PRODUCT REALIZATION FLOW CHART

CONTRACT REVIEW PURCHASING MaterialReceiving Off-Line Codes Programming Surface Mount Production Through Hole Preparation & Mounting
Quoting/Order
Input Input INPUT Off-Line Codes
CustomerRFQ /PO Acceptance and review of Purchasing Process Surface Mount Production
(Approved BOM ) ( Raw Devices Programming SMT Work
PO Process Received Receiving Process Process Pth mounting Work Pth Process
Material) Required Off- Instructions Instructions Wave
5.2 Customer Focus
Line Codes 5.2 Customer Focus NO
5.4 Planning 5.2 Customer Focus 5.4 Planning 5.2 Customer Focus Soldering
7.1 Planning of Product 5.4 Planning 5.2 Customer Focus Programming 8.3 Control of 7.2 Customer Related Process
Realization 7.4 Purchasing
5.4 Planning
Non-Conforming Products
7.5 Production Wave Soldering 5.2 Customer Focus
Customer Product No 8.3 Control of Non-Conforming 7.2 Customer Related Process
Requirements
7.2 Customer Related Process Preservation Products
NO 8.2 Monitoring & Measurement
8.3 Control of Non Confirming
Work
7.5 Production
Turnkey & Delivery Products
YES Instructions 8.2 Monitoring &
SMT Build Work VI AOI 8.5 Improvement
ESD Procedure Measurement
Product ID & Preparation Work 8.3 Control of Non Confirming
YES Instructions
Trace ability AXI Instructions Products
( Print & Placement
Contract Review New Product Moisture Sensitive Off-Line codes 8.5 Improvement
Parts Shortages Programming Program )
Report (MRP
Devices
Data Base)
Work
ESD Procedure Instructions
NO First
RepeatProducts Quoting First Article Run Piece/Validation

Post Re-flow work NO NO First

Place Parts Order Customer SMT Rework
(AVL) instructions Piece/Validation
Supplied YES
Order Materials Verify Off-Line
No Codes
Acceptance N0 Quantities
Pre-Quote First YES Production
Meeting
& Verify Programming NO YES
Release
Article
Supplier to AVL Device ID & Validation
NO
Yes Non
Accepts Traceabilty Board Masking
Production Control of PCB
Confirming
Order Moisture Sensitive NO Final
Control Non-Confor Cleaning
YES Yes Devices YES ManualPth Touch-up/ PTH

Purchasing ming Required

NO YES
Document Products ESD Procedure Parts
Control Send Quote to Customer for Productio Yes Control of Non Population Final Cleaning
Review No n Release
Sales Confirming Pth mounting
IQC Products
Alternate PCB Work
Accounting NO
Component Cleaning Instructions
Engineering s Request Yes Product ID &
Required NO Checksum Pre-reflow Traceabilty
Verifications Inspection/Tweaking
ESD Procedure
Send Completed copy of Order Preservation
Scheduling
Acknowledgement to customer YES
NO YES YES
YES
NO

Post Cleaning
Work Completed Assemblies ready for First Completed Assemblies ready for Final
Approved and Scheduled
Alternate Components Completed & Verified Completed Kit instructions Pth,mounting or Shipping Article
Production OUTPUT Completed Material KitRelease Control of Re-flow Profile Work OUTPUT Visual Inspection & testing
Request to Customer Orders OUTPUT Kit OUTPUT Non-Conforming
OUTPUT
Instructions

In-Circuit Testing Functional Testing Conformal Coating/Epoxy Potting Shipping

INPUT ICT & Visual Inspection Test Work Packaging &
Functional Testing
( Populated assemblies) Process Instructions Conformal Epoxy Delivery Work
Special Process
Coating Potting Instructions Shipping
5.2 Customer Focus Required NO
5.2 Customer Focus 7.2 Customer Related Process
Product ID & Trace
7.2 Customer Related Process 7.5 Production 5.2 Customer Focus ability 5.2 Customer Focus
NO ICT 7.5 Production Test Procedure YES
7.6 Control of monitoring & YES 7.2 Customer Related Process ESD Procedure
7.2 Customer Related Process
Required 8.2 Monitoring & Work measurement systems 7.5 Production
Measurement Instructions 8.2 Monitoring & 8.2 Monitoring & Training
8.3 Control of Non Confirming Measurement Conformal Epoxy Potting Measurement
YES Products Product ID &
8.3 Control of Non Confirming Work 8.3 Control of Non Confirming
8.5 Improvement Trace ability Coating Work Preservation &
Products Products
8.5 Improvement Instructions Instructions delivery Work
ESD Procedure 8.5 Improvement
Instructions
Calibration
In circuit Testing NO Training
work Re-work
Instructions Procedure Work Procedure Work
Instructions Instructions Customer Specific
YES NO YES
Pass Product ID & Product ID & Instructions Shipping
NO
Test Traceability Traceability
Profile
Control of ESD Procedure ESD Procedure
YES 100% Visual
Reject Non-Confirming
Products
Inspection Work Training Training
Instructions
YES

FinalQC Work NO NO
Ist Ist
Instructions PTH Rework/SMT Rework Packaging & Final Product is packaged
Piece Piece
NO Delivery & Ready for delivery
Sample Inspection Re-work Non- YES YES Completed
NO assemblies for
YES Confirming Shipping
Control of
YES Release Production Release Production
Reject Non-Confirming
YES
Products
Control of
Non-Confirming Rework Rework Customer Feedback
Products
100% Visual 100% Visual YES
NO Inspection Work NO Inspection Work
Completed & Inspected assemblies ready for Functional Instructions Instructions
PCBA ready for Conformal Coating/Epoxy
Testing/Conformal Coating/Epoxy Potting/Shipping
Potting/Shipping
YES
IPTL Product Realization Chart Document Controlled
Created Date: November,01,2009
Rev: A
Created By: Parvez A. Khan Approved By: