Operator Balance Chart

Plant: Fremont Part Name: Develop by: Jose Ruiz Page: 1 of 1

Date: 2-Mar-16 Process: 4RF - Box Build Assy Customer Demand/ Shift: 30 Shifts / Day: 1
Revision: 000 Available Time (sec): 27000 Tack Time (min): 15 Customer Daily Requirement: 30

32.00
31.00
30.00
29.00
28.00
27.00 0.00 0.00
1.05 1.05
26.00
1.55 1.55
25.00

Minutes
24.00
1.87 1.87
23.00
22.00
21.00
20.00
19.00 6.80 6.80

18.00
17.00
16.00
15.00
14.00
4.74 4.74
13.00
12.00
11.00
10.00 0.22 0.22
1.00 1.00
9.00
8.00
3.00 3.00
7.00
6.00
5.00 2.00 2.00
4.00
3.00 1.72 1.72

2.00
1.00 2.00 2.00

0.00
001

001

001 001 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000

OPERATION DESCRIPTION 001 001 000 000 000 000

% OF UTILIZATION 180% 180% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%

TOTAL TIME PER OPERATOR 27.00 27.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
TAKT TIME 15 15 15 15 15 15 15 15 15
 Standardized Work Chart
"4RF - Summary Data"
Operational Time
Model: Industrial Customer Demand
Plant: Fremont, CA 4RF Jose Ruiz / Shift:
/ Shift :
Area/Process: Eng. : (Seconds)
Group / Operation
Box Build 1 at 10 Date: 2-Mar-16 27,000 30
Family: Number:
Quality Points Safety Points Ergonomic Points Work In Process
Quantity of WIP Operator SHIFTS/DAY:
(WIP)
E A B C
1 1

Cycle Time by Elements

No Activity of Operation (Element)
Manual Auto Walk
Safety
1 Casting Assy 2.00 0.00 0.00

2 Overlay Assy 1.67 0.00 0.05 Safety Procedure

3 Keypad Assembly 2.00 0.00 0.00

4 PCBA & Casting Assy 3.00 0.00 0.00

Noncyclic Activity of Operation (Elements Prorated)
Time Pieces
5 Treaceability Label Assy 1.00 0.00 0.00 Element Description (Sec) (Frecuency)
Sec/Pza

6 Scaning Labels Process 0.17 0.00 0.05

7 Hand Solder 1.00 0.00 0.05

8 Steel Shield Assembly 4.69 0.00 0.05

9 Fuctional Test Process 6.75 0.00 0.05

10 Cover & Packaging Assembly 1.82 0.00 0.05

11 Build Single Box Process 1.50 0.00 0.05

12 Build Big Box Process 1.00 0.00 0.05

13

14

15

16

17

18

Tack Time: 15.0 Total Maual Time: 26.60

Pieces/ Cycle: 1.00 Total Non Cyclic Time:: 0.00 0.00

Manual Cyclic Time + Machine Cycle Time: 0.00

Walk Time + Non 27.00
Cyclic Time: Walk Time: 0.40 Supervisor Approver:
Wait Time: -12.0
Revision: Date
1 29-Jan-15
 Standardized Work Chart
"4RF - Casting/Overlay & Keypad Assy"
4RF - Castng/ Operational Time
Model: Industrial Customer Demand
Plant: Fremont, CA Overlay & Keypad Jose Ruiz / Shift:
/ Shift :
Area/Process: Assy Eng. : (Seconds)
Group / Operation
Box Build 1, 2 & 3 Date: 2-Mar-16 27,000 30
Family: Number:
Quality Points Safety Points Ergonomic Points Work In Process
Quantity of WIP Operator SHIFTS/DAY:
(WIP)
E A B C
1 1

Cycle Time by Elements

No Activity of Operation (Element)
Manual Auto Walk
Safety
1 Casting Assy 2.00 0.00 0.00

2 ID Labels Assy, Screws Assy & Keypad Assembly 1.67 0.00 0.05 Safety Procedure
3

4
Noncyclic Activity of Operation (Elements Prorated)
Time Pieces
5 Element Description (Sec) (Frecuency)
Sec/Pza

10

11

12

13

14

15

16

17

18

Tack Time: 15.0 Total Maual Time: 3.67

Pieces/ Cycle: 1.00 Total Non Cyclic Time:: 0.00 0.00

Manual Cyclic Time + Machine Cycle Time: 0.00

Walk Time + Non 3.72
Cyclic Time: Walk Time: 0.05 Supervisor Approver:
Wait Time: 11.3
Revision: Date
1 29-Jan-15
 Standardized Work Chart
"4RF - PCBA & Casting Assy"
Operational Time
Model: 4RF - PCBA & Industrial Customer Demand
Plant: Fremont, CA Jose Ruiz / Shift:
Area/Process: Casting Assy Eng. : (Seconds)
/ Shift :

Group / Operation
Box Build 4 Date: 2-Mar-16 27,000 30
Family: Number:
Quality Points Safety Points Ergonomic Points Work In Process Operator
(WIP) Quantity of WIP SHIFTS/DAY:
E A B C
1 1

Cycle Time by Elements

No Activity of Operation (Element)
Manual Auto Walk
Safety
1 Overlay Assembly 2.00 0.00 0.00

2 PCBA & Casting Assy 3.00 0.00 0.00 Safety Procedure

3 Treaceability Label Assy 1.00 0.00 0.00

4 Scaning Labels Process 0.17 0.05 0.00

Noncyclic Activity of Operation (Elements Prorated)
Time Pieces
5 Element Description (Sec) (Frecuency)
Sec/Pza

10

11

12

13

14

15

16

17

Tack Time: 15.0 Total Maual Time: 6.17

Pieces/ Cycle: 1.00 Total Non Cyclic Time:: 0.00 0.00

Machine Cycle Time: 0.05
Manual Cyclic Time + Walk
Time + Non Cyclic Time: 6.17
Walk Time: 0.00 Supervisor Approver:
Wait Time: 8.8
Revision: Date
1 29-Jan-15
 Standardized Work Chart
"4RF - Soldering Process"
Operational Time
Model: 4RF - Soldering Industrial Customer Demand
Plant: Fremont, CA Jose Ruiz / Shift:
Area/Process: Process Eng. : (Seconds)
/ Shift :

Group / Operation
Box Build 5 Date: 2-Mar-16 27,000 30
Family: Number:
Quality Points Safety Points Ergonomic Points Work In Process Operator
(WIP) Quantity of WIP SHIFTS/DAY:
E A B C
1 1

Cycle Time by Elements

No Activity of Operation (Element)
Manual Auto Walk
Safety
1 Hand Solder 1.00 0.00 0.05

2 Safety Procedure
3

4
Noncyclic Activity of Operation (Elements Prorated)
Time Pieces
5 Element Description (Sec) (Frecuency)
Sec/Pza

10

11

12

13

14

15

16

17

Tack Time: 15.0 Total Maual Time: 1.00

Pieces/ Cycle: 1.00 Total Non Cyclic Time:: 0.00 0.00

Machine Cycle Time: 0.00
Manual Cyclic Time + Walk
Time + Non Cyclic Time: 1.05
Walk Time: 0.05 Supervisor Approver:
Wait Time: 14.0
Revision: Date
1 29-Jan-15
 Standardized Work Chart
"4RF - Steel Shield Assy"
Operational Time
Model: 4RF - Steel Industrial Customer Demand
Plant: Fremont, CA Jose Ruiz / Shift:
Area/Proceso: Shield Assy Eng. : (Seconds)
/ Shift :

Group / Operation
Box Build 6 Date: 3/2/2016 27,000 30
Family: Number:
Quality Points Safety Points Ergonomic Points Work In Process
Quantity of WIP Operator SHIFTS/DAY:
(WIP)
E A B C
1 1

Cycle Time by Elements

No Activity of Operation (Element)
Manual Auto Walk
Safety
1 Remove Screw previously assembly on PCBA. 0.33 0.00 0.00

2 Get Shield Steel and Assembly SS on PCBA. 4.11 0.00 0.00 Safety Procedure
3 Scaning Labels Process 0.25 0.00 0.05

4
Noncyclic Activity of Operation (Elements Prorated)
Time Pieces
5 Element Description (Sec) (Frecuency)
Sec/Pza

10

11

12

13

14

15

16

17

18

19

Tack Time: 15.0 Total Maual Time: 4.69

Pieces/ Cycle: 1.00 Total Non Cyclic Time:: 0.00 0.00

Machine Cycle Time: 0.00
Manual Cyclic Time + Walk
Time + Non Cyclic Time: 4.74
Walk Time: 0.05 Supervisor Approver:
Wait Time: 10.3
Revision: Date
1 29-Jan-15
 Standardized Work Chart
"4RF - Functional Test"
Operational Time /
Model: Industrial Customer Demand
Plant: Fremont, CA 4RF - FCT Jose Ruiz Shift:
Area/Proceso: Eng. : (Seconds)
/ Shift :

Group / Operation
Box Build 7 Date: 3/2/2016 27,000 30
Family: Number:
Quality Points Safety Points Ergonomic Points Work In Process Operator
(WIP)
Quantity of WIP SHIFTS/DAY:
E A B C
1 1

Cycle Time by Elements

No Activity of Operation (Element)
Manual Auto Walk
Safety

1 Program Module Process 0.42 0.00 0.00

2 Program Software Process 2.00 0.00 0.00 Safety Procedure

3 Fuctional Test Process 4.00 0.00 0.00

Noncyclic Activity of Operation (Elements Prorated)

4 Scaning Labels Process 0.33 0.00 0.05

Time Pieces
5 Element Description (Sec) (Frecuency)
Sec/Pza

10

11

12

13

14

15

Tack Time: 15.0 Total Maual Time: 6.75

Pieces/ Cycle: 1.00 Total Non Cyclic Time:: 0.00 0.00

Manual Cyclic Time + Machine Cycle Time: 0.00

Walk Time + Non Cyclic 6.80
Time: Walk Time: 0.05 Supervisor Approver:
Wait Time: 8.2
Revision: Date
Launch Revision 21-Aug-14
 Standardized Work Chart
"4RF- Cover Assy & Packaging (Single Box)"
Operational Time /
Model: 4RF - Cover Assy Industrial Customer Demand
Plant: Fremont, CA Jose Ruiz Shift:
Area/Proceso: & Packaging Eng. : (Seconds)
/ Shift :

Group / Operation
Box Build 8&9 Date: 3/2/2016 27,000 30
Family: Number:
Quality Points Safety Points Ergonomic Points Work In Process Operator
(WIP)
Quantity of WIP SHIFTS/DAY:
E A B C
1 1

Cycle Time by Elements

No Activity of Operation (Element)
Manual Auto Walk
Safety

1 Fuse Assembly 0.83 0.00 0.00

2 Cover Assembly 0.33 0.00 0.00 Safety Procedure

3 Packaging Process (Single Box) 0.66 0.00 0.05

Noncyclic Activity of Operation (Elements Prorated)

4

Time Pieces
5 Element Description (Sec) (Frecuency)
Sec/Pza

10

11

12

13

14

15

Tack Time: 15.0 Total Maual Time: 1.82

Pieces/ Cycle: 1.00 Total Non Cyclic Time:: 0.00 0.00

Manual Cyclic Time + Machine Cycle Time: 0.00

Walk Time + Non Cyclic 1.87
Time: Walk Time: 0.05 Supervisor Approver:
Wait Time: 13.1
Revision: Date
Launch Revision 21-Aug-14
 Standardized Work Chart
"4RF- Small Box Assy Process"
Operational Time /
Model: 4RF - Small Box Industrial Customer Demand
Plant: Fremont, CA Jose Ruiz Shift:
Area/Proceso: Assy Process Eng. :
(Seconds)
/ Shift :

Group / Operation
Box Build 10 Date: 3/2/2016 27,000 30
Family: Number:
Quality Points Safety Points Ergonomic Points Work In Process Operator
(WIP)
Quantity of WIP SHIFTS/DAY:
E A B C
1 1

Cycle Time by Elements

No Activity of Operation (Element)
Manual Auto Walk
Safety

1 Build Outside Single Box 0.25 0.00 0.00

2 Build Insert Single Box 1.00 0.00 0.00 Safety Procedure

3 Asembly Outside & Insert Single Box 0.25 0.00 0.05

Noncyclic Activity of Operation (Elements Prorated)

4 Big Box Assy 1.00 0.00 0.05

Time Pieces
5 Element Description (Sec) (Frecuency)
Sec/Pza

10

11

12

13

14

15

Tack Time: 15.0 Total Maual Time: 2.50

Pieces/ Cycle: 1.00 Total Non Cyclic Time:: 0.00 0.00

Manual Cyclic Time + Machine Cycle Time: 0.00

Walk Time + Non Cyclic 2.60
Time: Walk Time: 0.10 Supervisor Approver:
Wait Time: 12.4
Revision: Date
Launch Revision 21-Aug-14
 PROCESS FLOW/ BALANCE CHART/ CONTANER SIZE/ PARTS PRESENTATION & COMPONENTS LIST

Rework Parts
FQA Labeling Print
& Team Leader Desk

QCDM
Casting & Overlay1 PCBA & Casting
2
Process Assy
Board

Soldering Process
3
4RF - 6
Tape Big Small Box Build Cover Assy & Steel Shield
7 Process Packaging 4 Assembly
Functional Test Process
Finished Box Station 5

Goods

Station #1 Station #2 Station #4 Station #6

32 TAKT= 30 Min Container Size
30 140 x 280
28
26 100 x 150
24
22 280 x 420
20
Minutes

18
450 x 610
16
Casting Conveyor Casting Assy Station PCBA & Casting Assy SS Container Steel Shield Assy Cover Assy & Packaging
14
12 Station #1 - Components Component Name
10 Station 1 Station 2 Station 3 1. RF4G2000-4004A00-R Keypad Station #2 - Components Component Name
8 Container Size # Container Size # Container Size # 2. RF4G2000-4006A00-R Keypad 1. RF4G1200-4054B00-R Overlay
6 100 x 150 6 100 x 150 2 N/A 0 3. RF4G1200-4026B02-R Branding Label (1) 2. RF4G1200-4055B00-R Overlay
4 140 x 280 6 140 x 280 2 N/A 0 4. RF4G1200-4027B02-R Branding Label (2) 3. RF4G1200-4056B00-R Overlay
2 280 x 420 2 5. RF4G1200-0127-R Washer 4. RF4G1200-4121B00-R Overlay
Station 5 Station 6
0 1 2 6. RF4G1200-0162-R Large Screw 5. RF4G1200-4122B00-R Overlay
Station 4 Container Size # Container Size #
Operators 6. RF4G1001-0369-R Small Screw
Container Size # N/A 0 100 x 150 3 Station #4 - Components Component Name
7. RF4G1200-0009-R Medium Screw
Staffing = 100 x 150 2 N/A 0 280 x 420 2 4G1200-4053-A02-2015-10 Steel Shield
TCT/TKT 450 x 610 2 450 x 610 2 RF4G1001-0369-R Small Screw
Station 7 Casting's Part Number Component Name
27 min/ 15 min = 1.8 = 2 op
Container Size # Station #6 - Components Component Name 1. 4G1200-4120 Casting
N/A 0 RF4G1001-0049-R Fuse 2. 4G1200-4119 Casting
N/A 0 RF4G1200-0326-R Fuse Cover 3. 4G1200-4057 Casting
RF4G1200-0324-R Screw