User Manual SZGH-CNC1000MDb.eries) Milling Control System -OPERATION- V3.1 -BOOK2- Shenzhen Gus a Add:Room 503 Anxin Building, No 536 Shenhui Road, Liuy District, aaa Gis ‘uangdorWarnings and Notes as Used in this PubRication ‘Waming notices are used in this publication to emphasize thet hazardous veltages, cuents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situations where inattention could cause either personal injury or damage to equipment, a Waming notice is used. Caution Cantion notices are used where equipment might be damaged if care is not taken. Notes merely call attention to information that is especially significant to understanding and operating the equipment This document is based on information available at the time of its publication. While efforts have been madeto be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor te provide for every possitle contingency in connection with installation, operation, or maintenance. Features may be described herein which aze not present in all hardware and software systems. GE Fanuc Automation assumes no obligation ‘of notice to holders of this document with respect to changes subsequently made. Shenzhen Guanhong Automation makes no representation or wananty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency. or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shell apply. ©Copyright 2016 Shenzhen Guanhong Automation Co.,Lid. All Rights Reserved.~Shenzhen Guanhong Automation Co.,Ltd~ ‘SZGH-CNC1000MDb Series [Book2] SAFETY PRECAUTIONS This section describes the safety precautions related to theuse of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped witha CNC unit (all descriptions in this section assume this configuration). Note that some precautions are related only to specific functions, and thus may not be applicable to certain CNC units. ‘Users must also observe the safety precautions related to themachine, as _ described in the relevant manual supplied by the machine tool builder. Before attempting to operate the machine or create a program to control the operation of themachine, the operator must become fully familiar with the contents of this manual and relevant manual supplied by the machine tool builder. 1 Definition of Warning , Caution, and Note This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Waming and Caution according to their beating on safety. Also, supplementary information is described as a Note. Read the Waming, Caution, and Note thoroughly before attempting to use the machine WARNING Applied when there is a danger of the user being injured or when there is a danger of both the user ‘being injured and the equipment being damagedif the approved procedure is not observed CAUTION Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed, NOTE The Note is used to indicate supplementary information other than Waming and Caution, Read thismanual carefully, and store it in a safe place.~Shenzhon Guanhong Automation Co.,Ltd SZGH-CNC1O00MDD Sertes [Book2] 2 GENERAL WARNINGS AND CAUTIONS Warning 1, Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself or injury to the user. 2. Before operating the machine, thoroughly check the entered data. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly. possibly causing damage to the workpiece and/or machine itself, or injury to the user. 3. Ensure that the specified feedrate 1s appropriate for the intended operation. Generally, foreach machine, there isa maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer tothe ‘manual provided with the machine to determine the maximum allowable feedrate. If amachine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, o injury to the user. 4. When using a too! compensation function, thoroughly check the direction and amount of Compensation. ‘Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 5. The parameters for the CNC and PMC are factory-set. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function ofthe parameter before making any change. Failure to set a parameter correctly may result in the machine ‘behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 6. Immediately after switching on the power, do not touch any of the keys on the MDI panel until the position display or alarm screen appears on the CNC unit. Some of the keys on the MDI panel are dedicated to ‘maintenance ot other special operations. Pressing any of these keys may place the CNC unit in other than its normal state, Starting the machine in thisstate may cause it to behave unexpectedly 7. The operator's manual and programming manual supplied with a CNC unit providean overall description of the machine’s functions, including any optional functions. Note that the optional functions will vary from one ‘machine model to another. Therefore, some functions described in the manuals may not actually be available fora particular model. Check the specification of the machine if in doubt. 8. Some functions may have been implemented at the request of the machine-too! builder. When using such ‘functions, refer to the manual supplied by the machine-tool builder for details of their use and any related cautions NOTE: Programs,parameters, and macro variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off. Such data may be deleted inadvertently, however, of itmay prove necessary io delete all data from nonvolatile memory axpart of error recovery. To guard against the occurrence ofthe above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place. citShenzhen Guanhong Automation Co.,Lid~ ‘SZGH-CNC1000MDb Series [Book2] 3 WARNINGS AND CAUTIONS RELATED TO PROGRAMMING This section covers the major safety precautions related to programming, Before attempting to perform programming, read the supplied operator's manual and programming manual carefully such that you are fully familiar with their contents. Warning 1.Coordinate system setting Ifa coordinate system is established incorrectly, the machine may behave unexpectedly as a remit ofthe program issuing an otherwise valid move command. Such an unexpected operation may damage the tool, the machine itself, the workpiece, or cause injury to the user. 2. Positioning by nonlinear interpolation. ‘When performing positioning by nonlinear interpolation (positioning by nonlinear movement between the start ‘and end points), the tool path must be carefully confirmed before performing programming. Positioning imvolves rapid traverse. Ifthe tool collides with the workpiece, it may damage the tool, the machine itself, the workpiece, or cause injury to the user. 3. Function involving a rotation axis ‘When programming polar coordinate interpolation or norma-direction (perpendicular) control, pay careful attention to the speed of the rotation axis. Incorrect programming may result in the rotation axis speed becoming excessively high, such that centrifugal force causes the chuck to lose its grip on the workpiece if the latter is not ‘mounted securely. Such mishap is likely to damage the tool, the machine itself, the workpiece, of cause injury to the user. 4, Inch/metric conversion Switching between inch and metric inputs does not convert the measurement units of data such as the workpiece origin offset, parameter, and current position. Before startingthe machine, therefore, determine which measurement units are being used. Attempting to perform an operstion with invalid data specified may damage the tool, the machine itself, the workpiece, or cause injury to the user 5. Constant surface speed control ‘When an axis subject to constant surface speed control approaches the origin of the workpiece coordinate system, the spindle speed may become excessively high. Therefore, itis necessary to specify a maximum allowable speed. Specifying the maximum allowable speed incorrectly may damage the tool, the machine itself, the workpiece, or ‘cause injury to the user 6. Stroke check After switching on the power, perform manual reference position retum as required. Stroke check is not possible before manual reference position retum is performed. Note that when stroke check is disabled, an alarm is not issued even if a stroke limit is exceeded, possibly damaging the tool, the machine itself, the workpiece, or ‘causing injury to the user. 7. Absolute/incremental mode If.a program created with absolute values is run in incremental mode, or vice versa, the machine may behave unexpectedly. 8. Plane selection If an incorrect plane is specified for circular interpolation, helical interpolation, or a canned cycle, the machine may behave unexpectedly. Refer to the descriptions of the respective fimctions for details, 9. Compensation function Vv~Shenzhon Guanhong Automation Co.,Ltd SZGH-CNC1O00MDD Sertes [Book2] ‘Ifa command based on the machine coordinate system or reference position return command is issued in ‘compensation function mode, compensation is temporarily canceled, resulting inthe unexpected behavior ofthe machine. Before issuing any of the above commands, therefore, always cancel compensation function mode. 4 WARNINGS AND CAUTIONS RELATED TO HANDLING This section presents safety precautions related to the handling of machine tools. Before attempting to operate your machine, read the supplied operator’s manual and programming manual carefully, such that you are fully familiar with their contents. Warning 1. Manual operation ‘When operating the machine manually. determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and feedrate have been specified correctly. Incorrect operation of the machine may ‘damage the tool, the machine itself, the workpiece, or cause injury tothe operator. 2. Manual reference position return After switching on the power, perform manual reference position return as requited. Ifthe machine is operated \without first performing manval reference position return, it may behave unexpectedly. Stroke check isnot possible before manual reference position retum is perfommed. ‘An unexpected operation of the machine may damage the tool, the machine itself, the workpiece, or cause tothe user. 3. Manual handle feed Inmanual handle feed, rotating the handle with a large scale factor, such as 100, applied causes the too! and table tomove rapidly. Careless handling may damage the tool and/or machine, or cause injury to the user 4, Disabled override If override is disabled (according to the specification in a macro variable) during threading or other tapping, the speed camnot be predicted, possibly damaging the tool, the machine itself, the workpi operator. 5. Origin/preset operation Basically, never attempt an origin/preset operation when the machine is operating under the control of 2 program. Otherwise, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the tool, or causing injury to the user. 6. Workpiece coordinate system shift ‘Manual intervention, machine lock, or mitror imaging may shift the workpiece coordinate system. Before attempting to operate the machine under the control of a program, confirm the coordinate system carefully. If the ‘machine is operated under the control of a program without making allowances for any shift in the workpiece ‘coordinate system, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the ‘workpiece, of causing injury to the operator. 7. Software operator’s panel and menu switches Using the software operator’ s panel and menu switches, in combination with the MDI panel, itis possible to specify operations not supported by the machine operator’ s panel, such as mode change, override value change, and jog feed commands. Note, however, that if the MDI panel keys are operated inadvertently, the machine may behave unexpectedly possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user. or causing injury to the 8. Manual interventionShenzhen Guanhong Automation Co.,Lid~ ‘SZGH-CNC1000MDb Series [Book2] If manual intervention is performed during programmed operation of the machine, the tool path may vary when the machine is restarted. Before restarting the machine after manual intervention, therefore, confirm the settings of the mamual absolute switches, parameters, and absolute/incremental command mode. 9, Feed hold, override, and single block ‘The feed hold, feedrate override, and single block functions can be disabled using custom macro system variable #3004, Be careful when operating the machine in this case, 10. Dry run ‘Usually, adry run is used to confirm the operation of the machine. During a dry run, the machine operates at dry run speed, which differs from the corresponding programmed feedrate. Note that the dry nm speed may sometimes be higher than the programmed feed rate. 11. Cutter and tool nose radius compensation in MDI mode Pay careful attention to a tool path specified by a command in MDI mode, because tool nose radius compensation is not applied. When a command is entered from the MDI to intermupt in automatic operation in tool nose radius ‘compensation mode, pay particular attention to the tool path when automatic operation issubsequently resumed. Refer to the descriptions of the corresponding functions for details. 12. Program editing If the machine is stopped, after which the machining program is edited (modification, insertion, or deletion), the machine may behave unexpectedly if machining is resumed under the control of thet program. Basically, do not modify, insert, or delete commands from a machining program while it is in use. 5 WARNINGS RELATED TO DAILY MAINTENANCE WARNING 1. Memory backup battery replacement ‘When replacing the memory backup batteries, keep thepower to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only ‘those personnel who have received approved safety and maintenance training may perform this work ‘When replacing the batteries, be careful notto touch the high ~ voltage circuits (marked and fitted with an insulating covet) Touching the uncovered high voltage circuits presents an extremely dangerous electric shock hazard. NOTE: The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator's panel or screen. When a low battery voltage alarm is displayed, replace the batteries within aweek. Otherwise, the contents of the CNC’s memory will be lost. Refer to the maintenance section of the operator's manual for details of the battery replacement Procedure, 2. Absolute pulse coder battery replacement ‘When replacing the memory backup batteries, keep the power to the machine (CNC) turned on.and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only ‘those personnel who have received approved safety and maintenance training may perform this work. When replacing the batteries, be careful not to touch the high ~ voltage circuits (marked and fitted with an insulating cover). Touching the uncovered high ~ voltage circuits presents an extremely dangerous electric shock hazard. VI~Shenzhon Guanhong Automation Co.,Ltd SZGH-CNC1O00MDD Sertes [Book2] NOTE:The absolute pulse coder uses batteries to preserve its absolute position. If the battery voltage drops, a Iow battery voltage alarm is displayed on the machine operator’s panel or screen. When alow battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder sill be lost. 3. Fuse replacement For some units, the chapter covering daily maintenance inthe operator’ s manual or programming manual describes the fuse replacement procedure Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse, For this reason, only those personnel who have received approved safety and maintenance training may perform this work, ‘When replacing a fuse with the cabinet open, be careful not to touch the high ~ voltage circuits(marked and fitted ‘with an insulating cover), ‘Touching an uncovered high ~ voltage circuit presents an extremely dangerous electric shock hazard. vuShenzhen Guanhong Automation Co.,Lid~ ‘SZGH-CNC1000MDb Series [Book2] SAFETY PRECAUTIONS. Chapter1 Operation. 1.1 Operational Panel 1.2 Function Meau. 1.3 Editing Keyboard. 1.4 Machine Contro! Panel. 1.5 Mamual Operation. 1.5.1 Manual Continuous. 1.5.2 Manual Increment. 1.5.3 Manual pulse generator(Handwhee!). 1.5.4 Manual Reference Position Return 1.6 Auto Operation. 1.6.1 Automatical Processing Mode. 1.6.2 Processing at arbitraryprogram line or With arbitrary tool 1.6.2.1 Start from “nth” line(blocl) 1.6.2.2 Start from“N**" line 1.6.3 StartProgram. 1.6.4 Halt Program. 1.6.5 Emergency Stop. 1.6.6 Alarm. 1.67 Indicator Light Output. 1.68 DNC function. 1.68.1 RS232-DNC. 1.68.2 USB-DNC. 1.7 External Electrical Connection. 1.7.1 Limitation. 1.7.1.1 Software limitation, 1.7.1.2 External Switch for limitation. Val 10 10 10 10 10 10 ve 12 12 12 12 2 12 13 13~Shenzhon Guanhong Automation Co.,Ltd SZGH-CNC1O00MDD Sertes [Book2] 1.71.3 Suggestion Usage. 1.7.1.4 External Switch for Power ON/OFF. 1.8 Diagnosis 1.9 Programming Operation. 1.9.1 Editing, 1.9.2 Copy. 1.9.3 Delete 1.94 Rename. 1.9.5 Information. 1.9.6 Compile. 1.9.7 Folder management 1.9.8 Excute Program. 1.9.9 Communication. 1.9.10 U-disk management. 1,910.1 Function Keys of USB-disk 1,910.2 Management of Processing Program. 1.9.10.3 Management of Parameters & Sofware. Chapter 2 Parameter List 2.1 User Parameter. 2.2 Speed parameter. 2.3 Axis parameter. 2.5 Other Parameter. 2.6 Workpiece Coordinate Parameter. 2.6.1 How to set up the workpiece coordinate system’ 2.62 How to adjust the offset value after set well? 2.7 Password, 2.8 Redeem. 2.8.1 Radius Compensation, 2.8.2 Length of redeem, 2.83 Tool Sets List x 13 4 4 7 17 19 19 19 19 20 20 20 20 at aShenzhen Guanhong Automation Co.,Lid~ ‘SZGH-CNC1000MDb Series [Book2] 2.8.4 Set quantity 59. 2.9 Screw Compensation. 60 Chapter 3 Installation & Connection.. 3.1 System Installation 63 3.2 System installation dimension. 68 3.3 System Rear View: 64 3.4 Interface Connection Graph. 64 3.4.1 Communication Socket (Female/DB9). 65 3.4.2 CN4 Turret Socket (FemaleDBI5). 66 3.43 CNO Spindle Encoder Socket (FemaleDB9) 67 3.4.4 CN31O1 Control Socket (FemaleDB25). 68 3.4.5 CN10102 Socket (Female-DB25). 69 3.4.6 CN16103 Socket (Female/DB26) 70 3.4.7 CNS XYZ Drive Socket (Male/DB25) n 3.48 CNG AB Drive Socket (Male/DB1S). nR 3.49 CN11 MPG Handheld Box Socket (Male/DBI5) B 3.49.1 Electrical handwheel (Manual pulse generator) B 3.4.9.2 Using for Band Switch 4 3.49.3 Extemal Switch for Run Halt. 4 3.4.9.4 Using for Eextemal Emergency Stop. 74 3.4.10 CNI3 Position Feedback Socket(MaleDB25). 15 3.5 10 Electrical Board, 16 3.6 Daily Maintenance and Repair. 79 3.6.1 Maintain, 79 3.62 Ordinary Problem, 79 Appendix I: Wiring Diagram of CN3 Plug. Appendix II: Wiring Diagram of CN10 Plu; Appendix IIL: Wiring Diagram of CN4 Plug. Appendix IV Operational Panel.~Shenzhon Guanhong Automation Co.,Ltd SZGH-CNC1O00MDD Sertes [Book2] Chapter 1 Operation When using CNC Milling system, just master the parameter of system, edit program, manual operation, auto operation. Then you can operate the system easily. There are some details to instruct hereinafter. 1.1 Operational Panel This system panel is total controller .which includes 8.4 inches LCD display area . function, menu , editing keyboard area & machine control panel (take E panel as exemple) Fuction Menu LCD display area Soft key function area Machine Control Panel Figh.1 SZGH-CNC1000MDb CNC Milling Controller 1.2 Function Menu Menu Keys | Comment Enter the interfaces of status parameter. datas parameter , diagnous and screw compensation parameter interface (interfaces can be switched by repeated press) Enter the program interface. Enter the redeem interface. Enter controlling condition of manual Enter controlling condition of auto Delete key ‘Nowe: Clear number of workplace Exit key Enter key~Shenzhen Guanhong Automation Co.,Ltd~ 1.3 Editing Keyboard SZGH-CNC1000MDb Series [Book2] Kes Name | Deseiption Reset key | CNC reset, stop of the feeding and moving, etc. Address | Address input, Key | Double-address key, switch between addresses Digital Key&Sym | Digit imput & Symbol Input ‘bol key Cursor Move | Move the cursor in different directions Keys Page Page up/down on upidown Note: Exchange of coordinate ca display Shiftkey | Shift function ofkey Space Space key | Leave a blank space 1.4 Machine Control Panel Key ‘Designation Explanation ‘Remarks and operation explanation es Kl switch KION/OFF Control Y24 ONOFF Ki Output Point: PIN1 of CNI6 plug K2 switch K2ON/OFF Control Y25 ON/OFF Output Point: PIN12 of CN16 plug . KS switch, K2ON(OFF Control Y26 ON/OFF Output Point: PIN13 of CN16 plug ig] Coolant switch Coolaat ON/OFF Control code: M08/M09 Output Point: PINS of CN3 plug~Shenzhon Guanhong Automation Co.,Ltd SZGH-CNC1O00MDD Sertes [Book2] mode Chuck switch | Tighten/Loosen Tool Contl code: MIOMII of Spindle Output Point PIN21 of CN3 plug Tallstock switch Tallstock Control code: M797M78 ForwardBackward | Output Point: PIN22 of CN3 plug ® Hull switch HuifON/OFF Control code: MS9INSS Hutt Output Point: PIN6 of CN10plug Single block key | To enter single block Par Step mode key To enter single step mode Switching qycle fom “manual continuous” to “manual increment” Graphic mode key To enter graphic mode(Only Work on AUTO condition) Simulate switch/aey mun switch ‘Handwheel/*1/*10/ *100 Enter controlling condition ofhandwhed, press again, it wil shift handwheel rate of *1/*10/*100 Diagnosis key Enter the interfaces of diagnosis Pause key Halt forprogiam Cycle start key Pres this key and the system mode automatically sms Auto mode, MDI mode, DNCmode Retumm Home of To enter mode ofretura Machine key home of machine Key Designation Explanation ‘Remarks and operation explanation ¢ | o Spindle ovewide keys | Up Down rate of [Range is form 5% to 150,16 SP_S] lena »_Speed gears totally e 7, ie 7 Rate of G00 speed ‘Up(Down rate of | range is from 5% to 100%,16 taal G00_Speed gears totally Gy | RC ore | UpDowa rate oF range is Hom O% to 150% 6 a Feeding Speed | gears totally Spindle control keys | CW/CCW/Sto | Corresponding to M03/M04/MO0S pofSpindle _ | codes Rotation of SP im JOG Point CW/CCW rotation of spindleShenzhen Guanhong Automation Co.,Lid~ ‘SZGH-CNC1000MDb Series [Book2] Rotation of tool in| Tool magazine ralote CWICCW, stop until detect TOS JOG (count of tool) Rapid mode Holding Rapid key= Manual Feeding Key, for feecmmg with rapid speed manually. When P38=8 in Other parameterthe key 1s set to switch of Rapid/Notmal ‘Manual Feeding Key For positivenegative movement of X. Y, Z. A&B axes in MANUALmode Cyde Stat Button, forran processing program on Auto, or rin MDI Pause Button, for halt processing Note:only E type operational panel has Pause button. Emergency stop Driver and motor stop immediately, tums off the spindle, coolant, waits forthe rise of button, and initializes values Interface Switch Left side: Normal Mode Middle: F-Halt . stop feeding Right side: FS-Halt, stop feeding & rotation of spindle Handwheel on panel for feeding manually. P1-0 in Other parameter is select handwheel on panel Note: only A type & C type operational panel have handwheel(MPG). Power On/Power OFF switches ‘Note: Only C type & E type operational panel have these switches. Using solution, please check 1.7.1.4 book? Note: "Manual speed controlled”: Press “1” “2” 3" “PS “6” “7” “8” “W” to set feed override “F30” “F60" “F120” “F250” “F500” “F1000” “F150” “F200” “F2500” “F300”. 2.“Incremental coordinate”: Press “Setup” to set or set to 0 after enter “relative” coordinate mode. 3. Machine coordinate clear: Press “E” in parameter and then press “Enter”. 4, “F”: Taking mm/min as the unit to set the manual feed speed, the input range is from 1 to 30000mm/min. And the input method according to data input method in parameter. 5.°S": Set the speed of the first spindle. The range is from 0 10 99999, the max depends on the No.36 Parameter in speed parameter. 6.°P': Modify the increment per step in manual increment mode 7. "I": Choosing the position cutting took~Shenzhon Guanhong Automation Co.,Ltd SZGH-CNC1O00MDD Sertes [Book2] The system adjusts one-level menu operation, intuitive, convenient, shortcat, prompt comprehensive information. Powering on system is to enter the main screen. Control Mode: Manual Continous,Manual Increment, Automatic Continous, re Single-Step,Automatic Dry,Handwhee Line No, of eurent processing program THe [G Codes & current tool & compensation X 65.000|(% = | 161. 896 : aan = a Z C 8.008 bite ae : [se | Displaying Are Of AKis = x 166-000 8.000 | 2 teres &eieee | oB 8. BAI “ Pocesing Tine no. of workpiece a Lindl Speed PE Ee ee PS FI 2 4F3 Fe FS FO FT FB Figl.2 Displayer Press “Program” key enter program management areait could edit.alter, diagnosis, delete.and copy exe, Press “Parameter” key enter parameter management areait could refer.ater to every parameters Inmanual condition,the system could process workpiece. 1.5 Manual Operation 1.5.1 Manual Continuous Continuous operation is basis on the time of pressing, Press to feed, up to stop feeding. Making sure the axis and using “Manual Feeding Key” to feed, feeding speed displays on the interface (F) multi Rate. When continuous starting, press “Rapid” to switch the speed set by P1,P2 in Speed parameter, also G00 speed. If set the speed higher than the speed in parameter. the feed speed will be P1.P2 in Speed parameter times rapid ovemtide. In order to facilitate the user single axis cutting in the manual function, setting the manual speed in manual status. Press “F” and input the speed ‘When the hard limit point beyond positive andnegative feed running axis two direction at, stop the feed and prompt to feedreverse direction. (the same as hereinafter) ‘The manual maximum speed is limited by P3 in Speed parameter, when setting the speed is higher than the value of parameter, then will be P3 in Speed parameter. ‘When P38=8 in other paramter, “Rapid” is change into a switch, press once to tum on (no more to always press), press again totum off.~Shenzhen Guanhong Automation Co.,Ltd~ ‘SZGH-CNC1000MDb Series [Book2] 1.5.2 Manual Increment ‘This operation is to set the value of increment as the basis, press “7 | — +” once to rm a value of increment. It will prompts “I=0010.000" in manual increment represent for the value of increment is 10mm, press “I” to revise and Enter. ‘The speed is the speed on display(F) times the rate. 1.5.3 Manual pulse generator(Handwheel) ‘There are two types of handwheel, one is handwheel in handheld box; the other is handwheel in the operational panel Handwheel in Handheld Box: Press “Handwheel” key to enter handwheel mode. User can operate the axes selection & feeding override ofhandwheel(*1/*10/*100) Handwheel is mainly used for “Tool”, also posit tool. Speed of handwheel pulse generator should be lower than 200r'min(100 pulses per cycle) Parameters set for handwheel P1 in Other parameter is set for position of handwhedl. In Speed parameter: P23is set for acceleration / deceleration time constant P24 is set for acceleration / deceleration time constant when simulate. P25is set max speed of X-anis with handwhee, P26 is set max speed of Y-axis with handwheel. P27is set max speed of Z-axis with handwheel, P28is sctmax speed of A-axis with handwhed. In Axis parameter: P311 is set mex speed of B-axis with handwheel. Note: 1 SZGH-CNCIOOOMDb series support handisheel in panel & in handheld box. 2, Handwheel is no effect in auto-coordinates diagram machining, it only works in mode of coordinates. 3. When system is configured with stepper system, feeding speed shouldn't be too fast. Figl.3 Handheld Box(Manual Pulse Generator)~Shenzhon Guanhong Automation Co.,Ltd SZGH-CNC1000MDb Sertes [Book2] 1.5.4 Manual Reference Position Return The CNC machine tool has a position used to determine the machine position. This position is called thereference position, where the tool is replaced or the coordinate are set. Ordinarily, after the power is tumed on or clarm/release emergency stop, the tool is moved to the reference position. Manual reference position retum is to move the tool to the reference position using switches and pushbuttons located on the operator’s panel. In axis parameter, P38 is set for the grade of homing: there are 4 grades for homing. 0: Just hint; 1-No use: 8: Compulsion: 9: Super Compusion: Suggestion: In order to ensure processing accuracy, it needs homing after reboot. ‘There are two ways that retum to reference position manually, one is that floating zero point, the other is that switch forhoming, details as follows. (@) Floating Zero Point Set ‘When user don't fix switches for Homing . user can use floating zero point as home, also reference position, also original point of machine coordinate system. Parameters set: In Axis parameter, ‘P33: Bit parameter, D3:X : D4:Y ; D5:Z: D6:A; D7B : 1 means float zero point: P34: Distance between reference position & current position in X direction: P35; Distance between reference position & current position in Y direction: P36: Distance between reference position & current position in Z direction: P37: Distance between reference position & current position in A direction; P318 in Axis parameter:Distance between reference position & current position in B direction; Steps of setting floating zero point(home): 1. Enabled function of float zero point of all axes(XZCAB): P23= 11111001; 2. Moving each axes to designated position in order to set floating point easily. 3.Set distance between reference & designated position: P34/P35/P36/P37/P318 Note: If current position is home of machine coordinate system, no needs to set offset of P34/P35/P36 /P37 /P318 for each axis. (Q) Switch For Homing Set ‘User can fixed switches forhoming,some parameters & wirings needs to done. A. Parameters set: in Axis Parameter. ‘P33: Bit parameter, D3-X : D4-Y ; DS-Z : D6:A : D7-B : 0 means switch for homing: P38: Grade of Homing.0: Just hint; 1 No use; 8: Compulsion; 9: Super Compusion; P39: Mode of Homing. 0 & 2: Detect ZO signal: 1 & the others. no detect : P40: Bit Parameter. Direction & Sequence of Homing: P41: Bit parameter, Type of switch for homing ; P42: Range of detecting ZO signal in X-axis : P43: Range of detecting ZO signal in Y-axis P44: Range of detecting Z0 signal in Z-axis ; P45: Range of detecting ZO signal in A-axis ; P46: Ofiet after homing in X-axis P47: Ofifet after homing in Y-axis ‘P48: Offset after homing in Z-axis P49: Offset after homing in A-axis~Shenzhen Guanhong Automation Co.,Ltd~ ‘SZGH-CNC1000MDb Series [Book2] In Speed Parameter, P34: X-axis homing speed P36: Y-axis homing speed P38: Z-axis homing speed P40: A-axis homing speed P35: Speed during detecting Z0 signal of X-axis P37: Speed during detecting Z0 signal of Y-axis P39: Speed during detecting Z0 signal of Z-axis P41: Speed during detecting ZO signal of A-axis In Axis parameter, about all prameters for B axis P31d: Range of detecting ZO signal in B-axis: | P315: Offset after homing in B-axis ‘P32: B-axis homing speed P313: Speed during detecting ZO signal of B-axis ‘Note: Details about parameters set,please check part of Parameters List(see chapter 2) B. Inputpoints forhoming in the table Input Point PIN Function XO DING of CN3 Plug X axis homing Yo DIN? of CN3 Plug ‘Yaxis homing ZO PINIT of CNS Plug Z axis homing MB4/AD PING of CNS Plug ‘Aaxis homing M24/B0 PINS of CN10 Plug Baxis homing Note: Lwhen system hasn't avis & B axis, the input pointis as function of M34/M24. 2. Valid level of all input pointsis OV, also common port is OV or NPN ype 3. Wiring for homing, please see Apprendi I Wiring Diagram of CN3 Plug. C. Operation of Retum Reference Position Press “Retum” in Manual mode,system will hint “Input axis name:(X; Y; Z ; A: B: O(ZXYAB))" . user can select one axis for homing alone, and also input “O” & Enter key . all axes go homing sequentially. Note: 1. If user want to stop during homing, press “Emergency Stop” or “Reset” to stop. 2. After homing successfully, circle before coordinate will change to green, otherwise homing is failure. ‘The tool can be moved to the reference position also with program commands. This operation is called automatic reference position retum(See Chapter3.15_Book!). Special Attention: Every time to power up the system must back to zero point to make sure the accuracy of ‘mackine processing. The system power off unusually or in an accident, tt must return to reference potnt ,also homing, othenvise could cause trouble. 1.5.5 Setup Workpiece Coordiante System Steps of setup workpiece coordiante system 1) Press “F5_MDI"” key to enter MDI mode on Manual Condition 2) Input “G54 ~G59"or Press “F8 ChoCo” tosclect werkpicce coordiante system 3) Move feeding axes that need to posit tool to specified position 4) Press “F7-SetCo” key , and select related axis and input current coordiante position. 5) Press “Enter” to ensure and finish setup of workpiece coordinate Tnout work coordinate axisnml: x Input Axis name: 1X,¥,2,A p.o00~Shenchen Guanhong Automation Co.,Ltd SZGH-CNC1000MDb Sertes [Book2] 1.6 Auto Operation Auto refers to processing the editing program of workpiece. This system can start at arbitrary point, and also can start at arbitrary line or with arbitrary tool. Starting arbitrary line or with arbitrary tool must use absolute coordinate to edit the program. Press “Auto” to enter Auto mode in Manual mode. User can’t move coordinate manully in Auto mode. Select running program: Press “Program” key to eater program interface, press “] |” to move cursor to a program which is going to mun , press “C” key to select the program as processing program and switch to main screen automatically (See Chapter 2. 4_Book!) Switch display of coordinate: Press “PgUp"/ “PgDn” to switch the display which correspond to “Relative” “Absolute” “All”. & “Graphic Relative Coordinate Absolute Coordiante All Coordiante : Os ar a °V @. 888) °Y @.agg)" eW 8. 888] °Z 8.888)" ge § . “A @. 888) °A @. 808) ee % \ 1.6.1 Automatical Processing Mode ingle/continuous”: Press “Single” key to switch cycle. “Continuous”: The program continu to execute every program segment(program line) to end or the instruction of stop to stop. “Single *: The program just execute one program line and end, wait another operation or press “Run” again to execute one next program line. “Simulate”: The program is speedy simulate, the axis of coordinate can't move. Table of Status Display about Manual/Auto Manual Contious | Manual Increment_ | Handwheel Feed Hold ees ‘Auto Continous | Auto Single Simulate Auto Con MBBActostep Stop Mimi_Con stop] “Coordinate/Graphic™: Press “Graphic” in Auto mode to switch cycle. “Automatically coordinate”: The axis of coordinate will display with value. “Automatically Graphic”: The axis of coordinate will display with a figure. “Feed Keep”. also feedhold, Press “Manual” twice on “AutoCon Run” condition or Press “Manual” on “AutoCon Stop” after running Press “X” “Y"“Z" on “Graphic” mode to shift 2D mode(X¥.ZX,YZ) plane, press “0” back to 3D. XY Plane ‘ZX Plane YZ Plane l He [~Shenzhen Guanhong Automation Co.,Ltd~ ‘SZGH-CNC1000MDb Series [Book2] 1.6.2 Processing at arbitrary program line or with arbitrary tool 1.6.2.1 Start from “nth” line(block) Atthe condition of automatical processing, press “—" to popup a dialog box, import a number of line, press “Enter” to confirm, system will start program from this line.and display at processing program. No.l line of program is Ith line , input number is nthline , as one block: is one line. Note: 1. Theline is the actual linein the program, not the “N” stand for the line. 2. Firstly of all, system will move the starting point of “nth” block with speed which is set by PT in Speed ‘parameter, then run the program normally. 3. If user don’t input tine number, ene system will jump to the line that program stop last time, to facilitate user’s operations. 4, Press “Reset” to return back to the beginning of program after use “N” to search line number in coordinate screen. 1.6.2.2 Start from “N**” line The svstem support that program can start from “N**” line(N** is 4 digit marked line) . At automatical process condition, press “N” to popup a dialog box to import the marking line, press “Enter” to conflmm. Press “Start” to run program at the “N**” line you import(mark). Note: 1. “N**” line is not “nth” line/block, is the “N**” stand for the line. 2. Firstly of all, system will move the starting point of “nth” block with speed which is set by PT in Speed parameter, then run the program normally. 1.6.3 Start Program Start program must in the mode of “Auto” . press “Auto” key to enter mode of Auto, there are two methods to start program, as follows. (1) Press “Start” key in the operational panel. (2) Fis extemal switch to Run port(PIN18_CN3/PIN8_CN6PIN9_CN11) Note: PIN9_CNI1 can be used as Run port, P33 in Other parameter is set for this function. 1.6.4 Halt Program There are five methods to stopipause program . as follows, (1) Instructions of program: M00, MO1, M02, M30, M20. () Press “Single” torun a current block and stop. @) Interface switch tum to themiddle or tight side. () Press “Reset” to stop all the actions of program. (3) Fix extemal switch to Halt port(PIN6_CN3/PIN6_CN6/PIN10_CN11). Note: PIN1O_CN11 can be used as Halt port, P34 in Other parameter is set for this function. 1.6.5 Emergency Stop Press “Emergency Stop” button whea emergency accidents happening, the system will stop all the actions of machine tool and shows “Emergency stop” on screen. ‘User can fix extemal switch as Emergency Stop, Input point is PINS of CN11 plug.Type of emergency stop switch can be set by P27 in Other parameter. After “Emergency Stop” during processing. which will affect difference between machine tool coordinate system & actual position of machine tool, in orderto ensure coordinate system is same 10~Shenchen Guanhong Automation Co.,Ltd SZGH-CNC1000MDD Serles [Book to actual position of machine tool, itis best to do manual retum reference position(homing) before processing 1.6.6 Alarm ‘The screen hints alarm message when machien tool alarm, CNC system will stop processing. ‘Only after clear alarm.and then CNC system can processing. There are some fixed alan cannot be changed .as following ‘Alam Hinting Message Input Point X-axis driver has happened hardware limit -L@INI5_CN3 Plug) Y-axis driver has happened hardware limit +L@IN16_CN3 Plug) Z-axis driver has happened hardware limit A-axis driver has happened hardware limit B-axis driver has happened hardware limit Xcanis, Y-anis,Z-axis.A-axis B-axis driver is alaming | ALM@INI2_CNS Plug) Spindle driver is alaming ALMIPINS_CN3 Plug) Emergency Stop Stop(PINS_CNI11 Plug) There are also some user-defined alarm as following ‘Alan Hinting Message ‘Auxilary Relay im PLC ‘No.0 Alarm M80 ‘No.1 Alan MBI No.2 Alarm M82 ‘No.3 Alam M83 ‘No4 Alam M84 Protect Door Is Open M85 ‘No.6 Alan M86 No.7 Alarm M87 Lois of Lubricate Oil M&S ‘No.9 Alam M89. No. 10 Alarm M90 No.l Alam’ M91 +5V Undervoltage ‘M92, F2EV Undervoltage M93 ‘No.14 Alan Mod No.15 Alam M95 ‘Note: these alarm hinting message & input point can be edited as user’s askes on PLC. Input point for protect door: M12, PIN11 of CN10 Plug In Other parameter: P7: Detect switching signal of protective door, O:no detect,1: yes P8: Type of switch for protective door, 0: NO type, 1: NC type. P17: Type of alam for servo dhiver, 0: NO type, 1:NC type. P18: Type of alam for spindle, 0: NO type, 1: NC type. P19: Type of alarm for machine tool, 0: NO type, 1: NCtype P26: Type of switch for emergency stop in panel, 0: NO type, 1: NC type. P27: Type of switch for emergency stop in CN11, 0: NO type, 1: NC type. Note: Emergency STOP: Press “Emergency STOP” button when appearing emergent accident, machine 1001 wil stop all actions and the screen of system shows “Emergency STOP”. Wait for releasing the button. ul~Shenzhen Guanhong Automation Co.,Ltd~ ‘SZGH-CNC1000MDb Series [Book2] 1.6.7 Indicator Light Output Output Signal__| Output Point Parameter Set Program Running | M69(PIN21_CN10Plug) _| P28=1 In Other parameter Program Halt M65(PIN20_CN10Plug) ‘Alam M67PINS_CN10Plug) — [P29=1 In Other parameter Note: more details about indicator light output, please check Chapter 4.3.1.7. 1.6.8 DNC function Storage room of SZGH cnc system is 128Mbit, user can adopt RS232-DNC or USB-DNC function to run the processing program that is greater than the remainder storage. RS232 port & ‘USB por are in the front of CNC1000MDb series controller. 1.6.8.1 RS232-DNC 1. Connect PC and CNC system well with the dedicated communication line , & set communication rate by P37in Other parameter: 2. Use the dedicated communication software(SZGHCNCCS) 0 PC to set the related communication port and rate. Press “Transmit CNC”, select the program file to process linked, enter the status of sending program file. 3. To-enter the interface of program file on CNC system, press "L" to enter the status of linked process, and program will display "RS232-DNC", press “Stat” to running carry out linked process in the automatical status. 4, Tum “Interface switch” to midde or right to stop the running system in the process of linked process, press “E-Stop” or “Reset” to exit link of DNC. Note: 1. Baudrate is related to operational environment sshen using serial port to send files. 2. The communication cable can’t more than 10 meters length. 3. Only the dedicated communication sofware of this system can send program in User’s computer. To set the sending speed of PC as the NC, defeat otherwise. 1.6.8.2 USB-DNC USBDNC is realized by U-disk, switch on U-cisk and system, select program to execute in U-disk, Press “B” to open U-disk in program interface, select comesponding program to press “C™ to execute program, press “Auto” to get into automatical mode and press “Start”/ “Run” button to process the program Note 1. Don’t unplug U-disk in the process of USB-DNG, otherwise failure. 2. Back to the system program interface from U-disk interface after finish USB-DNC. 3. After selecting the program, it is best to press “P” to compile once to make sure the program is right before executing program of USB-DNC. 1.7 External Electrical Connection Basic IOs of this enc system is 40*24, some input points & output points have related functions. 1.7.1 Limitation There are two ways to set limitation of machine tool , one is software limitation, another is fix extemal switch as limitation. 2~Shenzhon Guanhong Automation Co.,Ltd SZGH-CNC1000MDb Sertes [Book2] 1.7.1.1 Software limitation Software limitation is finished by setting working range of machine tool , also set related parameters in CNC system. In Axis Parameter: P13: bit parameter, software-limitation of each axis is set alone. BiPil_[ D7 | Dé | Ds | D4 [ D3 | D2 | Di | ~DD Axis B A Z = x Demutser[ 0 [0 |o fofofofofi 1 itis invalid of software-imitation.0: valid of software-limitation. 3: Max Range in X-Negative Direction 4: Max Range in X-Positive Direction PS: Max Range in Y-Negative Direction 6: Max Range in Y-Positive Direction 7: Max Range in Z-Negative Direction P8: Max Range in Z-Positive Direction P9: Max Range in A-Negative Direction P10: Max Range in A-Positive Direction Warning: when shift Merric/Inch, unitis changed(mm/inch), data fer limitation don't change. 1.7.1.2 External Switch for limitation Input Point of Limitation Mark | Port Explanation a PINIS_CN3Plug__| Limitation in negative direction +L PINIG_CN3 Plug _| Limitation in positive direction Type of Limitation Switch In Axis parameter: P21, Type of switch in Positive direction [0: NO type, 1: NC Type] P22, Type of switch in Negative direction [0: NO type, 1: NC Type] Wising of Limitation ‘NPN Type Approximity Switch General Switch Tatine ox oe Iachine 1.7.1.3 Suggestion Usage Fix hardware limitation switch within the range of sets by sofwarelimitation, P11=00000001: even if hardware switches don’t work. software-limit also will work, double safe for limitation. Note: 1. When limitation switch is NO type(normal open type) switch,use parallel connection; when limitation sovttch is NC type(normal close type) switch, use sertes connection. 2. CNC system could define XO&Z0 as limitation of X/Z axis. XO signal as limitation and home of X axis, controlled by one switch. ZO signal as the limitation and home of Z axis, also controlled by one switch. It needs 1o restore our spectal PLC ladder tnto CNC system. BShenzhen Guanhong Automation Co.,Lid~ ‘SZGH-CNC1000MDb Series [Book2] In Axis parameter: P27, Type of Switch in positive direction, also for +L. P28, Type of Switch in nagative direction, also for -L, 1.7.1.4 External Switch for Power ON/OFF Itneeds to use one contactor(KM1) & two switches for tum on & tum off power, one is NO type, which is for tum on power, another is NC type, which is for tum off power. NO wpe, 1: NC Type] Power ONING! gq) Power OFFINC) CNC Controller me Figl.7.1 Wiring Diagram for Power ONOFF 1.8 Diagnosis Press “Diagnosis” key to enter the diagnosis interface. Press “F2” & “PgDn/PgUp"or “| }” to check the status of inputs and outputs NIL) x wbatao "2 OM Bho NG SR ay RL Te1HeDe @ @ 1 @ @ @ @ ae — ° Machine Status 6 Fleer adicir Sf AA, me5 Mag = M1a © cy © cS © © ot) © Ge i i ie au ab |e ngs ney BoP OW ORE WT RSP | og Xeon 2222 2 2 2 2% | X 5% SPo0e 41 41 1 41 @ 1 @ 1. Hachine Coor iS 3 & OS oe oe Oe ok @.848A 8.800 VY 0.0008 ~~ a.@80 2 0.000 rarttine Q: @ ‘Partno mae |srrom [2 EEDA Fs 00 | nen ]fs ediad fe teset |e coweet FigL8.1 System Diagnosis Interface(Input signal) 4~Shenzhon Guanhong Automation Co.,Ltd SZGH-CNC1O00MDD Sertes [Book2] @ 2 Bow we ies ae | Te1HeDe A" wo ge mm a eee Q @ 28 @ @ @ @ Me meg Mme a & & & & 8 & ize naa nat cea X180% F188 X188% se . X 5% SP8@B iY 2.0008 8.020 Zz @. 2020 Ho Alarm srrem @ (aos too Ye ruse ]fs eatad ]fe neset_][_ Jf concen] Figl 8.2 System Diagnosis Interface(output signal) In diagnosis interfece of I/O , “O" means invalid status, “1” means valid status. Press “F3” key diagnosis screen to enter interface of check condition of PLC. SZCH Tosteuct inn ende G53 T@1HEDe tachine status & neo 110 M78 N33 nad Gee X180% F188 X180% SO X 5% SP@O is 2.000 0.0008 8.200 8.020 R---Heload ladder ne ata (fz 10 RTs suer Fs estos Fs reser Fo cavcet Fig1.8.3 Conditon of Inner Register & IOs Press “PgDn”, “PgUp" , “Up anow" , “Down Arrow” to check condition ofinner registers & outputs & inputs. “Green” means the register is valid, “Red” menas the register is invalid. 15~Shenzhen Guanhong Automation Co.,Lid~ SZGH-CNC1000MDb Series [Book2] Press “FS” key on diagnosis screen to enter interface of edit ladder of PLC. eeouren |SZGH “Instrection code 53 Ta1He0e ochine totus. mes mas m10 n7e_ 33a coe X100% Free x100% 30 X_ 5% sPeee achive coor _ — x @.840A 0.000 Y @.00@8 «= 8.08 Z 0.000 varttiae|Q: 0 Porte Figl.8.4 Editing Screen of Inner Ladder Press “S” key on these interfaces to activate serach function. After finish ladder & save, it will work after reboot Press “R” key on condition screen of PLC, PLC will work immeditately & no needs to reboot. Note: when Plin Password parameter set to Disable, and then user can check & edit inner ladder. ETE a Clear history prove BEL Koy. Reset aterm pre (Praeran /SZGH CC ee A.(Curent Alarad: MO 653 2512082-6-27 14:91) Energent Stop retHepe ats reo mie m33__nat coo X100% Fiee = X100% so X 5% SPe0e x 8. 840A 8.000 Vv 2.0008 2.000 Z 2.000 Part 8 ho flare seeon 10 (Je 10 es woo ERT Fs cat a Figl.8.5 System Diagnosis Interface( Alarm messages) Spindle encode check:0 shows current resolution of SP_encoder: 1,[Current Alarm]:NO, shows current alarm condition of machine tool Following shows history alann messages.[Press Del key to clear alam messages] 16~Shenzhon Guanhong Automation Co.,Ltd SZGH-CNC1000MDb Sertes [Book2] 1.9 Programming Operation Press “Program” to enter into status of Programm as following. ee Neeeae ERT Tiect ie fallen eysten ‘rorran [SZCH 653 Te1HeDe ochine Statue nes mes me 7g 3344 Gee 100% Fiee = —-X100% se X 5% SPeee Yoehine Cor x 8.840 A 0.000 Vv 2.0008 2.000 Conpite-P: Receive-R, Tansnit-t, DHO-L Zz 2.000 Program List Curent selecting file/folder parttiae|Q: @ vartno [8 Function 1 sre |0 1 sewset)f2 cory _|fa new fu tweor_]fs inst _]fe wsnaisa]fr eee _]Fa coer | Figl9.1 Interface of Program ‘Management of program adopt mode of file/folder management, storage room of SZGH CNC system is 128Mb, there is no limitation about quantity of programs At program listpress “PgDn/PgUp’or “|.” to select program/file.and then press “Enter” to enter current program. Name Function New/Sek__| Press “FI” key to New/Search « program COPY, Press “F2 key to Copy selecting program( System <> USBdisk) RENAM _| Press “F3” key to Rename current selecting program INFOR Press “F4" key to hints size of program& remain space of system LAST Press “F5” key to retum to last level USBdisk | Press “F6" key to open USB-disk EXEC Press “FT” key to execute current program CANCEL _| Press “F8™ key to cancel or return Compile-P_| Press “P™ key to compile current program Receive-R Press “Rkey™ to receive file from PC with RS232-DNC Transmit-T_| Send file toPC with RS232-DNC DNCL ‘Open function of RS232-DNC between PC & CNC 19.1 Editing Press “F1”key and popup a dialog box to input the name of program, if the name is existing. the existing program is called up: Ifthe name isn’t existing, the system will build a new program The name of program could be number, letter or mix, the length is 100 bits. Build a new program or select a program and press “Enter” to entering the editing interface Press “F7” button to shift to function interface. a~Shenzhen Guanhong Automation Co.,Lid~ SZGH-CNC1000MDb Series [Book2] NILE edit: snerszen Ni C00 xe zo 1 N2 Gee x20@ 7200 ‘Progran SZGH Teste ses Sion Ei 653 N3 GOO U-44 | T@1HeDO Na U-5 chine ete N5 G01 U4 U-2 F300 Hes e910 NG W-11 78 133 ma Ne yg ve cee X100% No Ute U-10 F108 X100% N10 U-6 so X 5% SP@0e N11 G02 U-6 U-9 112 K-9 FS ‘Machine nor N12 U1@ W-15 125 Ka F300 x 0.8404 2. 000 ——SSS 2.0008 0.200 Not Atotai20 Z 2.000 PartTine| acto @ ae |secom Fig] 9.2 ()Editing interface of Program progran SZGH rane: morseen NT coe xo zo | eee N2 Gee X20 2200 3 N3 Goe U-44 | Ta1HeDe 4 U-5 Yochine statue rs GO1 U4 U-2 F300 mes meg m10 6 ETT in7e__mig3_nat Nw ae = (Cae X1008 5 F102 © -X100% Ne uu 1e so X 5% SPOO 11 G@2 U-6 U-9 112 K-9 F5 tachine coor 12 U10 U-15 125 Ke F300 x 0.840A 0.000 LL iy 8.0008 8.880 wot stotano e008 Parttine|@: @ vartwo | fo @tarn |sreom 2 1 outocff2 covmiochra emmy |p seamen |fs aren ]Fs ancrex |F7 << |e comce. | Figl 9.3 (2)Editing interface of Program Note:The name of all files don’t allow same & blank. The screen prompt the editing program name at the top left comer in the editing status; The left is the content, the right is the information for status, the operation in the editing status as follows: 18~Shenchen Guanhong Automation Co.,Ltd SZGH-CNC1000MDb Sertes [Book2] (1) Location of curent cursor: Press “ t $<” tomove the cursor to any position of program content Press "Pgup" tothe last page Press "Pgdn" to the next page. (2) Character Modification: Delete the character at the position of the cursor, then enter the new character. (3) Character Insertion: Enter a new direct character at the cursor position. When the input is the letter,the letter in front of automatically generating space. If you want to enter a space, first enter a letter, and then delete this letter (4) Character Deletion: Press "Del" directly at the cursor position (5) Insetaa line: Press "Enter" directly, inset a line in front of the current line if the cursor is at the first line, otherwise insert a line after the current line (© "Rapid" key Overlay operation: First Function Keys Function F1__| Compile current program F2__| Cursor jump to first line or last line ¥F3 | Teaching function, enter status of Handwheel:Press X/Z/Y/CIA key to shift selecting axis, and press “Rapid “Q” to read & set value of current coordinate system ¥F4__| Cursor jump tothe specifiedline ¥5_ [Null ¥F6__| Delete current blade Fi__| Shift first fnction keys & second function keys ¥F8__| Cancel Second Function Keys F1__|Delect specified blocks from current line toinput line ¥2 | Copy specified blocks from input begin line to input last line ¥F3__|Amay all bloacks of current program ¥F4 Search specified characters from cursor line to end line ¥5__ [Replace Ist specified characters fiom cursor line to end line F6__ [Replace all specified characters fiom carsor line to end line F7_| Shift first fumetion keys & second function keys ¥F8__[Cancel 19.2 Copy Press“ | “in main interface of Program, to select the program which need to copy and press “F2” to popup a dialog box toimport a new name of program, to copy which is the same content but different name , in order to modi 19.3 Delete Press“ | “in main interface of Program, to select program which need to delete and press “Del” key to delete the program. Note: The operation of delete need to be careful, it can’t be recovery once deleted. 19.4 Rename Press“ | “in main interface of Program, to select program which need to rename and press “F3” to popup 2 dialog box toimport a new name. 19.5 Information Press “|” in main interface of Program, to select program which need to check and press rename and spare. 19~Shenzhen Guanhong Automation Co.,Ltd~ ‘SZGH-CNC1000MDb Series [Book2] “4” to popup a dialog box to check the size of current program and remain space of the system 1.9.6 Compile Press“ | "in main interface of Program, to select program and press “P”,or Press “Fl key on editing interface of program, the system will check the format and grammar of program. Prompting when finding mistake automatically. Note: Before run program, it should compile suecessfu 1.9.7 Folder management User can build a folder in this system, Press “F1” in main interface of Program to import a name of folder add” , and press “Enter"to build a folder and it will prompt a “[E]" afier the name Note: the name of folder must be different to name of other file/folder otherwise failure. Move the cursor to the folder and press “Enter” to open folder , user also can build a new file or folder in this folder. Press “A” go to the last folder. Move the cursor to the folder and press “Del” to delete the folder. 1.9.8 Excute Program Press“ "in main interface of Program to select a program andpress “C” to select the processing program and switch into main interface of cnc system. 1.9.9 Communication The system could deliver files with RS232 serial protocol, There are two communication port forRS232 at front & rear of pane. Ranark PIN Function RXD PIN2 of Front DB9 Port Receive Date TXD PIN3 of Front DBO Pert Send Date ov PINS of Front DB9 Port Ground Delivery (Transmit) Deliver the selected program in this system to another system or to PC for save. Press“ ” in main interface of Program to select the program and press “T” to deliver, press “Reset” to intemupt delivery. Reception Receive the selected program in another system or PC (Must be text file form). Press “R” to import a name of received program into the dialog box in main interface of Program , press “Reset to interrupt reception. Note: 1. Using the exclusive communication software to deliver program in User’s PC. 2. Therate of deliver of Both PCRCNC must be the sams,otherwise failure easily.P37 in Other parameter is set the rate of CNC system. 3. The length of RS232 can’tover 10 meters. 4. Thenumber of serial port must be the same as the system setting. 5. Editing program of PC must be text file form. 1.9.10 U-disk management To exchange files of parameter or programs with other system or PC by U-disk. It also can upgrade or back-up the software or parameter in system Note: The name of folder can’t have blank symbols. ‘Suggestion: Please prepare special USB-disk for manage files for CNC system. Press “F6"-USBdisk to enter the U-disk in main interface after U-disk is connected to USB port in the front ofpanel. Press “F6"-SYSTM again to back interface of system. 20~Shenchen Guanhong Automation Co.,Ltd SZGH-CNC1000MDb Sertes [Book2] TilerFile folde in USB disk SZGH Instruction code ooooen #1 653 Jooorne10 1 T@1HED@ oooronnsc1 aa ooomem ee \|Ines ties mie ooosresver hina isa nat ooomier Tate | loot FETE va I] | Geo x100% Sate Free xie0% JooxoNC 1%] ||| so X 5% SP88@ owe | ener loosr es hx 0.840. 2.000 Y 0.0088 8.008 ‘Parttime @: @ orto |@ Figl.9.4 Mian Interface of USB-disk 1.9.10.1 Function Keys of USB-disk Name Function Fi-Backip | Press “FI” keyto backup files of system to current directory of U-disk F2.Restore | Press “FI key to restore files at cuwrent directory of U-disk into system ¥F3-Export Press “F3" key to export copy file of system to U-disk F4import Press “F4" key to importicopy current file of U-disk tosystem FS-LAST Press “FS” key to return to last level F6SYSTM __ | Press “F6" key to retum back to system,also exit USB-disk FT-EXEC, Press "FT" key to execute current program at U-diske F&-CANCEL _| Press “FS” key to cancel or return CompileP | Press “P™ key to compile current program InpatR Press “R" key to copy all files of U-disk to system Output-T Press “I” key to copy all files of system to U-disk DNCL ‘Open fimction of RS232-DNC between PC & CNC 19.102 Management of Processing Program Copy the files or folder of U-disk into system After connecting U-disk, press “F6" key to enter the U-disk directory in main interface of Program. Press“ |” to move cursor to select file or folder to copy and press “F4” key to popup a dialog box to import name, press “Enter” to confirm. Ifthere is the sme name of program in the system, it will popup a dialog box to ask if cover the file or folder or not Press “R” to copy all the program in U-disk into system. Copy the files or folder of system into U-disk Press “f 4" to move cursor to select file or folder that needs to copy to U-disk, and then press “F6” key, press “F3” key to popup a dialog box toimport name in U-disk interface and press “Enter” to confirm. If there is the same name of program in the system, it will popup a dialog box. to ask if cover the file/folder or not. aShenzhen Guanhong Automation Co.,Lid~ SZGH-CNC1000MDb Series [Book2] Press “T” key to copy all the program in system to USB. Note: 1. It must return to program directory of system, also exit U-disk by press “F5” key before unplugging U-disk, otherwise the date which is copied just now will be lost. 2. The name of folder can’t have blank symbol when using disk. 1.9.10.3 Management of Parameters & Software ‘User can use U-dick to deliver parameters files back-up files and parameters of CNC system A) Backup inner les & PLC files of system to U-disk Note: Prepare a special empty U-disk for manage parameter files & PLC files of system better as Parameter files is lots of about several dozens, Or setup a folder in U-disk on your computer firstly, open the ‘Folder of U-disk on system before backup parameter files & PLC files into the folder of U-disk. Insert U-disk to system, Press ‘Program” , And then press “FO” key to enter directory of USBdisk Selecting folder(SZGH-CNC990TDB-2) and “Enter” to enter the folder. Press “FI key to Backup, input password & Enter Press “Enter” key, wait for seconds, it ‘will backup successfully, Press “F6” key to exit U-disk & retum back to system File/File folde in USB disk CurDir: /USB Filesrile felde tn USD disk CusDir: /us2/S26H-cNc990TDR-2 Fig9.$ Steps of Backup PLC & Parameter to U-disk: B) Restore parameters & PLC files into system with U-disk(Upgrade) Note: Please put parameters & PLC for upgrade to a folder, which is better to avoid restore wrong files in disk into CNC system, and result to damage inner files & system. Insert U-disk to system, Press ‘Program” , And then press “FO” key to emer directory of USBdisk Selecting folder(SZGH-CNC990TDB-2) and “Enter” to enter the folder, Press “F2” key to restore, input password & Enter Press “Enter” key, wait for seconds, it will hint restore successfully, Press “FO” key to exit U-disk & reboot system File/File folde in USB disk CurDir: USB CurDir: /USB/S26H-CNC990TDR-2 fre jou sure to out PLC, soft, paraieter to ee rout successful, Please reboot CAC1 Figl.9.6 Steps of Restore PLC & Parameter to U-disk 2 system software , for upgrade andrenew,~Shenzhon Guanhong Automation Co.,Ltd SZGH-CNC1000MDb Sertes [Book2] Chapter 2 Parameter List At any status conditions, press “Parameter” to enter interface of parameter. EEE) program SZGH Instruction code 653 vcyeie d oF 6? l2.cycle a of 68 T@1H@DO ‘Wachine status me5 Meo Mia N73 M33 41 I3.cycle Q-diree I4.cucle O-diree IS.cyele spindle ls Mode of 68467 7,Cycle a of 6B 17,Rumning prog Gee X180% 18, Set nzo the F100 X100% 19,Set part cou SO X 5% SPQ00 i21,¢01/602/603 neat econ rine ae ix @.840A 8. 088 anon ees Y 0.0008 2.200 Zz 2.000 Partrime Q: Q rartwo Q No Alarm sPrpm 6 wed |fa oxis | voor j[fs otner fe or] Fr Pnsswo |e cance Fig2.1 Parameter List Remark Function Fl-User Press “FI” key to enter User Parameter set F2-Speed | Press “F2" key to enter Speed Parameter set F3.axis Press “F3” key to enter Axis Parameter set F4Tool Press “F4" key to enter Tool Parameter set F5.Other__| Press “F5" key to enter Other Parameter set, F6-Coor Press “FO” key to enter Coordinate Parameter set F7-PASSWD | Press “F7" key to enter Password Parameter set F8-CANCEL | Press “F8” key to exit parameter list After enter Parameter interface & select kind of parameter list, press “ Down arow ”, “Up arrow”, “PgDn”, “PgUp” to select one parameter that need to alter, Press “Enter” enter key popup dialog box.after alter well, press “Enter” for ensure parameter is set well. Note: 1. Yellow cursor means current Parameter kind & Parameter Number. 2. The version of Parameter List is V6.56.