AR Compound, Locking
102 0100081 AR Adhesive
103 0700616 1 Bolt M6 x 40mm
104 2560187 1 Handle, Push Button

3121270 800S/860SJ 107

SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
105 3290601 1 Nut M6
106 3311505 15 Locknut 5/16in-18NC
107 3340877 4 Pad
108 3900210 15 Screw, Button Head 5/16in-18NC x 3/4in
109 3900363 2 Screw, Button Head M6 x 25mm
110 4711500 17 Flatwasher 5/16in Thin
111 1001116290 1 Plate, Latch Mounting
112 1001116292 4 Mount, Clamp
1001118345 Ref HOOD ASSEMBLIES (TANK SIDE) G
201 0100011 AR Compound, Locking
202 0100081 AR Adhesive
203 0700616 1 Bolt M6 x 40mm
204 2560187 1 Handle, Push Button
205 3290601 1 Nut M6
206 3311505 15 Locknut 5/16in-18NC
207 3340877 4 Pad
208 3900210 15 Screw, Button Head 5/16in-18NC x 3/4in
209 3900363 2 Screw, Button Head M6 x 25mm
210 4711500 17 Flatwasher 5/16in Thin
211 1001116290 1 Plate, Latch Mounting
212 1001116292 4 Mount, Clamp
1001114633 Ref HEAT SHIELD INSTALLATION (GM ENGINE MACHINES) D
301 3311405 3 Locknut 1/4in-20NC
302 4751400 3 Flatwasher 1/4in Regular
303 0641408 3 Bolt 1/4in-20NC x 1in
304 1001120508 1 Shield, Heat
0272081 Ref NOISE REDUCTION INSTALLATION (DEUTZ/CATERPILLAR 4
ENGINE MACHINES) (OPTIONAL)
401 2820078 1 Foam, Acoustical (Turntable Side)

108 800S/860SJ 3121270

SECTION 2 - TURNTABLE
FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL)

110 800S/860SJ 3121270

 SECTION 2 - TURNTABLE
FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV

0258728 Ref ENGINE TRAY JACK INSTALLATION 2-C
1 3537445 1 Bracket
2 3537446 2 Bracket
3 2840016 1 Jack and Handle Assembly F
3A 7024598 1 Handle
4 0962051 2 Bearing, Flange
5 3430816 1 Pin, Clevis
6 4891800 1 Flatwasher 1/2in Hardened
7 4711800 6 Flatwasher 1/2in Thin
8 3450404 1 Pin, Cotter 1/8in x 1in
9 0641609 4 Bolt 3/8in-16NC x 1-1/8in
10 3311605 4 Locknut 3/8in-16NC
11 4891600 4 Flatwasher 3/8in Hardened
12 0641818 4 Bolt 1/2in-13NC x 2-1/4in
13 3311805 4 Locknut 1/2in-13NC
15 1380147 1 Clip, Spring
16 3910608 2 Screw, Round Head #6-32NC x 1in
17 3310601 2 Nut #6-32NC
18 4770600 2 Starwasher #6
19 4740119 2 Washer, Aluminum

3121270 800S/860SJ 111

SECTION 2 - TURNTABLE
FIGURE 2-19. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)

112 800S/860SJ 3121270

 SECTION 2 - TURNTABLE
FIGURE 2-19. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref GENERATOR INSTALLATION OPTIONS:
1001115404 Ref ANSI Specs - 110V/60Hz A
1001115413 Ref ANSI Export and CE Specs - 110V/50Hz A
1001115414 Ref ANSI Export, Australian and CE Specs - 220V/50Hz A
1 3580322 1 Pulley
2 Ref Generator and Control Box Assembly Options:
2 2460055 1 110V/60Hz
2 2460049 1 110V/50Hz Generator Only
2 1001100321 1 220V/50Hz Generator Only
2A Ref Generator Options:
2A 7012558 1 110V/60Hz
2A 2460049 1 110V/50Hz
2A 1001100321 1 220V/50Hz
Ref Note: Replacement Generators come standard with p/n
3580134 pulley. This pulley may not be correct for all
applications. Refer to pulley options below.
2A 7026199 1 110V/60Hz Armature with Slip Rings
2A 70000122 1 110V/50Hz Armature with Slip Rings
2A 70000123 1 220V/50Hz Armature with Slip Rings
2A 7012513 4 Cap, Brush Holder
2A 7020108 4 Brush
2A 7020109 4 Holder, Brush
2A 7012514 1 Fan
2A 7020190 2 Bearing
2A 7020110 1 End Bell, Front
2A 7020111 1 End Bell, Rear
2B 7019680 1 Box, Control (110V/60Hz Generator Only)
2B 4360542 1 Breaker, Circuit
2B 4460190 AR Receptacle, Double (110V Box)
2B 4460027 AR Receptacle, Double Twist Lock (110V Box)
2C 2420203 1 Voltmeter
2D Ref Pulley Options:
2D 3580276 1 110V/60Hz
2D 3580134 1 110V/50Hz
2D 3580134 1 220V/50Hz
2D 7027887 1 Key, Woodruff
3 0700816 4 Bolt M8 x 40mm
4 4811900 4 Flatwasher M8
5 0200819 1 Arm, Adjusting
6 Ref V-Belt Options:
6 0480121 1 110V/60Hz
6 0480120 1 110V/50Hz
6 0480120 1 220V/50Hz
7 0641610 1 Bolt 3/8in-16NC x 1-1/4in
8 0100011 AR Compound, Locking
9 0641772 1 Bolt 7/16in-14NC x 9in
10 4751600 6 Flatwasher 3/8in Regular
11 3574684 1 Plate, Box Mounting
12 0701210 2 Bolt M12 x 20mm
13 0962563 1 Bushing, Spacer

3121270 800S/860SJ 113

SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
14 3311605 1 Locknut 3/8in-16NC
15 3311705 1 Locknut 7/16in-14NC
16 3740080 1 Relay
18 0641508 1 Bolt 5/16in-18NC x 1in
19 4751500 1 Flatwasher 5/16in Regular
21 3520028 1 Plug, Hole
22 0721006 AR Bolt #10-24NC x 3/4in
23 3311005 AR Locknut #10-24NC
24 4751000 AR Flatwasher #10 Regular
25 4360336 1 Switch, Toggle (Not Shown - Located at Platform)
27 4060802 1 Guard, Switch (Not Shown - Located at Platform)
28 Ref Decal - Voltage Options (Not Shown - Located at Platform):
28 Not Required 0 110V/60Hz
28 1705325 1 110V/50Hz
28 3252507 1 220V/50Hz
29 2820031 4 in/10cm Heat Shrink (Not Shown - Located at Platform)
30 3251102 1 Decal (Not Shown - Located at Platform)
Ref Note: Items 31 thru 40 Used with 1001115413 & 1001115414
Installations Only.
31 0962449 1 Bushing, Silicone
32 3290505 1 Locknut M5
33 4031608 2 Capscrew M5 x 20mm
34 4460968 3 Bushing, Strain Relief
35 4811600 2 Flatwasher M5
36 4812100 2 Flatwasher M12
37 1001099869 1 Box, Junction
38 Ref Light, Red Options:
38 1001100233 1 110V/50Hz
38 1001100234 1 220V/50Hz
39 1001102644 1 Bracket, AC Junction Box
40 Ref Decal - Voltage Options:
40 1705325 1 110V/50Hz
40 3252507 1 220V/50Hz
1001094475 Ref HOURMETER INSTALLATION (OPTIONAL) B
102 0720808 1 Screw #8-32 x 1in
103 2420165 1 Hourmeter
104 3310601 2 Nut #6-32
105 3310805 1 Locknut #8-32
106 3910608 2 Screw #6-32 x 1/2in
107 4240032 4 Strap, Tie
108 4420060 3 in/7cm Tape, Double-Sided
109 4460234 3 Mount, Tie Strap
110 4750800 1 Flatwasher #8 Regular
111 4760600 2 Lockwasher #6
112 1001094375 1 Bracket, Hourmeter
113 1001094509 1 Harness, Hourmeter
114 4460018 1 Connector, Butt Splice (Not Shown)

114 800S/860SJ 3121270

SECTION 2 - TURNTABLE
FIGURE 2-20. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

116 800S/860SJ 3121270

 SECTION 2 - TURNTABLE
FIGURE 2-20. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref GENERATOR INSTALLATION OPTIONS:
1001115405 Ref ANSI Specs - 110V/60Hz A
1001115410 Ref ANSI Export Specs - 110V/50Hz A
1001115409 Ref ANSI Export Specs - 220V/50Hz A
1 3580158 1 Pulley
2 Ref Generator and Control Box Assembly Options:
2 2460055 1 110V/60Hz
2 2460049 1 110V/50Hz Generator Only
2 1001100321 1 220V/50Hz Generator Only
2A Ref Generator Options:
2A 7012558 1 110V/60Hz
2A 2460049 1 110V/50Hz
2A 1001100321 1 220V/50Hz
Ref Note: Replacement Generators come standard with p/n
3580134 pulley. This pulley may not be correct for all
applications. Refer to pulley options below.
2A 7026199 1 110V/60Hz Armature with Slip Rings
2A 70000122 1 110V/50Hz Armature with Slip Rings
2A 70000123 1 220V/50Hz Armature with Slip Rings
2A 7012513 4 Cap, Brush Holder
2A 7020108 4 Brush
2A 7020109 4 Holder, Brush
2A 7012514 1 Fan
2A 7020190 2 Bearing
2A 7020110 1 End Bell, Front
2A 7020111 1 End Bell, Rear
2B 7019680 1 Box, Control - 110V/60Hz Generator Only
2B 4360542 1 Breaker, Circuit
2B 4460190 AR Receptacle, Double (110V Box)
2B 4460027 AR Receptacle, Double Twist Lock (110V Box)
2C 2420203 1 Voltmeter
2D Ref Pulley Options:
2D 3580276 1 110V/60Hz
2D 3580134 1 110V/50Hz
2D 3580134 1 220V/50Hz
3 3251243 1 Decal - 120V - 60Hz (110V/60Hz Generator Only)
4 0200742 1 Arm, Adjusting
5 0480121 1 V-Belt
7 0641610 1 Bolt 3/8in-16NC x 1-1/4in
8 0100011 AR Compound, Locking
9 0641772 1 Bolt 7/16in-14NC x 9in
10 4751600 6 Flatwasher 3/8in Regular
11 2860012 1 Key, Woodruff
12 3311605 1 Locknut 3/8in-16NC
13 3311705 1 Nut, 7/16-14 Hex Lock Nut
14 3740080 1 Relay
16 0641508 1 Bolt 5/16in-18NC x 1in
17 4751500 1 Flatwasher 5/16in Regular
20 0721006 AR Bolt #10-24NC x 3/4in
21 3311005 AR Locknut #10-24NC

3121270 800S/860SJ 117

SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
22 4751000 AR Flatwasher #10 Regular
25 4360336 1 Switch, Toggle (Not Shown - Located at Platform)
26 4740397 1 Bushing (Not Shown - Located at Platform)
27 4060802 1 Guard, Switch (Not Shown - Located at Platform)
28 3252507 1 Decal - 220V-50/60Hz (Not Shown - Located on Inside Platform
Rail) (220V/50Hz Generator Only)
28 1705325 1 Decal - 120V-50Hz (Not Shown - Located on Inside Platform
Rail) (110V/50Hz Generator Only)
29 2820031 4 in/10cm Heat Shrink (Not Shown - Located at Platform)
30 3251102 1 Decal (Not Shown - Located at Platform)
31 4070585 AR Shim
Ref Note: Items 32 thru 41 Used with 1001115410 & 1001115409
Installations Only.
32 0962449 1 Bushing, Silicone
33 3290505 1 Locknut M5
34 4031608 1 Capscrew M5 x 20mm
35 4460968 4 Bushing, Strain Relief
36 4811600 1 Flatwasher M5
37 1001099869 1 Box, Junction
38 Ref Light, Red Options:
38 1001100233 1 110V/50Hz
38 1001100234 1 220V/50Hz
39 0641404 1 Bolt 1/4in-20NC x 1/2in
40 4420060 AR Tape, Double Sided
41 Ref Decal Options:
41 3252507 1 Decal - 220V-50/60Hz
41 1705325 1 Decal - 120V-50Hz
1001094475 Ref HOURMETER INSTALLATION (OPTIONAL) B
102 0720808 1 Screw #8-32 x 1in
103 2420165 1 Hourmeter
104 3310601 2 Nut #6-32
105 3310805 1 Locknut #8-32
106 3910608 2 Screw #6-32 x 1/2in
107 4240032 4 Strap, Tie
108 4420060 3 in/7cm Tape, Double-Sided
109 4460234 3 Mount, Tie Strap
110 4750800 1 Flatwasher #8 Regular
111 4760600 2 Lockwasher #6
112 1001094375 1 Bracket, Hourmeter
113 1001094509 1 Harness, Hourmeter
114 4460018 1 Connector, Butt Splice (Not Shown)

118 800S/860SJ 3121270

SECTION 2 - TURNTABLE
FIGURE 2-21. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)

120 800S/860SJ 3121270

 SECTION 2 - TURNTABLE
FIGURE 2-21. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref Note: Only Available on USA Built Machines.
Ref GENERATOR INSTALLATION OPTIONS:
0275039 Ref 110V Generator E
See Note Ref 220V Generator (Note: Not Available)
1 0100011 AR Compound, Locking
2 0480142 1 V-Belt
3 0641405 1 Bolt 1/4in-20NC x 5/8in
4 0641510 1 Bolt 5/16in-18NC x 1-1/4in
5 0641710 2 Bolt 7/16in-14NC x 1-1/4in
6 0700820 1 Bolt 8mm x 60mm
7 0701016 1 Bolt 10mm x 340mm
8 2460051 1 Generator and Control Box Assembly
8A 7012558 1 Generator
Ref Note: Replacement Generators come standard with p/n
3580134 pulley. This pulley may not be correct for all
applications. Refer to pulley options below.
8A 7026199 1 Armature with Slip Rings
8A 7020109 4 Holder, Brush
8A 7020108 4 Brush
8A 7012513 4 Cap, Brush Holder
8A 7012514 1 Fan
8A 7020190 2 Bearing
8A 7020110 1 End Bell, Front
8A 7020111 1 End Bell, Rear
8B 7019680 1 Box Control
8B 4360542 1 Breaker, Circuit
8B 4460190 1 Receptacle, Double (110V Box)
8B 4460027 1 Receptacle, Double Twist Lock (110V Box)
8C 2420203 1 Voltmeter
8D 3580324 1 Pulley
8D 7027887 1 Key, Woodruff
9 2820031 AR Heat Shrink (Not Shown - Located at Platform)
10 3251102 1 Nameplate - Generator (Not Shown - Located at Platform)
11 3251243 1 Decal
12 3311005 2 Locknut # 10-24NC
13 3311405 1 Locknut 1/4in-20NC
14 3311505 1 Locknut 5/16in-18NC
15 3580312 1 Pulley, Idler
16 3580348 1 Tensioner, Belt
17 3740080 1 Relay, Bosch
18 4060802 1 Guard, Switch (Not Shown - Located at Platform)
19 4240018 AR Tie-Strap (Not Shown)
20 4360336 1 Switch, Toggle (Not Shown - Located at Platform)
21 4460906 3 Terminal (Not Shown)
22 4568735 1 Spacer, Tube (Idler Pulley Grooved)
23 4711400 1 Flatwasher 1/4in Thin
24 4711700 2 Flatwasher 7/16in Thin
25 4740397 1 Spacer (Not Shown - Located at Platform)
26 4751000 2 Flatwasher #10 Regular
27 4751500 4 Flatwasher 5/16in Regular

3121270 800S/860SJ 121

SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
28 4811900 1 Flatwasher M8
29 4891600 1 Flatwasher 3/8in Hardened
1001094475 Ref HOURMETER INSTALLATION (OPTIONAL) B
102 0720808 1 Screw #8-32 x 1in
103 2420165 1 Hourmeter
104 3310601 2 Nut #6-32
105 3310805 1 Locknut #8-32
106 3910608 2 Screw #6-32 x 1/2in
107 4240032 4 Strap, Tie
108 4420060 3 in/7cm Tape, Double-Sided
109 4460234 3 Mount, Tie Strap
110 4750800 1 Flatwasher #8 Regular
111 4760600 2 Lockwasher #6
112 1001094375 1 Bracket, Hourmeter
113 1001094509 1 Harness, Hourmeter
114 4460018 1 Connector, Butt Splice (Not Shown)

122 800S/860SJ 3121270

SECTION 2 - TURNTABLE
FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ
ENGINES

124 800S/860SJ 3121270

 SECTION 2 - TURNTABLE
FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ
ENGINES

ITEM PART NUMBER QTY DESCRIPTION REV

Ref 7500W SKYPOWER GENERATOR INSTALLATION
Ref Caterpillar Engine:
1001115398 Ref 60Hz (ANSI Specs and CSA Specs) C
1001115400 Ref 50Hz (All Specs except ANSI Specs and CSA Specs) C
Ref Deutz Engine:
1001115388 Ref 60Hz (ANSI Specs and CSA Specs) B
1001115394 Ref 50Hz (All Specs except ANSI Specs and CSA Specs) B
1 0100011 AR Compound, Locking
3 3252764 1 Nameplate
4 3910606 8 Screw #6-32NC x 3/8in
5 0641516 3 Bolt 5/16in-18NC x 2in
6 Ref Flatwasher Options:
6 4711500 10 Flatwasher 5/16in Thin (Caterpillar Engine)
6 4751500 7 Flatwasher 5/16in Regular (Deutz Engine)
7 Ref Locknut Options:
7 3311505 3 Locknut 5/16in-18NC (Caterpillar Engine)
7 3311508 3 Nut 5/16in-18NC (Deutz Engine)
8 Ref Receptacle, Female Twist-Lock Options:
8 4460958 1 60Hz
8 See Note 1 50Hz (Note: Not Available - Purchase Locally)
9 4360336 1 Switch, Toggle
10 4060802 1 Guard, Switch
11 Ref Gasket Options:
11 3960422 2 60Hz
11 See Note 2 50Hz (Note: Not Available - Purchase Locally)
12 Ref Cover, Receptacle Options:
12 1001110873 1 60Hz Cover, Top Hinged
12 See Note 1 50Hz Cover (Note: Not Available - Purchase Locally)
13 Ref Cover, Receptacle Options:
13 1001110872 1 60HzCover, Top Hinged
13 See Note 1 50Hz Cover (Note: Not Available - Purchase Locally)
14 Ref Receptacle, Female Options (110-120V):
14 4460346 1 60Hz
14 See Note 1 50Hz (Note: Not Available - Purchase Locally)
15 Ref Junction Box Assembly Options (See Items 101-128 for
Breakdown):
15 0861542 1 60Hz Spec
15 0861567 1 50Hz Spec
16 4761500 4 Lockwasher 5/16in (Caterpillar Engine Only)
17 Ref Bolt Options:
17 0641505 4 Bolt 5/16in-18NC x 5/8in (Caterpillar Engine)
17 0641508 4 Bolt 5/16in-18NC x 1in (Deutz Engine)
18 Ref Box, Switch Options:
18 0860038 2 60Hz Spec
18 See Note 2 50Hz Spec (Note: Not Available - Purchase Locally)
19 0641406 1 Bolt 1/4in-20NC x 3/4in (Caterpillar Engine Only)
20 0641808 AR Bolt 1/2in-13NC x 1in
21 Ref Bolt, Metric Options:
21 0700815 4 Caterpillar Engine (Bolt M8 x 35mm)

3121270 800S/860SJ 125

SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
21 4032015 4 Deutz Engine (Capscrew M10 x 55mm)
22 0902888 1 Bracket, Box Mounting
23 4711800 AR Flatwasher 1/2in Thin
24 Ref Flatwasher Options:
24 4711400 AR Flatwasher 1/4in Thin
24 4751400 AR Flatwasher 1/4in Regular
25 Ref Bolt Options:
25 0641405 AR Bolt 1/4in-20NC x 5/8in
25 0641404 AR Bolt 1/4in-20NC x 1/2in
26 Ref Bolt Options:
26 0641404 AR Bolt 1/4in-20NC x 1/2in
26 0641405 AR Bolt 1/4in-20NC x 5/8in
28 1320318 AR Clamp (Caterpillar Engine)
29 4240018 AR Tie-Strap (Not Shown)
30 Ref CONTROL BOX ASSEMBLY OPTIONS:
30 0861538 1 60Hz Control Box
30 0861572 1 50Hz Control Box
30 7024488 1 Card, Circuit - Generator Power
30 See Note 1 Fuse (Note: Not Available - Purchase Locally)
30 7024489 1 Card, Circuit - Control
30 70000619 1 Harness, Control Box (Internal)
Ref Note: Same Circuit Card (P/N 7024489) is used for both
60Hz & 50Hz. When replacing card, rocker switch on card
must be set for required application.
31 0962520 1 Bushing, Split Taper
32 Ref Generator Assembly Options:
32 2460050 1 Caterpillar Engine
32 2460048 1 Deutz Engine
32 70001100 1 Rotor (Includes p/n 70001384 & 70000863) (Not Shown)
32 70001384 1 Bearing, Ball Radial (Not Shown)
32 70000863 1 Fan (Not Shown)
32 Ref Stator Options (Not Shown):
32 70001969 1 2460050 Generator
32 70002088 1 2460048 Generator
32 70002297 1 Stud (Not Shown)
32 7024484 1 Brushholder Assembly (Not Shown)
32A 70004171 1 Key (was p/n 7024561)
32B 70001966 1 Bearing, Ball Redial (Located in Belt Tensioner Endbell)
32B 70003708 1 Ring, Internal Retaining (Located in Belt Tensioner Endbell)
32B 70003709 1 Ring, External Retaining (Located in Belt Tensioner Endbell)
32C 70001953 1 Endbell, Belt Tensioner
32D Ref Endbell, Brush Block Options (was p/n 70001385):
32D 70004170 1 Caterpillar Engine Machines
32D 70004169 1 Deutz Engine Machines
32E Ref Shroud Options:
32E 70004170 1 Caterpillar Engine (was p/ns 70001970 & 70001971)
32E 70004169 1 Deutz Engine (was p/n 70002290)
32E 7027799 1 Block, Connection - 6 Position (Not Shown)
32E 70002460 6 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
32E 7024485 1 Breaker, Circuit 30Amp (Not Shown)
32E 70001696 1 Boot, Breaker (Not Shown)
32E 7026626 1 Connector, 6 Position (Includes Seal) (Not Shown - Plugs

126 800S/860SJ 3121270

 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
into Item 46)
32E 7026597 1 Connector, with Lead (Not Shown)
32E 7026188 1 Connector, Clamp (Not Shown)
32E Ref Panel, End Options (Not Shown):
32E 70004170 1 Caterpillar Engine (was p/n 70001972)
32E 70004169 1 Deutz Engine (was p/n 70002255)
32E 70001974 1 Decal - Terminal Connections (Not Shown)
32F 70001973 1 Decal - Warning Moving Parts
33 0100019 AR Compound, Locking
34 Ref Connector, Strain Relief Options:
34 4460051 1 60Hz
34 See Note 1 50Hz (Note: Not Available - Purchase Locally)
35 Ref Connector, Strain Relief
35 4460071 1 60Hz
35 See Note 1 50Hz (Note: Not Available - Purchase Locally)
36 Ref Belt, Drive Options:
36 Ref 60Hz Generators:
36 0480129 1 Caterpillar Engine
36 0480129 1 Deutz Engine
36 Ref 50Hz Generators:
36 0480125 1 Caterpillar Engine
36 0480126 1 Deutz Engine
37 3311405 1 Locknut 1/4in-20NC (Caterpillar Engine Only)
38 3580317 1 Tensioner, Belt
39 Ref Pulley Options:
39 3580318 1 60Hz
39 3580319 1 50Hz
40 Ref Pulley Options:
40 3580321 1 Caterpillar Engine
40 3580320 1 Deutz Engine
41 2820031 1 Insulator
42 3740080 2 Relay
43 0641618 1 Bolt 3/8in-16NC x 2-1/4in Options:
44 4791400 AR Starwasher 1/4in
45 4811900 4 Flatwasher M8 (Caterpillar Engine Only)
46 4922925 1 Harness, Generator
47 4711600 1 Flatwasher 3/8in Thin
48 3311405 4 Locknut 1/4in-20NC (Deutz Engine Only)
49 0641404 1 Bolt 1/4in-20NC x 1/2in (Deutz Engine Only):
50 Ref Shield Options:
50 1001118599 1 Caterpillar Engine (USA Built Machines) (Not Shown) (SN
0300143929 through 0300172828)
50 1001118599 1 Caterpillar Engine (China Built Machines) (Not Shown) (SN
B300000203 through B300000762)
50 4061049 1 Deutz Engine (USA Built Machines) (Shown) (SN 0300140000
through 0300172828)
50 4061049 1 Deutz Engine (China Built Machines) (Shown) (SN
B300000100 through B300000762)
51 Ref Washer 1/4in Options:
51 4751400 AR Flatwasher 1/4in Regular
51 4761400 AR Lockwasher 1/4in
52 4300157 1 Stud (Deutz Engine Only)

3121270 800S/860SJ 127

SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
53 3311801 1 Nut 1/2in-13NC (Deutz Engine Only)
54 0100062 1 Loctite (Deutz Engine Only)
55 0771415 1 Bolt (Metric) M14 x 35mm (Deutz Engine Only)
56 4460315 4 Terminal (Deutz Engine Only)
57 0100020 AR Pipe Sealant (Deutz Engine Only) (Not Shown)
Ref JUNCTION BOX ASSEMBLY
0861542 Ref 60Hz D
0861567 Ref 50Hz B
101 0861541 1 Box, Junction
102 Ref Cable, Electrical 12/3 Options:
102 1060494 2 ft/.6m 60Hz Spec
102 See Note 2 ft/.6m 50Hz Spec (Note: Not Available - Purchase Locally)
103 Ref Cable, Electrical 10/3
103 1060708 2.5 ft 60Hz Spec
/0.76m
103 See Note 2.5 ft 50Hz Spec (Note: Not Available - Purchase Locally)
/0.76m
104 1705376 1 Decal - Wiring Schematic
105 3300396 1 Cover, Fuse
106 3310601 2 Nut 6-32NC
107 1060343 1.5 ft Cable, Electrical 10/4 (60Hz Spec Only)
/0.46m
109 3910610 2 Bolt 6-32NC x 5/8
110 4360070 1 Circuit Breaker - 15Amp
116 4460425 2 Strain Relief, Terminal
117 4460426 2 Connector, Strain Relief
121 4750600 4 Flatwasher, #6 Regular
122 4760600 2 Lockwasher #6
125 1671092 1 Cover (60Hz Spec Only)
126 4460963 1 Connector (60Hz Spec Only)
128 1001121340 1 Terminal Block Assembly (See Items 501-510 for Breakdown)
Ref DECAL INSTALLATION
0272435 Ref 60Hz Specs A
0272589 Ref 50Hz Spec A
201 1705460 2 Decal - SkyPower
202 1705374 1 Decal - 240V - 60Hz (60Hz Specs Only)
203 Ref Decal - 240V - 3 Phase Options:
203 1705375 1 60Hz Spec
203 1705461 1 50Hz Spec
204 Ref Decal, Hazardous Voltage Options:
204 1705387 3 60Hz Spec
204 1705489 3 50Hz Spec
1001112586 Ref ELECTRICAL DIAGRAM COMPONENTS A
301 1001112587 1 Generator Harness A
301A 4460374 2 Plug, Sealed Relay
301A 4460375 7 Terminal
301B 4460967 1 Plug, Male - 3 Position
301B 4460465 3 Socket, Female
301C 2400060 1 Fuseholder (Not Shown)
301C 2400064 1 Fuse - 5Amp (Not Shown)
304 4922641 1 Switch Harness
1001094475 Ref HOURMETER INSTALLATION (OPTIONAL) B

128 800S/860SJ 3121270

 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
402 0720808 1 Screw #8-32 x 1in
403 2420165 1 Hourmeter
404 3310601 2 Nut #6-32
405 3310805 1 Locknut #8-32
406 3910608 2 Screw #6-32 x 1/2in
407 4240032 4 Strap, Tie
408 4420060 3 in/7cm Tape, Double-Sided
409 4460234 3 Mount, Tie Strap
410 4750800 1 Flatwasher #8 Regular
411 4760600 2 Lockwasher #6
412 1001094375 1 Bracket, Hourmeter
413 1001094509 1 Harness, Hourmeter
414 4460018 1 Connector, Butt Splice (Not Shown)
1001121340 Ref TERMINAL BLOCK ASSEMBLY A
501 70002818 2 Marker Strip #1
502 70002819 4 Marker Strip #2
503 70002820 2 Marker Strip #3
504 70002821 2 Marker Strip #4
505 70002822 4 Marker Strip #5
506 70002823 1 Terminal, End Barrier
507 70002824 2 Terminal, End Block
508 70002825 7 Terminal, Block
509 70002826 2 Terminal, Cross Connector Jumper
510 3641533 1 Rail, Relay

3121270 800S/860SJ 129

SECTION 2 - TURNTABLE
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES

130 800S/860SJ 3121270

 SECTION 2 - TURNTABLE
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES

ITEM PART NUMBER QTY DESCRIPTION REV

Ref NOTE: ONLY AVAILABLE ON USA BUILT MACHINES.
0275257 Ref 7500W SKYPOWER GENERATOR INSTALLATION F
Ref Note: See ELECTRICAL SECTION for Boom Cable Installation.
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0480142 1 Belt, Generator
4 0641405 6 Bolt 1/4in-20NC x 5/8in
5 0641505 4 Bolt 5/16in-18NC x 5/8in
6 0641516 3 Bolt 5/16in-18NC x 2in
8 0641808 4 Bolt 1/2in-13NC x 1in
9 0700820 1 Bolt M8 x 60mm
10 0701016 1 Bolt M10 x 40mm
11 0860038 2 Box, Switch
12 0861538 1 Control Box Assembly
12 7024488 1 Card, Circuit - Generator Power
12 See Note 1 Fuse (Note: Not Available - Purchase Locally)
12 7024489 1 Card, Circuit - Control
12 70000619 1 Harness, Control Box (Internal)
13 0861542 1 Junction Box Assembly (See Items 101-128 for Breakdown)
14 0902888 1 Bracket, Box Mounting
15 0962520 1 Bushing, Split Taper
16 0962521 2 Spacer, Tube (USA Built Machines) (SN 0300140000 through
0300172828)
16 0962521 2 Spacer, Tube (China Built Machines) (SN B300000100 through
B300000762)
17 1671311 1 Cover, Generator Belt(USA Built Machines) (SN 0300140000
through 0300172828)
17 1671311 1 Cover, Generator Belt (China Built Machines) (SN B300000100
through B300000762)
18 2460048 1 Generator Assembly
18 7024484 1 Brushholder Assembly (Not Shown)
18 7024485 1 Breaker, Circuit 30Amp (Not Shown)
18 70001696 1 Boot, Breaker (Not Shown)
18 7027799 1 Block, Connection - 6 Position (Not Shown)
18 70002460 6 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
18 7026626 1 Connector, 6 Position (Includes Seal) (Not Shown - Plugs into
Item 49)
18 7026597 1 Connector, with Lead (Not Shown)
18 7026188 1 Connector, Clamp (Not Shown)
18 70004169 1 Plate, End Panel (was p/n 70002255)
18 70002088 1 Stator (Not Shown)
18 70001974 1 Decal - Terminal Connections (Not Shown)
18 70000863 1 Fan (Not Shown)
18 70002297 4 Stud (Not Shown)
18A 70004171 1 Key (was p/n 7024561)
18B 70001966 1 Bearing, Shaft (Front)
18C 70001953 1 Endbell (Front)
18D 70001100 1 Shaft/Rotor/Windings/Fan/Rear Bearing Assembly
18D 70001384 1 Bearing, Shaft (Rear)
18E 70004169 1 Endbell, Brush Block (was p/n 70001385)
18F 70001973 1 Decal - Warning Moving Parts

3121270 800S/860SJ 131

SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
18G 70004169 1 Shroud (was p/n 70002290)
19 2820031 1 Insulator
20 3252764 1 Nameplate
21 3311405 6 Locknut 1/4in-20NC
22 3311505 3 Locknut 5/16in-18NC
23 3311601 2 Nut 3/8in-16NC (USA Built Machines) (SN 0300140000 through
0300172828)
23 3311601 2 Nut 3/8in-16NC (China Built Machines) (SN B300000100
through B300000762)
24 3580312 1 Pulley, Idler
25 3580314 1 Pulley, Drive Grooved
26 3580348 1 Pulley, Belt Tensioner
27 3740080 2 Relay
28 3910606 8 Screw #6-32NC x 3/8in
29 3960422 2 Gasket
30 1001110873 1 Cover, Receptacle
31 4060802 1 Guard, Switch
32 1001110872 1 Cover, Receptacle
33 4300111 2 Stud, Chain Assembly (USA Built Machines) (SN 0300140000
through 0300172828)
33 4300111 2 Stud, Chain Assembly (China Built Machines) (SN B300000100
through B300000762)
34 4360336 1 Switch, Toggle
35 4460051 1 Connector, Strain Relief
36 4460071 1 Connector, Strain Relief
37 4460346 1 Receptacle
38 4460958 1 Receptacle, Female Twist-Lock
39 4568735 1 Tube, Spacer Pulley Grooved
40 4711400 10 Flatwasher 1/4in Thin
41 4711500 10 Flatwasher 5/16in Thin
43 4711800 4 Flatwasher 1/2in Thin
44 4751600 2 Flatwasher 3/8in Regular (USA Built Machines) (SN 0300140000
through 0300172828)
44 4751600 2 Flatwasher 3/8in Regular (China Built Machines) (SN
B300000100 through B300000762)
45 4761500 4 Lockwasher 5/16in
46 4761600 2 Lockwasher 3/8in (USA Built Machines) (SN 0300140000
through 0300172828)
46 4761600 2 Lockwasher 3/8in (China Built Machines) (SN B300000100
through B300000762)
47 4811900 1 Flatwasher M8
48 4891600 1 Flatwasher 3/8in Hardened
49 4922925 1 Harness, Generator
0861542 Ref JUNCTION BOX ASSEMBLY D
101 0861541 1 Box, Junction
102 1060494 2 ft/0.6m Cable, Electrical 12/3
103 1060708 2.5 ft Cable, Electrical 10/3
/0.76m
104 1705376 1 Decal - Wiring Schematic
105 3300396 1 Cover, Fuse
106 3310601 2 Nut 6-32NC
107 1060343 1.5 ft Cable, Electrical 10/4
/0.46m
109 3910610 2 Bolt 6-32NC x 5/8in

132 800S/860SJ 3121270

 SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
110 4360070 1 Circuit Breaker - 15Amp
116 4460425 2 Strain Relief, Terminal
117 4460426 2 Connector, Strain Relief
121 4750600 4 Flatwasher, #6 Regular
122 4760600 2 Lockwasher #6
125 1671092 1 Cover
126 4460963 1 Connector
128 1001121340 1 Terminal Block Assembly (See Items 501-510 for Breakdown)
0272435 Ref DECAL INSTALLATION A
201 1705460 2 Decal - SkyPower
202 1705374 1 Decal - 240V - 60Hz
203 1705375 1 Decal - 240V - 3 Phase
204 1705387 3 Decal, Hazardous Voltage
4933349 Ref ELECTRICAL DIAGRAM COMPONENTS A
301 4923420 1 Generator Harness A
301A 4460374 2 Plug, Sealed Relay
301A 4460375 8 Terminal
301B 4460967 1 Plug, Male - 3 Position
301B 4460465 3 Socket, Female
301C 2400060 2 Fuseholder (Not Shown)
301C 2400064 2 Fuse - 5Amp (Not Shown)
302 4460742 1 Connector - 2 Position
302 4460743 2 Socket, Female
302 4460458 2 Seal
304 4922641 1 Switch Harness
1001094475 Ref HOURMETER INSTALLATION (OPTIONAL) B
402 0720808 1 Screw #8-32 x 1in
403 2420165 1 Hourmeter
404 3310601 2 Nut #6-32
405 3310805 1 Locknut #8-32
406 3910608 2 Screw #6-32 x 1/2in
407 4240032 4 Strap, Tie
408 4420060 3 in/7cm Tape, Double-Sided
409 4460234 3 Mount, Tie Strap
410 4750800 1 Flatwasher #8 Regular
411 4760600 2 Lockwasher #6
412 1001094375 1 Bracket, Hourmeter
413 1001094509 1 Harness, Hourmeter
414 4460018 1 Connector, Butt Splice (Not Shown)
1001121340 Ref TERMINAL BLOCK ASSEMBLY A
501 70002818 2 Marker Strip #1
502 70002819 4 Marker Strip #2
503 70002820 2 Marker Strip #3
504 70002821 2 Marker Strip #4
505 70002822 4 Marker Strip #5
506 70002823 1 Terminal, End Barrier
507 70002824 2 Terminal, End Block
508 70002825 7 Terminal, Block
509 70002826 2 Terminal, Cross Connector Jumper
510 3641533 1 Rail, Relay

3121270 800S/860SJ 133

 SECTION 3 - BOOM

SECTION 3 - BOOM

3121270 800S/860SJ 135

SECTION 3 - BOOM
FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION

136 800S/860SJ 3121270

 SECTION 3 - BOOM
FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

Ref TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATIONS
0270876 Ref Tower Boom, Upright and Cylinders Installations 800S (SN N
0300140000 through 0300182108)
1001155751 Ref Tower Boom, Upright and Cylinders Installations 800S (SN B
0300182109 through 0300182743)
1001155751 Ref Tower Boom, Upright and Cylinders Installations 800S (SN B
B300000100 through B300001091)
0270877 Ref Tower Boom, Upright and Cylinders Installations 860SJ (SN M
0300140000 through 0300182108)
1001155752 Ref Tower Boom, Upright and Cylinders Installations 860SJ (SN C
0300182109 through 0300182743)
1001155752 Ref Tower Boom, Upright and Cylinders Installations 860SJ (SN C
B300000100 through B300001091)
2 0100011 AR Compound, Locking
4 0561380 1 Block, Boom Rest
5 0641504 AR Bolt 5/16in-18NC x 5/8in
6 0641612 AR Bolt 3/8in-16NC x 1-1/2in (860SJ Only)
6 0641615 AR Bolt 3/8in-16NC x 1-7/8in (860SJ Only)
7 0641613 4 Bolt 3/8in-16NC x 1-5/8in (800S Only)
8 0642014 AR Bolt 5/8in-11NC x 1-3/4in
9 0642212 AR Bolt 3/4in-10NC x 1-1/2in
11 0642618 1 Bolt 1in-8NC x 2-1/4in
14 Ref Power Link Weldment Options:
14 1001117804 1 Power Link Weldment 800S (Includes Qty 4 of Item 18)
14 1001117805 1 Power Link Weldment 860SJ (Includes Qty 4 of Item 18)
15 Ref Tower Weldment Options:
15 0801279 1 Tower Weldment 800S
15 0801306 1 Tower Weldment 860SJ
16 Ref Link (Tower) Weldment Options:
16 0801280 1 Link (Tower) Weldment 800S
16 0801307 1 Link (Tower) Weldment 860SJ
17 0962122 2 Bushing
18 0962297 10 Bushing
21 3311605 6 Locknut 3/8in-16NC
23 3311805 4 Locknut 1/2in-13NC (860SJ Only)
25 3422908 1 Pin
26 3422909 1 Pin
27 3422910 1 Pin
28 3422920 1 Pin
30 Ref Pin Options:
30A 3422930 1 Pin 800S
30B 3422909 1 Pin 860SJ
32 3573049 2 Cover, Upright Side (USA Built Machines) (SN 0300140000
through 0300175645)
32 3573049 2 Cover, Upright Side (China Built Machines) (SN B300000100
through B300000817)
33 3573050 1 Cover, Upright Rear
35 3841287 AR Keeper, Pin
36 3841356 1 Keeper, Pin
37 3931624 2 Capscrew, Socket Head 3/8in-16NC x 1-1/2in
38 4160187 2 Spring, Rubber

3121270 800S/860SJ 137

SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
39 4711600 AR Flatwasher 3/8in Thin
40 Ref Upright Options:
40 4846355 1 USA Built Machines (SN 0300140000 through 0300175645)
40 4846355 1 China Built Machines (SN B300000100 through B300000816)
40 1001157180 1 USA Built Machines (SN 0300175646 through 0300182743)
40 1001157180 1 China Built Machines (SN B300000817 through B300001091)
41 4740492 1 Thrustwasher
42 4846427 1 Rest, Boom (860SJ Only)
43 0641812 4 Bolt 1/2in-13NC x 1-1/2in (860SJ Only)
44 4711800 8 Flatwasher 1/2in Thin (860SJ Only)

138 800S/860SJ 3121270

SECTION 3 - BOOM
FIGURE 3-2. MAIN BOOM INSTALLATION - 800S

140 800S/860SJ 3121270

 SECTION 3 - BOOM
FIGURE 3-2. MAIN BOOM INSTALLATION - 800S

ITEM PART NUMBER QTY DESCRIPTION REV

Ref BOOM AND CYLINDERS INSTALLATION - 800S
0270876 Ref Boom and Cylinders Installation (SN 0300140000 through N
0300182108)
1001155751 Ref Boom and Cylinders Installation (SN 0300182109 through B
0300182743)
1001155751 Ref Boom and Cylinders Installation (SN B300000100 through B
B300001091)
1 0060061 1 Rotator Assembly (See ROTATOR ASSEMBLY for Breakdown)
2 0100011 AR Compound, Locking
3 0273695 1 Platform Level Sensor Switch Assembly (See PLATFORM
SUPPORT AND CONTROL VALVES INSTALLATION for
Breakdown)
6 0641608 1 Bolt 3/8in-16NC x 1in
8 0642014 2 Bolt 5/8in-11NC x 1-3/4in
9 0642212 3 Bolt 3/4in-10NC x 1-1/2in
12 0741605 1 Bolt 3/8in-16NC x 5/8in
13 Ref Main Boom Assembly (See MAIN BOOM ASSEMBLY for
Breakdown)
13 0801274 1 Main Boom Assembly (SN 0300140000 through 0300182108)
13 1001155760 1 Main Boom Assembly (SN 0300182109 through 0300182743)
13 1001155760 1 Main Boom Assembly (SN B300000100 through B300001091)
18 0962297 2 Bushing
19 1684189 NLA Platform Level Cylinder Assembly (Use p/n 1001228027)
(Original Equipment) (See CYLINDER SECTION for Breakdown)
19 1001228027 1 Platform Level Cylinder Assembly (See CYLINDER SECTION for
Breakdown) (Service Replacement)
20 1684199 NLA Lift Cylinder Assembly - Main (Use p/n 1001228028) (Original
Equipment) (See CYLINDER SECTION for Breakdown)
20 1001228028 1 Lift Cylinder Assembly - Main (See CYLINDER SECTION for
Breakdown) (Service Replacement)
22 3422580 1 Pin
23 3422562 1 Pin
24 3422569 1 Pin
25 3422908 2 Pin
29 Ref Pin Options:
29 3422922 1 Pin (SN 0300140000 through 0300182108)
29 3422920 1 Pin (SN 0300182109 through 0300182743)
29 3422920 1 Pin (SN B300000100 through B300001091)
31 3422931 1 Pin
34 3841143 1 Keeper, Pin
35 3841287 3 Keeper, Pin
42 3900192 1 Screw 3/8in-16NC x 1/2in
0271990 Ref POWER TRACK INSTALLATION E
101 0100011 AR Compound, Locking
102 0100081 AR Adhesive
103 0630539 1 Bolt 3/8in-16NC x 3-1/2in
104 0641606 12 Bolt 3/8in-16NC x 3/4in
105 0641608 4 Bolt 3/8in-16NC x 1in
106 0641620 1 Bolt 3/8in-16NC x 2-1/2in
107 0641622 2 Bolt 3/8in-16NC x 2-3/4in
108 0641652 2 Bolt 3/8in-16NC x 6-1/2in
109 Ref Power Track Assembly Options:

3121270 800S/860SJ 141

SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
Ref Note: Original Equipment Power Track may have been
replaced with a Service Replacement. Visually identify the
power track before ordering parts.
109A 1180375 NLA Power Track Assembly (USA Built Machines) (Use p/n
1001131731) (SN 0300140000 through 0300155911)
109A 1180375 NLA Power Track Assembly (China Built Machines) (Use p/n
1001131731) (SN B300000100 through B300000516)
109B 7024369 AR Repair Section for 1180375 (Includes Inner and Outer Links,
Joining Bars and Rollers and Assembling Hardware)
109C 7024370 1 Mounting Feet for 1180375 (Includes Mounting Brackets for
Both Ends, 1 Roller Assembly and Assembling Hardware)
109D 1001131731 1 Power Track Assembly (USA Built Machines) (SN 0300155912
through 0300182743)
109D 1001131731 1 Power Track Assembly (China Built Machines) (SN
B300000517 through B300001091)
109E 70003921 AR Repair Section for 1001131731 (Includes 1 Pin Assembly for
each end)
109F 70003922 1 Mounting Feet for 1001131731 (Includes Both Pair of Feet)
110 1320263 2 Clamp, Cable (3/8 Dia)
110 1320061 1 Clamp, Cable (5/8 Dia with Black Vinyl Coating)
111 1320289 2 Clamp, Hose
112 1320294 2 Bar, Clamping
113 3311605 4 Locknut 3/8in-16NC
114 3340787 1 Pad, Wear
115 3340936 2 Pad, Push Tube
116 3340942 2 Pad, Rubber
117 3340943 4 Pad, Rubber
118 3573418 1 Plate, Backing
119 3900283 4 Screw, Button Head 3/8in-16NC x 3/4in
120 3900316 4 Screw, Button Head 3/8in-16NC x 1in
121 4070969 2 Shim
122 4711600 20 Flatwasher 3/8in Thin
123 4846553 2 Support, Push Tube
124 4846554 1 Tube, Push
125 4846558 1 Support, Track
126 3311608 4 Locknut 3/8in-16NC

142 800S/860SJ 3121270

SECTION 3 - BOOM
FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ

144 800S/860SJ 3121270

 SECTION 3 - BOOM
FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ

ITEM PART NUMBER QTY DESCRIPTION REV

Ref BOOM AND CYLINDERS INSTALLATION - 860SJ
0270877 Ref Boom and Cylinders Installation (SN 0300140000 through M
0300182108)
1001155752 Ref Boom and Cylinders Installation (SN 0300182109 through C
0300182743)
1001155752 Ref Boom and Cylinders Installation (SN B300000100 through C
B300001091)
1 0100011 AR Compound, Locking
2 0273695 1 Platform Level Sensor Switch Assembly (See PLATFORM
SUPPORT AND CONTROL VALVES INSTALLATION for
Breakdown)
3 0271444 1 Jib Assembly (See Items 101-120 for Breakdown)
7 0641808 2 Bolt 1/2in-13NC x 1in
9 0642014 2 Bolt 5/8in-11NC x 1-3/4in
10 0642212 3 Bolt 3/4in-10NC x 1-1/2in
13 3900192 1 Screw 3/8in-16NC x 1/2in
14 Ref Main Boom Assembly (See MAIN BOOM ASSEMBLY for
Breakdown)
14 0801281 1 Main Boom Assembly (SN 0300140000 through 0300182108)
14 1001155762 1 Main Boom Assembly (SN 0300182109 through 0300182743)
14 1001155762 1 Main Boom Assembly (SN B300000100 through B300001091)
19 0962297 2 Bushing
20 1684202 NLA Lift Cylinder Assembly - Main (Use p/n 1001228029) (Original
Equipment) (See CYLINDER SECTION for Breakdown)
20 1001228029 1 Lift Cylinder Assembly - Main (Service Replacement) (See
CYLINDER SECTION for Breakdown)
21 1684136 NLA Level Cylinder Assembly - Platform Slave (Use p/n 1001228022)
(Original Equipment) (See CYLINDER SECTION for Breakdown)
(SN 0300140000 through 0300173218)
21 1001228022 1 Level Cylinder Assembly - Platform Slave (See CYLINDER
SECTION for Breakdown) (Service Replacement)
21 1001140459 NLA Level Cylinder Assembly - Platform Slave (Use p/n 1001228022)
(Original Equipment) (See CYLINDER SECTION for Breakdown)
(SN 0300173219 through 0300182113)
21 1684136 NLA Level Cylinder Assembly - Platform Slave (Use p/n 1001228022)
(Original Equipment) (See CYLINDER SECTION for Breakdown)
(SN 0300182114 through 0300182743)
21 1001228022 1 Level Cylinder Assembly - Platform Slave (Service Replacement)
(See CYLINDER SECTION for Breakdown)
21 1684136 NLA Level Cylinder Assembly - Platform Slave (Use p/n 1001228022)
(Original Equipment) (See CYLINDER SECTION for Breakdown)
(SN B300000100 through B300001091)
21 1001228022 1 Level Cylinder Assembly - Platform Slave (Service Replacement)
(See CYLINDER SECTIONfor Breakdown)
24 3422793 2 Pin
25 3422908 2 Pin
29 Ref Pin Options:
29 3422922 1 Pin (SN 0300140000 through 0300182108)
29 3422920 1 Pin (SN 0300182109 through 0300182743)
29 3422920 1 Pin (SN B300000100 through B300001091)
30 3422931 1 Pin
31 3422932 1 Pin
34 3841203 3 Keeper, Pin
35 3841287 3 Keeper, Pin

3121270 800S/860SJ 145

SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
0271444 Ref JIB ASSEMBLY H
101 0060048 1 Rotator Assembly (See ROTATOR ASSEMBLY for Breakdown)
102 0100011 AR Compound, Locking
103 0641604 2 Bolt 3/8in-16NC x 1/2in
104 0641608 2 Bolt 3/8in-16NC x 1in
105 0641610 1 Bolt 3/8in-16NC x 1-1/4in
106 0641618 4 Bolt 3/8in-16NC x 2-1/4in
107 0961947 AR Bushing
108 1683609 NLA Jib Lift Cylinder Assembly (Use p/n 1001248012) (Original
Equipment) (See CYLINDER SECTION for Breakdown)
108 1001228012 NLA Jib Lift Cylinder Assembly (Use p/n 1001248012) (Original
Equipment) (See CYLINDER SECTION for Breakdown)
108 1001248012 1 Jib Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown) (Service Replacement)
109 3311605 5 Locknut 3/8in-16NC
110 3422860 2 Pin
111 3422861 2 Pin
112 3422867 1 Pin
113 3841143 3 Keeper, Pin
114 3841340 1 Loop, Hose
115 4740439 2 Thrustwasher
116 4844816 1 Link, Jib (Upper)
116A 0962335 4 Bushing
117 4844817 2 Link, Jib (Lower)
118 4846435 1 Pivot, Jib
119 3520034 4 Plug, Hole
0271991 Ref POWER TRACK INSTALLATION F
201 0100011 AR Compound, Locking
202 0100081 AR Adhesive
203 0630539 1 Bolt 3/8in-16NC x 3-1/2in
204 0641606 16 Bolt 3/8in-16NC x 3/4in
205 0641620 1 Bolt 3/8in-16NC x 2-1/2in
206 0641622 2 Bolt 3/8in-16NC x 2-3/4in
207 0641652 2 Bolt 3/8in-16NC x 6-1/2in
208 Ref Power Track Assembly Options:
Ref Note: Original Equipment Power Track may have been
replaced with a Service Replacement. Visually identify the
power track before ordering parts.
208A 1180375 NLA Power Track Assembly (USA Built Machines) (Use p/n
1001131731) (SN 0300140000 through 0300155911)
208A 1180375 NLA Power Track Assembly (China Built Machines) (Use p/n
1001131731) (SN B300000100 through B300000516)
208B 7024369 AR Repair Section for 1180375 (Includes Inner and Outer Links,
Joining Bars and Rollers and Assembling Hardware)
208C 7024370 1 Mounting Feet for 1180375 (Includes Mounting Brackets for
Both Ends, 1 Roller Assembly and Assembling Hardware)
208D 1001131731 1 Power Track Assembly (USA Built Machines) (SN 0300155912
through 0300182743)
208D 1001131731 1 Power Track Assembly (China Built Machines) (SN
B300000517 through B300001091)
208E 70003921 AR Repair Section for 1001131731(Includes 1 Pin Assembly for
each end)
208F 70003922 1 Mounting Feet for 1001131731(Includes Both Pair of Feet)
209 1320289 2 Clamp, Hose

146 800S/860SJ 3121270

 SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
210 1320294 2 Bar, Clamping
211 3311605 4 Locknut 3/8in-16NC
212 3340787 1 Pad, Wear
213 3340936 2 Pad, Push Tube
214 3340942 2 Pad, Rubber
215 3340943 4 Pad, Rubber
216 3573418 1 Plate, Backing
217 3900283 4 Screw, Button Head 3/8in-16NC x 3/4in
218 3900316 4 Screw, Button Head 3/8in-16NC x 1in
219 4070969 2 Shim
220 4711600 20 Flatwasher 3/8in Thin
221 4846553 1 Support, Push Tube
222 4846555 1 Tube, Push
223 4846558 1 Support, Track
224 3311608 4 Locknut 3/8in-16NC
225 1320263 2 Clamp, Cable (3/8 Dia)
225 1320061 1 Clamp, Cable (5/8 Dia with Black Vinyl Coating)

3121270 800S/860SJ 147

SECTION 3 - BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES

148 800S/860SJ 3121270

 SECTION 3 - BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES

ITEM PART NUMBER QTY DESCRIPTION REV

Ref MAIN BOOM ASSEMBLY OPTIONS:
0801274 Ref Main Boom Assembly 800S (SN 0300140000 through L
0300182108)
1001155760 Ref Main Boom Assembly 800S (SN 0300182109 through B
0300182743)
1001155760 Ref Main Boom Assembly 800S (SN B300000100 through B
B300001091)
0801281 Ref Main Boom Assembly 860SJ (SN 0300140000 through M
0300182108)
1001155763 Ref Main Boom Assembly 860SJ (SN 0300182109 through B
0300182743)
1001155763 Ref Main Boom Assembly 860SJ (SN B300000100 through B
B300001091)
1 0100011 AR Compound, Locking
2 0561185 2 Block, Telescope Attach
3 0561445 1 Block, Spring Mounting
4 0561446 2 Block, Tele Mount
5 0561447 1 Block, Cable Mount
6 0561449 3 Block, Spacer
7 0641403 8 Bolt 1/4in-20NC x 3/8in
8 0641606 1 Bolt 3/8in-16NC x 3/4in
9 0811606 28 Screw 3/8in-16NC x 3/4in
10 0641607 4 Bolt 3/8in-16NC x 7/8in
11 0641608 2 Bolt 3/8in-16NC x 1in
12 0641610 4 Bolt 3/8in-16NC x 1-1/4in
16 0641616 4 Bolt 3/8in-16NC x 2in
17 0641626 4 Bolt 3/8in-16NC x 3-1/4in
18 0641634 4 Bolt 3/8in-16NC x 4 1/4in
19 0641640 2 Bolt 3/8in-16NC x 5in
20 0741612 6 Screw, Flathead 3/8in-16NC x 1-1/2in
21 Ref Fly Weldment Options:
21 0801275 1 Fly Weldment 800S
21 0801282 1 Fly Weldment 860SJ
22 Ref Mid Weldment Options:
22 0801649 1 Mid Weldment 800S
22 0801647 1 Mid Weldment 860SJ
23 Ref Base Weldment Options:
23 0801325 1 Base Weldment 800S (SN 0300140000 through 0300182108)
23 1001155770 1 Base Weldment 800S (SN 0300182109 through 0300182743)
23 1001155770 1 Base Weldment 800S (SN B300000100 through B300001091)
23 0801326 1 Base Weldment 860SJ (SN 0300140000 through 0300182108)
23 1001155771 1 Base Weldment 860SJ (SN 0300182109 through 0300182743)
23 1001155771 1 Base Weldment 860SJ (SN B300000100 through
B300001091)
24 0961948 2 Bearing (860SJ Only)
25 0962297 2 Bearing
26 1220078 2 Sheave, Block
28 Ref Telescope Cylinder Assembly Options (See CYLINDER
SECTION for Breakdown):
28 1684041 NLA Telescope Cylinder Assembly (Use p/n 1001228081) (Original
Equipment) 800S
28 1001177317 NLA Telescope Cylinder Assembly (Use p/n 1001228081) (Service

3121270 800S/860SJ 149

SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
Replacement) 800S
28 1001228081 1 Telescope Cylinder Assembly (Service Replacement) 800S
28 1684043 NLA Telescope Cylinder Assembly (Use p/n 1001228083) (Original
Equipment) 860SJ
28 1001181588 NLA Telescope Cylinder Assembly (Use p/n 1001228083) (Service
Replacement) 860SJ
28 1001228083 1 Telescope Cylinder Assembly (Service Replacement) 860SJ
29 3300240 1 Nut
30 3300241 2 Locknut 3/4in-10NC
31 3300242 1 Locknut 7/8in-9NC
32 3272401 1 Nut 7/8in-9NC
33 3272001 1 Nut 5/8in-11NC
34 3311605 4 Locknut 3/8in-16NC
35 3312201 2 Nut 3/4in-10NC
36 Ref Pad, Wear Options;
36 3340755 2 USA Built Machines (SN 0300140000 through 0300169344)
36 1001148651 2 USA Built Machines (SN 0300169345 through 0300182743)
36 3340755 2 China Built Machines (SN B300000100 through B300000748)
36 1001148651 2 China Built Machines (SN B300000749 through B300001091)
37 3340757 2 Pad, Wear
38 Ref Pad, Rubber Options:
38 3340758 2 USA Built Machines (SN 0300140000 through 0300169344)
38 1001148650 2 USA Built Machines (SN 0300169345 through 0300182743)
38 3340758 2 China Built Machines (SN B300000100 through B300000748)
38 1001148650 2 China Built Machines (SN B300000749 through B300001091)
39 3340871 4 Pad, Wear
40 Ref Pad, Rubber Options:
40 3340881 20 USA Built Machines (SN 0300140000 through 0300169344)
40 1001148652 20 USA Built Machines (SN 0300169345 through 0300182743)
40 3340881 20 China Built Machines (SN B300000100 through B300000748)
40 1001148652 20 China Built Machines (SN B300000749 through B300001091)
41 3422417 1 Pin, Extend Sheave
42 3422424 2 Pin
43 3539622 1 Plate, Cover
44 3580243 2 Sheave, Retract
44 0961951 1 Bushing
45 3580249 2 Guard, Sheave
46 3580288 1 Sheave, Extend
46 0961951 2 Bushing
47 3580289 1 Guard, Sheave
48 3841143 1 Keeper, Pin
49 Ref Cable, Wire Rope
49 3890013 2 Cable, Wire Rope 800S
49 3890016 2 Cable, Wire Rope 860SJ
50 Ref Cable, Wire Rope
50 3890014 1 Cable, Wire Rope 800S
50 3890017 1 Cable, Wire Rope 860SJ
51 Ref Cable, Wire Rope
51 3890015 1 Cable, Wire Rope 800S
51 3890018 1 Cable, Wire Rope 860SJ
52 3951608 2 Setscrew 3/8in-16NC x 1in
53 4070863 5 Shim (#11 Gauge)

150 800S/860SJ 3121270

 SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
54 4070895 8 Shim (#16 Gauge)
55 4070897 10 Shim (#18 Gauge)
56 4070898 22 Shim (#11 Gauge)
57 4070929 2 Shim (#16 Gauge)
58 4070939 1 Shim (#16 Gauge)
59 4070940 1 Shim (#16 Gauge)
60 4160149 1 Spring, Torsion
61 4711600 12 Flatwasher 3/8in Thin
62 0811607 8 Screw 3/8in-16NC x 7/8in
63 0811608 6 Screw 3/8in-16NC x 1in
64 0811610 6 Screw 3/8in-16NC x 1-1/4in
65 0641613 2 Screw 3/8in-16NC x 1-5/8in
66 0811614 6 Screw 3/8in-16NC x 1-3/4in
67 0811616 6 Screw 3/8in-16NC x 2in
68 4071020 2 Shim (#16 Gauge)
69 1120510 1 Cover, Pin
70 4751400 4 Flatwasher 1/4in Regular
71 4891600 2 Flatwasher 3/8in Hardened
72 0641613 4 Screw 3/8in-16NC x 1-5/8in
73 Ref Pad, Wear
73 3340871 1 USA Built Machines (SN 0300140000 through 0300169344)
73 1001148653 1 USA Built Machines (SN 0300169345 through 0300182743)
73 3340871 1 China Built Machines (SN B300000100 through B300000748)
73 1001148653 1 China Built Machines (SN B300000749 through B300001091)

3121270 800S/860SJ 151

SECTION 3 - BOOM
FIGURE 3-5. ROTATOR ASSEMBLIES

152 800S/860SJ 3121270

 SECTION 3 - BOOM
FIGURE 3-5. ROTATOR ASSEMBLIES

ITEM PART NUMBER QTY DESCRIPTION REV

Ref ROTATOR ASSEMBLIES
0060061 Ref Rotator Assemblies 800S I
0060048 Ref Rotator Assemblies 860SJ I
1 Ref Case/Bracket Weldment
1 7017175 1 0060061 Rotator
1 7017141 1 0060048 Rotator
1A Ref Bushing Options: (Top)
1A 0961951 2 0060061 Rotator
1A Not Required 0 0060048 Rotator
1B Ref Bushing Options: (Bottom)
1B Not Required 0 0060061 Rotator
1B 0961947 2 0060048 Rotator
2 Ref Shaft Options:
2 7017162 1 0060061 Rotator
2 7017140 1 0060048 Rotator
3 Ref Sleeve, Piston Options:
3 7017163 1 0060061 Rotator
3 7017139 1 0060048 Rotator
4 7017164 1 Cap, End
8 See Note NSS Bolt 1/4in-20NC x 1-1/2in (Grade 8) (Note: Purchase Locally)
9 See Note NSS Seal, Cap (Note: Use Items 100A, 100B & 100C)
10 See Note NSS Ring, Back-up Cap (Note: Use Items 100A, 100B & 100C)
11 See Note NSS Seal, Rod (Note: Use Items 100A, 100B & 100C)
12 See Note NSS Seal, Piston (Note: Use Items 100A, 100B & 100C)
13 See Note NSS Packing, Bearing (Note: Use Items 100A, 100B & 100C)
14 See Note NSS Bearing, Cap (Note: Use Items 101A & 101B)
15 See Note NSS Bearing, Shaft (Note: Use Items 101A & 101B)
16 See Note NSS Thrustwasher (Note: Use Items 101A & 101B)
17 Ref Counterbalance Valve Assembly Options:
17 7017172 1 0060061 Rotator
17 7017125 1 0060048 Rotator
17A Ref Valve, Cartridge Options:
17A 7017192 2 0060061 Rotator
17A 7011323 2 0060048 Rotator
17A Ref Seal Kit (1 Per Assembly)
17A See Note NSS 7017192 Cartridge (Note: Use p/n 7017192)
17A 2900770 2 7011323 Cartridge
18 7017136 2 Bushing
19 70001697 6 Screw, Countersunk (0060048 Rotator)
Ref KIT OPTIONS:
100 Ref Seal Kit Options: (Includes Items 9-13 & 102)
100A 7017158 1 0060061 Rotators (Standard)
100B 70000342 1 0060061 Rotators (Low Temperature)
100C 7017137 1 0060048 Rotator
101 Ref Bearing Kit Options: (Includes Items 14-16)
101A 7017159 1 0060061 Rotators
101B 7017138 1 0060048 Rotator
102 7017142 1 Hardware Kit (Includes End Cap Dowel Pins, Plugs and 103)
103 70001697 4 Screw, Countersunk 1/4in-20NC x 3/8in (Grade 8)

3121270 800S/860SJ 153

SECTION 3 - BOOM
FIGURE 3-6. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS

154 800S/860SJ 3121270

 SECTION 3 - BOOM

3121270 800S/860SJ 155

SECTION 3 - BOOM
FIGURE 3-6. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref PLATFORM SUPPORT INSTALLATION
0272070 Ref Side Entry Platform Machines without Load Sensing and E
without SkyGlazier
See Note Ref Side Entry Platform Machines without Load Sensing and with
SkyGlazier (Note: For Replacement Parts, Contact JLG
Customer Service and Request Manual p/n 3124242)
See Note Ref Side Entry Platform Machines with Load Sensing and without
SkyGlazier (Note: For Replacement Parts, Contact JLG
Customer Service and Request Manual p/n 3124287)
See Note Ref Side Entry Platform Machines with Load Sensing and with
SkyGlazier (Note: For Replacement Parts, Contact JLG
Customer Service and Request Manual p/n 3124287)
1 0100011 AR Compound, Locking
2 0641812 8 Bolt 1/2in-13NC x 1-1/2in
3 0642684 1 Bolt 1in-8NC x 10-1/2in
4 0681608 8 Bolt 3/8in-16NC x 1in (Grade 8)
5 3300243 1 Locknut 1in-8NC
6 3311805 8 Locknut 1/2in-13NC
7 4846573 1 Support Weldment
8 4891600 8 Flatwasher 3/8in Hardened
9 4891800 8 Flatwasher 1/2in Hardened
10 4892600 1 Flatwasher 1in Hardened
Ref CONTROL VALVE INSTALLATIONS
Ref Control Valve Installations 800S
0274644 Ref Machines without Hostile Environment K
0274644 Ref Machines with Hostile Environment (USA Built Machines) K
(SN 0300140000 through 0300174926)
1001155814 Ref Machines with Hostile Environment (USA Built Machines) A
(SN 0300174927 through 0300182743)
0274644 Ref Machines with Hostile Environment (China Built Machines) K
(SN B300000100 through B300000803)
1001155814 Ref Machines with Hostile Environment (China Built Machines) A
(SN B300000804 through B300001091)
0274645 Ref Control Valve Installations 860SJ I
101 0100011 AR Compound, Locking
103 0630467 AR Screw, Button Head
106 0641606 2 Bolt 3/8in-16NC x 3/4in
109 Ref Cover Options:
109 Ref Cover 800S
109 1670964 1 Machines without Hostile Environment
109 1670964 1 Machines with Hostile Environment (USA Built Machines) (SN
0300140000 through 0300174926)
109 Not Required 0 Machines with Hostile Environment (USA Built Machines) (SN
0300174927 through 0300182743)
109 1670964 1 Machines with Hostile Environment (China Built Machines)
(SN B300000100 through B300000803)
109 Not Required 0 Machines with Hostile Environment (China Built Machines)
(SN B300000804 through B300001091)
109 1670964 1 Cover 860SJ
114 Ref Valve, Level/Rotate Options (See Items 301-313 for Breakdown):
114 4641251 1 USA Built Machines (SN 0300140000 through 0300141318
Only)
114 1001118473 1 USA Built Machines (SN 0300141319 through 0300182743

156 800S/860SJ 3121270

 SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
Only)
114 1001118473 1 China Built Machines Only (SN B300000100 through
B300001091)
117 4711500 AR Flatwasher 5/16in Thin
118 4711600 6 Flatwasher 3/8in Thin
119 4751600 AR Flatwasher 3/8in Regular
120 Ref Plate, Valve Mounting Options:
120A 4846218 1 USA Built Machines (SN 0300140000 through 0300141318
Only)
120B 4341264 1 USA Built Machines (SN 0300141319 through 0300182743
Only)
120B 4341264 1 China Built Machines Only (SN B300000100 through
B300001091)
121 2120217 1 Filter, High Pressure (USA Built Machines) (SN 0300141319
through 0300182743 Only)
121 2120217 1 Filter, High Pressure (China Built Machines Only) (SN
B300000100 through B300001091)
121 70002097 1 Element, Filter
121 70001499 1 Kit, Seal
121 70004328 1 Plug, Indicator
122 3311605 2 Locknut 3/8in-16NC (USA Built Machines) (SN 0300141319
through 0300182743 Only)
122 3311605 2 Locknut 3/8in-16NC (China Built Machines Only) (SN
B300000100 through B300001091)
123 3900232 2 Screw 3/8in-16NC x 1-1/4in (USA Built Machines) (SN
0300141319 through 0300182743 Only)
123 3900232 2 Screw 3/8in-16NC x 1-1/4in (China Built Machines Only) (SN
B300000100 through B300001091)
124 3900283 4 Screw 3/8in-16NC x 3/4in (USA Built Machines) (SN 0300141319
through 0300182743 Only)
124 3900283 4 Screw 3/8in-16NC x 3/4in (China Built Machines Only) (SN
B300000100 through B300001091)
125 0903530 1 Bracket, Filter Mounting (USA Built Machines) (SN 0300141319
through 0300182743 Only)
125 0903530 1 Bracket, Filter Mounting (China Built Machines Only) (SN
B300000100 through B300001091)
126 0641526 3 Bolt 5/16in-18NC x 3-1/4in (860SJ Only)
127 Ref Valve, Jib (See Items 201-205 for Breakdown)
127 Not Required 0 Valve, Jib 800S
127 4641186 1 Valve, Jib 860SJ
128 3780117 2 O-Ring (860SJ Only)
130 1001141137 1 Harness, Upper Valve (Not Shown - See ELECTRICAL
SECTION for Breakdown)
4641186 Ref JIB VALVE ASSEMBLY (860SJ ONLY) B
201 7012965 1 Valve, Cartridge
201 7012953 1 Seal Kit - 7012965 Valve
202 7010542 1 Valve, Load Shuttle
202 7010543 1 Seal Kit - 7010542 Valve
203 7023915 1 Valve, Relief
203 7012967 1 Seal Kit - 7023915 Valve
204 7023922 1 Valve, Solenoid
204 7017402 1 Seal Kit - 7017452 Valve
205 7012944 2 Coil
Ref LEVEL/ROTATE VALVE ASSEMBLY
4641251 Ref USA Built Machines (SN 0300140000 through 0300141318 B

3121270 800S/860SJ 157

SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
Only)
1001118473 Ref USA Built Machines (SN 0300141319 through 0300182743 A
Only)
1001118473 Ref China Built Machines Only (SN B300000100 through A
B300001091)
301 7012955 1 Valve, Check
301 7012967 1 Seal Kit - 7012955 Valve
302 7023984 1 Valve, Flow Regulator
302 7012953 1 Seal Kit - 023984 Valves
303 7012989 1 Valve, Flow Regulator
303 7012953 1 Seal Kit - 7012989 Valve
304 7012965 1 Valve, Flow Regulator
304 7012953 1 Seal Kit - 7012965 Valves
305 7023983 1 Valve, Relief (Level Up)
305 7012967 1 Seal Kit - 7023983 Valve
306 7023911 1 Valve, Relief (Level Down)
306 7012967 1 Seal Kit - 7023911 Valve
307 7017479 1 Valve, Solenoid (Pressure)
307 7012518 1 Seal Kit - 7017479 Valve
308 7012943 1 Coil
309 7023922 1 Valve, Solenoid (Platform Level)
309 7017402 1 Seal Kit - 7023922 Valve
310 7017452 1 Valve, Solenoid (Rotator)
310 7017402 2 Seal Kit - 7017452 Valve
311 7012944 4 Coil
312 7021616 1 Filter (Used on p/n 4641251 Valve Only)
313 7024832 1 Plug (Used on p/n 4641251 Valve Only)
0273695 Ref LEVEL SENSOR SWITCH INSTALLATION C
401 0100011 AR Compound, Locking
402 0100035 AR Compound, Locking
403 0641406 4 Bolt 1/4in-20NC x 3/4in
404 0641604 6 Bolt 3/8in-16NC x 1/2in
405 3930606 4 Capscrew #6-32NC x 3/8in
406 1671044 2 Cover, Sensor
407 3200449 2 Mount, Sensor
408 3440410 2 Rollpin
409 Ref Switch, Tilt Sensor Options:
409 4360544 NLA Sensor-Analog (USA Built Machines) (Use p/n 1001135114) (SN
0300140000 through 0300161729 Only)
409 1001133329 2 Sensor-Digital (USA Built Machines) (SN 0300161730 through
0300182743 Only)
409 4360544 NLA Sensor-Analog (China Built Machines) (Use p/n 1001135114)
(SN B300000100 through B300000639 Only)
409 1001133329 2 Sensor-Digital (China Built Machines Only) (SN B300000640
through B300001091)
410 4711600 6 Flatwasher 3/8in Thin

158 800S/860SJ 3121270

SECTION 3 - BOOM
FIGURE 3-7. BOOM CABLE CLAMPS INSTALLATIONS

160 800S/860SJ 3121270

 SECTION 3 - BOOM
FIGURE 3-7. BOOM CABLE CLAMPS INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref BOOM CABLE CLAMPS INSTALLATION
Ref Boom Cable Clamps Installation 800S
0271322 Ref All Specs except Australian and CE Specs I
0271323 Ref Australian and CE Specs Only I
0272388 Ref All Specs except Australian and CE Specs with 7500W G
Generator and without Arctic Package
1001117399 Ref Australian and CE Specs Only with 7500W Generator and B
without Arctic Package
1001091609 Ref All Specs except Australian, CE and Japanese Specs C
without 7500W Generator and with Arctic Package
1001091664 Ref All Specs except Australian, CE and Japanese Specs with E
7500W Generator and Arctic Package
Ref Boom Cable Clamps Installation 860SJ
0271324 Ref All Specs except Australian and CE Specs I
0271325 Ref Australian and CE Specs Only K
0272389 Ref All Specs except Australian and CE Specs with 7500W F
Generator and without Arctic Package
1001117400 Ref Australian and CE Specs Only with 7500W Generator and B
without Arctic Package
0275586 Ref All Specs except Australian, CE and Japanese Specs B
without 7500W Generator and with Arctic Package
1001091665 Ref All Specs except Australian, CE and Japanese Specs with E
7500W Generator and with Arctic Package
1 0641408 1 Bolt 1/4in-20NC x 1in
2 0641412 2 Bolt 1/4in-20NC x 1-1/2in
5 Ref Clamp Options:
5 1320223 2 Machines without 7500W Generator
5 Not Required 0 Machines with 7500W Generator
7 3573047 1 Plate, Terminal Mounting
16 4711400 5 Flatwasher 1/4in Thin
19 Ref Block, Clamp (860SJ Only) Options:
19 0561484 2 0271324, 0271325, 0272389 & 1001117400 Installations
19 1001091472 2 0275586 & 1001091665 Installations
20 0641424 4 Bolt 1/4in-20NC x 3in (860SJ Only)
21 0641511 2 Bolt 5/16in-18NC x 1-3/8in
22 0641604 2 Bolt 3/8in-16NC x 1/2in
23 0641607 2 Bolt 3/8in-16NC x 7/8in
24 1671034 1 Cover, Jib (860SJ Only)
25 2080044 4 Rivnut (860SJ Only)
26 3311505 2 Locknut 5/16in-18NC
27 3573296 1 Plate, Hose Cover
28 3841340 2 Loop, Hose
29 4751500 4 Flatwasher 5/16in
30 Ref Bolt 1/4in-20NC x 1-1/4in Options:
30 0641410 1 Machines without 7500W Generator
30 Not Required 0 Machines with 7500W Generator
31 3311405 AR Locknut 1/4in-20NC
32 Ref Flatwasher 1/4in Regular Options:
32 4751400 1 Machines without 7500W Generator
32 Not Required 0 Machines with 7500W Generator
34 1320061 1 Clamp

3121270 800S/860SJ 161

SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
35 1320041 1 Clamp (Machines with 7500W Generator Only)

162 800S/860SJ 3121270

 SECTION 4 - PLATFORM

SECTION 4 - PLATFORM

3121270 800S/860SJ 163

SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM ASSEMBLIES

164 800S/860SJ 3121270

 SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM ASSEMBLIES

ITEM PART NUMBER QTY DESCRIPTION REV

Ref PLATFORM ASSEMBLIES:
3510830 Ref Platform 30in x 4ft (76cm x 1.22m) with No Mesh (Use p/n B-M
1001144027)
3510831 Ref Platform 30in x 5ft (76cm x 1.5m) with No Mesh (Use p/n B-L
1001144026)
3510833 Ref Platform 36in x 6ft (91.5cm x 1.83m) with No Mesh (Use p/n B-I
1001144024)
3510822 Ref Platform 36in x 8ft (91.5cm x 2.44m) with No Mesh (Use p/n B-J
1001144023)
Ref Note: For Platform with Mesh to Top Rail, Platform and Mesh
must be ordered separately. See SPECIAL OPTIONS
SECTION for Mesh Installations.
Ref Note: Replacement Decals Must be Ordered Separately - See
DECALS SECTION.
Ref Note: When replacing 8ft/2.44m platform with Soft Touch
option, new Soft Touch Rail p/n 4846673 must be purchased
to accommodate limit switch locations.
Ref Note: When replacing platform on machines with SkyCutter
option, new bracket p/n 1001145405 must be purchased to
accommodate SkyCutter components.
2 2080040 16 Fastener, Huck
3 2600281 2 Hinge, Self-Closing
4 2940074 1 Latch
6 See Note 1 Platform (Note: Not Available - Purchase Complete Platform
Assembly)
7 3520072 1 Cap-Plug
8 3820020 4 Rivet, Pop
10 Ref Gate Options:
10 4846452 1 Gate for Platform p/ns 3510822, 3120830, 3510831 &
3510833
10 1001144629 1 Gate for Platform p/ns 1001144023, 1001144024,
1001144026 & 1001144027
11 3520198 2 Cap-Plug
Ref PLATFORM ASSEMBLY WITH DROP-BAR
1001138431 Ref Platform 30in x 4ft (76cm x 1.22m) with No Mesh (Use p/n B-B
1001144018)
1001138432 Ref Platform 36in x 5ft (91.5cm x 1.5m) (Use p/n 1001144019) B-B
1001138434 Ref Platform 36in x 6ft (91.5cm x 1.83m) with No Mesh (Use p/n B-B
1001144021)
1001138430 Ref Platform 36in x 8ft (91.5cm x 2.44m) with No Mesh (Use p/n B-B
1001144022)
1001128598 Ref Platform 36in x 6ft (91.5cm x 1.83m) Mesh to Mid Rail (Not B
Shown)
1001128479 Ref Platform 36in x 6ft (91.5cm x 1.83m) Mesh to Mid Rail (Not B
Shown)
1001111018 Ref Platform 36in x 6ft (91.5cm x 1.83m) Mesh to Mid Rail (Not E
Shown)
Ref Note: For Platform with Mesh to Top Rail, Platform and Mesh
must be ordered separately (except where specified). See
SPECIAL OPTIONS SECTION for Mesh Installations.
Ref Note: Replacement Decals Must be Ordered Separately - See
DECALS SECTION.
Ref Note: When replacing 8ft/2.44m platform with Soft Touch
option, new Soft Touch Rail p/n 4846673 must be purchased
to accommodate limit switch locations.

3121270 800S/860SJ 165

SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
Ref Note: When replacing platform on machines with SkyCutter
option, new bracket p/n 1001145405 must be purchased to
accommodate SkyCutter components.
51 0100011 AR Compound, Locking
52 0641418 2 Bolt 1/4in-20NC x 2-1/4in
53 0961845 2 Bushing
54 3290606 2 Nut M6
55 3300151 2 Nut, Acorn
56 See Note 1 Platform (Note: Not Available - Purchase Complete Platform
Assembly)
57 3520198 2 Cap-Plug
58 4010618 2 Screw M6 x 50mm
59 4711400 4 Flatwasher 1/4in Thin
60 4811700 2 Flatwasher M6
61 Ref Bar, Drop Options:
61 1001138494 1 Drop Bar (Not Shown) for p/ns 1001144018, 1001144019,
1001144021 & 1001144022 Platforms
61 1001111346 1 Drop Bar (Not Shown) for p/ns 1001128598, 1001128479 &
1001111018 Platforms
62 1001138514 1 Rail (Top)
63 1001140429 1 Decal - Drop-Bar
1001114897 Ref FOOTSWITCH AND COVERS INSTALLATIONS C
101 0641406 2 Bolt 1/4in-20NC x 3/4in
102 0641408 3 Bolt 1/4in-20NC x 1in
103 0641610 4 Bolt 3/8in-16NC x 1-1/4in
104 3311405 5 Locknut 1/4in-20NC
105 3311605 4 Locknut 3/8in-16NC
106 3380434 1 Panel, Molded
107 4740362 7 Washer, Fender
108 4751600 8 Flatwasher 3/8in Regular
109 Ref Platform Console Assembly Options (See PLATFORM CONSOLE
ASSEMBLY for Breakdown):
109 1001114896 1 USA Built Machines (SN 0300140000 through 0300161446)
109 1001141140 1 USA Built Machines (SN 0300161447 through 0300182743)
109 1001114896 1 China Built Machines (SN 300000100 through B300000639)
109 1001141140 1 China Built Machines (SN B300000640 through B300001091)
109 Ref Footswitch Assembly (Includes Footswitch, Electrical Cable,
Strain Relief Connectors and Connecting Terminals) Options
(See ELECTRICAL SECTION for Further Breakdown):
109 0272970 1 USA Built Machines (SN 03000140000 through 0300161446) B
109 1001117174 1 USA Built Machines (SN 0300161447 through 0300182743) B
109 0272970 1 China Built Machines (SN B300000100 through B
B300000639)
109 1001117174 1 China Built Machines (SN B300000640 through B
B300001091)
109A 1060918 7 ft/2.14m Cable, Electrical - 18/3
109B Ref Footswitch Options:
109B 4360031 NLA USA Built Machines (Use p/n 0272970) (SN 03000140000
through 0300161446)
109B 4360031 NLA China Built Machines (Use p/n 0272970) (SN B300000100
through B300000640)
Ref Note: Assembly p/n 0272970 may use either p/n
4360031 or p/n 1001117320. If Original Equipment was
replaced as an "assembly," p/n 1001117320 may have
been used as part of the Service Replacement. Identify

166 800S/860SJ 3121270

 SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
component before ordering parts.
109B Ref Footswitch Less Cable Options:
109B 4360031 1 Original Equipment
109B 1001117320 1 Service Replacement
109B Ref Block, Contact Options (See Note Above):
109B 7000625 2 Contact Block for 4360031 Footswitch
109B 70003483 1 Contact Block for 1001117320 Footswitch
109B 1001117172 Ref USA Built Machines (SN 0300161447 through 0300182743)
109B 1001117172 Ref China Built Machines (SN B300000203 through
B300001091)
109B 70002902 1 Switch, 20Amp
109B 70002903 1 Gasket
109B 70002904 4 Replacement Kit, Bolt
109B 70002905 1 Cover, Aluminum
109C 4460071 1 Connector, Strain Relief
Ref WORKLIGHTS INSTALLATIONS (OPTIONAL)
0273472 Ref Worklights Installations 800S D
0273483 Ref Worklights Installations 860SJ D
1001128153 Ref Worklights Installations 860SJ (Worklights/Double Qty A
Listed for 4 Corner Worklight)
201 2080040 AR Huck Fastener
204 2920140 2 Worklight
204 7016399 2 Bulb, Replacement (1 Per Worklight)
207 3536089 2 Plate, Mounting
213 4460426 1 Connector, Strain Relief (Not Shown - Located at Console Box)
217 Ref Hardware Options (Not Shown):
217 2820035 9 ft Loom, Vinyl (2 Work Lights)
217 2820020 1 ft Shrink, Heat (4 Work Lights)
218 4240099 10 Tie-Strap (Not Shown)
0272058 Ref FLOODLIGHTS INSTALLATION B
301 0641518 2 Bolt 5/16in-18NC x 2-1/4in
302 2560173 2 Handle, Star Knob
303 2920157 2 Floodlight
303 7024452 2 Bulb, Replacement (1 Per Light)
304 3250585 1 Nameplate - Lights On
305 4060802 1 Guard, Switch
306 4360336 1 Switch, Toggle
307 4420037 AR Tape, Insulation (Not Shown)
308 4751800 2 Flatwasher 1/2in Regular
309 4846561 1 Mount, Light
Ref TRAY INSTALLATIONS (OPTIONAL)
401 1580012 1 Tray, Storage (Center)
402 1580013 1 Tray, Storage (Rail Mounted - Not Shown)

3121270 800S/860SJ 167

SECTION 4 - PLATFORM
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)

168 800S/860SJ 3121270

 SECTION 4 - PLATFORM
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref PLATFORM ASSEMBLY (FALL ARREST)
3510884 Ref PLATFORM ASSEMBLY (36 x 72) E
3510868 Ref PLATFORM ASSEMBLY (36 x 96) E
Ref Note: Replacement Decals Must be Ordered Separately - See
DECALS SECTION.
1 0681814 2 Bolt 1/2in-13NC x 1-3/4in (Grade 8)
2 0681822 AR Bolt 1/2in-13NC x 2-3/4in (Grade 8)
3 0962270 2 Bearing, Oilite
4 1702773 1 Decal - JLG
5 1705014 1 Decal - Safety
6 2410014 1 Gate
7 3271805 AR Locknut 1/2in-13NC (Grade 8)
8 3311605 1 Locknut 3/8in-16NC
9 See Note 1 Platform (Note: Purchase Platform Assembly)
10 3520072 1 Cap-Plug
11 Ref Cable, Fall Arrest Options:
11 1060919 1 36 x 72
11 3890040 1 36 x 96
12 3900054 1 Bolt 1/2in-13NC x 1-3/4in
13 4711800 2 Flatwasher 1/2in Thin
14 4751800 AR Flatwasher 1/2in Regular
15 1706385 1 Decal - Drop Bar

3121270 800S/860SJ 169

SECTION 4 - PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY

170 800S/860SJ 3121270

 SECTION 4 - PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

Ref PLATFORM CONSOLE ASSEMBLIES
1001114896 Ref USA Built Machines (SN 0300140000 through 0300161729) G
1001141140 Ref USA Built Machines (SN 0300161730 through 0300182743) B
1001114896 Ref China Built Machines (SN 300000100 through B300000639) G
1001141140 Ref China Built Machines (SN B300000640 through B300001091) B
1 0100009 AR Sealant
3 0100081 AR Compound, Loctite
4 0140011 1 Alarm
6 0641406 4 Bolt 1/4in-20NC x 3/4in
7 0641414 4 Bolt 1/4in-20NC x 1-3/4in
8 0721003 2 Bolt #10-24NC x 3/8in
9 0721006 2 Screw #10-24NC x 3/4in
10 0861441 1 Box, Console (See Items 101-106 for Breakdown)
11 0902751 4 Bracket, Support
12 1600317 NLA Controller Assembly (Lift and Swing) (See CONTROLLER
ASSEMBLY (LIFT AND SWING) for Breakdown) (Use p/n
1001129555)
13 1600318 NLA Controller Assembly (Drive and Steer) (See CONTROLLER
ASSEMBLY (DRIVE AND STEER) for Breakdown) (Use p/n
1001212415)
14 Ref Controller, Module Options:
Ref Note: Re-calibration Required when Replaced.
14 1001110701 1 USA Built Machines (SN 0300140000 through 0300161729)
14 1001141138 1 USA Built Machines (SN 0300161730 through 0300182743)
14 1001110701 1 China Built Machines (SN 300000100 through B300000639)
14 1001141138 1 China Built Machines (SN B300000640 through B300001091)
15 1671176 1 Bezel
16 1702565 1 Decal (Drive and Steer)
17 1702566 1 Decal (Lift and Swing)
18 1702567 1 Decal (Function Speed)
19 1702676 1 Decal (Horn)
20 1704260 1 Decal - EMS
21 1705132 1 Decal - Control ADE
22 2560136 1 Handle, Knob
23 2920154 1 Panel, LED Light
24 3300353 4 Nut, Tinnermen
25 3300408 2 Insert, Nylon
26 3311005 2 Locknut #10-24NC
27 3520054 5 Plug, Hole
28 3911018 2 Screw, Round Head #10
29 4360328 4 Switch, Toggle
30 4360330 1 Switch, Toggle
31 4360331 1 Switch, Toggle
32 4360387 1 Switch, Pushbutton
33 4360407 1 Controller, Speed
33 See Note 1 Gasket "Top Hat" (Included with Switch) (Note: Not Available -
Purchase Complete Controller)
33 70003784 1 Seal
34 4360475 1 Switch, Emergency Stop
34 7020175 1 Cap, Red
34A 7020176 1 Contact Block

3121270 800S/860SJ 171

SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
35 4360476 1 Block, Contact
36 4460007 1 Bar, Buss - Ground
37 0100048 AR Grease, Dielectric
38 4460234 3 Base, Mounting
39 4460428 2 Connector, Strain Relief
40 4460470 1 Nut, Terminal
41 4460471 1 Lockwasher, Terminal
42 4460496 1 Nut, Terminal (Not Shown - See ELECTRICAL SECTION for
Location)
43 4460497 1 Lockwasher, Terminal (Not Shown - See ELECTRICAL
SECTION for Location)
44 4460708 2 Connector, Female - 15 Position (Not Shown - See ELECTRICAL
SECTION for Location)
45 4460905 5 Seal, Plug (Not Shown - See ELECTRICAL SECTION for
Location)
46 4751000 2 Flatwasher #10 Regular
47 4751400 8 Flatwasher 1/4in Regular
48 4761000 2 Lockwasher #10
49 4922666 1 Harness, Analyzer Cable (Not Shown - See ELECTRICAL
SECTION for Breakdown)
50 Ref Harness, Upper Valve Options (Not Shown - See ELECTRICAL
SECTION for Breakdown):
50 4922749 1 USA Built Machines (SN 0300140000 through 0300161729)
50 1001141137 1 USA Built Machines (SN 0300161730 through 0300182743)
50 4922749 1 China Built Machines (SN 300000100 through B300000639)
50 1001141137 1 China Built Machines (SN B300000640 through B300001091)
51 Ref Decal (Stop) Options:
51 1001107677 1 USA Built Machines (SN 0300140000 through 0300150266)
51 1001131168 1 USA Built Machines (SN 0300150267 through 0300182743)
51 1001107677 1 China Built Machines (SN B300000100 through B300000281)
51 1001131168 1 China Built Machines (SN B300000282 through B300001091)
52 Ref Harness, Platform Box Options (See ELECTRICAL SECTION for
Breakdown):
52 1001107796 1 USA Built Machines (SN 0300140000 through 0300161729)
52 1001141136 1 USA Built Machines (SN 0300161730 through 0300182743)
52 1001107796 1 China Built Machines (SN 300000100 through B300000639)
52 1001141136 1 China Built Machines (SN B300000640 through B300001091)
53 3790012 AR O-Ring
0861441 Ref CONSOLE BOX ASSEMBLY F
101 See Note NSS Console Top (Note: Not Available for Purchase)
102 See Note NSS Console Bottom (Note: Not Available for Purchase)
103 3311601 1 Nut 3/8in-16NC
104 3470003 2 Pin, Hairpin
105 0630568 1 Screw 3/8in-16NC x 4-1/2in
106 4711500 2 Flatwasher 5/16in Thin
Ref LIGHT PANEL DECAL INSTALLATION
Ref USA Built Machines (SN 0300140000 through 0300143293
Only)
Ref China Built Machines (SN B300000100 through B300000152
Only)
Ref Light Panel Decal Installation 800S
1001108993 Ref All Specs except CE Spec A
1001108992 Ref CE Spec Only A

172 800S/860SJ 3121270

 SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
Ref Light Panel Decal Installation 860SJ
1001108991 Ref All Specs except CE Spec A
1001108992 Ref CE Spec Only A
Ref USA Built Machines (SN 0300143294 through 0300182743
Only)
Ref China Built Machines (SN B300000153 through B300001091)
Ref Light Panel Decal Installation 800S
1001125008 Ref All Specs except Australian and CE Specs A
Ref Australian Spec Only Options:
1001108993 Ref USA Built Machines (SN 0300143294 through 0300147420 A
Only)
1001108992 Ref USA Built Machines (SN 0300147421 through 0300182743 A
Only)
1001108993 Ref China Built Machines (SN B300000153 through A
B300000279 Only)
1001108992 Ref China Built Machines (SN B300000280 through A
B300001091)
1001108992 Ref CE Spec Only A
Ref Light Panel Decal Installation 860SJ
1001125009 Ref All Specs except Australian and CE Specs A
Ref Australian Spec Only Options:
1001108991 Ref USA Built Machines (SN 0300143294 through 0300147420 A
Only)
1001108992 Ref USA Built Machines (SN 0300147421 through 0300182743 A
Only)
1001108991 Ref China Built Machines (SN B300000153 through A
B300000279 Only)
1001108992 Ref China Built Machines (SN B300000280 through A
B300001091)
1001108992 Ref CE Spec Only A
201 Ref Decal - Display Options:
201 Ref USA Built Machines (SN 0300140000 through 0300143293
Only)
201 Ref China Built Machines (SN B300000100 through
B300000152 Only)
201 1001107954 1 Decal - Display 800S - All Specs except CE Spec
201 1001107952 1 Decal - Display 800S - CE Spec Only
201 1001107953 1 Decal - Display 860SJ - All Specs except CE Spec
201 1001107952 1 Decal - Display 860SJ - CE Spec Only
201 Ref USA Built Machines (SN 0300143294 through 0300182743
Only)
201 Ref China Built Machines (SN B300000153 through
B300001091)
201 1001125010 1 Decal - Display 800S - All Specs except Australian and CE
Specs
201 Ref Decal - Display 800S - Australian Spec Only Options:
201 1001107954 1 USA Built Machines (SN 0300143294 through
0300147420 Only)
201 1001107952 1 USA Built Machines (SN 0300147421 through
0300182743 Only)
201 1001107954 1 China Built Machines (SN B300000153 through
B300000279 Only)
201 1001107952 1 China Built Machines (SN B300000280 through
B300001091)
201 1001107952 1 Decal - Display 800S - CE Spec Only

3121270 800S/860SJ 173

SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
201 1001125011 1 Decal - Display 860SJ - All Specs except Australian and
CE Specs
201 Ref Decal - Display 860SJ - Australian Spec Only Options:
201 1001107953 1 USA Built Machines (SN 0300143294 through
0300147420 Only)
201 1001107952 1 USA Built Machines (SN 0300147421 through
0300182743 Only)
201 1001107953 1 China Built Machines (SN B300000153 through
B300000279 Only)
201 1001107952 1 China Built Machines (SN B300000280 through
B300001091)
201 1001107952 1 Decal - Display 860SJ - CE Spec Only
0271552 Ref HEAD AND TAIL LIGHTS INSTALLATION (OPTIONAL) C
301 4360522 1 Switch, Push Button
302 1705170 1 Decal - Lights
Ref SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
401 4360387 1 Switch, Pushbutton
402 1702938 1 Decal - Soft Touch Override
403 2920028 1 Light, Indicator
404 2920029 1 Bulb, Light
Ref GENERATOR INSTALLATION (OPTIONAL)
501 4360336 1 Switch, Toggle
502 4740397 1 Bushing
503 4060802 1 Guard, Switch
504 3251102 1 Decal - Generator ON/OFF
Ref PLATFORM WORKLIGHT INSTALLATION (OPTIONAL)
601 4460426 1 Connector, Strain Relief
0258608 Ref JIB SWITCH INSTALLATION (860SJ ONLY) B
701 4360328 1 Switch, Toggle
Ref DUAL FUEL SWITCH INSTALLATION
801 4360336 1 Switch, Toggle
801 3790012 1 O-Ring

174 800S/860SJ 3121270

SECTION 4 - PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING)

176 800S/860SJ 3121270

 SECTION 4 - PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
1600317 Ref CONTROLLER ASSEMBLY (LIFT & SWING) C
Ref Note: Use p/n 1001129555 Kit as Replacement.
1 7019141 1 Mechanical Assembly (Includes Base, Handle Stem and Items
1A, 1B, 1C & 18)
1A 7019197 1 Handle Cap and Rod
1B 7003928 1 Spring
1C 7022808 1 Cap, Lift
2 7019171 2 Plate
3 7019111 4 Bearing, Gear
4 7019143 2 Screw
5 7019144 2 Spacer, Cam
6 7019145 4 E-Clip
7 7019174 2 Spacer
8 7003977 2 Gear, Drive
9 Ref Shaft Options:
9 7019147 2 Shaft, Short
9 7019177 2 Shaft, Long
10 7022818 2 Potentiometer
11 7019142 2 Plate
12 7003992 2 Washer
13 7003993 2 Nut
14 7003976 2 Gear, Slave
15 7019149 2 Setscrew
16 7022816 4 Screw
17 7019150 1 Gate
18 7022814 1 Boot
19 7022815 1 Bezel
20 See Note NSS Detent, Center (Note: Use p/n 1001129555)
21 7003953 4 Washer
22 7022817 4 Screw
23 7022819 1 Plug, Male - 8 Position (Natural)
23 4460871 8 Socket, Female
24 7019122 1 Gimble, Outer
25 7019123 1 Gimble, Inner

3121270 800S/860SJ 177

SECTION 4 - PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING)

178 800S/860SJ 3121270

 SECTION 4 - PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
1001118417 Ref CONTROLLER ASSEMBLY (LIFT AND SWING) E
Ref Note: Use p/n 1001129555 as Replacement.
1 70002730 1 Gasket
2 7003928 1 Spring
3 7022808 1 Cap, Lift
4 70002731 1 Boot
5 70002732 4 Screw
6 7022815 1 Bezel
7 70002733 1 Adapter
8 70002734 4 Screw
9 70002735 1 Can, Enclosure
10 70002906 1 Cap
11 See Note NSS Mechanical Assembly (Note: Use p/n 1001129555)
12 7022819 1 Connector - 8 Position
12 4460871 6 Socket, Female

3121270 800S/860SJ 179

SECTION 4 - PLATFORM
FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING)

180 800S/860SJ 3121270

 SECTION 4 - PLATFORM
FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
1001166539 Ref CONTROLLER ASSEMBLY (LIFT AND SWING) D
Ref Note: Use p/n 1001129555 as Replacement.
1 See Note NSS Main Cast Body (Note: Available - Purchase Complete Assembly)
2 70004752 1 Adapter
3 See Note NSS Pivot Arm, Plastic (Note: Not Available - Purchase Complete
Assembly)
4 See Note NSS Holder, Magnet (Note: Not Available - Purchase Complete
Assembly)
5 See Note NSS Arc, Magnet (Note: Not Available - Purchase Complete Assembly)
6 See Note NSS Screw (Note: Not Available for Purchase)
7 See Note NSS Pivot Arm, Cast (Note: Not Available - Purchase Complete
Assembly)
8 See Note NSS Shaft, Main (Note: Not Available - Purchase Complete Assembly)
9 See Note NSS Bearing (Note: Not Available - Purchase Complete Assembly)
10 See Note NSS Pin (Note: Not Available - Purchase Complete Assembly)
11 See Note NSS Shim (Note: Not Available - Purchase Complete Assembly)
12 See Note NSS Pin (Note: Not Available - Purchase Complete Assembly)
13 See Note NSS Bearing (Note: Not Available - Purchase Complete Assembly)
14 See Note NSS Dome, Centering (Note: Not Available - Purchase Complete
Assembly)
15 70004753 1 Cap
16 70004754 1 Insert, Cap
17 70004755 3 Pin
18 70004756 2 Washer
19 70004757 1 Pin, Centering
20 70004758 1 Spring
21 70004759 1 Ring, Retaining
22 70004760 1 E-Ring
23 70004761 1 Can, Enclosure
24 70004762 1 Boot
25 70004763 1 Bezel
26 See Note NSS Screw (Note: Not Available for Purchase)
27 See Note NSS Base, Mounting (Note: Not Available - Purchase Complete
Assembly)
28 See Note NSS Screw (Note: Not Available for Purchase)
29 70004764 4 Screw
30 70004765 4 Screw
31 70004766 1 O-Ring
32 See Note NSS Plate (Note: Not Available - Purchase Complete Assembly)
33 See Note NSS Harness (Note: Not Available - Purchase Complete Assembly)
34 70004767 1 Grommet, Rubber
35 70004768 1 Housing
36 70004769 1 Spring
37 70004770 1 Stopper
38 70004771 1 Spacer
39 70004772 1 Washer
40 70004773 1 Disc
41 70004774 2 Ring, Retaining

3121270 800S/860SJ 181

SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
42 70004775 1 Spring
101 4460265 1 Connector - 9 Position
101 4460226 6 Socket, Female

182 800S/860SJ 3121270

SECTION 4 - PLATFORM
FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER)

184 800S/860SJ 3121270

 SECTION 4 - PLATFORM
FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
1600318 Ref CONTROLLER ASSEMBLY (DRIVE & STEER) C
Ref Note: Use p/n 1001212415 as Replacement.
1 7022812 1 Handle Assembly (See Items 101-110 for Breakdown)
2 7019161 1 Boot and Sleeve
3 7003933 1 Gasket
4 7019154 2 Clamp, Wire
5 7022823 1 Bracket, Mounting
6 7003994 1 Screw
7 7022822 1 Plate, Pot Mounting
8 7003986 1 Strip, Terminal - 3 Position
9 7022824 1 Electric Assembly
9A 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
9A 4460871 7 Socket, Female
10 7019151 AR Tie-Strap
11 7019162 1 Spring
12 7003969 2 Screw
13 7003941 2 Washer
14 See Note NSS Plate, Mounting (Left Side) (Note: Use p/n 1001166538)
15 7019115 2 Stand-Off
16 7019155 1 Shaft 8mm
17 7019111 2 Bearing
18 7019110 2 Spacer, Head Gear
19 7019112 1 Washer
20 7003946 1 Spring, Return
21 7019103 4 Pin
22 See Note NSS Rivet (Note: Not Available - Purchase Locally)
23 7019168 1 Plate, Mounting (Right Side)
24 7003992 1 Washer
25 7003993 1 Nut
26 7003935 1 Gear, Slave
27 7019160 1 Plate, Base
28 7019114 1 Coupling, Potentiometer
29 See Note NSS Cup Point Screw (Note: Not Available for Purchase)
7022812 Ref HANDLE ASSEMBLY
101 7003972 1 Boot, Switch
102 7003973 2 Half, Handle
103 7003980 4 Screw
104 7019167 4 Nut
105 7019164 1 Axle
106 7019165 1 Rocker
107 See Note NSS Wiring for Controller Assembly p/n 1600318 (Note: Use p/n
1001166538)
107 7019166 2 Switch, Micro
108 7003983 2 Setscrew
109 7019194 1 Coupling
110 7003989 2 Gasket

3121270 800S/860SJ 185

SECTION 4 - PLATFORM
FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER)

186 800S/860SJ 3121270

 SECTION 4 - PLATFORM
FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
1001118416 Ref CONTROLLER ASSEMBLY (DRIVE AND STEER) D
Ref Note: Use p/n 1001212415 as Replacement.
1 70002724 1 Boot and Control Lock Assembly
2 7003941 2 Washer
3 70002725 2 Screw
4 7019162 1 Spring
5 70002726 1 Enclosure
6 70002727 1 Handle Assembly (See Items 101-110 for Breakdown)
7 70002728 1 Screw
8 See Note NSS Mechanical Assembly (Note: Use p/n 1001166538)
9 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
9 4460871 7 Socket, Female
70002727 Ref HANDLE ASSEMBLY
101 7003972 1 Boot, Switch
102 7003973 2 Half, Handle
103 7003980 4 Screw
104 7019167 4 Nut
105 7019164 1 Axle
106 7019165 1 Rocker
107 70002729 1 Wiring Assembly
107 7003982 2 Switch, Micro
108 7003983 2 Setscrew
109 7019194 1 Coupling
110 7003989 2 Gasket

3121270 800S/860SJ 187

SECTION 4 - PLATFORM
FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER)

188 800S/860SJ 3121270

 SECTION 4 - PLATFORM
FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
1001166538 Ref CONTROLLER ASSEMBLY (DRIVE AND STEER) E
Ref Note: Use p/n 1001212415 as Replacement.
7 70004738 2 Washer
10 70004739 1 Roller
11 70004740 1 Boot, Switch
14 70004741 2 Half, Handle
17 70004742 1 Enclosure
18 70004743 4 Nut
19 70004744 NLA Boot, Controller (Note: Use Item 200)
20 70004745 NLA Tube, Locking (Note: Use Item 200)
21 70004746 NLA Disc, Locking (Note: Use Item 200)
25 70004747 2 Seal, Rope
26 70004748 1 Screw, M3 x 6
28 70004749 2 Screw, M5 x 20
29 70004750 1 Pin, Dowel
30 70004751 4 Screw, M3 x 16
101 4460265 1 Connector - 9 Position
101 4460226 7 Socket, Female
200 70005230 1 Boot Kit (Includes Items 19-21)

3121270 800S/860SJ 189

SECTION 4 - PLATFORM
FIGURE 4-10. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

190 800S/860SJ 3121270

 SECTION 4 - PLATFORM
FIGURE 4-10. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref SOFT TOUCH SYSTEM INSTALLATIONS
0273824 Ref 6ft Platforms B
0272427 Ref 8ft Platforms E
1001108256 Ref 6ft/1.8m Platforms with Fall Arrest A
0273706 Ref 8ft/2.4m Platforms with Fall Arrest B
1 0100011 AR Compound, Locking
2 0200048 2 Arm, Switch
3 0630462 8 Bolt, Carriage
4 0641414 8 Bolt 1/4in-20NC x 1-3/4in
5 0721005 4 Bolt #10-24NC x 5/8in
6 Ref Bumper Kits (Includes Corners and Enough Straight Material for
One Platform)
6 0940134 1 6ft Platform
6 0940103 1 8ft Platform
6 0940177 1 6ft/1.8m Platforms with Fall Arrest
6 0940133 1 8ft/2.4m Platforms with Fall Arrest
6 0940092 1 Bumper (Corner) Options:
6 0940092 12 Standard Platform
6 0940092 8 Fall Arrest Platforms
6 0940094 AR Bumper (12ft Length)
7 1060341 Cable, Electrical - 16/2 Options:
7 1060341 22 ft Cable, Electrical - 16/2 6ft Platform
/6.7m
7 1060341 23 ft/7m Cable, Electrical - 16/2 8ft Platform
8 1060903 4 Wire Rope and Eyebolt Assembly
9 1702938 1 Decal - Soft Touch Override
10 3311401 8 Nut 1/4in-20NC
11 3311501 8 Nut 5/16in-18NC
12 Ref Plate, Switch Strike Options:
12 3575359 2 Plate, Switch Strike 6ft Platform
12 3574091 2 Plate, Switch Strike 8ft Platform
13 4240099 7 Tie-Strap
14 4360057 2 Switch, Limit
15 4360387 1 Switch, Push Button
16 4420068 AR Tape, Adhesive
17 4460049 2 Connector, Strain Relief
18 4460234 7 Tie-Strap
19 4460425 1 Connector, Strain Relief
20 4751400 8 Flatwasher 1/4in Regular
21 4751500 AR Flatwasher 5/16in Regular
22 4751800 8 Flatwasher 1/2in Regular
23 Ref Rail, Soft Touch Options:
23 3641569 1 Rail, Soft Touch 6ft Platform
23 4846673 1 Rail, Soft Touch 8ft Platform
25 2920028 1 Light, Indicator
26 2920028 1 Bulb, Light

3121270 800S/860SJ 191

SECTION 4 - PLATFORM
FIGURE 4-11. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL)

192 800S/860SJ 3121270

 SECTION 4 - PLATFORM
FIGURE 4-11. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV

1001110982 Ref BUMPER INSTALLATION D
2 4711400 10 Flatwasher1/4in Thin
3 1001110979 3 Bumper
4 1001110980 3 Clamp, Bumper
5 0100011 AR Compound, Locking
6 0641418 10 Bolt 1/4in-20NC x 2-1/4in
7 0940159 2 Bumper
8 3300430 4 Nut, Acorn 1/4in-20NC
9 3311405 6 Locknut 1/4in-20NC

3121270 800S/860SJ 193

 SECTION 5 - CYLINDER

SECTION 5 - CYLINDER

3121270 800S/860SJ 195

SECTION 5 - CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

196 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

1683078 Ref AXLE LOCKOUT CYLINDER ASSEMBLY N
1 1684191 1 Barrel Weldment (Note: Includes Item 1A)
1A 0962496 2 Bushing
2 1683986 1 Rod Weldment (Note: Includes Item 2A)
2A 0962496 2 Bushing
3 3480176 1 Piston
4 1683059 1 Head
5 0961895 1 Bushing
7 3931720 8 Bolt, Socket Head 7/16in-14NC x 1-1/4in
8 4641162 2 Cartridge, Valve (Counterbalance)
8 2900770 2 Seal Kit - 4641162 Valve (1 Per Assembly)
9 2220886 1 Plug, O-Ring
10 2220885 2 Plug, O-Ring
11 4640858 3 Valve, Bleeder
12 See Note NSS Wiper (Note: Use Item 100)
13 See Note NSS Seal, Rod (Note: Use Item 100)
14 See Note NSS O-Ring (Note: Use Item 100)
15 See Note NSS Ring, Back-up (Note: Use Item 100)
16 See Note NSS Ring, Wear (Note: Use Item 100)
17 See Note NSS Ring, Wear (Note: Use Item 100)
18 See Note NSS T-Seal (Note: Use Item 100)
19 See Note NSS O-Ring (Note: Use Item 100)
20 See Note NSS Ring, Back-up (Note: Use Item 100)
21 0100011 AR Compound, Locking
22 0100038 AR Primer, Locking
23 3760370 1 Ring, Washer
25 0630535 3 Bolt 1/4in-20NC x 1-1/8in
100 2901271 1 Seal Kit (Includes Items 12-20)

3121270 800S/860SJ 197

SECTION 5 - CYLINDER
FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE

198 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE

ITEM PART NUMBER QTY DESCRIPTION REV

Ref LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE
1684189 Ref Platform Level Cylinder Assembly (Original Equipment) (800S) E
1684136 Ref Platform Level Cylinder Assembly (Original Equipment) F
(860SJ) (SN 0300140000 through 0300173218)
1684136 Ref Platform Level Cylinder Assembly (Original Equipment) F
(860SJ) (SN 0300182114 through 0300182743)
1684136 Ref Platform Level Cylinder Assembly (Original Equipment) (860SJ) F
(SN B300000100 through B300001091)
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 0100011 AR Compound, Locking
2 0100038 AR Primer, Locking
3 0100063 AR Loctite #RC 609
4 0630535 3 Capscrew, Socket Head 1/4in-20NC x 1in
5 0961894 1 Bushing, Tapered
6 Ref Bushing Options:
6 0961947 4 Bushing 800S - Garmax
6 0961948 4 Bushing 860SJ - Composite
7 1683059 1 Head
8 Ref Rod Options:
8 1683976 1 Rod 800S (Note: Includes Item 6)
8 1684133 1 Rod 860SJ (Note: Item 6 not included - Purchase Separately)
9 Ref Barrel Options:
9 1684188 1 Barrel 800S (Note: Includes Item 6)
9 1684135 1 Barrel 860SJ (Note: Item 6 not included - Purchase
Separately)
10 2220883 10 Plug
11 2220885 1 Plug
12 3480267 1 Piston
14 See Note NSS Ring, Back-up (Note: Use Item 100)
15 See Note NSS Ring, Lock (Note: Use Item 100)
16 See Note NSS Ring, Wear (Note: Use Item 100)
17 See Note NSS Ring, Back-up (Note: Use Item 100)
18 See Note NSS O-Ring (Note: Use Item 100)
19 See Note NSS O-Ring (Note: Use Item 100)
20 See Note NSS Seal (Note: Use Item 100)
21 See Note NSS Wiper (Note: Use Item 100)
22 See Note NSS Seal (Note: Use Item 100)
23 3760370 1 Ring, Washer
24 3931620 8 Capscrew 3/8in-16NC x 1-1/4in
25 Ref Spacer, Tube Options:
25 4568402 1 Spacer, Tube 800S
25 4566468 1 Spacer, Tube 860SJ
26 4641232 1 Valve, Cartridge
26 7011112 1 Seal Kit - 4641232 Valve
27 4640932 1 Valve, Cartridge
27 7011112 1 Seal Kit - 4640932 Valve
100 2902061 1 Seal Kit (Includes Items 14-22)

3121270 800S/860SJ 199

SECTION 5 - CYLINDER
FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (SERVICE REPLACEMENT) (800S)

200 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (SERVICE REPLACEMENT) (800S)

ITEM PART NUMBER QTY DESCRIPTION REV

1001228027 Ref LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE B
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006648 1 Rod
3 70006699 1 Head
4 See Note NSS Wiper (Note: Use Item 100)
5 See Note NSS Seal, Rod (Note: Use Item 100)
6 See Note NSS Ring, Wear (Note: Use Item 100)
7 See Note NSS O-Ring (Note: Use Item 100)
8 See Note NSS Ring, Back-up (Note: Use Item 100)
9 70006700 1 Piston
10 See Note NSS T-Seal (Note: Use Item 100)
11 See Note NSS Ring, Wear (Note: Use Item 100)
12 See Note NSS O-Ring (Note: Use Item 100)
13 See Note NSS Ring, Back-up (Note: Use Item 100)
14 70006701 1 Spacer, Tube
15 0961894 1 Bushing, Tapered
16 3760370 1 Washer
17 4641232 1 Valve, Cartridge
17 7011112 1 Seal Kit - 4641232 Valve
18 4640932 1 Valve, Cartridge
18 7011112 1 Seal Kit - 4640932 Valve
19 0961947 4 Bushing
20 0630535 3 Capscrew 1/4 x 1
21 3931720 8 Capscrew 7/16 x 1-1/4
22 2220883 10 Plug
23 2220886 1 Plug
100 2902061 1 Seal Kit (Includes Items 4-8 & 10-13)

3121270 800S/860SJ 201

SECTION 5 - CYLINDER
FIGURE 5-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (SERVICE REPLACEMENT) (860SJ)

202 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (SERVICE REPLACEMENT) (860SJ)

ITEM PART NUMBER QTY DESCRIPTION REV

1001228022 Ref LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE B
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006726 1 Rod
3 70006699 1 Head
4 See Note NSS Wiper (Note: Use Item 100)
5 See Note NSS Seal, Rod (Note: Use Item 100)
6 See Note NSS Ring, Wear (Note: Use Item 100)
7 See Note NSS O-Ring (Note: Use Item 100)
8 See Note NSS Ring, Back-up (Note: Use Item 100)
9 70006700 1 Piston
10 See Note NSS T-Seal (Note: Use Item 100)
11 See Note NSS Ring, Wear (Note: Use Item 100)
12 See Note NSS O-Ring (Note: Use Item 100)
13 See Note NSS Ring, Back-up (Note: Use Item 100)
14 70006645 1 Spacer, Tube
15 0961894 1 Bushing, Tapered
16 70006727 2 Washer
17 4641232 1 Valve, Cartridge
17 7011112 1 Seal Kit - 4641232 Valve
18 4640932 1 Valve, Cartridge
18 7011112 1 Seal Kit - 4640932 Valve
19 0961948 4 Bushing
20 0630535 3 Capscrew 1/4 x 1
21 70006728 8 Bolt
22 2220883 10 Plug
23 2220886 1 Plug
100 2902061 1 Seal Kit (Includes Items 4-8 & 10-13)

3121270 800S/860SJ 203

SECTION 5 - CYLINDER
FIGURE 5-5. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (860SJ ONLY)

204 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-5. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (860SJ ONLY)

ITEM PART NUMBER QTY DESCRIPTION REV

1001140459 Ref LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (860SJ A
ONLY) (SN 0300173219 through 0300182113)
1 70003861 1 Barrel
2 70003862 1 Rod
6 70003854 1 Piston
7 70003855 1 Head
8 70002224 1 Rollpin
12 See Note NSS Ring, Wear (Note: Use Item 100)
13 See Note NSS Seal (Note: Use Item 100)
14 See Note NSS O-Ring (Note: Use Item 100)
15 4641232 1 Valve, Cartridge
15 7011112 1 Seal Kit - 4641232 Valve
16 See Note NSS O-Ring (Note: Use Item 100)
17 See Note NSS Ring, Back-up (Note: Use Item 100)
18 See Note NSS Seal (Note: Use Item 100)
19 See Note NSS O-Ring (Note: Use Item 100)
20 See Note NSS Wiper (Note: Use Item 100)
21 70003838 1 Ring, Retaining
22 70003856 1 O-Ring
23 70003860 1 Spacer, Tube
24 0961948 4 Bushing
25 7017406 4 Plug
26 See Note 4 Plug (Note: Not Available for Purchase)
27 See Note 2 Plug (Note: Not Available for Purchase)
29 4640932 1 Valve, Cartridge
29 7011112 1 Seal Kit - 4640932 Valve
100 70003859 1 Seal Kit (Includes Items 12-20)

3121270 800S/860SJ 205

SECTION 5 - CYLINDER
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - JIB (860SJ ONLY) (ORIGINAL EQUIPMENT)

206 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - JIB (860SJ ONLY) (ORIGINAL EQUIPMENT)

ITEM PART NUMBER QTY DESCRIPTION REV

1683609 Ref JIB LIFT CYLINDER ASSEMBLY
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 1684089 1 Barrel Weldment (Note: Includes Item 1A)
1A 0962336 2 Bushing
2 1683053 1 Head
3 3760368 1 Washer, Ring
4 3931516 8 Bolt, Socket Head 5/16in-18NC x 2in
5 1684090 1 Rod Weldment (Note: Includes Item 5A)
5A 0962336 2 Bushing
6 4640509 2 Cartridge, Valve (Counterbalance Non-Vented)
6 2900792 2 Seal Kit - 4640509 Valve
8 2220883 4 Plug, O-Ring
9 2220885 1 Plug, O-Ring
10 3480210 1 Piston
11 0961893 1 Bushing, Tapered
12 4100100 1 Spacer, Tube
14 See Note NSS Ring, Lock (Note: Use Item 100)
15 See Note NSS Seal, Piston (Note: Use Item 100)
16 See Note NSS O-Ring (Note: Use Item 100)
17 See Note NSS Ring, Back-up (Note: Use Item 100)
18 See Note NSS O-Ring (Note: Use Item 100)
19 See Note NSS Ring, Back-up (Note: Use Item 100)
20 See Note NSS Seal (Note: Use Item 100)
21 See Note NSS Wiper (Note: Use Item 100)
22 See Note NSS Ring, Wear (Note: Use Item 100)
23 0100011 AR Compound, Locking
24 0100038 AR Primer, Locking
26 0630534 3 Capscrew, Socket Head #10-24NC x 1in
100 2901303 1 Seal Kit (Includes Items 14-22)

3121270 800S/860SJ 207

SECTION 5 - CYLINDER
FIGURE 5-7. LIFT CYLINDER ASSEMBLY - JIB (USAGE MAY VARY) (SERVICE REPLACEMENT)
(860SJ ONLY)

208 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-7. LIFT CYLINDER ASSEMBLY - JIB (USAGE MAY VARY) (SERVICE REPLACEMENT)
(860SJ ONLY)

ITEM PART NUMBER QTY DESCRIPTION REV

1001228012 Ref LIFT CYLINDER ASSEMBLY - JIB C
Ref Note: Original Cylinder May Have Been Replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006572 1 Rod
3 70006571 1 Head
4 70006570 1 Piston
5 70023915 1 Screw
6 70006569 1 Spacer
7 4640509 2 Cartridge, Valve
7 2900792 2 Seal Kit - 4640509 Valve
8 0962336 4 Bushing
9 2220883 6 Plug, O-Ring
10 2220885 2 Plug, O-Ring
100 70006568 1 Seal Kit (Includes Items 101-111)
101 See Note NSS Ring, Wear (Note: Use Item 100)
102 See Note NSS O-Ring (Note: Use Item 100)
103 See Note NSS Ring, Back-up (Note: Use Item 100)
104 See Note NSS Seal, Rod (Note: Use Item 100)
105 See Note NSS O-Ring (Note: Use Item 100)
106 See Note NSS Wiper (Note: Use Item 100)
107 See Note NSS Ring, Wear (Note: Use Item 100)
108 See Note NSS Seal (Note: Use Item 100)
109 See Note NSS O-Ring (Note: Use Item 100)
110 See Note NSS Ring, Back-up (Note: Use Item 100)
111 See Note NSS O-Ring (Note: Use Item 100)

3121270 800S/860SJ 209

SECTION 5 - CYLINDER
FIGURE 5-8. LIFT CYLINDER ASSEMBLY - JIB (USAGE MAY VARY) (SERVICE REPLACEMENT)
(860SJ ONLY)

210 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-8. LIFT CYLINDER ASSEMBLY - JIB (USAGE MAY VARY) (SERVICE REPLACEMENT)
(860SJ ONLY)

ITEM PART NUMBER QTY DESCRIPTION REV

1001248012 Ref LIFT CYLINDER ASSEMBLY - JIB B
Ref Note: Original Cylinder May Have Been Replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006734 1 Rod
3 70006649 1 Head
4 See Note NSS Wiper (Note: Use Item 100)
5 See Note NSS Seal, Rod (Note: Use Item 100)
6 See Note NSS Ring, Wear (Note: Use Item 100)
7 See Note NSS O-Ring (Note: Use Item 100)
8 See Note NSS Ring, Back-up (Note: Use Item 100)
9 70006650 1 Piston
10 See Note NSS Seal (Note: Use Item 100)
11 See Note NSS Ring, Lock (Note: Use Item 100)
12 See Note NSS O-Ring (Note: Use Item 100)
13 See Note NSS Ring, Back-up (Note: Use Item 100)
14 0961893 1 Bushing, Tapered
15 0630534 3 Capscrew, Socket Head #10 x 1
16 70006735 8 Capscrew 5/16
17 2220885 2 Plug, O-Ring
18 2220883 6 Plug, O-Ring
19 70006736 1 Spacer
20 4640509 2 Cartridge, Valve
20 2900792 2 Seal Kit - 4640509 Valve
21 0962336 4 Bushing
100 1001138795 1 Seal Kit (Includes Items 4-8 & 10-13)

3121270 800S/860SJ 211

SECTION 5 - CYLINDER
FIGURE 5-9. LIFT CYLINDER ASSEMBLY - MAIN BOOM

212 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-9. LIFT CYLINDER ASSEMBLY - MAIN BOOM

ITEM PART NUMBER QTY DESCRIPTION REV

Ref MAIN LIFT CYLINDER ASSEMBLY
1684199 Ref Main Lift Cylinder Assembly (Original Equipment) (800S) E
1684202 Ref Main Lift Cylinder Assembly (Original Equipment) (860SJ) F
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 0100011 AR Compound, Locking
2 0100038 AR Primer, Locking
4 0630536 3 Bolt
5 0961898 1 Bushing, Tapered
6 0962033 4 Bushing
7 1683818 1 Head
8 1684198 1 Barrel Weldment
9 Ref Rod Weldment Options:
9 1684080 1 1684199 Cylinder
9 1684123 1 1684202 Cylinder
10 2220883 5 Plug, O-Ring
11 2220885 2 Plug, O-Ring
12 2220888 1 Plug, O-Ring
13 3480275 1 Piston
15 See Note NSS O-Ring (Note: Use Item 50)
16 See Note NSS Ring, Back-up (Note: Use Item 50)
17 See Note NSS Ring, Wear (Note: Use Item 50)
18 See Note NSS Seal, Rod (Note: Use Item 50)
19 See Note NSS Wiper (Note: Use Item 50)
20 See Note NSS O-Ring (Note: Use Item 50)
21 See Note NSS Ring, Back-up (Note: Use Item 50)
22 See Note NSS Ring, Guidelock (Note: Use Item 50)
23 See Note NSS Seal (Note: Use Item 50)
24 See Note NSS Ring, Guidelock (Note: Use Item 50)
25 3900310 1 Setscrew
26 3932240 6 Capscrew 3/4in-10NC x 2-1/2in
27 Ref Spacer, Tube Options:
27 4568240 1 1684199 Cylinder
27 4568273 1 1684202 Cylinder
28 4641144 1 Cartridge, Restrictor/Check Valve
28 7012967 1 Seal Kit - 4641144 Valve
29 4641234 1 Cartridge, Lift Dump Proportional Solenoid
29 7023982 1 Cartridge - 4641234 Valve
29 7012925 1 Seal Kit - 4641234 Valve
29 7017451 1 Coil - 4641234 Valve
30 4641188 1 Cartridge, Lift Holding Solenoid
30 7023923 1 Cartridge - 4641188 Valve
30 7023919 1 Seal Kit - 4641188 Valve
30 7012943 1 Coil - 4641188 Valve
33 4641194 1 Cartridge, Relief Valve
33 7023927 1 Seal Kit - 4641194 Valve
50 2901537 1 Seal Kit (Includes Items 15-24)
0272750 Ref MANUAL DESCENT INSTALLATION (OPTIONAL) B
102 0641514 2 Bolt 5/16in-18NC x 1-3/4in

3121270 800S/860SJ 213

SECTION 5 - CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REV
107 3311505 2 Locknut 5/16in-18NC
108 3574172 1 Plate, Valve Mounting
112 4640673 1 Valve, Check
112 7011325 1 Cartridge, Valve Check
117 4751500 2 Flatwasher 5/16in Regular
118 1320315 2 Clamp

214 800S/860SJ 3121270

SECTION 5 - CYLINDER
FIGURE 5-10. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SERVICE REPLACEMENT) (800S)

216 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-10. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SERVICE REPLACEMENT) (800S)

ITEM PART NUMBER QTY DESCRIPTION REV

1001228028 Ref LIFT CYLINDER ASSEMBLY - MAIN BOOM C
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006506 1 Rod
3 70006505 1 Head
4 See Note NSS Wiper (Note: Use Item 100)
5 See Note NSS Seal, Rod (Note: Use Item 100)
6 See Note NSS Ring, Wear (Note: Use Item 100)
7 See Note NSS O-Ring (Note: Use Item 100)
8 See Note NSS Ring, Back-up (Note: Use Item 100)
9 70006504 1 Piston
10 See Note NSS Ring, Guidelock (Note: Use Item 100)
11 See Note NSS Ring, Guidelock (Note: Use Item 100)
12 See Note NSS O-Ring (Note: Use Item 100)
13 See Note NSS Ring, Back-up (Note: Use Item 100)
14 70006503 1 Spacer, Tube
15 0961898 1 Bushing, Tapered
16 0630536 3 Bolt
16 0100011 AR Compound, Locking
16 0100038 AR Primer, Locking
17 3932240 8 Capscrew 3/4 x 2-1/2
17 0100011 AR Compound, Locking
17 0100038 AR Primer, Locking
18 0962033 4 Bushing
19 2220888 3 Plug
20 2220887 2 Plug
21 2220883 4 Plug
23 2220885 2 Plug
24 4641194 1 Cartridge, Relief Valve
24 7023927 1 Seal Kit - 4641194 Valve
25 4641188 1 Cartridge, Lift Holding Solenoid (SN 0300257003 to Present, SN
B300003768 to Present)
25 7023923 1 Cartridge - 4641188 Valve
25 7023919 1 Seal Kit - 4641188 Valve
25 7012943 1 Coil - 4641188 Valve
26 4641234 1 Cartridge, Lift Relief Proportional Solenoid (SN 0300257003 to
Present, SN B300003768 to Present)
26 7023982 1 Cartridge - 4641234 Valve
26 7012925 1 Seal Kit - 4641234 Valve
26 7017451 1 Coil - 4641234 Valve
100 2901537 1 Seal Kit (Includes Items 5-8 & 10-13)

3121270 800S/860SJ 217

SECTION 5 - CYLINDER
FIGURE 5-11. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SERVICE REPLACEMENT) (860SJ)

218 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-11. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SERVICE REPLACEMENT) (860SJ)

ITEM PART NUMBER QTY DESCRIPTION REV

1001228029 Ref LIFT CYLINDER ASSEMBLY - MAIN BOOM B
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006395 1 Rod
3 70006377 1 Head
4 70006394 1 Piston
5 70006365 1 Bushing, Tapered
6 2220883 5 Plug
7 See Note NSS Plug (Note: Not Available for Purchase)
10 3932240 8 Capscrew 3/4 x 2-1/2
11 0630536 3 Bolt
12 2220885 2 Plug
13 3900310 1 Setscrew
14 70006393 1 Spacer, Tube
15 4641194 1 Cartridge, Relief Valve
15 7023927 1 Seal Kit - 4641194 Valve
16 4641234 1 Cartridge, Relief Valve
16 7023982 1 Cartridge Less Coil
16 7012925 1 Seal Kit - 7023982/4641234 Valve
16 7017451 1 Coil
17 4641188 1 Cartridge, Holding Valve
17 7023923 1 Cartridge Less Coil
17 7023919 1 Seal Kit - 7023923/4641188 Valve
17 7012943 1 Coil
18 0962033 4 Bushing
100 70006392 1 Seal Kit (Includes Items 101-109)
101 See Note NSS Ring, Guidelock (Note: Use Item 100)
102 See Note NSS Seal (Note: Use Item 100)
103 See Note NSS O-Ring (Note: Use Item 100)
104 See Note NSS Ring, Back-up (Note: Use Item 100)
105 See Note NSS Ring, Wear (Note: Use Item 100)
106 See Note NSS O-Ring (Note: Use Item 100)
107 See Note NSS Ring, Back-up (Note: Use Item 100)
108 See Note NSS Seal, Rod (Note: Use Item 100)
109 See Note NSS Wiper (Note: Use Item 100)

3121270 800S/860SJ 219

SECTION 5 - CYLINDER
FIGURE 5-12. STEER CYLINDER ASSEMBLY (SN 0300140000 through 0300142665)

220 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-12. STEER CYLINDER ASSEMBLY (SN 0300140000 through 0300142665)

ITEM PART NUMBER QTY DESCRIPTION REV

1683740 Ref STEER CYLINDER ASSEMBLY C
1 7017210 1 Locknut
2 7017211 1 Piston
3 See Note NSS Seal (Note: Use Item 100)
4 See Note NSS O-Ring (Note: Use Item 100)
5 7023023 1 Barrel
6 7017236 1 Rod
7 7017213 1 Head
8 See Note NSS O-Ring (Note: Use Item 100)
9 See Note NSS Ring, Back-up (Note: Use Item 100)
10 See Note NSS Ring, Retainer (Note: Use Item 100)
11 See Note NSS Seal (Note: Use Item 100)
12 7017214 1 Nut, Spanner
13 See Note NSS Wiper (Note: Use Item 100)
14 0961977 4 Bushings
100 7017215 1 Seal Kit (Includes Items 3, 4, 8-11 & 13)

3121270 800S/860SJ 221

SECTION 5 - CYLINDER
FIGURE 5-13. STEER CYLINDER ASSEMBLY (SN 0300014266 through 0300182743, SN B300000100
through B300001091)

222 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-13. STEER CYLINDER ASSEMBLY (SN 0300014266 through 0300182743, SN B300000100
through B300001091)

ITEM PART NUMBER QTY DESCRIPTION REV

1001097243 Ref STEER CYLINDER ASSEMBLY C
1 70002744 1 Piston
2 See Note NSS Seal (Note: Use Item 100)
3 See Note NSS Seal (Note: Use Item 100)
4 70002745 2 Setscrew
5 70002746 1 Rod Weldment
6 70002747 1 Barrel Weldment
7 70002748 1 Head
8 See Note NSS O-Ring (Note: Use Item 100)
9 See Note NSS Ring, Back-up (Note: Use Item 100)
10 See Note NSS Ring, Retainer (Note: Use Item 100)
11 70002749 1 Nut, Spanner
12 See Note NSS Seal (Note: Use Item 100)
13 See Note NSS Wiper (Note: Use Item 100)
14 See Note NSS O-Ring (Note: Use Item 100)
15 70002750 5 Plug, Port
16 0962356 4 Bushings
100 70002751 1 Seal Kit (Includes Items 2, 3, 8-10 & 12-14)

3121270 800S/860SJ 223

SECTION 5 - CYLINDER
FIGURE 5-14. TELESCOPE CYLINDER ASSEMBLY

224 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-14. TELESCOPE CYLINDER ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

Ref TELESCOPE CYLINDER ASSEMBLY
1684041 Ref Telescope Cylinder Assembly (Original Equipment) (800S) F
1001177317 Ref Telescope Cylinder Assembly (Service Equipment) (800S) B
1684043 Ref Telescope Cylinder Assembly (Original Equipment) (860SJ) G
1001181588 Ref Telescope Cylinder Assembly (Service Equipment) (860SJ) C
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 0100011 AR Compound, Locking
2 0100038 AR Primer, Locking
4 0630535 3 Bolt 1/4in-20NC x 1-1/8in
5 0961897 1 Bushing, Tapered
6 Ref Head Options:
6 1683077 1 Head (1684041 & 1684043 Cylinders)
6 1001175884 1 Head (1001177317 & 1001181588 Cylinders)
7 Ref Barrel Options:
7 1684049 1 Barrel 800S
7 1684045 1 Barrel 860SJ
8 Ref Rod Options:
8 Ref Rod 800S
8 1684267 1 USA Built Machines (SN 0300140000 through 0300150026)
8 1001115631 1 USA Built Machines (SN 0300150027 through 0300182743)
8 1684267 1 China Built Machines (SN B300000100 through
B300000281)
8 1001115631 1 China Built Machines (SN B300000282 through
B300001091)
8 Ref Rod 860SJ
8 1684269 1 USA Built Machines (SN 0300140000 through 0300150026)
8 1001115465 1 USA Built Machines (SN 0300150027 through 0300182743)
8 1684269 1 China Built Machines (SN B300000100 through
B300000281)
8 1001115465 1 China Built Machines (SN B300000282 through
B300001091)
10 See Note NSS Ring, Wear (Note: Use Item 50)
11 See Note NSS Ring, Back-up (Note: Use Item 50)
12 See Note NSS Ring, Back-up (Note: Use Item 50)
13 See Note NSS Ring, Wear (Note: Use Item 50)
14 See Note NSS O-Ring (Note: Use Item 50)
15 See Note NSS O-Ring (Note: Use Item 50)
16 See Note NSS Seal, Rod (Note: Use Item 50)
17 See Note NSS Wiper (Note: Use Item 50)
18 See Note NSS T-Seal (Note: Use Item 50)
19 2220885 1 Plug, O-Ring
20 2220886 2 Plug, O-Ring
21 Ref Piston Options:
21 3480266 1 USA Built Machines (SN 0300140000 through 0300150026)
21 1001115504 1 USA Built Machines (SN 0300150027 through 0300182743)
21 3480266 1 China Built Machines (SN B300000100 through
B300000281)
21 1001115504 1 China Built Machines (SN B300000282 through
B300001091)

3121270 800S/860SJ 225

SECTION 5 - CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REV
22 1001108958 1 Ring, Washer
23 3931448 4 Capscrew 1/4in-20NC x 3in
24 3931508 1 Capscrew 5/16in-18NC x 1/2in
25 Ref Capscrew Options:
25 3931724 8 Capscrew 7/16in-14NC x 1-1/2in (1684041 & 1684043
Cylinders)
25 3931740 8 Capscrew 7/16in-14NC x 2-1/2in (1001177317 & 1001181588
Cylinders)
26 Ref Spacer, Tube Options:
26 Ref Spacer, Tube 800S
26 4568264 1 USA Built Machines (SN 0300140000 through 0300150026)
26 1001115633 1 USA Built Machines (SN 0300150027 through 0300182743)
26 4568264 1 China Built Machines (SN B300000100 through
B300000281)
26 1001115633 1 China Built Machines (SN B300000282 through
B300001091)
26 Ref Spacer, Tube 860SJ
26 4568282 1 USA Built Machines (SN 0300140000 through 0300150026)
26 1001115469 1 USA Built Machines (SN 0300150027 through 0300182743)
26 4568282 1 China Built Machines (SN B300000100 through
B300000281)
26 1001115469 1 China Built Machines (SN B300000282 through
B300001091)
27 4641033 1 Valve Assembly (No serviceable parts - sold as assembly only)
27 7024508 2 O-Ring (Not Shown - Located between valve and cylinder)
50 Ref Seal Kit (Includes Items 10-18) Options:
50 2901554 1 USA Built Machines (1684041 & 1684043 Cylinders) (SN
0300140000 through 0300150026)
50 1001115617 1 USA Built Machines (1684041 & 1684043 Cylinders) (SN
0300150027 through 0300182743)
50 1001181694 1 USA Built Machines (1001177317 & 1001181588 Cylinders)
50 2901554 1 China Built Machines (1684041 & 1684043 Cylinders) (SN
B300000100 through B300000281)
50 1001115617 1 China Built Machines (1684041 & 1684043 Cylinders) (SN
B300000282 through B300001091)
50 1001181694 1 China Built Machines (1001177317 & 1001181588 Cylinders)
0272750 Ref MANUAL DESCENT INSTALLATION B
110 3931480 4 Capscrew 1/4in-20NC x 5in
114 4641262 1 Valve, Assembly (Manual Descent)
114A 7026015 1 Cartridge
114A 7026004 1 Seal Kit - 7026015 Cartridge
114B 7026016 1 Cartridge
114B 7011346 1 Seal Kit - 7026016 Cartridge
114C 3790112 2 O-Ring

226 800S/860SJ 3121270

SECTION 5 - CYLINDER
FIGURE 5-15. TELESCOPE CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (800S)

228 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-15. TELESCOPE CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (800S)

ITEM PART NUMBER QTY DESCRIPTION REV

1001228081 Ref TELESCOPE CYLINDER ASSEMBLY B
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006719 1 Rod
3 70006694 1 Head
4 See Note NSS Wiper (Note: Use Item 50)
5 See Note NSS Seal, Rod (Note: Use Item 50)
6 See Note NSS Ring, Wear (Note: Use Item 50)
7 See Note NSS O-Ring (Note: Use Item 50)
8 See Note NSS Ring, Back-up (Note: Use Item 50)
9 70006720 1 Piston
10 See Note NSS T-Seal (Note: Use Item 50)
11 See Note NSS Ring, Wear (Note: Use Item 50)
12 See Note NSS O-Ring (Note: Use Item 50)
13 See Note NSS Ring, Back-up (Note: Use Item 50)
14 0961897 1 Bushing, Tapered
15 70006721 1 Spacer, Tube
16 3931508 1 Capscrew 5/16 x 1/2
17 4641033 1 Valve Assembly (No serviceable parts - sold as assembly only)
17 7024508 2 O-Ring (Not Shown - Located between valve and cylinder)
18 0630535 3 Bolt 1/4 x 1-1/8
19 3931740 8 Capscrew 7/16 x 2-1/2
20 3931448 4 Capscrew 1/4 x 3
21 2220886 2 Plug, O-Ring
22 2220885 1 Plug, O-Ring
50 1001181694 1 Seal Kit Options (Includes Items 4-8 & 10-13)

3121270 800S/860SJ 229

SECTION 5 - CYLINDER
FIGURE 5-16. TELESCOPE CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (860SJ)

230 800S/860SJ 3121270

 SECTION 5 - CYLINDER
FIGURE 5-16. TELESCOPE CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (860SJ)

ITEM PART NUMBER QTY DESCRIPTION REV

1001228083 Ref TELESCOPE CYLINDER ASSEMBLY B
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006729 1 Rod
3 70006694 1 Head
4 See Note NSS Wiper (Note: Use Item 50)
5 See Note NSS Seal, Rod (Note: Use Item 50)
6 See Note NSS Ring, Wear (Note: Use Item 50)
7 See Note NSS O-Ring (Note: Use Item 50)
8 See Note NSS Ring, Back-up (Note: Use Item 50)
9 70006720 1 Piston
10 See Note NSS T-Seal (Note: Use Item 50)
11 See Note NSS Ring, Wear (Note: Use Item 50)
12 See Note NSS O-Ring (Note: Use Item 50)
13 See Note NSS Ring, Back-up (Note: Use Item 50)
14 0961897 1 Bushing, Tapered
15 70006730 1 Spacer, Tube
16 70006731 1 Bolt
17 4641033 1 Valve Assembly (No serviceable parts - sold as assembly only)
17 7024508 2 O-Ring (Not Shown - Located between valve and cylinder)
18 0630535 3 Bolt 1/4 x 1-1/8
19 70006732 8 Bolt
20 70006733 4 Bolt
21 2220886 4 Plug, O-Ring
22 2220885 1 Plug, O-Ring
50 1001181694 1 Seal Kit Options (Includes Items 4-8 & 10-13)

3121270 800S/860SJ 231

 SECTION 6 - HYDRAULIC

SECTION 6 - HYDRAULIC

3121270 800S/860SJ 233

SECTION 6 - HYDRAULIC
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM

234 800S/860SJ 3121270

 SECTION 6 - HYDRAULIC
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM

ITEM PART NUMBER QTY DESCRIPTION REV

2792648 Ref AXLE LOCKOUT HYDRAULIC DIAGRAM 3-L
1 2110406 2 Fitting, Straight
2 2110606 2 Fitting, Straight
3 2110408 1 Fitting, Straight
4 2170504 1 Fitting, Tee
5 2170506 1 Fitting, Tee
7 2753629 2 Hose
8 2753630 1 Hose
9 2753624 2 Hose
10 2753627 1 Hose

3121270 800S/860SJ 235

SECTION 6 - HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD

236 800S/860SJ 3121270

 SECTION 6 - HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD

ITEM PART NUMBER QTY DESCRIPTION REV

2792714 Ref DRIVE HYDRAULIC DIAGRAM - 2WD B-L
1 2110404 2 Fitting, Straight
2 2110406 3 Fitting, Straight
3 2110408 2 Fitting, Straight
4 2110808 1 Fitting, Straight
5 2110606 3 Fitting, Straight
6 2110812 3 Fitting, Straight
8 2111212 6 Fitting, Straight
9 2111616 4 Fitting, Straight
10 2111620 1 Fitting, Straight
11 2130404 3 Fitting, 90
12 2170406 1 Fitting, Tee
13 2151616 1 Fitting, 45
14 2131012 1 Fitting, 90
18 2150406 1 Fitting, 45
21 2170508 1 Fitting, Tee
22 2170504 2 Fitting, Tee
23 2221183 1 Fitting, Reducer
24 2221088 2 Fitting, Tee
26 2220237 1 Fitting, Plug
28 2170516 1 Fitting, Tee
31 2170204 1 Fitting, 90
32 2754401 2 Hose
33 2753540 2 Hose
34 2753725 2 Hose
35 3753550 1 Hose
36 2753935 1 Hose
38 2753622 1 Hose
39 2753635 1 Hose
40 2753685 1 Hose
41 1001095307 1 Hose
42 2753660 1 Hose
43 1001095308 1 Hose
44 2753664 1 Hose
45 2753807 1 Hose
46 2753667 2 Hose
47 2754242 1 Hose
48 2754240 2 Hose
49 2754238 2 Hose
50 2753688 2 Hose
51 2754402 1 Hose
52 2754242 1 Hose
53 2754243 1 Hose
55 2221084 1 Fitting, Tee
3600410 Ref PISTON PUMP ASSEMBLY C
101 2111010 1 Fitting, Straight
102 2111616 1 Fitting, Straight
103 2131212 1 Fitting, 90
104 2131616 2 Fitting, 90
105 2110408 1 Fitting, Straight

3121270 800S/860SJ 237

SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
107 2220811 1 Fitting, Reducer
108 2110810 1 Fitting, Straight

238 800S/860SJ 3121270

SECTION 6 - HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD

240 800S/860SJ 3121270

 SECTION 6 - HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD

ITEM PART NUMBER QTY DESCRIPTION REV

Ref DRIVE HYDRAULIC DIAGRAM - 4WD
2792713 Ref Without Arctic Package C-L
2792770 Ref With Arctic Package C
1 2110406 3 Fitting, Straight
2 2110408 1 Fitting, Straight
3 2110808 6 Fitting, Straight
4 2110404 2 Fitting, Straight
5 2110812 5 Fitting, Straight
7 2111616 4 Fitting, Straight
8 2111620 1 Fitting, Straight (Sauer-Danfoss Drive Pump)
8 2112020 1 Fitting, Straight (Eaton Drive Pump)
9 2130404 5 Fitting, Elbow
10 2130604 1 Fitting, Elbow
11 2130406 2 Fitting, Elbow
12 2151616 1 Fitting, Elbow
13 2130808 6 Fitting, Elbow
14 2131012 1 Fitting, Elbow
15 2131616 1 Fitting, Elbow
17 2150406 2 Fitting, Elbow
18 2150808 4 Fitting, Elbow
19 2170408 2 Fitting, Tee
20 2170504 4 Fitting, Tee
21 2170350 1 Fitting, Tee
22 2220237 1 Fitting, Plug
23 2221183 1 Fitting, Reducer
24 2221088 1 Fitting, Tee
25 2220591 1 Fitting, Reducer
26 2170708 1 Fitting, Tee
28 2753540 3 Hose
29 Ref Hose Options:
29 2753549 2 Without Arctic Package
29 2754718 2 With Arctic Package
30 2130204 1 Fitting, Elbow
31 2754401 2 Hose
32 2753550 1 Hose
33 2754337 2 Hose
34 2754044 1 Hose
35 Ref Hose Options:
35 2753622 3 Without Arctic Package
35 2754719 3 With Arctic Package
36 2753935 1 Hose
37 2753626 1 Hose
38 1001095307 1 Hose
39 2753685 1 Hose
40 2753686 2 Hose
41 Ref Hose Options:
41 2753628 2 Without Arctic Package
41 2754720 2 With Arctic Package
42 Ref Hose Options:
42 2753970 3 Without Arctic Package

3121270 800S/860SJ 241

SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
42 2754743 3 With Arctic Package
43 2753971 3 Hose
44 Ref Hose Options:
44 2754040 1 Without Arctic Package
44 2754744 1 With Arctic Package
45 2753660 1 Hose
46 1001095308 1 Hose
47 2753664 1 Hose
48 2753634 2 Hose
50 2753667 2 Hose
51 2753807 1 Hose (Sauer-Danfoss Drive Pump)
51 1001157866 1 Hose (Eaton Drive Pump)
52 2754338 1 Hose
54 2170406 1 Fitting, Tee
55 2221084 1 Fitting, Tee
57 2220811 4 Fitting, Reducer
3600410 Ref SAUER-DANFOSS PUMP ASSEMBLY C
101 2111010 1 Fitting, Straight
102 2111616 1 Fitting, Straight
103 2131212 1 Fitting, Elbow
104 2131616 2 Fitting, Elbow
105 2110408 1 Fitting, Straight
107 2220811 1 Fitting, Reducer
108 2110810 1 Fitting, Straight
1001152522 Ref EATON PUMP ASSEMBLY B
201 2110408 1 Fitting, Straight
202 2110810 1 Fitting, Straight
203 2111016 1 Fitting, Straight
204 2131212 1 Fitting, Elbow
205 2131616 2 Fitting, Elbow
206 2132016 1 Fitting, Elbow
207 2220811 1 Fitting, Reducer

242 800S/860SJ 3121270

SECTION 6 - HYDRAULIC
FIGURE 6-4. MANUAL DESCENT HYDRAULIC DIAGRAM (OPTIONAL)

244 800S/860SJ 3121270

 SECTION 6 - HYDRAULIC
FIGURE 6-4. MANUAL DESCENT HYDRAULIC DIAGRAM (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV

2792597 Ref MANUAL DESCENT HYDRAULIC DIAGRAM A
1 2170708 2 Fitting, Tee
2 2110406 1 Fitting
3 2753578 1 Hose
4 2130406 5 Fitting, Elbow
5 2170804 1 Fitting, Tee
6 2130404 6 Fitting, Elbow
7 2220235 1 Fitting, Plug
8 2753678 3 Hose
9 2170306 1 Fitting, Tee
10 2753895 1 Hose
11 2753896 1 Hose
12 2753897 2 Hose
13 4640774 1 Valve, Check
14 4568708 1 Tube
15 2110604 1 Fitting

3121270 800S/860SJ 245

SECTION 6 - HYDRAULIC
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM

246 800S/860SJ 3121270

 SECTION 6 - HYDRAULIC
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM

ITEM PART NUMBER QTY DESCRIPTION REV

Ref STANDARD HYDRAULIC DIAGRAM
Ref Standard Hydraulic Diagram 800S
2792649 Ref USA Built Machines (SN 0300140000 through 0300176301 B-L
Only)
1001151207 Ref USA Built Machines (SN 0300176302 through 0300182743 A-M
Only)
2792649 Ref China Built Machines (SN B300000100 through B300000825 B-L
Only)
1001151207 Ref China Built Machines Only (SN B300000826 through A-M
B300001091)
Ref Standard Hydraulic Diagram 860SJ
2792650 Ref USA Built Machines (SN 0300140000 through 0300176301 B-L
Only)
1001151208 Ref USA Built Machines (SN 0300176302 through 0300182743 A-M
Only)
2792650 Ref China Built Machines (SN B300000100 through B300000825 B-L
Only)
1001151208 Ref China Built Machines Only (SN B300000826 through A-M
B300001091)
1 2110404 AR Fitting, Straight
2 2110606 12 Fitting, Straight
4 2110808 3 Fitting, Straight
5 2111008 2 Fitting, Straight
6 2111010 1 Fitting, Straight
7 Ref Fitting Options:
7 2111212 1 Fitting, Straight (USA Built Machines) (SN 0300140000
through 0300143625 Only)
7 2151212 1 Fitting, Elbow (USA Built Machines) (SN 300143626 through
0300182743 Only)
7 2111212 1 Fitting, Straight (China Built Machines) (SN B300000100
through B300000160 Only)
7 2151212 1 Fitting, Elbow (China Built Machines Only) (SN B300000161
through B300001091)
8 Ref Fitting Options:
8 2111612 1 Fitting 800S - Fitting, Straight (USA Built Machines) (SN
0300140000 through 0300144797 Only)
8 2131612 1 Fitting 800S - Fitting, Elbow (USA Built Machines) (SN
0300144798 through 0300182743 Only)
8 2111612 1 Fitting 800S - Fitting, Straight (China Built Machines) (SN
B300000100 through B300000214 Only)
8 2131612 1 Fitting 800S - Fitting, Elbow (China Built Machines Only) (SN
B300000215 through B300001091)
8 2111612 1 Fitting 860SJ - Fitting, Straight
9 2111616 1 Fitting, Straight
10 2112424 1 Fitting, Straight
11 2130404 1 Fitting, Elbow
12 Ref Fitting, Elbow Options:
12 Not Required 0 Fitting, Elbow 800S
12 2130406 1 Fitting, Elbow 860SJ
13 2130606 4 Fitting, Elbow
14 2130608 1 Fitting, Elbow
15 2130810 1 Fitting, Elbow
16 2131010 1 Fitting, Elbow

3121270 800S/860SJ 247

SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
17 Ref Fitting Options:
17 2131210 1 Fitting, Elbow (USA Built Machines) (SN 0300140000
through 0300176301 Only)
17 2111208 1 Fitting, Straight (USA Built Machines Only) (SN 0300176302
through 0300182743)
17 2131210 1 Fitting, Elbow (China Built Machines) (SN B300000100
through B300000825 Only)
17 2111208 1 Fitting, Straight (China Built Machines Only) (SN B300000826
through B300001091)
18 2131212 1 Fitting, Elbow
20 2150404 1 Fitting, Elbow
21 2150606 2 Fitting, Elbow
22 2170506 2 Fitting, Tee
23 2221086 AR Fitting, Pressure Check
25 2753545 1 Hose
26 2753622 1 Hose
27 Ref Hose Options:
27 2753622 1 Hose 800S
27 2753677 1 Hose 860SJ
28 2753625 2 Hose
29 2753626 2 Hose
30 2753627 2 Hose
31 2753653 2 Hose
32 2753654 1 Hose
33 2753656 2 Hose
34 2753657 2 Hose
35 Ref Hose Options:
35 2753662 1 USA Built Machines (SN 0300140000 through 0300176301
Only)
35 1001111968 1 USA Built Machines Only (SN 0300176302 through
0300182743)
35 2753662 1 China Built Machines (SN B300000100 through B300000825
Only)
35 1001111968 1 China Built Machines Only (SN B300000826 through
B300001091)
36 2753665 1 Hose
37 2753808 1 Hose
38 Ref Hose Options:
38 2753693 1 Hose 800S
38 2753692 1 Hose 860SJ
39 2753670 2 Hose
40 2753671 2 Hose
41 2753672 1 Hose
42 2753674 1 Hose
43 Ref Hose Options:
43 2753675 1 Hose 800S
43 2753678 1 Hose 860SJ
44 Ref Hose Options:
44 Not Required 0 Hose 800S
44 2753676 2 Hose 860SJ
45 Ref Hose Options:
45 2753679 1 Hose 800S
45 2753680 1 Hose 860SJ

248 800S/860SJ 3121270

 SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
46 2753681 1 Hose
47 2753682 1 Hose
48 2753683 1 Hose
49 2753684 1 Hose
50 2110608 1 Fitting, Straight
51 2753590 1 Hose
53 Ref Fitting, Elbow Options:
53 Not Required 0 Fitting, Elbow 800S
53 2180829 1 Fitting, Elbow 860SJ
54 4061032 1 Hose Guard
55 4240018 3 Tie Strap
58 2717059 1 Hose (USA Built Machines) (SN 0300141319 through
0300182743)
58 2717059 1 Hose (China Built Machines) (SN B300000100 through
B300001091)
59 2110612 1 Fitting, Adapter (USA Built Machine) (SN 0300141319 through
0300182743 Only)
59 2110612 1 Fitting, Adapter (China Built Machines Only) (SN B300000100
through B300001091)
60 2130612 1 Fitting, Adapter (USA Built Machines) (SN 0300141319
through 0300182743 Only)
60 2130612 1 Fitting, Adapter (China Built Machines Only) (SN B300000100
through B300001091)
2902460 1 Hose Kit - 800S (Includes Items 26, 38, 42, 43 & 45)
2902461 1 Hose Kit - 800S/860SJ (Includes Items 34, 39, 40, 47 & 49)
2902462 1 Hose Kit - 860SJ (Includes Items 27, 38 & 42-45)
3600411 Ref LOAD SENSING PUMP AND FITTING ASSEMBLY A
101 2112424 1 Fitting, Straight
102 2130404 1 Fitting, Elbow
103 2130810 1 Fitting, Elbow
104 2131216 1 Fitting, Elbow

3121270 800S/860SJ 249

SECTION 6 - HYDRAULIC
FIGURE 6-6. HYDRAULIC DIAGRAM LIST

ITEM PART NUMBER QTY DESCRIPTION REV

Ref Note: Information on diagrams not shown are available from
JLG Service/Parts Departments.
2792648 Ref Axle Lockout Hydraulic Diagram
1283387 Ref Axle Lockout Hydraulic Diagram
Ref Drive Hydraulic Diagrams:
2792714 Ref 2WD Machines
1283387 Ref 2WD Machines
2792713 Ref 4WD Machines
1283387 Ref 4WD Machines
2792770 Ref 4WD Machines with Arctic Package
2792597 Ref Manual Descent Hydraulic Diagram (Optional)
Ref Oil Cooler Hydraulic Diagrams:
Ref Deutz Engine Options:
1001108703 Ref USA Built Machines (SN 0300140000 through 0300163079)
1001108703 Ref China Built Machines (SN B300000100 through
B300000661)
1001138328 Ref USA Built Machines (SN 0300163080 through 0300182743)
1001138328 Ref China Built Machines (SN B300000662 through
B300001091)
0271939 Ref GM Engine Machines
1283309 Ref GM Engine Machines
Ref Standard Hydraulic Diagrams:
2792649 Ref Standard Hydraulic Diagrams 800S
1283387 Ref Standard Hydraulic Diagrams 800S
2792650 Ref Standard Hydraulic Diagrams 860SJ
1283387 Ref Standard Hydraulic Diagrams 860SJ
2792678 Ref Standard Hydraulic Schematic
2792653 Ref Tow Hydraulic Diagram
1283387 Ref Tow Hydraulic Diagram

250 800S/860SJ 3121270

 SECTION 7 - ELECTRICAL

SECTION 7 - ELECTRICAL

3121270 800S/860SJ 251

SECTION 7 - ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST

ITEM PART NUMBER QTY DESCRIPTION REV

Ref GENERATOR ELECTRICAL DIAGRAM
Ref 2500W Generators (50Hz)
1001112743 Ref ANSI Export Specs - Caterpillar/Deutz
Ref 2500W Generators (60Hz)
1001112588 Ref ANSI Specs - Caterpillar and Deutz Engines Only
4933350 Ref ANSI Specs - GM Engines Only
Ref 7500W Generators (60Hz/50Hz)
1001112586 Ref Caterpillar and Deutz Engine Machines
4933349 Ref GM Engine Machines
Ref LIGHTS ELECTRICAL DIAGRAM
4933231 Ref CHASSIS FLOOD LIGHTS
4933219 Ref HEAD AND TAIL LIGHTS
4933249 Ref PLATFORM FLOOD LIGHTS
Ref PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM
0273472 Ref Platform Worklights Electrical Diagram 800S
0273483 Ref Platform Worklights Electrical Diagram 860SJ
1001128153 Ref Platform Worklights Electrical Diagram 860SJ (4 Corner
Worklights)
4933218 Ref SOFT TOUCH ELECTRICAL DIAGRAM
Ref STANDARD ELECTRICAL DIAGRAMS
1001110344 Ref Caterpillar Machines
1001110343 Ref Deutz Machines
1001110342 Ref GM Machines
Ref STANDARD ELECTRICAL SCHEMATICS
Ref Caterpillar, Deutz and GM Engine Machines Options:
1001110325 Ref USA Built Machines (SN 0300140000 through 0300161729)
1001110325 Ref China Built Machines (SN 300000100 through B300000639)
1001141141 Ref USA Built Machines (SN 0300161730 through 0300182743)
1001141141 Ref China Built Machines (SN B300000640 through
B300001091)
1001131992 Ref GM Engine Schematic (Engine Schematic Only. P/N
1001110325 or P/N 1001141141 is Schematic for complete
machine)

252 800S/860SJ 3121270

SECTION 7 - ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION

254 800S/860SJ 3121270

 SECTION 7 - ELECTRICAL

3121270 800S/860SJ 255

SECTION 7 - ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

Ref PLATFORM CONSOLE BOX COMPONENTS
1001114896 Ref USA Built Machines (SN 0300140000 through 0300161729) G
1001141140 Ref USA Built Machines (SN 0300161730 through 0300182743) A
1001114896 Ref China Built Machines (SN B300000100 through B300000639) G
1001141140 Ref China Built Machines (SN B300000640 through B300001091) A
5 1060918 7 ft/2.14m Cable, Electrical - 18/3
35 4460071 1 Connector, Strain Relief
39 4460428 2 Connector, Strain Relief
40 4460470 1 Nut, Terminal
41 4460471 1 Lockwasher, Terminal
42 4460496 1 Lockwasher, Terminal
43 4460497 1 Nut, Terminal
44 4460708 2 Receptacle - 15 Position
45 4460905 5 Seal, Plug
49 4922666 1 Harness, Analyzer Cable 2-B
49 4460226 4 Socket, Female (Not Shown - Located at J2)
49A 4460761 1 Connector, Female - 4 Position
49A 4460227 4 Pin, Male
50 Ref Harness, Upper Valve Options:
50 4922749 1 USA Built Machines (SN 0300140000 through 0300161729) 3-B
50 1001141137 1 USA Built Machines (SN 0300161730 through 0300182743) A
50 4922749 1 China Built Machines (SN B300000100 through B300000639) 3-B
50 1001141137 1 China Built Machines (SN B300000640 through B300001091) A
50A 4460880 7 Connector, DIN
50B 4460928 8 Socket, Female
50B 4460918 8 Socket, Female
50B 4460926 1 Connector, Deutsch - 21 Position
50C Ref Lock Wedge - 3 Position Options:
50C 4460913 2 USA Built Machines (SN 0300140000 through 0300161729)
50C 4460913 2 China Built Machines (SN 300000100 through
B300000639)
50C 4460910 2 Connector, Female Deutsch - 3 Position
50C 4460917 6 Pin, Male
50C 4460912 2 USA Built Machines (SN 0300161730 through 0300182743)
50C 4460912 2 China Built Machines (SN B300000640 through
B300001091)
50C 4460911 2 Connector, Female Deutsch - 3 Position
50C 4460918 6 Pin, Male
50D 1560011 2 Connector, Strain Relief
50D 1560012 2 Nut, Conduit
52 Ref Harness, Platform Box Options (See Items 101-110 for
Breakdown):
52 1001107796 1 USA Built Machines (SN 0300140000 through 0300161729)
52 1001141136 1 USA Built Machines (SN 0300161730 through 0300182743)
52 1001107796 1 China Built Machines (SN B300000100 through B300000639)
52 1001141136 1 China Built Machines (SN B300000640 through B300001091)
Ref PLATFORM BOX HARNESS ASSEMBLY
1001107796 Ref USA Built Machines (SN 0300140000 through 0300161729) D
1001141136 Ref USA Built Machines (SN 0300161730 through 0300182743) A
1001107796 Ref China Built Machines (SN B300000100 through B300000639) D

256 800S/860SJ 3121270

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
1001141136 Ref China Built Machines (SN B300000640 through B300001091) A
101 4460866 1 Connector - 19 Pin
101 4460929 10 Pin, Male Deutsch 16 Ga
101 4460508 3 Pin, Male Deutsch 12 Ga
102 4460874 1 Connector - 35 Position (Natural)
102 4460871 23 Socket, Female
103 4460876 1 Connector - 35 Position (Blue)
103 4460871 23 Socket, Female
104 4460873 1 Connector - 35 Position (Black)
104 4460871 28 Socket, Female
105 4460879 1 Connector, Male 2 Position
105 4460887 2 Terminal (12 Gauge)
106 4460418 7 Connector, Female - 6 Position
106 4460419 21 Socket, Female
107 4460225 4 Connector - 6 Position
107 4460226 18 Terminal (16 Gauge)
108 4460225 1 Connector - 6 Position
108 4460227 5 Pin, Male
109 4460434 2 Connector - 15 Position
109 4460227 AR Pin, Male
110 4460925 1 Connector - 21 Pin
110 4460929 8 Pin, Male Deutsch 16 Ga
110 4460917 8 Pin, Male Deutsch 12 Ga
111 4460266 1 Connector - 9 Position (USA Built Machines) (SN 0300161730
through 0300182743)
111 4460266 1 Connector - 9 Position (China Built Machines) (SN B300000640
through B300001091)
111 4460227 7 Pin, Male
Ref BOOM CABLES INSTALLATION
Ref Boom Cables Installation 800S
0271322 Ref All Specs except Australian and CE Specs I
0271323 Ref Australian and CE Specs Only I
0272388 Ref All Specs except Australian and CE Specs with 7500W G
Generator and without Arctic Package
1001117399 Ref Australian and CE Specs Only with 7500W Generator and B
without Arctic Package
1001091609 Ref All Specs except Australian, CE and Japanese Specs C
without 7500W Generator and with Arctic Package
1001091664 Ref All Specs except Australian, CE and Japanese Specs with E
7500W Generator and Arctic Package
Ref Boom Cables Installation 860SJ
0271324 Ref All Specs except Australian and CE Specs I
0271325 Ref Australian and CE Specs Only K
0272389 Ref All Specs except Australian and CE Specs with 7500W F
Generator and without Arctic Package
1001117400 Ref Australian and CE Specs Only with 7500W Generator and B
without Arctic Package
0275586 Ref All Specs except Australian, CE and Japanese Specs B
without 7500W Generator and with Arctic Package
1001091665 Ref All Specs except Australian, CE and Japanese Specs with E
7500W Generator and Arctic Package
207 3573047 1 Plate, Receptacle Mounting
208 4360506 1 Proximity Switch and Harness Assembly
211 4460470 1 Nut, Terminal

3121270 800S/860SJ 257

SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
212 4460471 1 Lockwasher, Terminal
213 4460866 1 Connector - 19 Position
217 Ref Harness Assembly - Main Boom (12/4 - 18/8) Options:
217 4922566 1 Harness Assembly - Main Boom (12/4 -18/8) 800S 2-B
217 1001091618 1 Harness Assembly - Main Boom (12/4 -18/8) 800S (With 1-A
Arctic Package)
217 4922567 1 Harness Assembly - Main Boom (12/4 -18/8) 860SJ 3-C
217 4923595 1 Harness Assembly - Main Boom (12/4 -18/8) 860SJ (With 1-A
Arctic Package)
217 Ref Cable, Electrical - 12/4 & 18/8 Options:
217 1060896 85 ft/26m Cable, Electrical - 12/4 & 18/8 800S
217 4923462 85 ft/26m Cable, Electrical - 12/4 & 18/8 800S (With Arctic Package)
217 1060896 95 ft/29m Cable, Electrical - 12/4 & 18/8 860SJ
217 4923462 95 ft/29m Cable, Electrical - 12/4 & 18/8 860SJ (With Arctic Package)
217 2820031 4 in/9cm Heat Shrink
217A 4460465 11 Socket, Female 18 Gauge
217B 4460865 1 Connector - 19 Position
217C 4460509 4 Socket, Female 12 Gauge
217D 4460473 1 Clamp, Cable
217E 4460466 8 Seal, Plug
217F 4460464 11 Pin, Male 18 Gauge
217G 4460508 4 Pin, Male 12 Gauge
218 Ref Harness Assembly - Tower Boom (12/4 - 18/8) Options:
218 4922569 1 Without Arctic Package 1-A
218 4923596 1 With Arctic Package 2-B
218 Ref Cable, Electrical - 12/4 & 18/8 Options:
218 1060896 20 ft/6.1m Without Arctic Package
218 4923462 20 ft/6.1m With Arctic Package
218A 4460465 22 Socket, Female 18 Gauge
218B 4460865 2 Connector - 19 Position
218C 4460509 8 Socket, Female 12 Gauge
218D 4460473 2 Clamp, Cable
218E 4460466 8 Seal, Plug
229 Ref Holding Valve/Lift Dump Harness Assembly Options: (Note:
This is actually two separate harnesses under the same p/n)
229 4922660 1 Without Arctic Package E
229 4923597 1 With Arctic Package 1-A
229A 4460880 2 Connector, DIN
229B 4460320 1 Plug, Male - 2 Position
229B 4460226 2 Socket, Female
229C 4460424 1 Connector, Female - 2 Position
229C 4460267 2 Pin, Male
231 Ref Harness, 110V A/C (To Bulkhead) Options :
231 Ref Harness, 110V A/C (To Bulkhead) 800S:
231 4922873 1 All Specs except Australian and CE Specs
231 4922875 1 Australian and CE Specs Only
231 4922790 NLA All Specs except Australian and CE Specs (Harness, 8/5
Cable - with 7500W Generator) (Use p/n 1001121670)
231 1001091620 1 All Specs except Australian, CE and Japanese Specs
(Harness, 8/5 Cable - with Arctic Package)
231 4922790 NLA All Specs except Australian, CE and Japanese Specs
(Harness, 8/5 Cable - with 7500W Generator and Arctic
Package) (Use p/n 1001121670)

258 800S/860SJ 3121270

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
231 Ref Harness, 110V A/C (To Bulkhead) 860SJ:
231 4922877 1 All Specs except Australian and CE Specs
231 4922878 1 Australian and CE Specs Only
231 4922808 NLA All Specs (Harness, 8/5 Cable - with 7500W Generator) (Use
p/n 1001121671)
231 4923600 1 All Specs except Australian, CE and Japanese Specs
(Harness, 8/5 Cable - with Arctic Package)
231 4922808 NLA All Specs except Australian, CE and Japanese Specs
(Harness, 8/5 Cable - with 7500W Generator and Arctic
Package) (Use p/n 1001121671)
232 Ref Harness, 110V A/C (To Generator Box) Options:
232 4922874 1 All Specs except Australian and CE Specs
232 4922876 1 Australian and CE Specs Only
232 4922809 NLA All Specs (Harness, 8/5 Cable - With 7500W Generator) (Use
p/n 1001121669)
232 4923601 1 All Specs except Australian, CE and Japanese Specs
(Harness, 8/5 Cable - with Arctic Package)
232 4922809 NLA All Specs except Australian, CE and Japanese Specs
(Harness, 8/5 Cable - with 7500W Generator and Arctic
Package) (Use p/n 1001121669)
233 Ref Harness, Limit Switch Lower Options (To Boom Transport
Length Limit Switch):
233 4922872 1 Without Arctic Package
233 4923599 1 With Arctic Package
233 Ref Cable, Electrical - 18/2 Options:
233 1060902 20 ft/6m Without Arctic Package
233 4923466 20 ft/6m With Arctic Package
233 4460465 2 Socket, Female
233 4460891 1 Plug, Male - 2 Position
234 Ref Harness, Limit Switch Upper Options (To Boom Transport
Length Limit Switch):
234 4922871 1 Without Arctic Package
234 4923598 1 With Arctic Package
234 Ref Cable, Electrical - 18/2 Options:
234 1060902 34 ft Without Arctic Package
/10.4m
234 4923466 34 ft With Arctic Package
/10.4m
234 4460464 2 Pin, Male
234 4460897 1 Receptacle, Female - 2 Position
235 Ref Cable, Electrical - 18/2
235 1061018 AR Cable, Electrical - 18/2 800S
235 Ref All Specs except Australian and CE Specs
235 Ref Australian and CE Specs Only
235 Ref All Specs with 7500W Generator
235 1061019 AR 860SJ
235 Ref All Specs except Australian and CE Specs
235 Ref Australian and CE Specs Only
235 Ref All Specs with 7500W Generator
236 Ref Harness, Limit Switch Lower Options (To Boom Capacity
Length Switch) (All Specs except Australian and CE Specs):
236 1001098908 1 Without Arctic Package
236 1001098910 1 With Arctic Package
236 Ref Cable, Electrical - 18/2 Options:

3121270 800S/860SJ 259

SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
236 1060902 20 ft/6m Standard and SkyWelder
236 4923466 20 ft/6m With Arctic Package
236 4460464 2 Pin, Male
236 4460897 1 Plug, Male - 2 Position
237 Ref Harness, Limit Switch Upper Options (To Boom Capacity
Length Switch) (All Specs except Australian and CE Specs):
237 1001098909 1 Without Arctic Package
237 1001098911 1 With Arctic Package
237 Ref Cable, Electrical - 18/2 Options:
237 1060902 34 ft Standard and SkyWelder
/10.4m
237 4923466 34 ft With Arctic Package
/10.4m
237 4460465 2 Socket, Female
237 4460891 1 Plug, Male - 2 Position
238 4460959 1 Terminal, Turnlock Plug (With 7500W Generator)
238 1671092 1 Cover, Female Connector
239 4460960 1 Terminal, Turnlock Connector (With 7500W Generator)
239 1671093 1 Cover, Male Connector
Ref GROUND CONTROL BOX COMPONENTS
301 0100048 AR Grease, Dielectric
325 4460426 1 Connector, Strain Relief
326 4460470 1 Nut, Terminal
327 4460471 1 Locknut, Terminal
329 4460526 1 Connector, Strain Relief
334 4922594 1 Valve Harness Assembly 7-K
334A 4460880 7 DIN Connector
334B 4460320 2 Plug, Male - 2 Position
334B 4460267 4 Pin, Male
334D 4460834 1 Connector, Female - 2 Position
334D 4460842 2 Terminal, Female
334E 4460871 22 Socket, Female
334F 4460225 1 Plug, Male - 6 Position
334F 4460267 6 Pin, Male
334G 4460424 1 Connector, Female - 2 Position
334G 4460267 2 Pin, Male
334H 4460226 1 Socket, Female
335 Ref Engine Harness Assembly (See Items 401-462 for Breakdown)
335 1001110341 1 Caterpillar Engine Machines
335 1001110340 1 Deutz Engine Machines
335 1001110338 1 GM Engine Machines
336 1001110339 1 Ground Control Box Harness Assembly B
336A 4460536 1 Connector, Female 3- Position
336A 4460943 3 Pin, Male
336B 3990010 2 Diode - 6Amp (Not Shown - Located at Power Down Relay)
336C 4460434 2 Plug, Male - 15 Position
336C 4460227 21 Pin, Male
336D 4460873 1 Connector - 35 Position (Black)
336D 4460871 19 Socket, Female
336D 4460905 1 Seal, Plug
336E 4120035 6 Base, Light
336E 4460634 7 Terminal (16 Gauge)

260 800S/860SJ 3121270

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
336E 4460635 5 Terminal (12 Gauge)
336F 4460418 7 Connector, Female - 6 Position
336F 4460419 21 Socket, Female
336G 4460876 1 Connector - 35 Position (Blue)
336G 4460871 24 Socket, Female
336G 4460905 1 Seal, Plug
336H 4460866 1 Connector - 19 Pin
336H 4460464 10 Pin, Male Deutsch 16 Ga
336H 4460508 3 Pin, Male Deutsch 12 Ga
336J 4460878 1 Housing, Terminal - 4 Position
336J 4460887 3 Terminal (12 Gauge)
336K 4460761 1 Connector, Female 4 - Position
336K 4460227 4 Pin, Male
336L 8229242 2 Fuse 5Amp
336L 2400060 2 Holder, Fuse
336M 1001106339 1 Connector, Male - 14 Position
336M 4460871 2 Socket, Female
336N 1001106340 1 Connector, Male - 14 Position
336N 4460871 5 Socket, Female
336P 4460874 1 Connector, Natural
336P 4460871 10 Socket, Female
336Q 4460875 1 Connector, Gray
336Q 4460871 5 Socket, Female
336R 1001112612 1 Connector - 9 Position
336R 4460943 4 Pin, Male
337 Ref Ground Control Box Wiring Diagram (Not Shown - See Items
501-513 for Breakdown)
337 1001110344 1 Caterpillar Engine Machines
337 1001110343 1 Deutz Engine Machines
337 1001110342 1 GM Engine Machines
338 4460496 1 Lockwasher, Terminal
339 4460497 1 Nut, Terminal
341 1001106736 1 Cap, Dust
Ref ENGINE HARNESS ASSEMBLY
1001110341 Ref Caterpillar Engine B
1001110340 Ref Deutz Engine A
1001110338 Ref GM Engine A
417 4460424 1 Receptacle, Female - 2 Position
417 4460268 2 Socket, Female
418 4460424 1 Receptacle, Female - 2 Position
418 4460226 2 Socket, Female
419 4460880 2 DIN Connector without Diode
423 4461070 1 Receptacle, Female with Resistor (3 Position) (Deutz Engine
Only)
423 4461095 1 Plug, Male - 3 Position (Deutz Engine Only)
423 4460944 3 Socket, Female (Deutz Engine Only)
428 4460460 1 Connector, Male - 4 Position
428 4460457 4 Terminal, Female
428 4460458 4 Seal, Terminal
431 4460539 1 Plug, Male - 3 Position
431 4460944 3 Socket, Female
433 4461052 1 Connector, Receptacle - 25 Position (Deutz Engine Only)

3121270 800S/860SJ 261

SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
433 4461005 5 Terminal (Gold) (Deutz Engine Only)
433 4461006 5 Seal, Terminal (Deutz Engine Only)
433 4461060 2 Terminal (Tin) (Deutz Engine Only)
433 4461054 2 Seal, Terminal (Deutz Engine Only)
433 4461053 1 Cover, Plug (Deutz Engine Only)
433 4461008 18 Plug, Hole (Deutz Engine Only)
438 4460891 2 Connector, Male - 2 Position (Caterpillar Engine Only)
438 4460465 7 Socket, Female
439 4460871 AR Socket, Female
440 4460464 1 Pin, Male
441 4460887 1 Terminal, Molex
446 4461157 1 Receptacle, Female - 2 Position
446 4460979 2 Pin, Male
446 4460458 2 Seal, Terminal
447 4461121 1 Plug, Male - 4 Position (GM Engine Only)
447 4461122 4 Socket, Female (GM Engine Only)
447 4461123 4 Seal, Terminal (GM Engine Only)
449 4461124 1 Receptacle, Female - 4 Position (GM Engine Only)
449 4460693 4 Pin, Male (GM Engine Only)
449 4460608 4 Seal, Terminal (GM Engine Only)
449 4461161 1 Lock, Terminal (GM Engine Only)
450 4460899 1 Connector - 6 Position (Caterpillar Engines Only)
450 4460464 5 Pin, Male (Caterpillar Engines Only)
450 4460466 1 Seal, Plug (Caterpillar Engines Only)
452 4460374 1 Plug, Sealed Relay (Deutz Engine)
452 4460375 4 Terminal (Deutz Engine)
453 4461109 1 Plug, Male - 16 Position (GM Engine Only)
453 4461111 7 Pin, Male (GM Engine Only)
453 4461113 7 Seal, Terminal (GM Engine Only)
453 4461222 9 Plug, Terminal (GM Engine Only)
458 1001102290 1 Connector, 2 Position (Deutz Engine)
458 1001102304 2 Seal (Deutz Engine)
458 1001102291 2 Terminal, Receptacle (Deutz Engine)
462 2902443 1 Kit, Receptacle (Deutz Engine Only)
462 4461071 8 Terminal, Female (Gold) (Deutz Engine Only)
462 4461072 1 Connector, Flange Mount (Deutz Engine Only)
462 4461073 1 Connector, Dust Cap (Deutz Engine Only)
462 4461074 1 Connector, Shell (Deutz Engine Only)
Ref GROUND CONTROL BOX WIRING DIAGRAM
1001110344 Ref Caterpillar Engine C
1001110343 Ref Deutz Engine C
1001110342 Ref GM Engine A
501 2920129 AR Bulb, Light
502 4922636 1 Harness, Jumper
502 4460226 2 Socket, Female
507 2400065 1 Fuse, 30Amp
508 2400066 1 Fuse, Holder
509 4460708 2 Receptacle, Female - 15 Position
509 4460226 13 Socket, Female
511 4922771 1 Harness, Angle Sensor (Boom Proximity Sensor)
511 1060902 9.5 ft Cable - 18/2
/2.9m

262 800S/860SJ 3121270

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
511A 4460226 2 Socket, Female
511B 4460424 1 Receptacle, Female - 2 Position
513 4460894 1 Plug, Male - 6 Position
513 4460892 1 Connector, Bussbar - 6 Position
Ref STANDARD HARNESS COMPONENTS
601 Ref Battery Cable Kit Options:
601 1001112762 1 Caterpillar Engines Machines B
601 2902401 1 Deutz Engines Machines C
601 2902533 1 GM Engine Machines C
601A Ref Cable, Battery (Red) Options:
601A 7027028 1 Caterpillar Engines Machines (Battery to Glow Plug Relay to
Aux Relay to Starter)
601A 7027027 1 Deutz Engines Machines (Battery to Start Relay to Aux Relay
to Glow Plug Relay to Starter)
601A 7027015 1 GM Engine Machines (Battery to Aux Relay to Starter)
601B Ref Cable, Battery (Black) Options:
601B 7027029 1 Caterpillar Engines Machines
601B 7027004 1 Deutz Engines Machines
601B 7027018 1 GM Engine Machines
601C Ref Cable (Red) Options:
601C 7027030 1 Caterpillar Engines Machines
601C 7016824 1 Deutz and GM Engines Machines
601D Ref Cable, Battery (Red) Options:
601D Not Required 0 Caterpillar and Deutz Engines Machines
601D 7027017 1 GM Engine Machines
601E Ref Cable (Black) Options:
601E 7027031 1 Caterpillar Engines Machines
601E 7016825 1 Deutz and GM Engine Machines
602 See Note AR Deutz Engine Harness Components (Deutz Engine Machines
Only) (Note: Not Available at Time of Printing)
602A 7027796 1 Deutz Engine Harness
602B See Note 1 Receptacle, Female - 25 Position (Note: Not Available -
Purchase Complete Harness)
602C 7027793 1 Plug-In, Connector
602D 70001872 1 Deutz Tier III Engine Harness (For other replacement parts refer
to Deutz engine dealer)
603 See Note 1 Fuel Pump Harness (Caterpillar Engines Only) (Note: Not
Available for Purchase)
603 4460897 1 Receptacle, Female - 2 Position (Caterpillar Engines Only)
603 4460464 2 Pin, Male (Caterpillar Engines Only)
604 1001112071 1 Caterpillar Engine Harness Components (Caterpillar Engine B
Machines Only)
604 70004318 1 Fuse 5Amp (at Fuse Box F1)
604 70004319 3 Fuse 10Amp (at Fuse Box F2, F3 & F4)
604 70004316 1 Relay, Starter (at Fuse Box)
604 70004317 2 Relay, Shut-Off and Glow Plug Control 25Amp (At Fuse Box)
604A 4460894 1 Plug, Male - 6 Position
604A 4460465 5 Socket, Female
604A 4460466 1 Seal, Plug
604B 4460891 1 Plug, Male - 2 Position
604B 4460465 2 Socket, Female
604C 4460891 1 Plug, Male - 2 Position
604C 4460465 2 Socket, Female

3121270 800S/860SJ 263

SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
604D 70020808 1 Plug, Male - 23 Position
604D 70020809 16 Socket, Female
604E See Note 1 Connector - 8 Position (Note: Not Available for Purchase)
604F See Note 1 Connector - 5 Position (Note: Not Available for Purchase)
605 See Note 1 Pump Harness (Note: Not Available for Purchase)
605A 7007497 1 Plug (Pump End)
605B 7007498 1 Plug (Engine Harness End)
606 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not Available
for Purchase)
606A 7022819 1 Plug, Male - 8 Position (Natural)
606A 4460871 8 Socket, Female
607 See Note 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
(Note: Not Available for Purchase)
607A 7022825 1 Plug, Male - 8 Position (Black)
607A 4460871 7 Socket, Female
608 See Note 1 Controller Harness (Speed Control) (Note: Not Available for
Purchase)
608A 4460224 1 Receptacle, Female - 6 Position
608A 4460226 6 Socket, Female
609 4923379 1 Harness, Glowplug
610 7027991 AR GM Engine Harness Components (GM Engine Machines Only)
611 Ref Switch, Tilt Sensor Options: (Includes Tilt Sensor)
611 4360544 NLA USA Built Machines (Use p/n 1001135114) (SN 0300140000
through 0300161729 only)
611 4360544 NLA China Built Machines (Use p/n 1001135114) (SN B300000100
through B300000639 only)
611 4460911 2 Plug, Male Deutsch - 3 Position
611 4460918 6 Socket, Female
611 4460912 2 Lock, Wedge
611 1001133329 2 USA Built Machines (SN 0300161730 through 0300182743
Only)
611 1001133329 2 China Built Machines (SN B300000640 through B300001091)
611 4460910 2 Plug, Male Deutsch - 3 Position
611 4460917 6 Socket, Female
611 4460913 2 Lock, Wedge
612 4360517 1 Harness, Boom Proximity Sensor (Includes Sensor)
612A 4460320 1 Plug, Male - 2 Position
612A 4460227 2 Pin, Male
613 4360517 1 Harness, Swivel Coupling Sensor (Includes Sensor)
613A 4460320 1 Plug, Male - 2 Position
613A 4460227 2 Pin, Male
614 1060904 1 Cable, Battery (Deutz Engine Machines Only) (USA Built
Machines) (SN 0300140000 through 0300140567 Only)
Ref OPTIONAL HARNESS COMPONENTS
703 0257887 1 Alarm Harness (Includes Alarm)
703 0140032 1 Alarm
703 2820035 6 in/15cm Loom
703A 4460424 1 Plug, Male - 2 Position
703A 4460268 2 Socket, Female
704 Ref Strobe Light Harness (Includes Strobe Light) Options:
704 0272507 1 USA Built Machines (SN 0300140000 through 0300171627)
704 2920161 1 USA Built Machines (SN 0300171628 through 0300182743)
704 2920161 1 China Built Machines (SN B300000100 through B300001091)

264 800S/860SJ 3121270

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
704A 4460320 1 Connector, Female - 2 Position (Strobe Light - 0272507)
704A 4460267 2 Pin, Male (Strobe Light - 0272507)
704B 4460891 1 Connector, Male - 2 Position (Strobe Light - 2920161)
704B 4460465 2 Socket, Female (Strobe Light - 2920161)
705 See Note 1 Headlight and Taillight/Chassis Illumination Harness (Note: Not
Available for Purchase)
705 1060341 AR Cable, Electrical 16/2 Options:
705 1060341 37 ft Headlights and Taillights
/11.3m
705 1060341 40 ft Chassis Illumination Lights
/12.2m
705A 3740049 1 Relay
705A 4460259 3 Terminal
705A 4460260 4 Housing, Terminal
705A 4460297 1 Terminal
705A 4922643 1 Lights Harness for Ground Control Box 1-A
705A 4460226 2 Socket, Female
706 Ref 2500W Generator Electrical Components
706 1001112588 AR ANSI Specs - Caterpillar/Deutz Engines Only A
706 1001112743 AR ANSI Export Specs - Caterpillar/Deutz Engines Only B
706 4933350 AR ANSI Specs - GM Engines Only B
706A 4460321 1 Connector, Male - 4 Position (ANSI Spec Only)
706A 4460906 4 Socket, Female
706B 4922641 1 Harness - On/Off Switch
706C 4460226 2 Socket, Female
706D Ref Powermite Control Box to Relay Options:
706D 1001112589 1 Caterpillar and Deutz Engines
706D 4923445 1 GM Engines
706D 4460374 1 Plug, Sealed Relay
706D 4460375 3 Terminal
706D 4460742 1 Plug, Male - 2 Position
706D 4460743 1 Socket, Female
706D 4460458 1 Seal, Terminal
706E 4460961 1 Connector, Female - 4 Position (ANSI Spec Only)
706E 4460705 4 Pin, Male
706F 4460742 1 Plug, Male - 2 Position (GM Engine Only)
706F 4460743 2 Socket, Female (GM Engine Only)
706F 4460458 2 Seal, Terminal (GM Engine Only)
706G 7020193 1 Harness, Generator Power
707 4922741 1 Generator to Rear of Boom Harness
Ref Note: Harness used to connect AC at platform harness to
Powermite Generator Control Box receptacle.
707 1060708 6 ft/1.8m Cable, Electrical - 10/3
707A 4460205 1 Plug, Male
707B 4460134 1 Receptacle, Female
708 Ref AC to Platform Receptacle Components Options:
708 0272259 Ref 110V GFI Receptacle (ANSI Spec) B
708 0272260 Ref 220V GFI Receptacle (ANSI Spec) B
708 0256202 Ref Australian Spec C
708 Ref CE Spec Options without Powermite Generator:
708 0256202 Ref 110/220V Receptacle (Locally Supplied Box and Receptacle) B
708 1001091969 Ref 110V with IEC Yellow Receptacle and Plug and Circuit Breaker B

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SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
708 1001091970 Ref 220V with IEC Blue Receptacle and Plug and Circuit Breaker B
708 1001091971 Ref 220V with CEE7 Post Ground Receptacle and Plug and Circuit B
Breaker (70mm x 70mm Box)
708 1001091972 Ref 220V with CEE7 Side Ground Receptacle and Plug and Circuit B
Breaker (70mm x 70mm Box)
708 1001091973 Ref 220V with CEE7 Post Ground Receptacle and Plug and Circuit C
Breaker (2x4 Box)
708 1001091974 Ref 220V with CEE7 Side Ground Receptacle and Plug and Circuit C
Breaker (2x4 Box)
708 1001091975 Ref 220V with AFSINT 107 Keyed Ground Receptacle and Plug C
and Circuit Breaker (2x4 Box)
708 Ref CE Spec Options with Powermite Generator:
708 1001100326 Ref 110V with IEC Yellow Receptacle and Plug and Circuit Breaker B
708 1001100327 Ref 220V with IEC Blue Receptacle and Plug and Circuit Breaker B
708 1001100328 Ref 220V with CEE7 Post Ground Receptacle and Plug and Circuit B
Breaker (70mm x 70mm Box)
708 1001100329 Ref 220V with CEE7 Side Ground Receptacle and Plug and Circuit B
Breaker (70mm x 70mm Box)
708 1001100331 Ref 220V with CEE7 Post Ground Receptacle and Plug and Circuit B
Breaker (2x4 Box)
708 1001100333 Ref 220V with CEE7 Side Ground Receptacle and Plug and Circuit B
Breaker (2x4 Box)
708 1001100337 Ref 220V with AFSINT 107 Keyed Ground Receptacle and Plug B
and Circuit Breaker (2x4 Box)
708A Ref Box, Switch Options:
708A 0860038 1 0272259 & 0272260 Installations
708A Not Required 0 0256202 Installation
708A 0861781 1 1001091969, 1001091970, 1001100326, 1001100327
Installations
708A See Note 1 1001091971, 1001100328, 1001091972, 1001100329
Installations (Note: Was p/n 0861782 which is no longer
available. Use p/n 1001141970 CEE7 Side Ground Service
Kit or p/n 1001141971 CEE7 Post Ground Service Kit. Kits
includes Box p/n 1001141967 and items 708B, 708C, 708E
& 708J)
708A 0861731 1 1001091969, 1001091970, 1001100326, 1001100327
Installations
708A 1001141967 1 1001100343, 1001100344, 1001141970 & 1001141971 Kits
708B Ref Receptacle Options:
708B 4460346 1 0272259 Installation
708B 4460125 1 0272260 Installation
708B Not Required 0 0256202 Installation
708B 4461198 1 1001091969, 1001100326 Installations
708B 4461201 1 1001091970, 1001100327 Installations
708B 4461204 NLA 1001091971, 1001100328 Installations (Use p/n 100110343)
708B 4461207 NLA 1001091972, 1001100329 Installations (Use p/n 100110344)
708B 4461244 1 1001091973, 1001100331 Installations
708B 4461245 1 1001091974, 1001100333 Installations
708B 4461246 1 1001091975, 1001100337 Installations
708B 1001141968 1 1001100343 & 1001141971 Kits
708B 1001141969 1 1001100344 & 1001141970 Kits
708C Ref Shield, Cover Options:
708C 1001110873 1 0272259 Installation
708C 4060092 1 0272260 Installation
708C Not Required 0 0256202 Installation (Purchase Locally)

266 800S/860SJ 3121270

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
708C Purchase 1 1001091973, 1001091974, 1001091975, 1001091969,
Receptacle 1001091970, 1001091971, 1001091972, 1001100331,
1001100333, 1001100337, 1001100326, 1001100327,
1001100328 & 1001100329 Installations
708C 3960422 1 Gasket, Cover (0272259 & 0272260 Installations Only)
708D Ref Connector, Strain Relief Options:
708D 4460051 1 0272259 & 0272260 Installations
708D Not Required 0 0256202 Installation
708D 1001101191 1 1001091969, 1001100326, 1001091970, 1001100327
1001091971, 1001100328, 1001091972, 1001100329,
1001091973, 1001100331, 1001091974, 1001100333,
1001091975 & 1001100337 Installations
708E Ref Plug, Male Options:
708E 4460205 1 0272259 Installation
708E 4460233 1 0272260 Installation
708E Not Required 0 0256202 Installation
708E 4461196 1 1001091969 Installation
708E 4461199 1 1001091970 Installation
708E 4461202 1 1001091971, 1001091973 Installations and 1001100343 &
1001141971 Kits
708E 4461205 1 1001091972, 1001091974 Installations and 1001100344 &
1001141970 Kits
708E 4461249 1 1001091975 Installation
708E Not Required 0 1001100326, 1001100327, 1001100328, 1001100329,
1001100331, 1001100333 & 1001100337 Installations
708F Ref Plug, Male Options:
708F 4460205 1 110V GFI (ANSI Spec)
708F 4460233 1 220V GFI (ANSI Spec)
708F 4460709 1 ANSI Export, Australian and CE Specs
708G Ref Connector, Female Options:
708G 4460134 1 110V GFI (ANSI Spec)
708G 4460701 1 220V GFI (ANSI Spec)
708G 4460710 1 ANSI Export, Australian and CE Specs
708H Ref Connector, Adapter Options:
708H Not Required 0 0272259 & 0272260 Installations
708H Not Required 0 0256202 Installation
708H 1001101196 1 1001091969, 1001100326, 1001091970, 1001100327,
1001091971, 1001100328, 1001091972, 1001100329
Installations
708H 1001101197 1 1001091973, 1001100331, 1001091974, 1001091975 &
1001100337 Installations
708J Ref Receptacle, Female Options (CE Specs with Powermite
Generator Control Box Only):
708J 4461197 1 1001100326 Installation
708J 4461200 1 1001100327 Installation
708J 4461203 1 1001100328 & 1001100331 Installations and 1001100343 &
1001141971 Kits
708J 4461206 1 1001100329 & 1001100333 Installations and 1001100344 &
1001141970 Kits
708J 4461250 1 1001100337 Installation
708K Ref Receptacle Box Kit Options (CE Specs Only): 1
708K Ref Without Powermite Generator (Includes Items 708A,
708B, 708C & 708E):
708K 0275216 1 Kit for 110V IEC Yellow (1001091969 Installation) 1
708K 0275217 1 Kit for 220V IEC Blue (1001091970 Installation) 1

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SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
708K 0275218 NLA Kit for 220V CEE7 Post Ground (1001091971 Installation) B-B
(Use p/n 1001100343)
708K 0275219 NLA Kit for 220V CEE7 Side Ground (1001091972 Installation) B-B
(Use p/n 1001100344)
708K 0275452 1 Kit for 220V CEE7 Post Ground (1001091973 Installation) 1
708K 0275453 1 Kit for 220V CEE7 Side Ground (1001091974 Installation) 1
708K 0275454 1 Kit for 220V AFSINT 107 Keyed Ground (1001091975 1
Installation)
708K Ref With Powermite Generator (Includes Items 708A, 708B,
708C, 708E & 708J):
708K 1001100341 1 Kit for 110V IEC Yellow (1001100326 Installation) 2
708K 1001100342 1 Kit for 220V IEC Blue (1001100327 Installation) 2
708K 1001091971 NLA Kit for 220V CEE7 Post Ground (1001100328 Installation) B
(Use p/n 1001100343 Kit)
708K 1001091970 NLA Kit for 220V CEE7 Side Ground (1001100329 Installation) B
(Use p/n 1001100344 Kit)
708K 1001100345 1 Kit for 220V CEE7 Post Ground (1001100331 Installation) 2
708K 1001100347 1 Kit for 220V CEE7 Side Ground (1001100333 Installation) 2
708K 1001100346 1 Kit for 220V AFSINT 107 Keyed Ground (1001100337 2
Installation)
708L Ref Cover, Connector Options (ANSI Export, Australian and CE
Specs):
708L 1671092 2 USA Built Machines (SN 0300167882 through 0300175276)
708L 1671092 2 China Built Machines (SN B300000724 through
B300000808)
708L 1001156351 2 USA Built Machines (SN 0300175277 through 0300182743)
708L 1001156351 2 China Built Machines (SN B300000809 to Present)
708M Ref Cover, Plug Options (ANSI Export, Australian and CE Specs):
708M 1671093 1 USA Built Machines (SN 0300167882 through 0300175276)
708M 1671093 1 China Built Machines (SN B300000100 through
B300000808)
708M 1001156352 1 USA Built Machines (SN 0300175277 through 0300182743)
708M 1001156352 1 China Built Machines (SN B300000809 to Present)
709 Ref 7500W SkyPower Generator Installation
709 1001115398 Ref 60Hz and Caterpillar Engine C
709 1001115400 Ref 50Hz Spec and Caterpillar Engine C
709 1001115388 Ref 60Hz and Deutz Engine B
709 1001115394 Ref 50Hz Spec and Deutz Engine B
709 0275257 Ref 60Hz Spec and GM Engine F
Ref Note: SkyPower Generator is Standard On ANSI and CSA
Specs. Optional on All Other Specs.
709A Ref Receptacle, Female Twist-Lock Options:
709A 4460958 1 60Hz Spec
709A See Note 1 50Hz Spec (Note: Not Available - Purchase Locally)
709B Ref Gasket Options:
709B 3960422 2 60Hz Spec
709B See Note 2 50Hz Spec (Note: Not Available - Purchase Locally)
709C Ref Cover, Receptacle Options:
709C 1001110873 1 60Hz Spec (Top Hinged Cover)
709C See Note 1 50Hz Spec (Note: Not Available - Purchase Locally)
709D Ref Cover, Receptacle Options:
709D 1001110872 1 60Hz Spec (Top Hinged Cover)
709D See Note 1 50Hz Spec (Note: Not Available - Purchase Locally)
709E Ref Receptacle Options:

268 800S/860SJ 3121270

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
709E 4460346 1 60Hz Spec
709E See Note 1 50Hz Spec (Note: Not Available - Purchase Locally)
709F 4460051 1 Connector, Strain Relief
709G 4460071 1 Connector, Strain Relief
709H 4922925 1 Harness, Generator C
709J See Note 1 Plug, Male - 6 Position (Note: Not Available for Purchase)
709J 77363229 6 Socket, Female
709K 4460225 1 Plug, Male - 6 Position
709K 4460226 6 Socket, Female
710 Ref 7500W SkyPower Generator Junction Box Components
710 0861542 Ref 60Hz Spec C
710 0861567 Ref 50Hz Specs B
710A Ref Cable, Electrical 12/3
710A 1060494 2 ft/.6m 60Hz Spec
710A See Note 2 ft/.6m 50Hz Spec (Note: Not Available - Purchase Locally)
710B Ref Cable, Electrical 10/3
710B 1060708 2.5 ft 60Hz Spec
/.76m
710B See Note 2.5 ft 50Hz Spec (Note: Not Available - Purchase Locally)
/.76m
710C 1060343 1.5 ft Cable, Electrical 10/4 (60Hz Spec Only)
/.46m
710D 4460425 2 Connector, Strain Relief
710E Ref Component Options:
710E 4460426 2 Connector, Strain Relief (60Hz Spec Only)
710E 4460426 1 Connector, Strain Relief (50Hz Spec Only)
710E 3520189 1 Plug (50Hz Spec Only)
710F 1671092 1 Cover (60Hz Spec Only)
710F 4460963 1 Connector (60Hz Spec Only)
711 Ref 7500W Generator Electrical Diagram Components
711 1001112586 Ref Caterpillar and Deutz Engine Machines A
711 4933349 Ref GM Engine Machines 1-A
711A Ref Generator Harness Options:
711A 1001112587 1 Caterpillar and Deutz Engine Machines A
711A 4923420 1 GM Engine Machines 1-A
711B 4460374 2 Plug, Sealed Relay
711B 4460375 7 Terminal
711C 4460967 1 Plug, Male - 3 Position
711C 4460465 3 Socket, Female
711D 2400060 1 Fuseholder
711D 2400064 1 Fuse - 5Amp
711E 4922641 1 Switch Harness
711F 4460226 2 Socket, Female
711G 4460742 1 Plug, Male - 2 Position (GM Engine Only)
711G 4460743 2 Socket, Female (GM Engine Only)
712 4933249 1 Floodlights Harness Components 2-A
712A 4460320 2 Plug, Male - 2 Position
712A 4460227 4 Pin, Male
712B 4922764 1 Floodlight Harness (Lights to Switch) 1-A
712C 4460424 2 Connector, Female - 2 Position
712C 4460226 4 Socket, Female
712D 4360232 1 Circuit Breaker - 15Amp

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SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
712E 1060977 1 Cord, 2 Wire Coiled (Console Box Circuit Breaker to Switch)
712F 4460425 1 Connector, Strain Relief
712G 4922883 1 Harness, Console Box to Aux Relay
712G 1060708 120 ft 10/3 Cable
/36.6m
713 Ref Platform Worklights Components
713A 2920140 AR Platform Worklights External Harness (Includes Light and Wire
Only)
713B 4460426 1 Connector, Strain Relief
713C Ref Fuse Options:
713C 2400070 1 20Amp Fuse (2 Worklights)
713C 2400065 1 30Amp Fuse (4 Worklights)
713C 2400066 1 Holder, Fuse
713D 4922874 AR Harness, Console Box to Connector Options:
713D Ref 2 Worklights
713D Ref 4 Worklights
713D 1060708 11 ft/3.4m 10/3 Cable (1 per Harness)
713E Ref Harness, Connector to Aux Relay Options:
713E 4922873 1 800S Harness (85ft/25.9m of 10/3 Cable P/N 1060708)
713E 4922877 1 860SJ Harness (92ft/28m of 10/3 Cable P/N 1060708)
713F 1001098234 1 Connector, Female - 3 Position (Platform Worklights Only)
713G 1001098349 1 Connector, Male - 3 Position (Platform Worklights Only)
714 Ref AC Cable with Breaker (Required Only on CE Spec Installations)
714 1001091790 Ref Without Powermite Generator D
714 1001109559 Ref With Powermite Generator A
714A 0903484 1 Bracket, Receptacle Box Mounting
714A 0641416 2 Bolt 1/4in-20NC x 2in
714A 3311405 2 Locknut 1/4in-20NC
714A 4711400 4 Flatwasher 1/4in (Narrow)
714B 0903697 1 Bracket, Circuit Breaker Mounting
714B 0641412 2 Bolt 1/4in-20NC x 1-1/2in
714B 3311405 2 Locknut 1/4in-20NC
714B 4711400 4 Flatwasher 1/4in (Narrow)
714C Ref Kit, Box and Breaker (Required on CE Spec Installations):
714C 1001109654 AR Machines without Powermite Generator Control Box A
714C 1001109648 AR Machines with Powermite Generator Control Box A
714C Ref Circuit Breaker
714C 1001109477 NLA Breaker 10A (Use p/n 1001181046 - 10Amp/30mAmp
Combination)
714C 1001109475 NLA Breaker 16A (Use p/n 1001181045 - 16Amp/30mAmp
Combination)
714C 1001109482 NLA Breaker 30mA (Use p/n 1001181046 - 10Amp/30mAmp
Combination or p/n 1001181045 - 16Amp/30mAmp
Combination)
714C 0861880 1 Breaker Box
714C 4460956 1 Terminal, Block End Barrier
714C 1060908 6 ft/1.8m Cable, Extension
714C 4460957 1 Terminal Block
714D Ref Connector, Strain Relief Options:
714D 1001101191 1 Top
714D 1001097150 1 Bottom
714D 0641406 2 Bolt 1/4in-20NC x 3/4in
714D 3311405 2 Locknut 1/4in-20NC

270 800S/860SJ 3121270

 SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
714D 4711400 4 Flatwasher 1/4in (Narrow)
714E 1060908 12 ft/3.6m Cable, Electrical 12/3
714F 4460709 1 Plug, Male
714G 4460710 1 Connector, Female
715 1001094509 1 Generator Hourmeter Harness A
716 1001149818 1 Strobe Light Extension Harness (USA Built Machines) (SN A
0300171628 through 0300182743)
716A 4460320 1 Connector, Female - 2 Position
716A 4460267 2 Pin, Male
716B 4460897 1 Connector, Female - 2 Position
716B 4460464 2 Pin, Male
Ref TOOLS
801 7002821 1 Crimper (For Wire to Pin/Socket Connections) (Not Shown)
802 7002823 1 Extractor (For Removal of Pin/Socket from Connectors) (Not
Shown)
803 4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
804 4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
805 7002828 1 Stripper, Wire (Not Shown)
806 2901443 1 Analyzer Kit (Not Shown)
806A 1600244 1 Analyzer
806B 1060633 1 Cable, Analyzer 1-A
806C 4460321 2 Plug, Male
806C 4460226 8 Socket, Female

3121270 800S/860SJ 271

 SECTION 8 - DECALS

SECTION 8 - DECALS

3121270 800S/860SJ 273

SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)

274 800S/860SJ 3121270

 SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref STANDARD DECAL INSTALLATIONS
0274499 Ref Standard Decal Installations 800S B
0274500 Ref Standard Decal Installations 860SJ B
0274518 Ref JLG Logo Decals B
2 1701499 4 Decal - No Lift
5 1701509 1 Decal - Manual
7 1703811 4 Decal - Tie Down/Lift
8 1703814 6 Decal - Tie Down
9 1704277 4 Decal - Attach Lanyard Here
10 1704412 1 Decal - Hydraulic Oil Chart
13 3251243 1 Nameplate - 120V-60Hz
18 1703953 4 Decal - Warning Crushing
20 1702868 2 Decal - No Hands
21 1703797 1 Decal - Warning/Danger
22 1705336 1 Decal - Warning Inspection (MTB)
23 1703804 4 Decal - Warning Crushing
24 1703805 4 Decal - Danger Electrocution
25 3252347 1 Decal - Footswitch
26 3251813 1 Decal - USA (USA Built Machines) (SN 0300140000 through
0300151568 Only)
26 3251813 1 Decal - USA (China Built Machines) (SN B300000100 through
B300000357 Only)
28 1703475 4 Decal - Max Tire Load (800S)
28 1703482 4 Decal - Max Tire Load (860SJ)
30 See Note NSS Decal - Bar Code (Note: Not Available for Purchase)
31 Ref Decal Options:
31 1704906 2 Decal - 800S
31 1704907 2 Decal - 860SJ
32 1701501 4 Decal- Arrow
33 Ref Decal Capacity Options:
33 Ref Decal Capacity 800S - Decal - 500LBS Unrestricted Capacity
33 1705088 2 USA Built Machines (SN 0300140000 through 0300143293
Only)
33 1001122507 2 USA Built Machines (SN 0300143294 through 0300182743
Only)
33 1705088 2 China Built Machines (SN B300000100 through B300000152
Only)
33 1001122507 2 China Built Machines Only (SN B300000153 through
B300001091)
33 Ref Decal Capacity 860SJ - Decal - 500LBS Maximum Capacity
33 1704995 2 USA Built Machines (SN 0300140000 through 0300143293
Only)
33 1001122508 2 USA Built Machines (SN 0300143294 through 0300182743
Only)
33 1704995 2 China Built Machines (SN B300000100 through B300000152
Only)
33 1001122508 2 China Built Machines Only (SN B300000153 through
B300001091)
34 Ref Decal Capacity Options:
34 Ref Decal Capacity 800S - Decal - 500LBS Unrestricted Capacity:
34 1707016 1 USA Built Machines (SN 0300140000 through 0300143293
Only)

3121270 800S/860SJ 275

SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
34 1001122515 1 USA Built Machines (SN 0300143294 through 0300182743
Only)
34 1707016 1 China Built Machines (SN B300000100 through B300000152
Only)
34 1001122515 1 China Built Machines Only (SN B300000153 through
B300001091)
34 Ref Decal Capacity 860SJ - Decal - 500LBS Maximum Capacity:
34 1707015 1 USA Built Machines (SN 0300140000 through 0300143293
Only)
34 1001122516 1 USA Built Machines (SN 0300143294 through 0300182743
Only)
34 1707015 1 China Built Machines (SN B300000100 through B300000152
Only)
34 1001122516 1 China Built Machines Only (SN B300000153 through
B300001091)
35 See Note NSS Nameplate, Manufacturers (Note: Not Available for Purchase)
36 Ref Decal - Patent Options:
36 1700584 1 USA Built Machines (SN 0300140000 through 0300151567
Only)
36 1001131269 1 USA Built Machines (SN 0300151568 through 0300182743
Only)
36 1700584 1 China Built Machines (SN B300000100 through B300000356
Only)
36 1001131269 1 China Built Machines Only (SN B300000357 through
B300001091)
37 1001108496 1 Decal - Legend Options
38 1706941 1 Decal - Legend (MTB)
39 3252781 1 Decal - Lift Diagram
40 1701691 4 Decal - No Step
43 0641408 1 Bolt 1/4in-20NC x 1in (USA Built Machines) (SN 0300140000
through 0300143929)
43 0641408 1 Bolt 1/4in-20NC x 1in (China Built Machines) (SN B300000100
through B300000203)
44 0860520 1 Box, Manual Storage
45 1060279 1 Cable, Lanyard (USA Built Machines) (SN 0300140000 through
0300143929)
45 1060279 1 Cable, Lanyard (China Built Machines) (SN B300000100
through B300000203)
46 3311405 AR Locknut 1/4in
47 3820001 2 Rivet
48 4751400 AR Flatwasher 1/4in Regular
49 1702861 2 Decal - JLG Lift (8in Height)
50 1702774 1 Decal - JLG Lift (3-1/2in Height)
51 1702773 1 Decal - JLG (5in Height)
52 1704885 AR Decal - Website
53 Ref Decal - Fuel
53 1701505 1 Diesel
53 1701542 1 Gas
54 1701543 1 Decal - LP Gas (GM Engine Machines Only)
55 1700818 2 Decal - LP Gas (Liquid) (GM Engine Machines Only)
56 1703175 1 Decal - Lanyard Attach (GM Spec)
57 1702962 1 Decal - Warning Prop (DSL)
58 1702961 1 Decal - Warning Prop (Gas)
59 1705351 1 Decal - Drive/Steer Instructions
60 0641406 1 Bolt 1/4in-20NC x 3/4in

276 800S/860SJ 3121270

 SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
61 1001108923 1 Decal - Low Sulfur Fuel (Caterpillar and Deutz Machines)
62 1704972 1 Decal - Warning Explosion/Fire

3121270 800S/860SJ 277

SECTION 8 - DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)

278 800S/860SJ 3121270

 SECTION 8 - DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref DECAL INSTALLATIONS
0274505 Ref Decal Installations 800S Brazil Spec (English/Portuguese) B
0274503 Ref Decal Installations 800S Chinese Spec (English/Chinese) B
0274507 Ref Decal Installations 800S CSA Spec (English/French) B
0274511 Ref Decal Installations 800S Japanese Spec (English/Japanese) B
0274501 Ref Decal Installations 800S Korean Spec (English/Korean) B
0274513 Ref Decal Installations 800S Latin America Spec B
(English/Spanish)
0274506 Ref Decal Installations 860SJ Brazil Spec (English/Portuguese) B
0274504 Ref Decal Installations 860SJ Chinese Spec (English/Chinese) B
0274508 Ref Decal Installations 860SJ CSA Spec (English/French) B
0274512 Ref Decal Installations 860SJ Japanese Spec (English/Japanese) B
0274502 Ref Decal Installations 860SJ Korean Spec (English/Korean) B
0274514 Ref Decal Installations 860SJ Latin America Spec B
(English/Spanish)
0274518 Ref JLG Logo Decals B
2 1701499 4 Decal - No Tie Down /Lift
5 1701509 1 Decal - Manual
6 Not Required 0 Not Required
7 1703811 4 Decal - Tie Down /Lift
8 1703814 6 Decal - Tie Down
9 1704277 3 Decal - Attach Lanyard
10 1704412 1 Decal - Hydraulic Oil Chart
11 Not Required 0 Not Required
12 Ref Decal - CSA (Booms)
12 Not Required 0 Brazil/ Chinese/ Japanese/ Korean/ Latin American Spec
12 1705514 1 CSA Spec
13 Ref Decal Options:
13 Not Required 0 Brazil/Chinese/Korean Spec
13 3251243 1 120V-60Hz - CSA/Japanese/Latin American Spec
17 Ref Decal - Inspection Options:
17 1705901 1 Brazil Spec (English/Portuguese) (USA Built Machines) (SN
0300140000 through 0300151568 Only)
17 1705901 1 Brazil Spec (English/Portuguese) (China Built Machines) (SN
B300000100 through B300000357 Only)
17 Not Required 0 Chinese/Japanese/Korean Spec
17 1704006 1 CSA Spec (English/Portuguese) (USA Built Machines) (SN
0300140000 through 0300151568 Only)
17 1704006 1 CSA Spec (English/Portuguese) (China Built Machines) (SN
B300000100 through B300000357 Only)
17 1704007 1 Latin American Spec (USA Built Machines) (SN 0300140000
through 0300151568 Only)
17 1704007 1 Latin American Spec (China Built Machines) (SN B300000100
through B300000357 Only)
18 Ref Decal - Warning Crushing (Rotate) Options:
18 1705903 1 Brazil Spec (English/Portuguese)
18 1703943 7 Chinese Spec
18 1703942 7 CSA Spec
18 1703944 6 Japanese Spec
18 1703945 6 Korean Spec
18 1703941 7 Latin American Spec

3121270 800S/860SJ 279

SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
20 Ref Decal - No Hands Options:
20 1705967 2 Brazil Spec (English/Portuguese)
20 1001116846 2 Chinese Spec (Traditional)
20 1705968 2 Chinese Spec (Simplified)
20 1704000 2 CSA Spec
20 Not Required 0 Japanese Spec
20 1705969 2 Korean Spec
20 1704001 2 Latin American Spec
21 Ref Decal - Warning/Danger (PLF) Options:
21 1705895 1 Brazil Spec (English/Portuguese)
21 1703925 1 Chinese Spec
21 1703924 1 CSA Spec
21 1703926 1 Japanese Spec
21 1703927 1 Korean Spec
21 1703923 1 Latin American Spec
22 Ref Decal - Warning Inspection (MTB) Options:
22 1705896 1 Brazil Spec (English/Portuguese)
22 1001116849 1 Chinese Spec (Traditional)
22 1705348 1 Chinese Spec (Simplified)
22 1705347 1 CSA Spec
22 1705344 1 Japanese Spec
22 1705345 1 Korean Spec
22 1705917 1 Latin American Spec
23 Ref Decal - Warning Crushing (Down) Options:
23 1705898 6 Brazil Spec (English/Portuguese)
23 1703949 6 Chinese Spec
23 1703948 6 CSA Spec
23 1703950 6 Japanese Spec
23 1703951 6 Korean Spec
23 1703947 6 Latin American Spec
24 Ref Decal - Danger Electrocution Options:
24 1705897 5 Brazil Spec (English/Portuguese)
24 1001116851 5 Chinese Spec (Traditional)
24 1703937 5 Chinese Spec (Simplified)
24 1703936 5 CSA Spec
24 1703938 5 Japanese Spec
24 1703939 5 Korean Spec
24 1703935 5 Latin American Spec
25 Ref Decal - Foot Switch Options:
25 1705902 1 Brazil Spec (English/Portuguese)
25 1703982 1 Chinese Spec
25 1703984 1 CSA Spec
25 1703980 1 Japanese Spec
25 1703981 1 Korean Spec
25 1703983 1 Latin American Spec
26 Ref Decal - USA Options:
26 3251813 1 Brazil/ Chinese/ CSA/ Japanese/ Korean/ Latin American Spec
(USA Built Machines) (SN 0300140000 through 0300151568
Only)
26 3251813 1 Brazil/Chinese/CSA/Japanese/Korean/Latin American Spec
(China Built Machines) (SN B300000100 through B300000357
Only)

280 800S/860SJ 3121270

 SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
26 Not Required 0 Korean Spec
28 1703475 4 Decal - Max Tire Load (800S)
28 1703482 4 Decal - Max Tire Load (860SJ)
30 See Note NSS Decal - Bar Code (Note: Not Available for Purchase)
31 Ref Decal Options:
31 1704906 2 Decal - 800S
31 1704907 2 Decal - 860SJ
32 1701501 4 Decal- Arrow
33 Ref Decal Capacity Options:
33 Ref USA Built Machines (SN 0300140000 through 0300143293
Only)
33 Ref China Built Machines (SN B300000100 through B300000152
Only)
33 Ref Decal Capacity 800S - Decal - 500LBS Unrestricted Capacity
33 1706380 2 Brazil Spec (English/Portuguese)
33 1704101 2 Chinese Spec
33 1704099 2 CSA Spec
33 1704102 2 Japanese Spec
33 1704103 2 Korean Spec
33 1704098 2 Latin American Spec
33 Ref Decal Capacity 860SJ - Decal - 500LBS Maximum Capacity
33 1001094804 2 Brazil Spec (English/Portuguese)
33 1001094800 2 Chinese Spec
33 1001094806 2 CSA Spec
33 1001094809 2 Japanese Spec
33 1001094798 2 Korean Spec
33 1001094802 2 Latin American Spec
33 Ref USA Built Machines (SN 0300143294 through 0300182743
Only)
33 Ref China Built Machines Only (SN B300000153 through
B300001091)
33 Ref Decal Capacity 800S - Decal - 500LBS Unrestricted Capacity
33 1001121806 2 Brazil Spec (English/Portuguese)
33 1001121809 2 Chinese Spec
33 1001121802 2 CSA Spec
33 1001121807 2 Japanese Spec
33 1001122200 2 Korean Spec
33 1001121804 2 Latin American Spec
33 Ref Decal Capacity 860SJ - Decal - 500LBS Maximum Capacity
33 1001122512 2 Brazil Spec (English/Portuguese)
33 1001122510 2 Chinese Spec
33 1001122513 2 CSA Spec
33 1001122514 2 Japanese Spec
33 1001122509 2 Korean Spec
33 1001122511 2 Latin American Spec
34 Ref Decal Capacity Options:
34 Ref USA Built Machines (SN 0300140000 through 0300143293
only)
34 Ref China Built Machines (SN B300000100 through B300000152
only)
34 Ref Decal Capacity 800S - Decal - 500LBS Unrestricted Capacity
34 1707051 1 Brazil Spec (English/Portuguese)
34 1707045 1 Chinese Spec

3121270 800S/860SJ 281

SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
34 1707046 1 CSA Spec
34 1707053 1 Japanese Spec
34 1707043 1 Korean Spec
34 1707048 1 Latin American Spec
34 Ref Decal Capacity 860SJ - Decal - 500LBS Maximum Capacity
34 1001094805 1 Brazil Spec (English/Portuguese)
34 1707044 1 Chinese Spec
34 1001094808 1 CSA Spec
34 1001094810 1 Japanese Spec
34 1001094799 1 Korean Spec
34 1001094803 1 Latin American Spec
34 Ref USA Built Machines (SN 0300143294 through 0300182743
Only)
34 Ref China Built Machines Only (SN B300000153 through
B300001091)
34 Ref Decal Capacity 800S - Decal - 500LBS Unrestricted Capacity
34 1001121819 1 Brazil Spec (English/Portuguese)
34 1001121822 1 Chinese Spec
34 1001121815 1 CSA Spec
34 1001121820 1 Japanese Spec
34 1001122201 1 Korean Spec
34 1001121817 1 Latin American Spec
34 Ref Decal Capacity 860SJ - Decal - 500LBS Maximum Capacity
34 1001122520 1 Brazil Spec (English/Portuguese)
34 1001122518 1 Chinese Spec
34 1001122521 1 CSA Spec
34 1001122522 1 Japanese Spec
34 1001122517 1 Korean Spec
34 1001122519 1 Latin American Spec
35 See Note NSS Nameplate, Manufacturers (Note: Not Available for Purchase)
36 Ref Decal - Patent Options:
36 1700584 1 All Specs except CSA Spec (USA Built Machines) (SN
0300140000 through 0300151567 Only)
36 1001131269 1 CSA Spec Only (USA Built Machines) (SN 0300151568
through 0300182743 Only)
36 1700584 1 All Specs except CSA Spec (China Built Machines) (SN
B300000100 through B300000356 Only)
36 1001131269 1 CSA Spec Only (China Built Machines Only) (SN B300000357
through B300001091)
37 1001108496 1 Decal - Legend
38 1706941 1 Decal - Legend (MTB)
39 3252781 1 Decal - Lift Diagram
40 1701691 4 Decal - No Step
43 0641408 1 Bolt 1/4in-20NC x 1in (USA Built Machines) (SN 0300140000
through 0300179244 Only)
43 0641408 1 Bolt 1/4in-20NC x 1in (China Built Machines) (SN B300000100
through B300000855 Only)
44 0860520 1 Box, Manual Storage
45 1060279 1 Cable, Lanyard (USA Built Machines) (SN 0300140000 through
0300179244 Only)
45 1060279 1 Cable, Lanyard (China Built Machines) (SN B300000100
through B300000855 Only)
46 3311405 AR Locknut 1/4in
47 3820001 2 Rivet

282 800S/860SJ 3121270

 SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
48 4751400 AR Flatwasher 1/4in Regular
49 1702861 2 Decal - JLG Lift (8in Height)
50 1702774 1 Decal - JLG Lift (3-1/2in Height)
51 1702773 1 Decal - JLG (5in Height)
52 1704885 AR Decal - Website
53 Ref Decal - Fuel
53 1701505 1 Diesel
53 1701542 1 Gas
56 Ref Decal - Lanyard Attach (GM Spec)
56 Not Required 0 Brazil/ Chinese/ Japanese/ Korean/ Latin American Spec
56 1703175 1 CSA Spec
59 Ref Decal - Drive/Steer Instructions Options:
59 1705905 1 Brazil Spec (English/Portuguese)
59 1705430 1 Chinese Spec
59 1705429 1 CSA Spec
59 1705426 1 Japanese Spec
59 1705427 1 Korean Spec
59 1705910 1 Latin American Spec
60 0641406 1 Bolt 1/4in-20NC x 3/4in
62 Ref Decal - Warning Explosion/Fire Options:
62 1706059 1 Brazil Spec (English/Portuguese) 1
62 1706060 1 Chinese Spec
62 1706064 1 CSA Spec
62 1706062 1 Japanese Spec
62 1706061 1 Korean Spec
62 1706063 1 Latin American Spec
63 1001143852 Decal - Emissions Compliance (SN 0300181349 through
0300182743 Only)

3121270 800S/860SJ 283

SECTION 8 - DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC)

284 800S/860SJ 3121270

 SECTION 8 - DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC)

ITEM PART NUMBER QTY DESCRIPTION REV

Ref DECAL INSTALLATIONS
1001114371 Ref Decal Installations 800S Australian Spec B
0274509 Ref Decal Installations 800S CE Spec C
1001114372 Ref Decal Installations 860SJ Australian Spec B
0274510 Ref Decal Installations 860SJ CE Spec C
0274518 Ref JLG Logo Decals B
2 1701499 AR Decal - No Lift
5 1701509 1 Decal - Manual
7 1703811 4 Decal - Lift
8 1703814 6 Decal - Tie Down
9 1704277 4 Decal - Attach Lanyard Here
10 1704412 1 Decal - Hydraulic Oil Chart
11 Ref Decal - Sound Power Level Options:
11 1705084 1 USA Built Machines (SN 0300140000 through 0300174920
Only)
11 1705084 1 China Built Machines (SN B300000100 through B300000803
Only)
11 1705980 1 USA Built Machines (SN 0300174921 through 0300182743
Only)
11 1705980 1 China Built Machines Only (SN B300000804 through
B300001091)
21 1705921 1 Decal - Tipping/e (PLF)
22 1705822 1 Decal - e/Safety Manual
23 1701518 10 Decal - Warning Crushing
24 1705961 5 Decal - Danger Electrocution
25 1705828 1 Decal - Footswitch
28 1703475 4 Decal - Max Tire Load (800S)
28 1703482 4 Decal - Max Tire Load (860SJ)
30 See Note NSS Decal - Bar Code (Note: Not Available for Purchase)
31 Ref Decal Options:
31 1704906 2 Decal - 800S
31 1704907 2 Decal - 860SJ
32 1701501 4 Decal- Arrow
33 1705978 1 Decal - 230kg Capacity
34 1705978 1 Decal - 230kg Capacity
35 See Note NSS Nameplate, Manufacturers (Note: Not Available for Purchase)
36 1700584 1 Decal - Patent (USA Built Machines) (SN 0300140000 through
0300151568 Only)
36 1700584 1 Decal - Patent (China Built Machines) (SN B300000100 through
B300000357 Only)
37 to 38 Not Required 0 Not Required
39 3252781 1 Decal - Lift Diagram
40 1701691 4 Decal - No Step
41 4420051 23.1 ft/7m Stripes, Warning
42 3251242 1 Decal - 240V-50Hz
43 0641408 1 Bolt 1/4in-20NC x 1in (USA Built Machines) (SN 0300140000
through 0300179244 Only)
43 0641408 1 Bolt 1/4in-20NC x 1in (China Built Machines) (SN B300000100
through B300000855 Only)
44 0860520 1 Box, Manual Storage
45 1060279 1 Cable, Lanyard (USA Built Machines) (SN 0300140000 through
0300179244 Only)

3121270 800S/860SJ 285

SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
45 1060279 1 Cable, Lanyard (China Built Machines) (SN B300000100
through B300000855 Only)
46 3311405 AR Locknut 1/4in
47 3820001 2 Rivet
48 4751400 AR Flatwasher 1/4in Regular
49 1702861 2 Decal - JLG Lift (8in Height)
50 1702774 1 Decal - JLG Lift (3-1/2in Height)
51 1702773 1 Decal - JLG (5in Height)
52 1704885 AR Decal - Website
53 1701505 1 Decal - Fuel
59 1706098 1 Decal - Warning Explosion/Fire
60 1001112551 1 Decal - Emergency Control (Australian Spec Only)
61 0641406 1 Bolt 1/4in-20NC x 3/4in
63 1001143852 1 Decal - Emissions Compliance (SN 0300181349 through
0300182743 Only)

286 800S/860SJ 3121270

 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

3121270 800S/860SJ 287

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. MODEL 800S/860SJ STANDARD PARTS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref Note: The following list will service one machine (built to
current production per date on the front cover) with emergency
repair parts which can be installed in the field. Parts from the
list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact
your JLG dealer or the JLG Industries Parts Department.
Ref STANDARD PARTS
1001108617 12 Element, Filter
7012944 1 Coil
7012943 1 Coil
7017451 1 Coil
70000582 1 Coil
7012664 1 doz Element, Air Cleaner
3740067 1 Relay
3740080 1 Relay
7024444 3 Breather, Hydraulic Tank
7024375 3 Element, Hydraulic Filter
4360517 1 Switch, Proximity
3740049 1 Relay
4360328 1 Switch, Toggle
2860030 1 Key, Replacement
4360475 1 Switch, Mushroom
4360476 1 Contact, Switch Block
1001133329 1 Switch, Level Sensor
2940074 1 Latch
1001117172 1 Footswitch
4360330 1 Switch, Toggle
4360331 1 Switch, Toggle
4360387 1 Switch, Push Button
1001129555 1 Controller (Lift and Swing)
1001212415 1 Controller (Drive and Steer)
4360506 1 Switch, Proximity

288 800S/860SJ 3121270

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-2. MODEL 800S/860SJ VARIABLE PARTS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref Note: The following list will service one machine (built to
current production per date on the front cover) with emergency
repair parts which can be installed in the field. Parts from the
list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact
your JLG dealer or the JLG Industries Parts Department.
Ref VARIABLE PARTS
7026811 1 doz Filter, Oil (Caterpillar Engine Machines)
7026830 1 doz Filter, Fuel (Caterpillar Engine Machines)
1001112067 1 Module, Engine Control (Caterpillar Engine Machines)
7016331 1 doz Filter, Oil (Deutz Engine Machines)
7016328 1 doz Filter, Fuel (Deutz Engine Machines)
7027795 1 Module, Engine Control (Deutz Engine Machines)
7027965 1 doz Filter, Oil (GM Engine Machines)
7027972 1 doz Filter, Fuel (GM Engine Machines)
70002895 1 Module, Engine Control (GM Engine Machines)
1001103667 1 Module, Ground Control
4360469 1 Switch, Key (All Specs except CE Specs)
4360470 1 Switch, Key (CE Specs Only)
4360578 1 Switch, Limit
3740080 1 Relay (Machine with Generator Option)
4360336 1 Switch, Toggle (Machines with Generator Option)
4360070 1 Breaker, Circuit (Machines with SkyPower)
2400064 2 Fuse - 5Amp (Machines with SkyPower)
70003921 1 Powertrack Repair Section
70003922 1 Powertrack Mounting Bracket Kit
4360522 1 Switch, Push Button (Machines with Headlights Option)
4360336 1 Switch, Toggle (Machines with Dual Fuel Option)
4360328 1 Switch, Toggle (860SJ Only)
1001141138 1 Module, Controller
4360057 1 Switch, Limit
4360232 1 Breaker, Circuit (Machines with Platform Worklights)
3990010 2 Diode (Machines with Generator Option)
2400070 2 Fuse (Machines with Platform Worklights)
70004318 2 Fuse 5Amp (Caterpillar Engine Machines)
70004319 2 Fuse 10Amp (Caterpillar Engine Machines)
70004317 1 Relay 25Amp (Caterpillar Engine Machines)
70004316 1 Relay (Caterpillar Engine Machines)

290 800S/860SJ 3121270

 SECTION 10 - SPECIAL OPTIONS

SECTION 10 - SPECIAL OPTIONS

3121270 800S/860SJ 291

SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS

ITEM PART NUMBER QTY DESCRIPTION REV

Ref Note: This list is to accommodate machines ordered with
special equipment. Options may not be applicable to all
models. For more specific parts information contact JLG Parts
Department.
Ref MISCELLANEOUS SPECIAL OPTIONS
1340061 Ref Air Cleaner with Dust Evacuator Valve
0271472 Ref Air Line at Platform Installation - 800S
1001091712 Ref Air Line at Platform Installation - 800S (With Arctic Package)
0271473 Ref Air Line at Platform Installation - 860SJ
1001091713 Ref Air Line at Platform Installation - 860SJ (With Arctic Package)
1001156415 Ref Battery Relocation (860SJ Only)
Ref Bellows Installations
0271476 Ref Bellows Installations 800S Boom Bellows
0271477 Ref Bellows Installations 860SJ Boom Bellows
0258757 Ref Fixed Axle with 2WS Frame Bellows
0258759 Ref Fixed Axle with 4WS Frame Bellows
0258387 Ref Oscillating Axle with 2WS Frame Bellows
0258758 Ref Oscillating Axle with 4WS Frame Bellows
Ref Boom Rope Service Kits
1001111231 Ref Boom Rope Service Kit (800S)
1001197240 Ref Boom Rope Service Kit (860SJ)
2910888 Ref Boom Wear Pad Kit
Ref Boom Wiper Installation
0271448 Ref Standard Machines
1001122305 Ref Hostile Environment Machines
Ref Cable Carrier Installations
1001116419 Ref 2.5ft Platform
1001116420 Ref 3ft Platform
0256789 Ref Camera Mount Assembly
0272057 Ref Chassis Flood Lights Installation
Ref ClearSky (Telematics) Installation (Factory Installed)
Ref Note: Refer to Manual Supplement p/n 3128499 for available
replacement parts.
Ref With (ABS) Hood (USA Built Machines) (SN 0300140000
through 0300144482 Only)
Ref With (ABS) Hood (China Built Machines) (SN B300000100
through B300000199 Only)
1001112990 Ref ANSI Spec
1001112991 Ref ANSI Export and Japanese Specs
1001112992 Ref CSA Spec
Ref With (Steel) Hood (USA Built Machines) (SN 0300144483
through 0300182743 Only)
Ref With (Steel) Hood (China Built Machines) (SN B300000200
through B300001091)
1001118963 Ref ANSI SPEC
1001134103 Ref Australian Specs Only
1001118964 Ref CSA Specs
1001127087 Ref Brazil and New Zealand Specs Only
Ref ClearSky (Telematics) Kit (Dealer Installed)
1001119939 Ref ANSI Spec

292 800S/860SJ 3121270

 SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
1001139151 Ref Australian Spec
1001119947 Ref CSA Spec
Ref Cold Weather Start Kits
0273575 Ref Caterpillar Engine Machines
0256060 Ref Deutz Engine Machines (Ether)
0271912 Ref Deutz Engine Machines (Glow Plugs)
0275262 Ref GM Engine Machines
1001115918 Ref Cribbing Switch Installation
Ref Decal Installations
Ref Decal - ClearSky Options:
1001116597 Ref ANSI Spec (USA Built Machines) (SN 0300140000 through
0300143784 Only)
1001116597 Ref ANSI Spec (China Built Machines) (SN B300000100 through
B300000199 Only)
1001116598 Ref CSA Spec (USA Built Machines) (SN 0300140000 through
0300143784 Only)
1001116598 Ref CSA Spec (China Built Machines) (SN B300000100 through
B300000199 Only)
1001120993 Ref ANSI and CSA Spec (USA Built Machines) (SN 0300143785
through 0300182743 Only)
1001120993 Ref ANSI and CSA Spec (China Built Machines) (SN B300000200
through B300001091)
1001154503 Ref Decal - Boels Rentals (ANSI Export Specs)
0257195 Ref Decal - Government Warranty Installation (ANSI Spec)
1703175 1 Decal - Lanyard Attach (GM K-1 Spec) (ANSI and CSA Specs)
1702962 1 Decal - Prop 65 Warning (Diesel Machines) (California Spec)
1702961 1 Decal - Prop 65 Warning (Gasoline Machines) (California Spec)
0274528 Ref Decals - Head and Engquist Equipment L.L.C. (H and E) (ANSI
Spec)
0274455 Ref Decal - FedEx (ANSI and CSA Specs)
0273251 Ref Decal - Hertz (ANSI and CSA Specs) (SN 0300140000 through
0300147422)
1001128989 Ref Decal - Hertz (ANSI and CSA Specs) (SN 0300147423 through
0300182743)
1001143078 Ref Decals - Hewitt the Rental Store (English)
1001143513 Ref Decals - Hewitt the Rental Store (French)
1001140645 Ref Decal - Leavitt (ANSI and CSA Specs)
0274244 Ref Decal - National Equipment Services (ANSI and CSA Specs)
1001095392 Ref Decal - RSC Equipment Rental (ANSI and CSA Specs)
0273687 Ref Decal - SkyAir (ANSI, ANSI Export and CSA Specs)
0272599 Ref Decal - SkyCutter (ANSI, ANSI Export and CSA Specs)
0272607 Ref Decal - SkyCutter (Japanese Spec)
0272418 Ref Decal - SkyGlazier (All Specs except CE and Japanese Specs)
0272589 Ref Decal - SkyPower (All Specs except ANSI and CSA Specs)
0272448 Ref Decal - SkyWelder (ANSI and CSA Specs)
0272588 Ref Decal - SkyWelder (All Specs except ANSI and CSA Specs)
1001120206 Ref Decal - Sunbelt (ANSI and CSA Specs)
1001151082 Ref Decal - Titan Rentals (ANSI and CSA Specs)
0271815 Ref Decal - United Rentals (ANSI and CSA Specs)
1001140221 Ref Decal - Volvo Rents (ANSI and CSA Specs)
Ref Decal Kits Options:
2902307 Ref Decal Kit - Country Spec (ANSI and ANSI Export)
2902329 Ref Decal Kit - Country Spec (Australian and CE)

3121270 800S/860SJ 293

SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
2902312 Ref Decal Kit - Country Spec (Brazil)
2902322 Ref Decal Kit - Country Spec (CSA)
1001116844 Ref Decal Kit - Country Spec (Chinese - Simplified)
2902309 Ref Decal Kit - Country Spec (Chinese - Traditional)
2902308 Ref Decal Kit - Country Spec (Japanese)
2902310 Ref Decal Kit - Country Spec (Korean)
2902311 Ref Decal Kit - Country Spec (Latin America)
1001109029 Ref Decal Kit - Master
1001193640 Ref Decal Kit - Machine (ANSI Spec Only)
1001108722 Ref Decal Kit - Platform (800S)
1001108723 Ref Decal Kit - Platform (860SJ)
1001119564 Ref Decal Kit - Platform Console Box (ANSI Spec)
2902354 Ref Decal Kit - Tire Load (800S)
2902429 Ref Decal Kit - Tire Load (860SJ)
Ref Filter Kits:
Ref Combined Filter Kit (Hydraulic/Air and Fuel/Engine Oil)
Ref Caterpillar Engine Machines
1001114054 1 Caterpillar Engine Machines (SN 0300140000 through
0300141318)
1001114055 1 Caterpillar Engine Machines (SN 0300141319 through
0300182743)
Ref Deutz Engine Machines
1001111004 1 Deutz Engine Machines (SN 0300140000 through
0300141318)
1001114049 1 Deutz Engine Machines (SN 0300141319 through
0300182743)
Ref GM Engine Machines
1001113981 1 GM Engine Machines (SN 0300140000 through 0300141318)
1001151650 1 GM Engine Machines (SN 0300141319 through 0300182743)
Ref Hydraulic/Air Filter Options:
See Note NLA Caterpillar/GM Engine Machines (Note: Not Available for
Purchase)
1001182239 1 Deutz Engine Machines (SN 0300141319 through
0300182743)
Ref Engine - Fuel/Engine Oil Filter
See Note NSS Caterpillar/GM Engine Machines (Note: Not Available for
Purchase)
1001110133 1 Deutz Engine Machines
2902394 Ref Drive/Steer Cutout Kit
Ref Electrical Connector Kits
1001148902 Ref Amp/Tyco Electrical Connector Kit
1001148903 Ref Deutsch DT Electrical Connector Kit
1001148904 Ref Deutsch HD Electrical Connector Kit
1001148905 Ref Packard Electrical Connector Kit
1001148906 Ref Various Electrical Connectors Kit
0275261 Ref Engine Block Heater Installation (GM Engines)
1001093389 Ref Fan Cover Installation (Deutz Engines Only)
1001185078 Ref Fan Cover Add-on Kit (Deutz Engines Only)
1001125824 Ref Fire Extinguisher Brackets installation (Frame Mounted)
1001139099 Ref Fire Extinguisher Installation (20lb) (Platform Mounted)
1001121862 Ref Fire Protection For Hoses and Cables
Ref Footswitch Shield Installation
4060959 1 Shield, Footswitch (USA Built Machines) (SN 0300140000

294 800S/860SJ 3121270

 SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
through 0300143928)
4060959 1 Shield, Footswitch (China Built Machines) (SN B300000100
through B300000203)
Ref Footswitch Shield (With Arctic Package) Options:
3380652 Ref Footswitch Shield (With Arctic Package) (SN 0300140000
through 0300143928)
1001117294 Ref Footswitch Shield (With Arctic Package) (SN 0300143929
through 0300182743)
Ref Fluids:
2300004 Ref Coolant, Standard
2300041 Ref Coolant, Arctic
2300040 Ref Diesel Fuel Conditioner
3020016 Ref Engine Oil, (15W-40)
3020044 Ref Engine Oil, (0W-40)
1001115930 Ref Engine Oil, (10W-30)
1001115931 Ref Engine Oil, Fully Synthetic (5W-30)
Ref Hydraulic Fluids Options:
2300014 Ref Mobil 424
2300027 Ref Mobil 224H Bio
2300029 Ref Mobil EAL ISO 46 Bio
Ref Hydraulic Fluids Options:
2300016 Ref Mobil DTE 10 EXCEL 32
2300021 Ref Union Carbide Ucon HP5046 Fire Resistant
2300039 Ref Exxon Univis HvI (Arctic Package Only)
1001204149 Ref Fuel/Water Separater (WIF) Filter Add-on Kit (Deutz D2011
Engines)
1001211931 Ref Generator (4000W/50Hz SkyPower) Add-on Kit (Deutz D2011
Engines)
1001213603 Ref Generator (4000W/60Hz SkyPower) Add-on Kit (Deutz D2011
Engines)
1001116163 Ref Generator (7500W SkyPower) Add-on Kit (Deutz D2011
Engines)
Ref Hood (ABS to Steel) Replacement Kits
1001121708 Ref Hood Kit (800S with Deutz Engine)
1001121709 Ref Hood Kit (800S with GM/Caterpillar Engines)
1001121710 Ref Hood Kit (860SJ with Deutz Engine)
1001121711 Ref Hood Kit (860SJ with GM/Caterpillar Engines)
Ref Hose Kits
1001187509 Ref Hose Kit - Boom (Upper) (800S)
1001187500 Ref Hose Kit - Boom (Upper) (860SJ)
1001209634 Ref Hose Kit - Platform Valve (800S)
1001209635 Ref Hose Kit - Platform Valve (860SJ)
1001121412 Ref Hostile (Extreme) Environment (2WS)
1001204929 Ref Hostile Environment Add-on Kit (800S)
1001241416 Ref Hostile Environment Add-on Kit (860SJ)
1001148971 Ref Lanyard (Bolt-on) Kit Installation
Ref Oil Cooler Installations
1001108703 1 Deutz Powered Machines (All Specs)
0271939 1 GM Powered Machines (All Specs except Australian and CE
Spec)
0257728 Ref Pipe Jacks Installations (ANSI Spec 800S/860SJ Only)
0274661 Ref Pipe Jacks Installations (Australian Spec 860SJ Only)
Ref Platform Cover Installations

3121270 800S/860SJ 295

SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
0258703 Ref USA Built Machines
1001112821 Ref China Built Machines
1001110974 Ref Curved Cover (All Specs except China and Korean Specs)
1001125229 Ref Curved Cover (Korean Spec)
1001125230 Ref Curved Cover (Chinese Spec)
1001205175 Ref Steel Cover Add-on Kit
Ref Platform Entry Kits
1001142504 Ref Drop Bar (Replacing Swing Gate with Drop Bar)
1001142505 Ref Swing Gate (Replacing Drop Bar with Swing Gate)
Ref Platform Mesh To Mid Rail Installation (Side Entry Platform)
1001140318 Ref Platform Mesh To Mid Rail Installation 800S/860SJ - 2.5ftx4ft
Platforms (ANSI, ANSI Export and Australian Specs)
1001140315 Ref Platform Mesh To Mid Rail Installation 800S/860SJ - 2.5ftx5ft
Platforms (ANSI, ANSI Export and CSA Specs)
1001138772 Ref Platform Mesh To Mid Rail Installation 800S/860SJ - 3ftx6ft
Platforms (ANSI, ANSI Export and CSA Specs)
1001138773 Ref Platform Mesh To Mid Rail Installation 800S/860SJ - 3ftx8ft
Platforms (ANSI, ANSI Export and CSA Specs)
Ref Platform Mesh To Mid Rail Add-on Kit (Side Entry Platform)
1001214478 Ref Kit for 30in x 4ft (76cm x 1.22m) Platform with Gate
1001214515 Ref Kit for 30in x 5ft (76cm x 1.52m) Platform with Gate
1001214540 Ref Kit for 36in x 6ft (91.5cm x 1.83m) Platform with Gate
1001214548 Ref Kit for 36in x 8ft (91.5cm x 2.44m) Platform with Gate
Ref Platform Mesh To Top Rail Installation (Side Entry Platform)
0273147 Ref Platform Mesh To Top Rail Installation 800S/860SJ - 2.5ftx4ft
Platforms (ANSI, ANSI Export and CSA Specs)
0273146 Ref Platform Mesh To Top Rail Installation 800S/860SJ - 2.5ftx5ft
Platforms (ANSI, ANSI Export and CSA Specs)
0273149 Ref Platform Mesh To Top Rail Installation 800S/860SJ - 3ftx6ft
Platforms (ANSI, ANSI Export and CSA Specs)
0273145 Ref Platform Mesh To Top Rail Installation 800S/860SJ - 3ftx8ft
Platforms (ANSI, ANSI Export and CSA Specs)
1001120532 Ref Platform Mesh To Top Rail Installation 800S - 3ftx8ft
Platforms (With Fall Arrest) (ANSI Export Specs)
1702868 Ref Decal - No Hands (ANSI Spec)
1704000 Ref Decal - No Hands (CSA Spec)
Ref Platform Mesh To Top Rail Add-on Kit (Side Entry Platform)
1001214552 Ref Kit for 30in x 4ft (76cm x 1.22m) Platform with Gate
1001214559 Ref Kit for 30in x 5ft (76cm x 1.52m) Platform with Gate
1001214561 Ref Kit for 36in x 6ft (91.5cm x 1.83m) Platform with Gate
1001214562 Ref Kit for 36in x 8ft (91.5cm x 2.44m) Platform with Gate
1001149730 Ref Platform Mid Rail Repair Kit
Ref Platform Top Rail Extension Installations
0272733 1 Platform 6ft (1.83m)
0272725 1 Platform 8ft (2.44m)
1001177328 Ref Power Track Mounting Block Repair Kit
1001100121 Ref Programmable Security Lock Installation (CE Spec Only)
1001162546 Ref Pump Coupling Service Kit (Deutz D2011 Engines)
1001139944 Ref Pump Mounting Bracket Kit (Sauer Danfoss)
Ref Sky Accessory:
0273596 Ref SkyAir Compressor Installation (ANSI, ANSI Export and CSA
Specs)
1001098149 Ref SkyCutter Plasma Cutter (All Specs except Australian and CE
Spec)

296 800S/860SJ 3121270

 SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
0273353 Ref SkyCutter/SkyWelder Combo (ANSI, ANSI Export and CSA
Specs)
1001101422 Ref SkyGlazier (ANSI and CSA Specs)
1001099421 Ref SkyGlazier (ANSI Export Spec 800S Only) (Spanish)
1001099422 Ref SkyGlazier (ANSI Export Spec 800S Only) (Portuguese)
1001115398 Ref SkyPower - 7500W 60Hz (Caterpillar Engine) (ANSI and CSA
Specs)
1001115400 Ref SkyPower - 7500W 50Hz (Caterpillar Engine) (All Specs except
ANSI and CSA Specs)
1001115388 Ref SkyPower - 7500W 60Hz (Deutz Engine) (ANSI and CSA Specs)
1001115394 Ref SkyPower - 7500W 50Hz (Deutz Engine) (All Specs except ANSI
and CSA Specs)
0275257 Ref SkyPower - 7500W 60Hz (GM Engine) (ANSI and CSA Specs)
0272254 Ref SkyWelder - Stick, 250A (All Specs except CE Spec)
0272521 Ref SkyWelder - Stick, 250A (CE Spec Only)
Ref Note: For Breakdown of Sky Accessories Refer to Accessory
Manual p/n 3124242
Ref SkyGuard Component Options:
1001143669 NLA SkyGuard Complete Add-on Kit (Blue Beacon) (UGM Machines)
(Use p/n 1001206477)
1001206477 Ref SkyGuard Complete Add-on Kit (Blue Beacon) (UGM Machines)
1001137672 Ref SkyGuard Platform Sensor Kit (UGM Machines)
1001137440 1 SkyGuard Sensor Harness
1001186431 2 Relay
1001143256 NLA SkyGuard Blue Beacon Kit (Use p/n 1001206311)
1001206311 Ref SkyGuard Blue Beacon Kit
1001210025 Ref SkyGuard Red Beacon Kit
1001116163 Ref SkyPower Kit, Deutz 7500W (800S Only)
1001110926 Ref Soft Touch (Overhead) Installation (Chinese/Korean Specs
Only)
1001125393 Ref Soft Touch (Overhead) Kit (Chinese/Korean Specs Only)
Ref Strobe Light Installations (Amber)
1001152965 Ref Platform Mounted
1001154231 Ref Platform/Ground Mounted
1001228357 Ref Telematics Retrofit Harness Kit (Machines with UGM)
1001184931 Ref Telescope Cylinder Service Kit
0272325 Ref Tire Sealant Installation (ANSI Spec Only)
0272312 Ref Tire Sealant Decal Installation
2902203 1 Kit, Tire Sealant Decal
Ref Tools for Service
2901443 1 Analyzer Kit
8896941 1 Wire Stripper
7002821 1 Wire Crimper (To install wire ends to wires)
7002823 1 Pin/Socket Extractor - Universal (To Remove Pins/Sockets from
Connectors)
4460467 1 Extractor - 16-18 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
4460510 1 Extractor - 12-14 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
7002822 1 Screwdriver, Potentiometer (To Adjust Drive Controllers)
7016654 1 Screwdriver, Magnetic
7004275 1 Seal Installation Tool - 1in
7004276 1 Seal Installation Tool - 1-1/2in
7002826 1 Seal Installation Tool - 2in

3121270 800S/860SJ 297

SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
7016655 1 Wire Rope Sheave Gauge
1001137005 1 Software Cable Kit
2915094 Ref Turntable Bearing Kit
0258918 Ref Utility Rack Installation
Ref Weld Leads at Platform Installations
0271487 Ref Weld Leads at Platform Installations 800S
0271488 Ref Weld Leads at Platform Installations 860SJ

298 800S/860SJ 3121270

 SECTION 10 - SPECIAL OPTIONS

PART NUMBER INDEX

3121270 800S/860SJ 299

SECTION 10 - SPECIAL OPTIONS

0060048 ............. 146, 153 0271084 ...................... 19 0273483 ............ 167, 252 0561447..................... 149
0060061 ............. 141, 153 0271085 ...................... 19 0273575 .................... 293 0561449..................... 149
0080181 ....................... 48 0271086 ...................... 19 0273596 .................... 296 0561484..................... 161
0080201 ....................... 67 0271090 ...................... 19 0273687 .................... 293 0630462..................... 191
0080241 ....................... 96 0271091 ...................... 19 0273695 .... 141, 145, 158 0630467..................... 156
0080243 ....................... 48 0271322 ............ 161, 257 0273704 ................ 19, 29 0630485..................... 106
0100009 ..................... 171 0271323 ............ 161, 257 0273706 .................... 191 0630491....................... 96
0100011 .... 11, 12, 15, 16, 0271324 ............ 161, 257 0273824 .................... 191 0630507............. 100, 106
19, 29, 31, 35, 48, 50, 0271325 ............ 161, 257 0274244 .................... 293 0630518....................... 91
51, 56, 58, 59, 66, 67, 0271352 ...................... 15 0274267 ...................... 29 0630534............. 207, 211
83, 89, 91, 95, 96, 100, 0271354 ...................... 31 0274455 .................... 293 0630535.... 197, 199, 201,
102, 106, 107, 108, 0271360 ...................... 95 0274499 .................... 275 203, 225, 229, 231
113, 117, 121, 125, 0271362 ...................... 95 0274500 .................... 275 0630536..... 213, 217, 219
131, 137, 141, 145, 0271444 ............ 145, 146 0274501 .................... 279 0630539............. 141, 146
146, 149, 156, 158, 0271448 .................... 292 0274502 .................... 279 0630548....................... 91
166, 191, 193, 197, 0271472 .................... 292 0274503 .................... 279 0630568..................... 172
199, 207, 213, 217, 225 0271473 .................... 292 0274504 .................... 279 0641403............... 95, 149
0100019 .. 11, 15, 41, 127, 0271476 .................... 292 0274505 .................... 279 0641404..... 118, 126, 127
131 0271477 .................... 292 0274506 .................... 279 0641405..... 121, 126, 131
0100020 .... 49, 50, 51, 56, 0271487 .................... 298 0274507 .................... 279 0641406.... 48, 67, 68, 95,
66, 68, 87, 128 0271488 .................... 298 0274508 .................... 279 100, 106, 125, 158,
0100035 ......... 95, 96, 158 0271496 ...................... 41 0274509 .................... 285 166, 171, 270, 276,
0100038 .... 197, 199, 207, 0271552 .............. 96, 174 0274510 .................... 285 283, 286
213, 217, 225 0271815 .................... 293 0274511 .................... 279 0641407.... 48, 50, 58, 59,
0100048 .. 66, 91, 96, 172, 0271912 .................... 293 0274512 .................... 279 93
260 0271939 ............ 250, 295 0274513 .................... 279 0641408...... 35, 106, 108,
0100062 ............... 69, 128 0271990 .................... 141 0274514 .................... 279 161, 166, 276, 282, 285
0100063 ..................... 199 0271991 .................... 146 0274518 .... 275, 279, 285 0641410............... 95, 161
0100081 .... 107, 108, 141, 0271999 ...................... 95 0274528 .................... 293 0641412. 56, 66, 161, 270
146, 171 0272003 ...................... 11 0274571 ...................... 11 0641414............. 171, 191
0140001 ....................... 35 0272057 .............. 96, 292 0274572 ...................... 15 0641416..................... 270
0140011 ..................... 171 0272058 .................... 167 0274644 .............. 35, 156 0641418....... 35, 166, 193
0140032 ............... 95, 264 0272070 .................... 156 0274645 .............. 35, 156 0641420....................... 36
0181949 ....................... 87 0272081 ............ 102, 108 0274661 .................... 295 0641422....................... 66
0182077 ............. 100, 106 0272254 .................... 297 0274762 .................... 100 0641424..................... 161
0200048 ..................... 191 0272259 .................... 265 0275039 .................... 121 0641504............... 31, 137
0200742 ..................... 117 0272260 .................... 265 0275216 .................... 267 0641505............. 125, 131
0200819 ..................... 113 0272312 .................... 297 0275217 .................... 267 0641506....................... 92
0250528 ....................... 31 0272322 ...................... 19 0275218 .................... 268 0641507....................... 48
0255524 ....................... 87 0272325 .................... 297 0275219 .................... 268 0641508 15, 67, 100, 114,
0256060 ..................... 293 0272333 ...................... 19 0275257 .... 131, 268, 297 117, 125
0256202 ..................... 265 0272334 ...................... 19 0275261 .................... 294 0641510............... 59, 121
0256789 ..................... 292 0272388 ............ 161, 257 0275262 .................... 293 0641511............... 66, 161
0257195 ..................... 293 0272389 ............ 161, 257 0275452 .................... 268 0641512....................... 59
0257728 ..................... 295 0272418 .................... 293 0275453 .................... 268 0641514............... 36, 213
0257887 ............... 95, 264 0272427 .................... 191 0275454 .................... 268 0641516............. 125, 131
0258286 ....................... 11 0272435 ............ 128, 133 0275547 .................... 100 0641518..................... 167
0258387 ..................... 292 0272448 .................... 293 0275586 ............ 161, 257 0641526..................... 157
0258608 ..................... 174 0272507 .............. 96, 264 0340041 .......... 48, 59, 68 0641542....................... 29
0258703 ..................... 296 0272521 .................... 297 0340046 ...................... 48 0641560....................... 29
0258728 ..................... 111 0272588 .................... 293 0362519 ...................... 87 0641604..... 146, 158, 161
0258757 ..................... 292 0272589 ............ 128, 293 0362726 ................ 11, 15 0641606.... 35, 48, 59, 68,
0258758 ..................... 292 0272599 .................... 293 0362770 .................... 100 87, 102, 141, 146, 149,
0258759 ..................... 292 0272607 .................... 293 0362910 ...................... 31 156
0258918 ..................... 298 0272725 .................... 296 0400075 .......... 48, 56, 66 0641607..... 106, 149, 161
0259147 ....................... 41 0272733 .................... 296 0440244 ...................... 41 0641608.... 11, 15, 29, 48,
0270528 ....................... 31 0272750 ...... 36, 213, 226 0480120 .................... 113 50, 51, 57, 66, 68, 100,
0270805 ....................... 96 0272970 .................... 166 0480121 ............ 113, 117 102, 141, 146, 149
0270876 ............. 137, 141 0273145 .................... 296 0480125 .................... 127 0641609.. 48, 59, 68, 106,
0270877 ............. 137, 145 0273146 .................... 296 0480126 .................... 127 111
0270881 ....................... 83 0273147 .................... 296 0480129 .................... 127 0641610.... 48, 50, 56, 59,
0270885 ....................... 19 0273149 .................... 296 0480142 ............ 121, 131 68, 100, 113, 117, 146,
0270886 ....................... 19 0273251 .................... 293 0561185 .................... 149 149, 166
0270888 ....................... 19 0273353 .................... 297 0561380 .................... 137 0641611....................... 89
0271002 ....................... 41 0273378 .... 12, 16, 19, 29 0561445 .................... 149 0641612......... 35, 68, 137
0271083 ....................... 19 0273472 ............ 167, 252 0561446 .................... 149 0641613............. 137, 151

300 800S/860SJ 3121270

 SECTION 10 - SPECIAL OPTIONS
0641614 ...................... 83 0761210 ...................... 51 0961898 ............. 213, 217 1001094804 .............. 281
0641615 .............. 83, 137 0771212 ...................... 48 0961947 .... 146, 153, 199, 1001094805 .............. 282
0641616 .... 100, 106, 149 0771414 ...................... 59 201 1001094806 .............. 281
0641618 ............ 127, 146 0771415 .................... 128 0961948 .... 149, 199, 203, 1001094808 .............. 282
0641620 ...... 35, 141, 146 0791608 ...................... 58 205 1001094809 .............. 281
0641622 ............ 141, 146 0801274 ............ 141, 149 0961951 ............. 150, 153 1001094810 .............. 282
0641626 .................... 149 0801275 .................... 149 0961977 ..................... 221 1001094899 ................ 41
0641634 .................... 149 0801279 .................... 137 0961986 ........... 48, 59, 68 1001095307 ...... 237, 241
0641640 .................... 149 0801280 .................... 137 0962033 ..... 213, 217, 219 1001095308 ...... 237, 242
0641652 ............ 141, 146 0801281 ............ 145, 149 0962051 ..................... 111 1001095392 .............. 293
0641710 .................... 121 0801282 .................... 149 0962102 ................. 11, 15 1001097150 .............. 270
0641772 ............ 113, 117 0801306 .................... 137 0962122 ..................... 137 1001097243 .. 12, 15, 223
0641808 ... 48, 50, 56, 66, 0801307 .................... 137 0962152 ................. 11, 15 1001097553 ................ 51
67, 125, 131, 145 0801325 .................... 149 0962270 ..................... 169 1001097939 ................ 95
0641810 ................ 11, 16 0801326 .................... 149 0962292 ....................... 15 1001097942 ................ 95
0641812 ... 50, 58, 67, 89, 0801647 .................... 149 0962297 .... 137, 141, 145, 1001097945 ................ 95
138, 156 0801649 .................... 149 149 1001097964 .............. 101
0641814 ...................... 58 0811606 ............ 106, 149 0962335 ..................... 146 1001097966 .............. 101
0641818 ...... 59, 106, 111 0811607 .................... 151 0962336 ..... 207, 209, 211 1001098149 .............. 296
0641820 .......... 11, 48, 89 0811608 .................... 151 0962348 ....................... 15 1001098234 .............. 270
0641826 ................ 59, 69 0811610 .................... 151 0962356 ..................... 223 1001098349 .............. 270
0641828 ...................... 68 0811614 .................... 151 0962448 ........... 11, 12, 15 1001098508 ................ 59
0642010 .... 31, 50, 56, 66 0811616 .................... 151 0962449 ............. 114, 118 1001098908 .............. 259
0642014 .... 137, 141, 145 0860038 .... 125, 131, 266 0962496 ..................... 197 1001098909 .............. 260
0642212 11, 15, 137, 141, 0860520 .... 276, 282, 285 0962520 ............. 126, 131 1001098910 .............. 259
145 0861441 ............ 171, 172 0962521 ..................... 131 1001098911 .............. 260
0642612 ...................... 96 0861538 ............ 126, 131 0962563 ..................... 113 1001099051 ................ 61
0642618 .................... 137 0861541 ............ 128, 132 1001091179 ................. 59 1001099121 .............. 101
0642684 .................... 156 0861542 ... 125, 128, 131, 1001091187 ................. 95 1001099138 ...... 100, 101
0681608 ........ 11, 15, 156 132, 269 1001091188 ................. 95 1001099139 .............. 101
0681814 .................... 169 0861567 .... 125, 128, 269 1001091472 ............... 161 1001099421 .............. 297
0681822 .................... 169 0861572 .................... 126 1001091563 ................. 83 1001099422 .............. 297
0682016 .......... 12, 16, 19 0861731 .................... 266 1001091568 ................. 83 1001099640 ................ 59
0682023 ...................... 41 0861781 .................... 266 1001091587 ................. 67 1001099828 ................ 57
0682032 ...................... 41 0861880 .................... 270 1001091609 ....... 161, 257 1001099829 ................ 56
0682216 ...................... 41 0901921 .................... 100 1001091618 ............... 258 1001099869 ...... 114, 118
0700616 ...... 51, 107, 108 0902206 ...................... 96 1001091620 ............... 258 1001099870 ................ 29
0700620 ...................... 51 0902219 .................... 100 1001091664 ....... 161, 257 1001100121 .............. 296
0700808 .......... 48, 51, 59 0902223 .................... 100 1001091665 ....... 161, 257 1001100233 ...... 114, 118
0700810 ...................... 68 0902351 .................... 100 1001091712 ............... 292 1001100234 ...... 114, 118
0700815 .................... 125 0902412 .................... 100 1001091713 ............... 292 1001100321 ...... 113, 117
0700816 .................... 113 0902491 .................... 100 1001091790 ............... 270 1001100326 .............. 266
0700820 ............ 121, 131 0902673 ............ 100, 106 1001091794 ................. 68 1001100327 .............. 266
0701010 ................ 48, 51 0902674 .................... 100 1001091892 ........... 59, 68 1001100328 .............. 266
0701012 ...................... 48 0902751 .................... 171 1001091969 ............... 265 1001100329 .............. 266
0701015 ...................... 48 0902769 .................... 100 1001091970 ....... 266, 268 1001100331 .............. 266
0701016 ............ 121, 131 0902888 ............ 126, 131 1001091971 ....... 266, 268 1001100333 .............. 266
0701210 .................... 113 0903242 ...................... 89 1001091972 ............... 266 1001100337 .............. 266
0701414 ...................... 48 0903484 .................... 270 1001091973 ............... 266 1001100341 .............. 268
0711025 ...................... 58 0903530 .................... 157 1001091974 ............... 266 1001100342 .............. 268
0711214 ...................... 48 0903697 .................... 270 1001091975 ............... 266 1001100345 .............. 268
0720808 ... 114, 118, 122, 0940049 .................... 106 1001093382 ..... 49, 57, 67 1001100346 .............. 268
129, 133 0940070 .......... 48, 59, 68 1001093389 ............... 294 1001100347 .............. 268
0721003 .................... 171 0940071 .................... 100 1001093943 ................. 60 1001100381 ................ 57
0721004 ...................... 31 0940088 .................... 101 1001094101 ........... 60, 61 1001100382 ................ 56
0721005 .................... 191 0940092 .................... 191 1001094321 ................. 61 1001100386 .............. 100
0721006 ... 100, 114, 117, 0940094 .................... 191 1001094375 ...... 114, 118, 1001101060 .......... 41, 44
171 0940103 .................... 191 122, 129, 133 1001101191 ...... 267, 270
0721008 ............ 101, 102 0940133 .................... 191 1001094475 ...... 114, 118, 1001101196 .............. 267
0731007 ...................... 83 0940134 .................... 191 122, 128, 133 1001101197 .............. 267
0741605 .................... 141 0940159 .................... 193 1001094509 ...... 114, 118, 1001101241 ................ 61
0741607 ...................... 31 0940177 .................... 191 122, 129, 133, 271 1001101391 .............. 101
0741609 ...................... 16 0961845 .................... 166 1001094798 ............... 281 1001101392 .............. 101
0741612 .................... 149 0961893 ............ 207, 211 1001094799 ............... 282 1001101422 .............. 297
0760606 ...................... 51 0961894 .... 199, 201, 203 1001094800 ............... 281 1001101623 .............. 101
0760610 ...................... 51 0961895 .................... 197 1001094802 ............... 281 1001101673 .............. 101
0760612 ...................... 51 0961897 .... 225, 229, 231 1001094803 ............... 282 1001101948 ................ 57

3121270 800S/860SJ 301

SECTION 10 - SPECIAL OPTIONS
1001102290 ............... 262 1001110339 ........ 92, 260 1001114896 ..... 166, 171, 1001117294 ............... 295
1001102291 ............... 262 1001110340 92, 260, 261 256 1001117307 ............... 107
1001102304 ............... 262 1001110341 92, 260, 261 1001114897 .............. 166 1001117320 ............... 167
1001102601 ................. 92 1001110342 93, 252, 261, 1001115388 ..... 125, 268, 1001117399 ....... 161, 257
1001102602 ................. 92 262 297 1001117400 ....... 161, 257
1001102644 ............... 114 1001110343 93, 252, 261, 1001115394 ..... 125, 268, 1001117523 ............... 107
1001103667 ......... 91, 290 262 297 1001117525 ............... 107
1001103810 ................. 12 1001110344 93, 252, 261, 1001115398 ..... 125, 268, 1001117804 ............... 137
1001104308 ................. 60 262 297 1001117805 ............... 137
1001105833 ................. 49 1001110701 .............. 171 1001115400 ..... 125, 268, 1001118344 ............... 107
1001105872 ................. 69 1001110872 ..... 125, 132, 297 1001118345 ....... 107, 108
1001106339 ............... 261 268 1001115404 .............. 113 1001118416 ............... 187
1001106340 ............... 261 1001110873 ..... 125, 132, 1001115405 .............. 117 1001118417 ............... 179
1001106449 ................. 95 266, 268 1001115409 .............. 117 1001118434 ............... 106
1001106480 ................. 95 1001110926 .............. 297 1001115410 .............. 117 1001118435 ............... 106
1001106736 ......... 93, 261 1001110974 .............. 296 1001115413 .............. 113 1001118473 ...... 156, 157,
1001106974 ................. 89 1001110979 .............. 193 1001115414 .............. 113 158
1001107116 ................. 48 1001110980 .............. 193 1001115465 .............. 225 1001118599 ............... 127
1001107531 ................. 89 1001110982 .............. 193 1001115469 .............. 226 1001118963 ............... 292
1001107677 ............... 172 1001111004 .............. 294 1001115504 .............. 225 1001118964 ............... 292
1001107705 ................. 49 1001111017 ................ 91 1001115617 .............. 226 1001119564 ............... 294
1001107796 ....... 172, 256 1001111018 .............. 165 1001115631 .............. 225 1001119939 ............... 292
1001107952 ....... 173, 174 1001111231 .............. 292 1001115633 .............. 226 1001119947 ............... 293
1001107953 ....... 173, 174 1001111346 .............. 166 1001115918 .............. 293 1001120206 ............... 293
1001107954 ............... 173 1001111968 .............. 248 1001115930 .............. 295 1001120508 ....... 107, 108
1001108256 ............... 191 1001112057 ................ 51 1001115931 .............. 295 1001120532 ............... 296
1001108496 ....... 276, 282 1001112059 ................ 51 1001116163 ...... 295, 297 1001120993 ............... 293
1001108579 ................. 83 1001112067 ........ 52, 290 1001116280 .............. 107 1001121340 ...... 128, 129,
1001108617 ......... 35, 288 1001112068 ................ 52 1001116288 ................ 56 133
1001108703 ....... 250, 295 1001112069 ................ 52 1001116290 .............. 108 1001121412 ............... 295
1001108722 ............... 294 1001112070 ................ 52 1001116292 .............. 108 1001121708 ............... 295
1001108723 ............... 294 1001112071 ........ 52, 263 1001116322 .............. 107 1001121709 ............... 295
1001108923 ............... 277 1001112072 ................ 52 1001116344 .............. 107 1001121710 ............... 295
1001108958 ............... 226 1001112073 ................ 52 1001116356 .............. 107 1001121711 ............... 295
1001108991 ............... 173 1001112075 ................ 52 1001116358 .............. 107 1001121802 ............... 281
1001108992 ....... 172, 173 1001112077 .......... 49, 51 1001116419 .............. 292 1001121804 ............... 281
1001108993 ....... 172, 173 1001112551 .............. 286 1001116420 .............. 292 1001121806 ............... 281
1001109029 ............... 294 1001112570 ................ 52 1001116456 .............. 107 1001121807 ............... 281
1001109048 ................. 83 1001112586 ..... 128, 252, 1001116457 .............. 107 1001121809 ............... 281
1001109064 ........... 51, 52 269 1001116544 ................ 68 1001121815 ............... 282
1001109065 ................. 48 1001112587 ...... 128, 269 1001116545 ................ 68 1001121817 ............... 282
1001109475 ............... 270 1001112588 ...... 252, 265 1001116558 .............. 107 1001121819 ............... 282
1001109477 ............... 270 1001112589 .............. 265 1001116560 .............. 107 1001121820 ............... 282
1001109482 ............... 270 1001112592 ................ 52 1001116562 .............. 107 1001121822 ............... 282
1001109559 ............... 270 1001112612 .............. 261 1001116595 ................ 52 1001121862 ............... 294
1001109595 ................. 49 1001112651 .......... 12, 15 1001116597 .............. 293 1001121891 ................. 67
1001109648 ............... 270 1001112743 ...... 252, 265 1001116598 .............. 293 1001122200 ............... 281
1001109654 ............... 270 1001112762 ........ 51, 263 1001116617 .............. 107 1001122201 ............... 282
1001110059 ................. 83 1001112821 .............. 296 1001116618 .............. 107 1001122305 ............... 292
1001110133 ............... 294 1001112849 ................ 52 1001116620 .............. 107 1001122507 ............... 275
1001110166 ............... 107 1001112990 .............. 292 1001116668 .............. 107 1001122508 ............... 275
1001110205 ................. 50 1001112991 .............. 292 1001116704 .............. 107 1001122509 ............... 281
1001110206 ................. 50 1001112992 .............. 292 1001116787 .............. 106 1001122510 ............... 281
1001110212 ................. 49 1001113047 .............. 107 1001116844 .............. 294 1001122511 ............... 281
1001110213 ................. 49 1001113103 ................ 83 1001116846 .............. 280 1001122512 ............... 281
1001110325 ............... 252 1001113961 ...... 185, 187 1001116849 .............. 280 1001122513 ............... 281
1001110327 ................. 91 1001113981 .............. 294 1001116851 .............. 280 1001122514 ............... 281
1001110328 ................. 91 1001114049 .............. 294 1001117027 .............. 107 1001122515 ............... 276
1001110329 ................. 91 1001114054 .............. 294 1001117040 .............. 101 1001122516 ............... 276
1001110330 ................. 91 1001114055 .............. 294 1001117045 ...... 100, 101 1001122517 ............... 282
1001110331 ................. 91 1001114371 .............. 285 1001117051 .............. 107 1001122518 ............... 282
1001110332 ................. 91 1001114372 .............. 285 1001117054 .............. 107 1001122519 ............... 282
1001110333 ................. 91 1001114595 ................ 67 1001117138 .............. 106 1001122520 ............... 282
1001110334 ................. 91 1001114632 ................ 67 1001117139 .............. 101 1001122521 ............... 282
1001110335 ................. 91 1001114633 ........ 67, 108 1001117140 .............. 102 1001122522 ............... 282
1001110336 ................. 91 1001114634 ................ 66 1001117172 ...... 167, 288 1001125008 ............... 173
1001110338 . 92, 260, 261 1001117174 .............. 166 1001125009 ............... 173

302 800S/860SJ 3121270

 SECTION 10 - SPECIAL OPTIONS
1001125010 .............. 173 1001141141............... 252 1001177328 ............... 296 1120601 .................... 101
1001125011 .............. 174 1001141967............... 266 1001181588 ....... 150, 225 1180375 ............ 142, 146
1001125229 .............. 296 1001141968............... 266 1001181694 ...... 226, 229, 1220078 .................... 149
1001125230 .............. 296 1001141969............... 266 231 1260017 ...................... 41
1001125344 ................ 83 1001142504............... 296 1001182239 ............... 294 1283309 .................... 250
1001125345 ................ 83 1001142505............... 296 1001184931 ............... 297 1283387 .................... 250
1001125354 ................ 83 1001142522........... 75, 76 1001185078 ............... 294 1300019 ...................... 19
1001125393 .............. 297 1001143078............... 293 1001186431 ............... 297 1320012 ...................... 68
1001125468 ................ 67 1001143256............... 297 1001187500 ............... 295 1320016 .......... 48, 59, 68
1001125501 .............. 107 1001143513............... 293 1001187509 ............... 295 1320022 .... 50, 56, 61, 68
1001125502 .............. 107 1001143669............... 297 1001193640 ............... 294 1320041 .................... 162
1001125503 .............. 106 1001143852....... 283, 286 1001197240 ............... 292 1320061 .... 142, 147, 161
1001125504 .............. 106 1001144319........... 60, 61 1001204149 ............... 295 1320127 ...................... 87
1001125824 .............. 294 1001144320................. 59 1001204929 ............... 295 1320176 .......... 50, 57, 61
1001126828 .............. 107 1001144321................. 57 1001205175 ............... 296 1320218 ...................... 87
1001127087 .............. 292 1001144323................. 56 1001206311 ............... 297 1320220 ...................... 87
1001128153 ...... 167, 252 1001144629............... 165 1001206477 ............... 297 1320223 ... 48, 50, 51, 56,
1001128479 .............. 165 1001148650............... 150 1001209634 ............... 295 57, 59, 68, 161
1001128598 .............. 165 1001148651............... 150 1001209635 ............... 295 1320224 ...................... 51
1001128989 .............. 293 1001148652............... 150 1001210025 ............... 297 1320263 ...... 52, 142, 147
1001129555 .............. 288 1001148653............... 151 1001211931 ............... 295 1320289 ............ 142, 146
1001131168 .............. 172 1001148902............... 294 1001212415 ............... 288 1320294 ............ 142, 147
1001131269 ...... 276, 282 1001148903............... 294 1001213603 ............... 295 1320315 .................... 214
1001131731 ...... 142, 146 1001148904............... 294 1001214478 ............... 296 1320318 .................... 126
1001131992 .............. 252 1001148905............... 294 1001214515 ............... 296 1320323 ...................... 66
1001133329 ..... 158, 264, 1001148906............... 294 1001214540 ............... 296 1321384 ............ 102, 106
288 1001148971............... 295 1001214548 ............... 296 1340060 .......... 48, 59, 68
1001134103 .............. 292 1001149730............... 296 1001214552 ............... 296 1340061 .................... 292
1001137005 .............. 298 1001149818............... 271 1001214559 ............... 296 1380136 ...................... 36
1001137440 .............. 297 1001149994................. 96 1001214561 ............... 296 1380147 .................... 111
1001137459 .......... 35, 36 1001150406................. 96 1001214562 ............... 296 1560011 .................... 256
1001137672 .............. 297 1001151082............... 293 1001228012 ....... 146, 209 1560012 .................... 256
1001137737 .......... 60, 61 1001151207............... 247 1001228022 ....... 145, 203 1580011 ................ 48, 68
1001137738 ................ 59 1001151208............... 247 1001228027 ....... 141, 201 1580012 .................... 167
1001137739 ................ 57 1001151209................. 35 1001228028 ....... 141, 217 1580013 .................... 167
1001137740 ................ 56 1001151650............... 294 1001228029 ....... 145, 219 1600244 .................... 271
1001137741 ................ 59 1001152522.... 58, 67, 75, 1001228081 ....... 150, 229 1600317 ............ 171, 177
1001137742 ................ 57 242 1001228083 ....... 150, 231 1600318 ............ 171, 185
1001137743 ................ 56 1001152965............... 297 1001228357 ............... 297 1660239 ...................... 48
1001137898 ................ 58 1001153282................. 61 1001241416 ............... 295 1670829 ...................... 91
1001137899 ................ 58 1001154231............... 297 1001248012 ....... 146, 211 1670964 .................... 156
1001138328 .............. 250 1001154503............... 293 1060279 .... 276, 282, 285, 1671022 ...................... 95
1001138430 .............. 165 1001155751....... 137, 141 286 1671034 .................... 161
1001138431 .............. 165 1001155752....... 137, 145 1060341 ............. 191, 265 1671044 .................... 158
1001138432 .............. 165 1001155760....... 141, 149 1060343 ..... 128, 132, 269 1671059 ...................... 95
1001138434 .............. 165 1001155762............... 145 1060494 ..... 128, 132, 269 1671092 ... 128, 133, 260,
1001138494 .............. 166 1001155763............... 149 1060584 ....................... 31 268, 269
1001138514 .............. 166 1001155770............... 149 1060625 ................. 50, 57 1671093 ............ 260, 268
1001138772 .............. 296 1001155771............... 149 1060626 ................. 51, 57 1671176 .................... 171
1001138773 .............. 296 1001155814......... 35, 156 1060633 ..................... 271 1671201 .................... 100
1001138795 .............. 211 1001156351............... 268 1060637 ........... 48, 56, 67 1671228 ............ 100, 102
1001139099 .............. 294 1001156352............... 268 1060708 .... 128, 132, 265, 1671230 .................... 101
1001139151 .............. 293 1001156415............... 292 269, 270 1671231 .................... 102
1001139944 .............. 296 1001156819................. 67 1060896 ..................... 258 1671232 .................... 102
1001140221 .............. 293 1001156823................. 66 1060902 ..... 259, 260, 262 1671248 ............ 100, 101
1001140315 .............. 296 1001156824................. 66 1060903 ..................... 191 1671311 .................... 131
1001140318 .............. 296 1001156825................. 66 1060904 ............... 59, 264 1683053 .................... 207
1001140429 .............. 166 1001157180............... 138 1060908 ............. 270, 271 1683059 ............ 197, 199
1001140459 ...... 145, 205 1001157866............... 242 1060918 ............. 166, 256 1683077 .................... 225
1001140645 .............. 293 1001162546............... 296 1060919 ..................... 169 1683078 ........ 11, 15, 197
1001141136 ..... 172, 256, 1001166538............... 189 1060977 ..................... 270 1683609 ............ 146, 207
257 1001166539............... 181 1061018 ..................... 259 1683740 ........ 12, 15, 221
1001141137 ..... 157, 172, 1001166809................. 31 1061019 ..................... 259 1683818 .................... 213
256 1001174093................. 67 10837580 ..................... 39 1683976 .................... 199
1001141138 ...... 171, 290 1001174486................. 66 1120487 ....................... 84 1683986 .................... 197
1001141140 ..... 166, 171, 1001175884............... 225 1120510 ..................... 151 1684041 ............ 149, 225
256 1001177317....... 149, 225 1120552 ....................... 19 1684043 ............ 150, 225

3121270 800S/860SJ 303

SECTION 10 - SPECIAL OPTIONS
1684045 ..................... 225 1703938 .................... 280 1705897 .................... 280 2130204..................... 241
1684049 ..................... 225 1703939 .................... 280 1705898 .................... 280 2130404...... 80, 237, 241,
1684080 ..................... 213 1703941 .................... 279 1705901 .................... 279 245, 247, 249
1684089 ..................... 207 1703942 .................... 279 1705902 .................... 280 2130406..... 241, 245, 247
1684090 ..................... 207 1703943 .................... 279 1705903 .................... 279 2130604..................... 241
1684123 ..................... 213 1703944 .................... 279 1705905 .................... 283 2130606..................... 247
1684133 ..................... 199 1703945 .................... 279 1705910 .................... 283 2130608..................... 247
1684135 ..................... 199 1703947 .................... 280 1705917 .................... 280 2130612..................... 249
1684136 ............. 145, 199 1703948 .................... 280 1705921 .................... 285 2130808..................... 241
1684188 ..................... 199 1703949 .................... 280 1705961 .................... 285 2130810....... 80, 247, 249
1684189 ............. 141, 199 1703950 .................... 280 1705967 .................... 280 2131010..................... 247
1684191 ..................... 197 1703951 .................... 280 1705968 .................... 280 2131012............. 237, 241
1684198 ..................... 213 1703953 .................... 275 1705969 .................... 280 2131210..................... 248
1684199 ............. 141, 213 1703980 .................... 280 1705978 .................... 285 2131212 72, 75, 237, 242,
1684202 ............. 145, 213 1703981 .................... 280 1705980 .................... 285 248
1684267 ..................... 225 1703982 .................... 280 1706059 .............. 57, 283 2131216............... 80, 249
1684269 ..................... 225 1703983 .................... 280 1706060 .............. 57, 283 2131612..................... 247
1700584 ..... 276, 282, 285 1703984 .................... 280 1706061 .............. 57, 283 2131616 72, 76, 237, 241,
1700818 ............... 66, 276 1704000 ............ 280, 296 1706062 .............. 57, 283 242
1701499 ..... 275, 279, 285 1704001 .................... 280 1706063 .............. 57, 283 2132016............... 76, 242
1701501 ..... 275, 281, 285 1704006 .................... 279 1706064 .............. 57, 283 2150404..................... 248
1701505 50, 56, 276, 283, 1704007 .................... 279 1706098 .............. 57, 286 2150406............. 237, 241
286 1704098 .................... 281 1706380 .................... 281 2150606..................... 248
1701509 ..... 275, 279, 285 1704099 .................... 281 1706385 .................... 169 2150808..................... 241
1701518 ..................... 285 1704101 .................... 281 1706712 ...................... 91 2151212..................... 247
1701542 ....... 66, 276, 283 1704102 .................... 281 1706941 ............ 276, 282 2151616............. 237, 241
1701543 ............... 66, 276 1704103 .................... 281 1706957 ...................... 31 2160001....................... 41
1701691 ..... 276, 282, 285 1704260 .................... 171 1706960 ...................... 31 2170204..................... 237
1702565 ..................... 171 1704277 .... 275, 279, 285 1707015 .................... 276 2170306..................... 245
1702566 ..................... 171 1704412 .... 275, 279, 285 1707016 ............ 275, 276 2170350..................... 241
1702567 ..................... 171 1704578 ...................... 31 1707043 .................... 282 2170406............. 237, 242
1702676 ..................... 171 1704885 .... 276, 283, 286 1707044 .................... 282 2170408..................... 241
1702701 ....................... 19 1704906 .... 275, 281, 285 1707045 .................... 281 2170504..... 235, 237, 241
1702773 .... 169, 276, 283, 1704907 .... 275, 281, 285 1707046 .................... 282 2170506............. 235, 248
286 1704972 .............. 57, 277 1707048 .................... 282 2170508..................... 237
1702774 ..... 276, 283, 286 1704995 .................... 275 1707051 .................... 281 2170516..................... 237
1702861 ..... 276, 283, 286 1705014 .................... 169 1707053 .................... 282 2170708............. 241, 245
1702868 ............. 275, 296 1705084 .................... 285 2060025 .......... 48, 59, 68 2170804..................... 245
1702901 ....................... 36 1705088 .................... 275 2080040 .... 106, 165, 167 2180125....................... 87
1702903 ....................... 36 1705090 ...................... 31 2080044 .................... 161 2180344....................... 41
1702924 ....................... 36 1705132 .................... 171 2110404 .... 237, 241, 247 2180348........... 50, 56, 66
1702925 ....................... 36 1705170 .............. 97, 174 2110406 ... 235, 237, 241, 2180387....................... 87
1702927 ....................... 36 1705325 ............ 114, 118 245 2180388....................... 87
1702938 ............. 174, 191 1705336 .................... 275 2110408 72, 75, 235, 237, 2180389....................... 87
1702941 ................. 51, 57 1705344 .................... 280 241, 242 2180418................. 66, 87
1702942 ................. 51, 57 1705345 .................... 280 2110604 .................... 245 2180467....................... 83
1702943 ................. 50, 57 1705347 .................... 280 2110606 .... 235, 237, 247 2180829..................... 249
1702944 ................. 51, 57 1705348 .................... 280 2110608 .................... 249 2180877....................... 69
1702961 ............. 276, 293 1705351 .................... 276 2110612 .................... 249 2200222........... 50, 56, 66
1702962 ............. 276, 293 1705364 ...................... 19 2110808 .... 237, 241, 247 2220005....................... 66
1703162 ........... 48, 59, 68 1705374 ............ 128, 133 2110810 ...... 75, 238, 242 2220063....................... 41
1703175 ..... 276, 283, 293 1705375 ............ 128, 133 2110812 ............ 237, 241 2220235..................... 245
1703475 ..... 275, 281, 285 1705376 ............ 128, 132 2111008 .................... 247 2220237............. 237, 241
1703482 ..... 275, 281, 285 1705387 ............ 128, 133 2111010 ..... 72, 237, 242, 2220261....................... 87
1703797 ..................... 275 1705426 .................... 283 247 2220313................. 50, 56
1703804 ..................... 275 1705427 .................... 283 2111016 .............. 75, 242 2220418....................... 87
1703805 ..................... 275 1705429 .................... 283 2111208 .................... 248 2220451....................... 59
1703811 ..... 275, 279, 285 1705430 .................... 283 2111212 ............ 237, 247 2220591..................... 241
1703814 ..... 275, 279, 285 1705460 ............ 128, 133 2111612 .................... 247 2220811. 72, 76, 238, 242
1703923 ..................... 280 1705461 .................... 128 2111616 ..... 72, 237, 241, 2220883 25, 26, 199, 201,
1703924 ..................... 280 1705489 .................... 128 242, 247 203, 207, 209, 211,
1703925 ..................... 280 1705514 .................... 279 2111620 ............ 237, 241 213, 217, 219
1703926 ..................... 280 1705589 ...................... 36 2112020 .................... 241 2220885.... 197, 199, 207,
1703927 ..................... 280 1705822 .................... 285 2112424 ...... 80, 247, 249 209, 211, 213, 217,
1703935 ..................... 280 1705828 .................... 285 2120209 ...................... 35 219, 225, 229, 231
1703936 ..................... 280 1705895 .................... 280 2120210 ...................... 35 2220886 25, 26, 197, 201,
1703937 ..................... 280 1705896 .................... 280 2120217 .................... 157 203, 225, 229, 231

304 800S/860SJ 3121270

 SECTION 10 - SPECIAL OPTIONS
2220887 .................... 217 2750532 ... 50, 56, 59, 60, 2754719 ..................... 241 2920161 .............. 96, 264
2220888 ...... 25, 213, 217 68 2754720 ..................... 241 2920215 ...................... 96
2221024 ...................... 87 2751032 ...................... 41 2754743 ..................... 242 2940045 .................... 106
2221084 ............ 237, 242 2753540 ............ 237, 241 2754744 ..................... 242 2940074 ............ 165, 288
2221086 .................... 248 2753545 .................... 248 2760105 ....................... 92 2940088 ............ 101, 102
2221088 ............ 237, 241 2753549 .................... 241 2780227 ....................... 21 2940173 .................... 106
2221176 .......... 50, 56, 66 2753550 .................... 241 2780229 ................. 12, 16 2940188 .................... 101
2221183 ............ 237, 241 2753578 .................... 245 2780272 ................. 19, 21 3020008 ...................... 19
2221197 ...................... 87 2753590 .................... 249 2792597 ............. 245, 250 3020016 ........ 50, 60, 295
2300004 ........ 50, 66, 295 2753622 .... 237, 241, 248 2792648 ............. 235, 250 3020029 ................ 12, 16
2300014 .................... 295 2753624 .................... 235 2792649 ............. 247, 250 3020044 ........ 50, 60, 295
2300016 .............. 19, 295 2753625 .................... 248 2792650 ............. 247, 250 3160347 ................ 19, 25
2300021 .................... 295 2753626 ............ 241, 248 2792653 ..................... 250 3160348 ................ 19, 25
2300027 .................... 295 2753627 ............ 235, 248 2792678 ..................... 250 3200362 ................ 60, 68
2300029 .................... 295 2753628 .................... 241 2792713 ............. 241, 250 3200406 ................ 48, 60
2300039 .................... 295 2753629 .................... 235 2792714 ............. 237, 250 3200449 .................... 158
2300040 .................... 295 2753630 .................... 235 2792770 ............. 241, 250 3220113 ...................... 48
2300041 .............. 50, 295 2753634 .................... 242 2820020 ..................... 167 3250585 .................... 167
2400060 ... 128, 133, 261, 2753635 .................... 237 2820031 .... 114, 118, 121, 3250872 ...................... 31
269 2753653 .................... 248 127, 132, 258 3251102 ... 114, 118, 121,
2400064 ... 128, 133, 269, 2753654 .................... 248 2820035 ....... 95, 167, 264 174
290 2753656 .................... 248 2820078 ............. 102, 108 3251242 .................... 285
2400065 ............ 262, 270 2753657 .................... 248 2820233 ..................... 101 3251243 ... 117, 121, 275,
2400066 ............ 262, 270 2753660 ............ 237, 242 2820234 ..................... 101 279
2400070 ............ 270, 290 2753662 .................... 248 2820235 ..................... 101 3251813 ............ 275, 280
2410014 .................... 169 2753664 ............ 237, 242 2840016 ..................... 111 3252347 .................... 275
2420165 ... 114, 118, 122, 2753665 .................... 248 2860012 ..................... 117 3252507 ............ 114, 118
129, 133 2753667 ............ 237, 242 2860030 ............... 92, 288 3252764 ............ 125, 132
2420172 ...................... 92 2753670 .................... 248 2900062 ....................... 36 3252781 .... 276, 282, 285
2420191 ...................... 83 2753671 .................... 248 2900756 ....................... 29 3271805 .............. 89, 169
2420203 .... 113, 117, 121 2753672 .................... 248 2900770 ............. 153, 197 3272001 .................... 150
2460048 ............ 126, 131 2753674 .................... 248 2900792 ..... 207, 209, 211 3272401 .................... 150
2460049 ............ 113, 117 2753675 .................... 248 2901271 ..................... 197 3290405 ...................... 66
2460050 .................... 126 2753676 .................... 248 2901303 ..................... 207 3290505 ...... 66, 114, 118
2460051 .................... 121 2753677 .................... 248 2901443 ............. 271, 297 3290507 ...................... 51
2460055 ............ 113, 117 2753678 ............ 245, 248 2901537 ............. 213, 217 3290601 .................... 108
2540035 .................... 100 2753679 .................... 248 2901554 ..................... 226 3290606 .................... 166
2560122 ...................... 36 2753680 .................... 248 2902061 ..... 199, 201, 203 3290801 ...................... 48
2560123 ...................... 36 2753681 .................... 249 2902065 ....................... 61 3300007 .......... 12, 16, 19
2560136 .................... 171 2753682 .................... 249 2902203 ..................... 297 3300151 .................... 166
2560173 .................... 167 2753683 .................... 249 2902307 ..................... 293 3300205 ...................... 92
2560187 ............ 107, 108 2753684 .................... 249 2902308 ..................... 294 3300240 .................... 150
2573001 ...................... 16 2753685 ............ 237, 241 2902309 ..................... 294 3300241 .................... 150
2580024 ................ 51, 57 2753686 .................... 241 2902310 ..................... 294 3300242 .................... 150
2580050 ................ 50, 57 2753688 .................... 237 2902311 ..................... 294 3300243 .................... 156
2580055 ...................... 51 2753692 .................... 248 2902312 ..................... 294 3300353 .................... 171
2580062 ...................... 61 2753693 .................... 248 2902322 ..................... 294 3300364 .................... 106
2600209 .................... 102 2753725 .................... 237 2902329 ..................... 293 3300396 ............ 128, 132
2600233 .................... 102 2753807 ............ 237, 242 2902354 ..................... 294 3300408 .............. 92, 171
2600244 .................... 100 2753808 .................... 248 2902394 ..................... 294 3300430 .................... 193
2600280 .................... 106 2753895 .................... 245 2902401 ............... 56, 263 3310601 ... 111, 114, 118,
2600281 .................... 165 2753896 .................... 245 2902429 ..................... 294 122, 128, 129, 132, 133
2680490 .................... 100 2753897 .................... 245 2902443 ..................... 262 3310805 87, 95, 114, 118,
2717059 .................... 249 2753935 ............ 237, 241 2902460 ..................... 249 122, 129, 133
2720058 .... 48, 50, 56, 68 2753970 .................... 241 2902461 ..................... 249 3311005 36, 96, 100, 102,
2720144 ...................... 87 2753971 .................... 242 2902462 ..................... 249 114, 117, 121, 171
2720271 ...................... 69 2754040 .................... 242 2902533 ............... 67, 263 3311401 .................... 191
2720392 ...................... 66 2754044 .................... 241 2910888 ..................... 292 3311405 ... 35, 36, 48, 50,
2720398 ...................... 59 2754238 .................... 237 2915094 ..................... 298 58, 60, 66, 67, 68, 95,
2720434 ...................... 48 2754240 .................... 237 2920028 ............. 174, 191 100, 106, 108, 121,
2720509 ...................... 48 2754242 .................... 237 2920029 ..................... 174 127, 132, 161, 166,
2720515 ...................... 48 2754243 .................... 237 2920110 ....................... 96 193, 270, 276, 282, 286
2720563 ...................... 68 2754337 .................... 241 2920113 ....................... 96 3311501 ............ 106, 191
2720564 ...................... 68 2754338 .................... 242 2920129 ..................... 262 3311505 ... 29, 36, 48, 60,
2720566 ...................... 66 2754401 ............ 237, 241 2920140 ............. 167, 270 66, 100, 108, 121, 125,
2720567 ...................... 66 2754402 .................... 237 2920154 ..................... 171 132, 161, 214
2720580 ...................... 66 2754718 .................... 241 2920157 ............... 96, 167 3311508 .................... 125

3121270 800S/860SJ 305

SECTION 10 - SPECIAL OPTIONS
3311601 ...... 83, 100, 106, 3422972 ...................... 16 3580319 .................... 127 3911040....................... 96
132, 172 3430816 .................... 111 3580320 .................... 127 3930606..................... 158
3311605 .... 48, 51, 58, 60, 3440410 .................... 158 3580321 .................... 127 3930816....................... 95
68, 100, 101, 106, 111, 3450404 .................... 111 3580322 .................... 113 3930828....................... 95
114, 117, 137, 142, 3460544 ...................... 50 3580324 .................... 121 3931448............. 226, 229
146, 147, 150, 157, 3470003 .................... 172 3580348 ............ 121, 132 3931480..................... 226
166, 169 3480176 .................... 197 3600295 ................ 71, 72 3931508............. 226, 229
3311608 ............. 142, 147 3480210 .................... 207 3600324 ................ 79, 80 3931516..................... 207
3311705 ............. 114, 117 3480266 .................... 225 3600410 ... 50, 58, 67, 72, 3931620..................... 199
3311801 ... 19, 49, 56, 128 3480267 .................... 199 237, 242 3931624..................... 137
3311805 .... 49, 60, 67, 68, 3480275 .................... 213 3600411 ... 50, 58, 67, 80, 3931720............. 197, 201
100, 106, 111, 137, 156 3510822 .................... 165 249 3931724..................... 226
3312002 ....................... 41 3510830 .................... 165 3600424 ................ 35, 36 3931740............. 226, 229
3312201 ..................... 150 3510831 .................... 165 3620033 ...................... 60 3932240..... 213, 217, 219
3312602 ....................... 96 3510833 .................... 165 3620040 ...................... 68 3951608..................... 150
3321501 ..................... 101 3510868 .................... 169 3620047 ...................... 49 3952020....................... 41
3322201 ....................... 89 3510884 .................... 169 3641533 ............ 129, 133 3960389............. 100, 106
3340755 ..................... 150 3520028 .................... 114 3641569 .................... 191 3960407....................... 60
3340757 ..................... 150 3520030 .................... 106 3740049 ...... 92, 265, 288 3960422.... 125, 132, 267,
3340758 ..................... 150 3520034 .................... 146 3740067 .. 49, 60, 68, 288 268
3340787 ............. 142, 147 3520054 .................... 171 3740080 ..... 61, 114, 117, 3960438..................... 102
3340871 ............. 150, 151 3520072 ............ 165, 169 121, 127, 132, 288, 290 3960461....................... 96
3340877 ..................... 108 3520189 .................... 269 3753550 .................... 237 3960462............. 102, 106
3340881 ..................... 150 3520198 ............ 165, 166 3760170 ................ 31, 41 3960464..................... 102
3340936 ............. 142, 147 3536089 .................... 167 3760368 .................... 207 3960468........... 49, 60, 68
3340942 ............. 142, 147 3537416 ...................... 60 3760370 .... 197, 199, 201 3960469........... 49, 60, 68
3340943 ............. 142, 147 3537445 .................... 111 3780117 .................... 157 3960470..................... 100
3340966 ....................... 16 3537446 .................... 111 3790012 66, 97, 172, 174 3960525....................... 83
3380434 ..................... 166 3538047 ................ 11, 15 3790044 .......... 50, 58, 67 3960548........... 50, 58, 67
3380444 ..................... 100 3539219 ...................... 92 3790112 .................... 226 3960549........... 50, 58, 67
3380461 ..................... 100 3539622 .................... 150 3820001 31, 97, 276, 282, 3980007....................... 51
3380575 ..................... 100 3539662 ...................... 31 286 3990010............. 260, 290
3380580 ............. 100, 106 3539872 ................ 60, 68 3820020 .................... 165 4010618..................... 166
3380652 ..................... 295 3539877 ...................... 11 3841143 ... 11, 12, 15, 16, 4031608............. 114, 118
3420372 ....................... 31 3539878 ...................... 11 50, 56, 66, 141, 146, 4031709....................... 51
3420447 ....................... 31 3539971 ...................... 60 150 4031911....................... 49
3421565 ................. 31, 41 3571712 .................... 100 3841203 .................... 145 4032015..................... 126
3422417 ..................... 150 3572009 ...................... 31 3841287 11, 15, 137, 141, 4060092..................... 266
3422424 ..................... 150 3572010 ...................... 31 145 4060802.... 114, 118, 121,
3422446 ........... 50, 56, 66 3572011 ...................... 31 3841340 ............ 146, 161 125, 132, 167, 174
3422532 ........... 50, 58, 67 3572012 ...................... 31 3841356 .................... 137 4060805........... 49, 60, 68
3422562 ..................... 141 3572280 ...................... 68 3890013 .................... 150 4060906....................... 92
3422567 ....................... 15 3573047 ............ 161, 257 3890014 .................... 150 4060907....................... 96
3422569 ..................... 141 3573049 .................... 137 3890015 .................... 150 4060959............. 294, 295
3422580 ..................... 141 3573050 .................... 137 3890016 .................... 150 4061032............. 106, 249
3422701 ................. 12, 15 3573296 .................... 161 3890017 .................... 150 4061049..................... 127
3422702 ........... 11, 12, 15 3573418 ............ 142, 147 3890018 .................... 150 4070585..................... 118
3422703 ................. 11, 15 3574091 .................... 191 3890040 .................... 169 4070863..................... 150
3422754 ................. 12, 16 3574172 .................... 214 3900054 .................... 169 4070878................. 11, 15
3422755 ................. 11, 15 3574179 ...................... 36 3900085 ...................... 96 4070879................. 11, 15
3422793 ..................... 145 3574206 ...................... 49 3900192 ............ 141, 145 4070895..................... 151
3422813 ....................... 16 3574207 ...................... 49 3900210 ............ 106, 108 4070897..................... 151
3422841 ....................... 31 3574208 ...................... 49 3900232 ............ 101, 157 4070898..................... 151
3422847 ....................... 31 3574684 .................... 113 3900268 ...................... 92 4070929..................... 151
3422848 ....................... 16 3575359 .................... 191 3900283 .... 142, 147, 157 4070939..................... 151
3422849 ....................... 12 3575718 ...................... 29 3900293 ...................... 41 4070940..................... 151
3422860 ..................... 146 3580134 ............ 113, 117 3900310 ............ 213, 219 4070944....................... 11
3422861 ..................... 146 3580158 .................... 117 3900316 .... 106, 142, 147 4070945....................... 11
3422867 ..................... 146 3580243 .................... 150 3900363 .................... 108 4070969............. 142, 147
3422908 ..... 137, 141, 145 3580249 .................... 150 3910606 ............ 125, 132 4070987....................... 92
3422909 ..................... 137 3580276 ............ 113, 117 3910608 ... 111, 114, 118, 4071009....................... 41
3422910 ..................... 137 3580288 .................... 150 122, 129, 133 4071020..................... 151
3422920 ..... 137, 141, 145 3580289 .................... 150 3910610 ............ 128, 132 4071043....................... 95
3422922 ............. 141, 145 3580312 ............ 121, 132 3910804 ...................... 92 4071059....................... 16
3422930 ..................... 137 3580314 .................... 132 3910808 ...................... 87 4100100..................... 207
3422931 ............. 141, 145 3580317 .................... 127 3911008 ...................... 36 4120035..................... 260
3422932 ..................... 145 3580318 .................... 127 3911018 .................... 171 4130388....................... 16

306 800S/860SJ 3121270

 SECTION 10 - SPECIAL OPTIONS
4130389 ...................... 12 4460205 ............ 265, 267 4460608 ..................... 262 4461070 .................... 261
4130390 ................ 12, 16 4460224 .................... 264 4460634 ..................... 260 4461071 .................... 262
4160139 .................... 101 4460225 .... 257, 260, 269 4460635 ..................... 261 4461072 .................... 262
4160143 .................... 101 4460226 ... 182, 189, 256, 4460693 ..................... 262 4461073 .................... 262
4160149 ............ 106, 151 257, 258, 260, 261, 4460701 ..................... 267 4461074 .................... 262
4160187 .................... 137 262, 263, 264, 265, 4460705 ..................... 265 4461095 .................... 261
4160194 .................... 106 269, 271 4460708 ..... 172, 256, 262 4461109 .................... 262
4220162 ...................... 96 4460227 ... 256, 257, 260, 4460709 ............. 267, 271 4461111 .................... 262
4220191 ...................... 49 261, 264, 269 4460710 ............. 267, 271 4461113 .................... 262
4240018 ..... 67, 106, 121, 4460233 .................... 267 4460742 ..... 133, 265, 269 4461121 .................... 262
126, 249 4460234 96, 97, 114, 118, 4460743 ..... 133, 265, 269 4461122 .................... 262
4240032 96, 97, 114, 118, 122, 129, 133, 172, 191 4460761 ............. 256, 261 4461123 .................... 262
122, 129, 133 4460259 .................... 265 4460834 ..................... 260 4461124 .................... 262
4240099 ............ 167, 191 4460260 .................... 265 4460842 ..................... 260 4461157 .................... 262
4240139 ...................... 83 4460265 ............ 182, 189 4460865 ..................... 258 4461161 .................... 262
4280295 ...................... 83 4460266 .................... 257 4460866 ..... 257, 258, 261 4461196 .................... 267
4300111 .................... 132 4460267 ... 258, 260, 265, 4460871 .... 177, 179, 185, 4461197 .................... 267
4300157 .................... 127 271 187, 257, 260, 261, 4461198 .................... 266
4341239 ...................... 68 4460268 ...... 95, 261, 264 262, 264 4461199 .................... 267
4341241 ...................... 68 4460297 .................... 265 4460873 ............. 257, 260 4461200 .................... 267
4341264 .................... 157 4460315 .................... 128 4460874 ............. 257, 261 4461201 .................... 266
4360031 ............ 166, 167 4460320 ... 258, 260, 264, 4460875 ..................... 261 4461202 .................... 267
4360057 ............ 191, 290 265, 269, 271 4460876 ............. 257, 261 4461203 .................... 267
4360070 .... 128, 133, 290 4460321 ............ 265, 271 4460878 ..................... 261 4461204 .................... 266
4360232 ............ 269, 290 4460346 ... 125, 132, 266, 4460879 ..................... 257 4461205 .................... 267
4360328 ..... 92, 171, 174, 269 4460880 .... 256, 258, 260, 4461206 .................... 267
288, 290 4460374 ... 128, 133, 262, 261 4461207 .................... 266
4360330 ............ 171, 288 265, 269 4460887 ..... 257, 261, 262 4461222 .................... 262
4360331 ............ 171, 288 4460375 ... 128, 133, 262, 4460891 .... 259, 260, 262, 4461244 .................... 266
4360336 66, 97, 114, 118, 265, 269 263, 265 4461245 .................... 266
121, 125, 132, 167, 4460418 ............ 257, 261 4460892 ..................... 263 4461246 .................... 266
174, 290 4460419 ............ 257, 261 4460894 ..................... 263 4461249 .................... 267
4360387 ... 171, 174, 191, 4460424 ..... 95, 258, 260, 4460897 .... 259, 260, 263, 4461250 .................... 267
288 261, 263, 264, 269 271 4520252 ...................... 19
4360407 .................... 171 4460425 ... 128, 133, 191, 4460899 ..................... 262 4520253 ...................... 19
4360469 .............. 92, 290 269, 270 4460905 .... 172, 256, 260, 4566468 .................... 199
4360470 .............. 92, 290 4460426 ..... 92, 128, 133, 261 4567073 ...................... 49
4360475 ...... 92, 171, 288 167, 174, 260, 269, 270 4460906 ............. 121, 265 4568133 ...................... 31
4360476 ...... 92, 172, 288 4460428 ............ 172, 256 4460910 ............. 256, 264 4568240 .................... 213
4360506 ............ 257, 288 4460434 ............ 257, 260 4460911 ............. 256, 264 4568264 .................... 226
4360517 89, 95, 264, 288 4460457 .................... 261 4460912 ............. 256, 264 4568273 .................... 213
4360522 ...... 97, 174, 290 4460458 ... 133, 261, 262, 4460913 ............. 256, 264 4568282 .................... 226
4360542 .... 113, 117, 121 265 4460917 ..... 256, 257, 264 4568402 .................... 199
4360544 ............ 158, 264 4460460 .................... 261 4460918 ............. 256, 264 4568708 .................... 245
4360578 .............. 95, 290 4460464 ... 258, 259, 260, 4460925 ..................... 257 4568721 ...................... 49
4400275 ...................... 87 261, 262, 263, 271 4460926 ..................... 256 4568735 ............ 121, 132
4400420 ...................... 87 4460465 ... 128, 133, 258, 4460928 ..................... 256 4569371 ...................... 53
4400439 ...................... 83 259, 260, 262, 263, 4460929 ..................... 257 4569394 ...................... 68
4400453 ...................... 83 265, 269 4460943 ............. 260, 261 4640113 ...................... 19
4420037 .................... 167 4460466 .... 258, 262, 263 4460944 ..................... 261 4640261 ...................... 31
4420038 ...................... 83 4460467 ............ 271, 297 4460956 ..................... 270 4640509 .... 207, 209, 211
4420051 .............. 31, 285 4460470 ..... 92, 172, 256, 4460957 ..................... 270 4640673 .................... 214
4420060 ..... 95, 114, 118, 257, 260 4460958 ..... 125, 132, 268 4640750 ...................... 49
122, 129, 133 4460471 ..... 92, 172, 256, 4460959 ..................... 260 4640751 ...................... 60
4420068 .................... 191 258, 260 4460960 ..................... 260 4640774 .................... 245
4460007 .................... 172 4460473 .................... 258 4460961 ..................... 265 4640858 .................... 197
4460018 ... 114, 118, 122, 4460488 ...................... 92 4460963 ..... 128, 133, 269 4640902 ...................... 36
129, 133 4460496 ..... 93, 172, 256, 4460967 ..... 128, 133, 269 4640930 ...................... 36
4460027 .... 113, 117, 121 261 4460968 ....... 95, 114, 118 4640932 ... 199, 201, 203,
4460049 .................... 191 4460497 ..... 93, 172, 256, 4460979 ..................... 262 205
4460051 ... 127, 132, 267, 261 4461005 ..................... 262 4640952 ...................... 69
269 4460508 .... 257, 258, 261 4461006 ..................... 262 4641033 .... 226, 229, 231
4460071 ... 127, 132, 167, 4460509 .................... 258 4461008 ..................... 262 4641144 .................... 213
256, 269 4460510 ............ 271, 297 4461052 ..................... 261 4641162 .................... 197
4460125 .................... 266 4460526 .............. 92, 260 4461053 ..................... 262 4641186 .................... 157
4460134 ............ 265, 267 4460536 .................... 260 4461054 ..................... 262 4641188 .... 213, 217, 219
4460190 .... 113, 117, 121 4460539 .................... 261 4461060 ..................... 262 4641194 .... 213, 217, 219

3121270 800S/860SJ 307

SECTION 10 - SPECIAL OPTIONS
4641232 .... 199, 201, 203, 4761600 .................... 132 4922874 ............ 259, 270 70001835..................... 62
205 4770600 .................... 111 4922875 .................... 258 70001836..................... 62
4641234 ..... 213, 217, 219 4791400 ...49, 61, 69, 127 4922876 .................... 259 70001837..................... 62
4641251 ............. 156, 157 4811600 ...... 51, 114, 118 4922877 ............ 259, 270 70001838..................... 62
4641262 ..................... 226 4811700 .............. 51, 166 4922878 .................... 259 70001839..................... 62
4641263 ....................... 36 4811900 49, 51, 113, 122, 4922883 .................... 270 70001841..................... 62
4641303 ....................... 29 127, 132 4922925 .... 127, 132, 269 70001847..................... 62
4641317 ....................... 35 4812000 ...................... 51 4923379 .............. 61, 264 70001848..................... 62
4641432 ................. 35, 39 4812100 ........ 49, 51, 114 4923420 ............ 133, 269 70001850..................... 61
4711000 ....................... 89 4812200 ...................... 61 4923445 .................... 265 70001866..................... 62
4711400 .... 35, 56, 60, 67, 4831900 ...................... 69 4923462 .................... 258 70001868..................... 62
69, 95, 121, 126, 132, 4832000 ...................... 49 4923466 ............ 259, 260 70001870..................... 62
161, 166, 193, 270, 271 4844816 .................... 146 4923595 .................... 258 70001872............. 63, 263
4711500 .... 29, 31, 49, 66, 4844817 .................... 146 4923596 .................... 258 70001874..................... 62
108, 125, 132, 157, 172 4844958 ...................... 41 4923597 .................... 258 70001941..................... 96
4711600 .... 11, 15, 35, 49, 4845395 ...................... 61 4923598 .................... 259 70001953........... 126, 131
50, 60, 69, 102, 127, 4845658 ...................... 11 4923599 .................... 259 70001966........... 126, 131
138, 142, 147, 151, 4846218 .................... 157 4923600 .................... 259 70001969................... 126
157, 158 4846295 ...................... 31 4923601 .................... 259 70001973........... 127, 131
4711700 ..................... 121 4846296 ...................... 31 4933218 .................... 252 70001974........... 127, 131
4711800 .... 111, 126, 132, 4846355 .................... 138 4933219 .................... 252 70002065..................... 44
138, 169 4846413 ...................... 15 4933231 .................... 252 70002066..................... 44
4740036 ....................... 31 4846427 .................... 138 4933249 ............ 252, 269 70002067..................... 44
4740057 ....................... 41 4846435 .................... 146 4933349 .... 133, 252, 269 70002068..................... 44
4740076 ..................... 101 4846452 .................... 165 4933350 ............ 252, 265 70002069..................... 44
4740111 ................. 12, 16 4846553 ............ 142, 147 70000122 .......... 113, 117 70002070..................... 44
4740119 ..................... 111 4846554 .................... 142 70000123 .......... 113, 117 70002071..................... 44
4740155 ....................... 16 4846555 .................... 147 70000164 .................... 68 70002072..................... 44
4740171 ..................... 101 4846558 ............ 142, 147 70000342 .................. 153 70002073..................... 44
4740256 ................. 12, 16 4846561 .................... 167 70000345 .................... 62 70002074..................... 44
4740274 ........... 49, 60, 69 4846566 ...................... 61 70000579 .................... 39 70002075............... 44, 45
4740362 ............... 96, 166 4846573 .................... 156 70000580 .................... 39 70002085..................... 45
4740397 ..... 118, 121, 174 4846588 .................... 101 70000582 ............ 39, 288 70002086..................... 45
4740439 ..................... 146 4846673 .................... 191 70000583 .................... 39 70002088........... 126, 131
4740444 ....................... 92 4846790 ...................... 49 70000619 .......... 126, 131 70002097................... 157
4740463 ................. 12, 16 4846805 ...................... 49 70000781 .................... 29 7000213................. 21, 45
4740472 ................. 11, 15 4846935 ...................... 16 70000782 .................... 44 7000217....................... 44
4740473 ................. 12, 16 4860224 ...................... 19 70000793 .................... 61 7000220....................... 21
4740492 ..................... 138 4860225 ...................... 19 70000794 .................... 25 70002200..................... 62
4740500 ............. 101, 106 4891600 58, 89, 111, 122, 70000795 .................... 25 70002224................... 205
4740508 ....................... 67 132, 151, 156 70000797 .................... 25 70002231..................... 35
4750600 ............. 128, 133 4891800 ... 19, 51, 58, 67, 70000863 .......... 126, 131 70002234..................... 62
4750800 ...... 87, 114, 118, 111, 156 70000912 .................... 62 7000224....................... 21
122, 129, 133 4892000 .... 12, 16, 19, 41 70000913 .................... 62 7000228....................... 44
4751000 .... 31, 36, 83, 96, 4892600 .................... 156 70000914 .................... 62 7000229....................... 44
101, 102, 114, 118, 4920385 ...................... 69 70000915 .................... 62 70002297........... 126, 131
121, 172 4922566 .................... 258 70000916 .................... 62 7000230....................... 44
4751400 .... 36, 49, 51, 58, 4922567 .................... 258 70000917 .................... 62 7000231....................... 21
60, 66, 69, 92, 95, 101, 4922569 .................... 258 70000918 .................... 62 7000235....................... 21
106, 108, 126, 127, 4922594 .............. 92, 260 70000919 .................... 62 7000236....................... 21
151, 161, 172, 191, 4922636 .................... 262 70000934 .................... 35 7000238....................... 21
276, 283, 286 4922641 ... 128, 133, 265, 70001017 ........ 48, 49, 61 7000239....................... 21
4751500 .... 36, 49, 56, 66, 269 70001020 .................... 36 70002390..................... 29
101, 106, 114, 117, 4922643 .................... 265 70001051 .................... 52 7000240....................... 21
121, 125, 161, 191, 214 4922660 .................... 258 70001056 .................... 36 70002415..................... 62
4751600 .... 29, 36, 49, 51, 4922666 ............ 172, 256 70001100 .......... 126, 131 70002416..................... 62
60, 69, 83, 87, 101, 4922737 ...................... 57 70001103 .................... 84 70002417..................... 62
106, 113, 117, 132, 4922741 .................... 265 70001120 .................... 52 7000246....................... 44
157, 166 4922749 ............ 172, 256 70001126 .................... 62 70002460........... 126, 131
4751800 .... 49, 56, 67, 69, 4922764 .................... 269 70001132 .................... 62 7000248....................... 44
89, 106, 167, 169, 191 4922771 .................... 262 70001248 .................... 89 7000253....................... 44
4752000 ........... 50, 56, 66 4922790 .................... 258 70001384 .......... 126, 131 7000255....................... 44
4760600 .... 114, 118, 122, 4922808 .................... 259 70001435 .................... 62 7000257....................... 44
128, 129, 133 4922809 .................... 259 70001499 .................. 157 7000263....................... 44
4761000 ..................... 172 4922871 .................... 259 70001696 .......... 126, 131 7000265........... 12, 16, 21
4761400 ............... 92, 127 4922872 .................... 259 70001697 .................. 153 70002705..................... 48
4761500 ............. 125, 132 4922873 ............ 258, 270 70001742 .................... 52 70002706..................... 48

308 800S/860SJ 3121270

 SECTION 10 - SPECIAL OPTIONS
7000272 ...................... 21 70003483 .................. 167 70004740 ................... 189 70006727 .................. 203
70002724 .................. 187 70003612 .................... 36 70004741 ................... 189 70006728 .................. 203
70002725 .................. 187 70003708 .................. 126 70004742 ................... 189 70006729 .................. 231
70002726 .................. 187 70003709 .................. 126 70004743 ................... 189 70006730 .................. 231
70002727 .................. 187 70003784 .................. 171 70004744 ................... 189 70006731 .................. 231
70002728 .................. 187 70003838 .................. 205 70004745 ................... 189 70006732 .................. 231
70002729 .................. 187 70003854 .................. 205 70004746 ................... 189 70006733 .................. 231
7000273 ...................... 21 70003855 .................. 205 70004747 ................... 189 70006734 .................. 211
70002730 .................. 179 70003856 .................. 205 70004748 ................... 189 70006735 .................. 211
70002731 .................. 179 70003859 .................. 205 70004749 ................... 189 70006736 .................. 211
70002732 .................. 179 70003860 .................. 205 70004750 ................... 189 7000731 ...................... 22
70002733 .................. 179 70003861 .................. 205 70004751 ................... 189 7001498 ...................... 72
70002734 .................. 179 70003862 .................. 205 70004752 ................... 181 7001901 ...................... 21
70002735 .................. 179 70003921 .. 142, 146, 290 70004753 ................... 181 7001902 ...................... 21
7000274 ...................... 21 70003922 .. 142, 146, 290 70004754 ................... 181 7001903 ...................... 21
70002744 .................. 223 70003935 .................... 29 70004755 ................... 181 7001906 ...................... 21
70002745 .................. 223 70003936 .................... 29 70004756 ................... 181 7001909 ...................... 44
70002746 .................. 223 70003998 .................... 36 70004757 ................... 181 7001911 ...................... 44
70002747 .................. 223 70004019 .................... 36 70004758 ................... 181 7001912 ...................... 44
70002748 .................. 223 70004169 . 126, 127, 131, 70004759 ................... 181 7001928 ...................... 21
70002749 .................. 223 132 70004760 ................... 181 7001931 ...................... 44
7000275 ...................... 21 70004170 .......... 126, 127 70004761 ................... 181 7001985 ...................... 44
70002750 .................. 223 70004171 .......... 126, 131 70004762 ................... 181 70020808 .................. 264
70002751 .................. 223 70004182 .................... 49 70004763 ................... 181 70020809 .................. 264
70002761 .................... 52 70004183 .................... 61 70004764 ................... 181 70023915 .................. 209
70002762 .................... 52 70004266 .................... 36 70004765 ................... 181 7002821 ............ 271, 297
70002763 .................... 53 70004267 .................... 36 70004766 ................... 181 7002822 .................... 297
70002764 .................... 52 70004316 .......... 263, 290 70004767 ................... 181 7002823 ............ 271, 297
70002765 .................... 52 70004317 .......... 263, 290 70004768 ................... 181 7002826 .................... 297
7000281 ...................... 44 70004318 .......... 263, 290 70004769 ................... 181 7002828 .................... 271
70002818 .......... 129, 133 70004319 .......... 263, 290 70004770 ................... 181 7003928 ............ 177, 179
70002819 .......... 129, 133 70004328 .................. 157 70004771 ................... 181 7003933 .................... 185
7000282 ...................... 21 70004330 .................... 75 70004772 ................... 181 7003935 .................... 185
70002820 .......... 129, 133 70004331 .................... 75 70004773 ................... 181 7003941 ............ 185, 187
70002821 .......... 129, 133 70004332 .................... 75 70004774 ................... 181 7003946 .................... 185
70002822 .......... 129, 133 70004333 .................... 75 70004775 ................... 182 7003953 .................... 177
70002823 .......... 129, 133 70004334 .................... 75 70005116 ..................... 75 7003969 .................... 185
70002824 .......... 129, 133 70004335 .................... 75 70005230 ................... 189 7003972 ............ 185, 187
70002825 .......... 129, 133 70004336 .................... 75 7000625 ..................... 167 7003973 ............ 185, 187
70002826 .......... 129, 133 70004337 .................... 75 70006365 ................... 219 7003976 .................... 177
7000283 ...................... 21 70004338 .................... 75 70006377 ................... 219 7003977 .................... 177
70002833 .................... 52 70004339 .................... 75 70006392 ................... 219 7003980 ............ 185, 187
70002834 .................... 52 70004340 .................... 75 70006393 ................... 219 7003982 .................... 187
70002835 .................... 52 70004341 .................... 75 70006394 ................... 219 7003983 ............ 185, 187
7000284 ...................... 21 70004342 .................... 75 70006395 ................... 219 7003986 .................... 185
70002843 .................... 52 70004343 .................... 75 70006503 ................... 217 7003989 ............ 185, 187
70002844 .................... 52 70004344 .................... 75 70006504 ................... 217 7003992 ............ 177, 185
70002845 .................... 52 70004345 .................... 75 70006505 ................... 217 7003993 ............ 177, 185
70002846 .................... 52 70004346 .................... 75 70006506 ................... 217 7003994 .................... 185
70002847 .................... 52 70004347 .................... 75 70006568 ................... 209 7004035 ...................... 45
70002848 .................... 52 70004348 .................... 75 70006569 ................... 209 7004036 ...................... 45
70002849 .................... 52 70004349 .................... 75 70006570 ................... 209 7004043 ...................... 45
70002850 .................... 52 70004350 .................... 75 70006571 ................... 209 7004044 ...................... 45
70002851 .................... 53 70004351 .................... 75 70006572 ................... 209 7004045 ...................... 45
70002852 .................... 53 70004352 .................... 75 7000663 ....................... 62 7004047 ...................... 45
7000287 ...................... 21 70004413 .................... 83 70006645 ................... 203 7004049 ...................... 45
7000288 ...................... 21 70004570 .................... 39 70006648 ................... 201 7004275 .................... 297
7000289 ...................... 21 70004571 .................... 39 70006649 ................... 211 7004276 .................... 297
70002895 ............ 68, 290 70004576 .................... 39 70006650 ................... 211 7004906 ...................... 75
7000290 ...................... 21 70004577 .................... 39 70006694 ........... 229, 231 7004907 ...................... 75
70002902 .................. 167 70004579 .................... 39 70006699 ........... 201, 203 7004908 ...................... 75
70002903 .................. 167 70004580 .................... 39 70006700 ........... 201, 203 7007208 ...................... 71
70002904 .................. 167 70004581 .................... 39 70006701 ................... 201 7007412 ...................... 73
70002905 .................. 167 70004693 .................... 39 70006719 ................... 229 7007413 ...................... 71
70002906 .................. 179 70004694 .................... 39 70006720 ........... 229, 231 7007414 ...................... 71
70003024 .................... 39 70004738 .................. 189 70006721 ................... 229 7007415 ...................... 79
70003454 .................... 89 70004739 .................. 189 70006726 ................... 203 7007417 ...................... 71

3121270 800S/860SJ 309

SECTION 10 - SPECIAL OPTIONS
7007419 ....................... 71 7012953 ...... 36, 157, 158 7017451 ..... 39, 213, 217, 7021208....................... 71
7007423 ....................... 71 7012954 ...................... 36 219, 288 7021209....................... 71
7007425 ....................... 71 7012955 .................... 158 7017452 .................... 158 7021212....................... 71
7007435 ....................... 71 7012961 ...................... 36 7017479 .................... 158 7021213....................... 71
7007437 ................. 26, 71 7012965 ............ 157, 158 7017489 ...................... 39 7021214....................... 72
7007438 ................. 25, 71 7012967 ..... 39, 157, 158, 7017492 ...................... 29 7021218....................... 72
7007439 ................. 25, 71 213 7017496 ................ 36, 39 7021219....................... 72
7007441 ....................... 71 7012975 ...................... 39 7019103 .................... 185 7021220....................... 72
7007442 ....................... 71 7012989 .................... 158 7019110 .................... 185 7021221....................... 72
7007446 ................. 25, 71 7012998 ...................... 39 7019111 ............ 177, 185 7021222....................... 72
7007452 ....................... 71 7016314 ...................... 84 7019112 .................... 185 7021223....................... 72
7007453 ....................... 72 7016319 ...................... 96 7019114 .................... 185 7021226....................... 72
7007454 ....................... 71 7016328 .............. 62, 290 7019115 .................... 185 7021227....................... 72
7007457 ....................... 71 7016331 .............. 62, 290 7019122 .................... 177 7021228....................... 72
7007463 ....................... 72 7016372 ...................... 96 7019123 .................... 177 7021229....................... 72
7007464 ....................... 72 7016380 ...................... 96 7019141 .................... 177 7021230....................... 72
7007465 ....................... 72 7016399 .................... 167 7019142 .................... 177 7021231....................... 72
7007466 ....................... 72 7016654 .................... 297 7019143 .................... 177 7021232....................... 73
7007470 ....................... 71 7016655 .................... 298 7019144 .................... 177 7021249....................... 25
7007472 ....................... 72 7016824 ........ 56, 67, 263 7019145 .................... 177 7021275................. 25, 80
7007474 ....................... 72 7016825 ........ 56, 67, 263 7019147 .................... 177 7021276....................... 25
7007475 ....................... 72 7017023 ...................... 44 7019149 .................... 177 7021277....................... 25
7007478 ....................... 72 7017027 ...................... 21 7019150 .................... 177 7021612....................... 39
7007483 ....................... 72 7017028 ...................... 45 7019151 .................... 185 7021616..................... 158
7007484 ....................... 72 7017033 ...................... 21 7019154 .................... 185 7021625....................... 29
7007485 ....................... 72 7017047 ...................... 21 7019155 .................... 185 7021639....................... 29
7007487 ....................... 72 7017048 ...................... 21 7019160 .................... 185 7022302....................... 25
7007488 ....................... 72 7017050 ...................... 21 7019161 .................... 185 7022305....................... 25
7007494 ....................... 71 7017051 ................ 12, 16 7019162 ............ 185, 187 7022310....................... 25
7007496 ....................... 72 7017052 ................ 12, 16 7019164 ............ 185, 187 7022311....................... 25
7007497 ............... 72, 264 7017053 ................ 12, 16 7019165 ............ 185, 187 7022312....................... 25
7007498 ............... 72, 264 7017054 ................ 12, 16 7019166 .................... 185 7022313....................... 25
7007633 ....................... 44 7017055 ................ 12, 16 7019167 ............ 185, 187 7022314....................... 25
7010116 ....................... 73 7017056 ................ 12, 16 7019168 .................... 185 7022318....................... 79
7010122 ....................... 72 7017057 ................ 12, 16 7019171 .................... 177 7022326....................... 26
7010404 ................. 12, 16 7017058 ................ 12, 16 7019174 .................... 177 7022328....................... 26
7010405 ................. 12, 16 7017068 ...................... 22 7019177 .................... 177 7022368....................... 25
7010406 ................. 12, 16 7017070 ...................... 44 7019194 ............ 185, 187 7022371....................... 26
7010464 ....................... 21 7017072 ...................... 44 7019197 .................... 177 7022372....................... 26
7010474 ....................... 44 7017080 ...................... 44 7019680 .... 113, 117, 121 7022397....................... 29
7010492 ....................... 44 7017085 ...................... 44 7020020 ...................... 35 7022399....................... 29
7010542 ..................... 157 7017125 .................... 153 7020043 ...................... 83 7022808............. 177, 179
7010543 ......... 35, 39, 157 7017136 .................... 153 7020048 ...................... 83 7022812..................... 185
7011016 ....................... 36 7017137 .................... 153 7020108 .... 113, 117, 121 7022814..................... 177
7011043 ....................... 36 7017138 .................... 153 7020109 .... 113, 117, 121 7022815............. 177, 179
7011044 ....................... 36 7017139 .................... 153 7020110 .... 113, 117, 121 7022816..................... 177
7011048 ....................... 36 7017140 .................... 153 7020111 .... 113, 117, 121 7022817..................... 177
7011062 ....................... 36 7017141 .................... 153 7020175 .............. 92, 171 7022818..................... 177
7011112 .... 199, 201, 203, 7017142 .................... 153 7020176 .............. 92, 171 7022819..... 177, 179, 264
205 7017158 .................... 153 7020190 .... 113, 117, 121 7022822..................... 185
7011323 ..................... 153 7017159 .................... 153 7020193 .................... 265 7022823..................... 185
7011325 ..................... 214 7017162 .................... 153 7020246 ...................... 91 7022824..................... 185
7011346 ..................... 226 7017163 .................... 153 7020408 ...................... 62 7022825..................... 264
7012513 ..... 113, 117, 121 7017164 .................... 153 7020449 ...................... 62 7023023..................... 221
7012514 ..... 113, 117, 121 7017172 .................... 153 7020459 ...................... 62 7023318....................... 45
7012518 ..................... 158 7017175 .................... 153 7020465 ...................... 61 7023907....................... 25
7012558 ..... 113, 117, 121 7017192 .................... 153 7020468 ...................... 61 7023908....................... 25
7012664 ... 48, 59, 68, 288 7017210 .................... 221 7020471 ...................... 62 7023910....................... 25
7012694 ....................... 36 7017211 .................... 221 7020479 ...................... 62 7023911..................... 158
7012699 ....................... 36 7017213 .................... 221 7020487 ...................... 61 7023915..................... 157
7012903 ....................... 39 7017214 .................... 221 7021200 ...................... 71 7023917....................... 29
7012925 ..... 213, 217, 219 7017215 .................... 221 7021201 ...................... 71 7023919..... 213, 217, 219
7012941 ....................... 35 7017236 .................... 221 7021202 ...................... 71 7023922....... 39, 157, 158
7012943 ...... 39, 158, 213, 7017402 ...... 39, 157, 158 7021203 ...................... 71 7023923..... 213, 217, 219
217, 219, 288 7017406 .............. 29, 205 7021205 ...................... 71 7023925....................... 39
7012944 35, 39, 157, 158, 7017422 ...................... 39 7021206 ...................... 72 7023927..... 213, 217, 219
288 7021207 ...................... 71 7023933....................... 29

310 800S/860SJ 3121270

 SECTION 10 - SPECIAL OPTIONS
7023947 ...................... 79 7024375 .............. 83, 288 7024868 ....................... 25 7026832 ...................... 53
7023948 ...................... 79 7024379 ...................... 45 7024871 ....................... 26 7026833 ...................... 53
7023949 ...................... 79 7024380 ...................... 45 7024881 ....................... 29 7026839 ...................... 52
7023950 ...................... 79 7024381 ...................... 45 7026004 ..................... 226 7027004 .............. 56, 263
7023951 ...................... 79 7024390 ...................... 45 7026015 ..................... 226 7027015 .............. 67, 263
7023952 ...................... 79 7024396 ...................... 45 7026016 ..................... 226 7027017 .............. 67, 263
7023953 ...................... 79 7024404 ...................... 89 7026188 ............. 127, 131 7027018 .............. 67, 263
7023954 ...................... 79 7024439 ...................... 84 7026197 ....................... 89 7027027 .................... 263
7023955 ...................... 79 7024440 ...................... 84 7026199 ..... 113, 117, 121 7027028 .............. 51, 263
7023956 ...................... 79 7024441 ...................... 83 7026503 ....................... 89 7027029 .............. 51, 263
7023957 ...................... 79 7024442 ...................... 83 7026504 ....................... 89 7027030 .............. 51, 263
7023958 ...................... 79 7024443 ...................... 83 7026505 ....................... 89 7027031 .............. 51, 263
7023959 ...................... 79 7024444 .............. 83, 288 7026506 ....................... 89 7027412 ...................... 49
7023960 ...................... 79 7024445 ...................... 83 7026507 ....................... 89 7027740 ...................... 25
7023961 ...................... 79 7024446 ...................... 83 7026509 ....................... 89 7027741 ...................... 26
7023962 ...................... 79 7024452 .................... 167 7026597 ............. 127, 131 7027790 ...................... 62
7023963 ...................... 79 7024453 ...................... 45 7026608 ....................... 62 7027791 ...................... 62
7023964 ...................... 79 7024454 ...................... 45 7026626 ............. 126, 131 7027792 ...................... 62
7023965 ...................... 79 7024455 ...................... 45 7026631 ....................... 61 7027793 .............. 63, 263
7023966 ...................... 80 7024456 ...................... 45 7026800 ....................... 52 7027795 .............. 62, 290
7023967 ...................... 80 7024457 ...................... 45 7026801 ....................... 52 7027796 .............. 62, 263
7023977 ...................... 71 7024458 ...................... 45 7026802 ....................... 52 7027799 ............ 126, 131
7023982 .... 213, 217, 219 7024481 ...................... 83 7026803 ....................... 52 7027887 ............ 113, 121
7023983 .................... 158 7024484 ............ 126, 131 7026804 ....................... 52 7027965 .............. 68, 290
7023984 .................... 158 7024485 ............ 126, 131 7026805 ....................... 52 7027972 .............. 68, 290
7023985 ...................... 39 7024488 ............ 126, 131 7026806 ....................... 52 7027991 .................... 264
7024100 ...................... 45 7024489 ............ 126, 131 7026807 ....................... 52 7029592 ...................... 36
7024145 ...................... 21 7024508 .... 226, 229, 231 7026808 ....................... 53 7029593 ...................... 36
7024146 ...................... 21 7024560 ...................... 61 7026809 ....................... 53 77143013 .................... 92
7024147 ...................... 21 7024565 ...................... 62 7026810 ....................... 52 77363229 .................. 269
7024148 ...................... 21 7024579 ...................... 62 7026811 ............... 52, 290 80424002 .................... 44
7024149 ...................... 21 7024598 .................... 111 7026812 ....................... 52 80424043 .................... 45
7024151 ...................... 21 7024704 ...................... 44 7026813 ....................... 52 80934561 .................... 89
7024154 ...................... 21 7024717 ...................... 22 7026814 ....................... 53 8180311 ...................... 68
7024155 ...................... 21 7024718 ...................... 22 7026815 ....................... 53 8229242 .................... 261
7024182 ................ 21, 22 7024762 ...................... 44 7026816 ....................... 52 8303541 ...................... 51
7024189 ...................... 22 7024763 ................ 22, 44 7026817 ....................... 53 8405009 ................ 49, 83
7024190 ...................... 22 7024781 ...................... 21 7026819 ....................... 52 8405104 ...................... 49
7024191 ...................... 22 7024782 ...................... 21 7026820 ....................... 53 8406009 ...................... 51
7024192 ...................... 22 7024783 ...................... 21 7026821 ....................... 53 8406105 ...................... 51
7024193 ...................... 22 7024784 ...................... 44 7026822 ....................... 53 8406109 ...................... 52
7024194 ...................... 22 7024828 ...................... 72 7026826 ....................... 53 88521205 ........ 49, 57, 66
7024196 ...................... 22 7024832 .................... 158 7026827 ....................... 53 8896941 .................... 297
7024197 ...................... 22 7024844 ...................... 29 7026828 ....................... 53 91401281 ........ 49, 57, 66
7024369 ............ 142, 146 7024854 ...................... 26 7026829 ....................... 53
7024370 ............ 142, 146 7024862 ...................... 25 7026830 ............... 52, 290
7024374 ...................... 83 7024867 ...................... 25 7026831 ....................... 53

3121270 800S/860SJ 311