SERVO DIRECTIONAL VALVE 4WRLE 10... 35 Symbols E..W WITH OBE AND FEEDBACK RE29089
SERVO DIRECTIONAL VALVE 4WRLE 10... 35 Symbols E..W WITH OBE AND FEEDBACK RE29089
Ordering data
4WRL E S J 3X G24 K0 A1 M *
C1 T X C2 Y
A P B
Functional description
When the control solenoid is not actuated, the control The control oil is conveyed to the pilot valve either internally
spool is held by springs in the fail-safe position, and via port P or externally via port X. The oil returns to the tank
the main stage spool remains in its spring-centered mid internally via port T or externally via port Y.
position.
In the on-board electronics, the pre-defined setpoint is
Power failure
compared with the actual value for the position of the main
stage control spool. In the event of an error signal, the In the event of a power failure or an open circuit, the
control solenoid is actuated, and the pilot spool is moved on-board electronics cut off the electricity to the control
as the magnetic force changes. The flow released through solenoid and the pilot spool moves to the fail-safe position,
the control cross-sections causes the main control spool relieving the control oil chambers of the main stage. The
to move. The spool stroke is controlled proportionately to main stage control spool is held by springs in mid position.
the setpoint of 0.5...10 V between 20...100 %. If the input
setpoint is < ± 0.5 V, the control spool is held in the spring-
centered, overlapped mid position.
4/16 Bosch Rexroth AG Hydraulics 4WRLE 10...35 RE 29089/01.09
Pv Tv Tv Pv
X Y Y X
P T
a b P X A B Y T
P T Y X
AB
G Main valve
Type...–3X...E... a 0 b
G G
A B
PT
P T
a b
AB G Pilot valve
P T Y
a b
Type...–3X...ET... G G PT
A B
a b
P T
Type...–3X...T...
G G
A B
a b
P T X
Technical data
General
Construction Spool type valve, pilot operated
Actuation Servo solenoid directional control valve NG6, with position controller
for pilot valve and main stage
Type of mounting Subplate, mounting hole configuration NG10...35 to ISO 4401-...
Installation position Optional
Ambient temperature range °C –20...+50
Weight kg NG10 8.7 NG16 10.6 NG25 18.4 NG27 18.4 NG35 81
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
Static/Dynamic
Overlap in mid position ª18...22 % of spool stroke, electrically compensated for UD–E ±0.5 V
Spool stroke, main stage ± mm 4 7 10 10 12,5
Control oil volume
of main stage 100 % cm3 1.1 4.3 11.3 11.3 41.5
Control oil requirement 0...100 %,
(at X = 100 bar) l/min 2.2 4.7 11.7 11.7 15.6
Hysteresis % <0.1, scarcely measurable
Manufacturing tolerance % < ± 5 (Qmax)
Response time for 0...100 %,
(at X = 100 bar) ms <40 <80 <80 <80 <130
Response time for 0...100 %,
(at X = 10 bar) ms <150 <250 <250 <250 <500
Switch-off behavior After electrical switch-off (pilot valve in fail-safe)
Main stage moves to spring-centered overlapped mid position
Thermal drift <1 % at ∆T = 40 °C
Calibration At the factory ±1 %, see flow curve
Electromagnetic compatibility EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see Technical Data Sheets RE 50070, RE 50076 and RE 50081.
Technical data
Supply 24V =
Logic
Signal: 0…+/–10 V 1 or 2
Stage
LVDT Sign.: 0…+/–10 V LVDT Sign.
+/–10V +/–10V
Stroke
II sign.
Mainstage
P-A
Stroke
II sign.
P-B
DC/DC LVDT
–10V… 0… +10V Signal: +/–10V
Important
Pilot operated 4/3-way servo solenoid directional control valves
with positive overlap perform their function in open or closed-
loop-controlled axes and have approx. 20 % overlap when
switched off.
This condition does not constitute an active fail-safe position.
For this reason, many applications require the use of “external
check valves” or certain sandwich-mounted valves, which must
be taken into account during the On/Off switching sequence.
RE 29089/01.09 4WRLE 10...35 Hydraulics Bosch Rexroth AG 7/16
Connection
For electrical data, see page 6
1 4
APBT
24 V= 5
2 6
1 Control
2 Provided by customer
3 Plug-in connector
4 Valve
5 Connecting surface
6 Provided by Rexroth
On-board electronics
Block diagram/pin assignment
Version A1: UD–E ±10 V
2.5 AF +24 V=
Power supply
Versorgung
A 0V
+UB Supply zero
Versorgungs-Null
B
+15 V DC C Reference zero*
Referenz-Null*
–15 V D
DC 100k
E UD–E Setpoint 0...±10
Sollwert 0… 10 VV
100k
Differ- F
Differenz- 10k
ential
verstärker Actual
Istwert value
0… 10 0...±10
V V
amplifier
Logics
Logik Protective
Schutzleiterconductor
Screen
Abschirmung
+UB
Do not
* Nicht mitconnect to supplyverbinden!
Versorgungs-Null zero!
+
+ PID
1 –15 V= PD –
ref. 0 – Haupt-
Main Pilot stage
Vorsteuer-
2 stufe
stage
3 +15 V= stufe
0…±10 V
Signal
4 4/3-way servo so-
4/3-Regel-
Signal
Signal lenoid directional
Wegeventil
control valve
A B
UD–E
0…+10 V
P T
A B
UD–E
S
0V
P T
U A B
UD–E
0…–10 V
P T
S
4/3-way servo solenoid
4/3-Regel-Wegeventil
U directional control valve
Valve
Ventil
+24 V = +24 V =
A
UB
0V 0V
B
C 00 VV internal
intern
10 V (Signal) (Ref.-0)
(ref. 0)
D Differenz-
Differential
Test UE 0 V (Signal) 100k verstärker
E amplifi er
LVDT
LVDT signal
Signal
F ±1010 VV
SL 10k
prot. ground SL
RE 29089/01.09 4WRLE 10...35 Hydraulics Bosch Rexroth AG 9/16
Symbol E(Z), W(Z) (QA : QB = 1 : 1) Control spool with asymmetric metering notches
E1(Z), W1(Z) (QA : QB = 2 : 1) Control spools with asymmetric metering notches are
100% available in a ratio of 2:1 for the purpose of adaptation to
P-A differential cylinders.
AB AB ** B-T
80
B-T(2:1)
60 PT PT
40
Flow rate Q Q
2:1
20
Volumenstrom
0
G G
-20 A B
P-B
-40 (2:1)
P T YX
-60
60 PT PT PT
In addition, a control spool (symbol) with internal B-P con-
40 nection is employed for certain branch-oriented solutions.
However, we recommend that you consult the BRH
Flow rate Q Q
-40 P-B
-60
A-T
-80
-100%
-100% -80 -60 -40 -20 0 20 40 60 80 100% G G
Hub(%)
Stroke (%) A B
comp.*
P T YX
-10 -8 -6 -4 -2 -0,5 0 0,5 2 4 6 8 10UD-E (V)
C1 G G
G G A B
A B
P T Y X
P T Y X C2
RE 29089/01.09 4WRLE 10...35 Hydraulics Bosch Rexroth AG 11/16
Open Close
NG10
100 100
90 90
80 80
70 70
60 60
UE %
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 25ms 50ms 0 25ms 50ms
NG16 100 100
90 90
80 80
70 70
60 60
UE %
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 50ms 100ms 0 50ms 100ms
NG25/27 100 100
90 90
80 80
70 70
60 60
UE %
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 50ms 100ms 0 50ms 100ms
UE %
50 50
40 40
30 30
20 20
10 10
0 0
0 100ms 200ms 0 100ms 200ms
12/16 Bosch Rexroth AG Hydraulics 4WRLE 10...35 RE 29089/01.09
210 41 46
49
197
24
105
ø6,6
81
39
30
X T A P B T Y
33 102 8
77 167 70 5
5 8 7 6 4
104
25
10
13
F1 F2 0,01/100
P
X A B Y Rzmax 4
72
T T1
Required surface quality
F4 F3 of mating component
3 1 2 9
17 210 46
49
212
A B Y
119
95
35
34
25 ø3
3
30 150 94
77 225
302
5 8 7 6 4
152
26 0,01/100
10 Rzmax 4
F5 G1
13
F1 F2
Required surface quality
of mating component
T P X
C1 C2
96
64 210 46
242
49
X A B
149
125
45
43
ø13 ø6
6
18 118
57 190
77 305
382
5 8 7 6 4
194
20
10
F5 G1
13
0,01/100
F1 F2
Rzmax 4
T P Y
C1 C2
Required surface quality
118
of mating component
X A B
F4 G2 F6 F3
60 210
49
29
370
X A B
225
ø21
43,2
90
60
ø6
77 69 320
458 200
5 8 7 6 4
324
45
10
22
F1 F5 F2
0,01/100
G1
Rzmax 4
T P Y
Required surface quality
203
of mating component
A B
X
Notes
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Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
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