GS1 Data Crunch Report
GS1 Data Crunch Report
Crunch
Report
The Impact of Bad
Data on Profits and
Consumer Service
in the UK Grocery
Industry
October 2009
1 Executive summary
Contents
Executive summary 2 The UK retail industry is behind the The flow of information is critical to these
curve in addressing the challenge of developments. However, for some time,
Background 4
poor product supply chain data. The anecdotal evidence has suggested that
Results of the study 5 size of the quality problem is a lot worse product data in the supply chain is of
than expected, with data shown to be poor quality. To prove (or disprove) the
Critical points that reduce
supply chain efficiency 9 inconsistent in over 80% of instances. It is ‘bad data’ argument, GS1 UK compared
estimated that this will cost the industry the data on grocery products held by
Cost implications of bad at least £700m over the next 5 years, and four of the largest supermarket retailers
product data 10 a further £300m in lost revenues. and matched this against product data
The future 12 from four major suppliers.
Looking forward, consumers are
Industry next steps 16 demanding better product information The Data Crunch Project has revealed
Summary 17 and labelling for nutrition, health and that retailers are working with data
lifestyle. Planned European legislation that is inconsistent in well over 80%
Appendix is also demanding that the industry of instances. Given the current overall
Survey Results Tables 18
provides further information related to health of the grocery retailing industry,
packaging and the environment. In this it was surprising to discover such a
future world manual work arounds and high level of poor quality product data
pragmatic fixes employed currently by currently being held by retailers.
retailers are no longer sustainable.
Bad data has a severe cost impact on the
The time has arrived for the UK grocery industry in three main areas:
80%
The average level of
industry to address the data quality issue
head on, and reap the considerable
benefits.
• the cost of manual workarounds to
source missing data and correct errors
• administrative shrinkage costs in areas
such as ordering and invoicing
industry product data Accurate product data – the • lost consumer sales through shelf stock-
inconsistency bedrock of efficient supply outs.
chains
UK retailing is a highly competitive, We calculate that over the next five years
fast-moving and rapidly changing UK retailers and suppliers will experience
industry. The major supermarket chains over £700 million profit erosion and £300
have developed supply chains that million in lost sales. These are conservative
service a diverse range of outlets with estimates based on the combination
an impressive and growing selection of of process inefficiencies, duplications
products and merchandise. Margins and and workarounds across the retailer
profits are under pressure as consumer and supplier’s supply chains, together
spending is curtailed in the economic with administrative shrinkage and shelf
£235m
downturn. The supermarket groups are in stockouts that inaccurate data causes.
a fiercely competitive environment.
Page 2 The impact of bad data on profits and consumer service in the UK grocery industry
Manual workarounds The solution – Global Data
£475m
untenable with data Synchronisation (GDS)
requirements set to grow The conclusion of the Data Crunch
Looking forward, the lack of efficient Project is that retailers and their
The admin shrinkage processes for obtaining, maintaining and suppliers should consider adopting
over 5 years accessing accurate product data will have GDS techniques already in use in other
a major impact on the ability of retailers countries such as the USA, Australia and
to meet increased information demands. mainland Europe.
Legislators and pressure groups are
requiring that retailers adopt higher Similar techniques can deliver benefits
standards in areas such as packaging, in the UK. However, for GDS to become
green miles, waste reduction and product the de facto way of working in the UK
sourcing. Consumers are demanding industry, major retail groups will need
better product information and labelling to move away from tactical solutions
£300m
to provide guidance in areas such as and embrace a new industry standard
nutrition, health and the environment. for managing product data where one
single, accurate, master source is used by
These demands multiply the volume all parties.
Lost sales over next
of information that grocery retailers
5 years
will need to hold for the products they
sell – from an average of 66 product
attributes today to an estimated 250
attributes in future years. This will make
the management of product data
by suppliers and retailers even more
challenging.
66 >250
store, update and deliver accurate
product information, retailers will
continue to incur rapidly increasing
Forecast product internal costs to patch up deficiencies
in product data, and potentially suffer
attribute growth
sanctions from legislators, pressure
groups and consumers.
Page 4 The impact of bad data on profits and consumer service in the UK grocery industry
3 Results of the study
Realising the extent to which the grocery As an indication of the scale of the data
retail industries of other countries have quality problem that the survey was
adopted GDS standards in advance of about to uncover, GS1 UK encountered a
the UK, and hearing anecdotal evidence large number of duplicate GTINs within
of poor quality product data in the UK individual retailers. Retailers provided
grocery industry, GS1 UK set out to a total of over one million records, of
establish the true situation in the UK which more than 60% were found to
industry and quantify the extent of any be duplicates. These duplications had
product data problems to be eradicated before the comparison
between the different companies could
GS1 UK gained the cooperation of commence.
eight of its member organisations and
undertook an analysis of the master data Having compared the product data held
files held by the UK’s largest supermarket by the four grocery retailers, the results
groups (Tesco, ASDA, Sainsbury’s and were then matched with data held by
Morrisons). four major suppliers (Nestle, Unilever,
P&G and Mars).
Using industry standard Global Trade
Identification Numbers (GTINs) to The high degrees of inconsistency and
uniquely identify the same products low levels of accuracy in what should
across retailers, GS1 UK was able to have been identical information were
compare the information held on significant.
identical grocery products by each of
the retail groups. The analysis, carried
out using IBM’s InfoSphere software,
was extended to examine data held on
product cases and trade packs, each of
which has its own unique GTIN.
Page 6 The impact of bad data on profits and consumer service in the UK grocery industry
The TI/HI (number of cases stored
on a layer and the number of layers
stacked on the pallet) is a critical
piece of information for warehouse/
distribution planning and management.
A high level of mis-matches was found
because suppliers provide different pallet
configurations to their customers. The
main reasons for this are commercial
arrangements and warehouse limitations
(e.g. specific pallet height restrictions at
the retailer).
Page 8 The impact of bad data on profits and consumer service in the UK grocery industry
4 Critical points that reduce supply chain
efficiency
The reasons for much of the data, each department has created its
inconsistency and inaccuracy of product own local repository of information. The
data held by grocery retailers can be following chart identifies key areas where
found within supply chain processes. these separate islands of information
Different functions have different exist, and highlights the key effects they
information needs. In the absence of have on the operational efficiency of the
an accurate and standardised source of business.
Flow of goods
Supplier Retailer
Cause Poor communication Cause A multiplicity of data Cause Incorrect product Cause Unrecognised case Cause Non scanning bar
between production and requirements across retailers life data GTINs codes at P.O.S due to incor-
supplier head office rect number
Effect Increase effort and Effect Manual checks on life Effect If the case GTIN is
Effect Incomplete and slower new line introductions dates at goods in and cost of unrecognised the consumer Effect Impact on customer
delayed new lines forms rejected goods unit is scanned and quantity service levels
visually counted. If neither
Cause Purchase order and is recognised ultimately this
Cause Unmanaged process invoice mis-match Cause Incorrect case weights can result in quarantine or Cause Incorrect each dimen-
to make changes to product and dimensions rejection sions
data after new lines forms Effect Increase workload for
have been sent finance departments and Effect Cage and trailor fill Effect Creating errors in the
delayed payments problems requiring manual Cause TiHi data wrong or planogram system and the
Effect Customer does not weighing processes and missing (TiHi = number of manual effort to correct these
benefit from latest product additional investment needed cases stored on a layer and errors
information for expensive measuring the number of layers stacked
equipment on the pallet)
Cause Product description
Effect Requirement for differences, causing pricing
Cause Incorrect case quantities manual checks and storage and replenishment confusion
issues if height exceeds in stores
Effect Impact all areas of the allowable limits ultimately
retailer business e.g. invoice this can result in quarantine Effect Additional manual
matching for finance, store or rejection effort required and shelf
ordering and depot opera- replenishment delayed
tions
In order to understand the impact of over £140m each year and will cost over
bad product data, GS1 UK discussed £700m over the next 5 years. In addition,
the findings of the survey with we calculate that the cost of lost sales is
representatives of large retailers and £60m per annum.
suppliers. We also assembled views from
a panel of industry experts and reviewed The costs fall into 2 main areas: shrinkage
other industry reports. and workaround processes.
Shrinkage
Shrinkage is usually associated with by failures in supply chain processes. A
theft or loss of product once it has been conservative 10% of these process failures
received into inventory. The 2003 ECR are estimated to be attributable to poor
Europe report, Shrinkage: A Collaborative data quality. Our research suggests that
Approach to Reducing Stock Loss in the up to £95 million per annum shrinkage
Supply Chain*, identified that 1.75% of (£50 million in retailers and £45million in
the total retail grocery market value is suppliers) can be attributed to inaccurate
lost due to shrinkage. Of this, 27% is not product data.
attributed to consumer or employee
theft and is considered to be “paper” and
non-malicious shrinkage often caused
*
Adrian Beck, Paul Chapman and Colin Peacock “Shrinkage:
A Collaborative Approach to Reducing Stock Loss in the
Supply Chain” ECR Europe, Brussels, Belgium, 2003
(ISBN: 1 874493 92 8).
Page 10 The impact of bad data on profits and consumer service in the UK grocery industry
Workaround processes Lost sales
No one person is responsible for The ECR Availability report* calculated
product data in the supply chain. Staff that business loses £2.4 billion due to out
in buying, stores, warehouses, logistics, of stocks. 2.5% of out of stocks** are due
merchandising and finance each have to poor quality data which is equivalent
their own particular data requirements. to at least £60 million in lost sales.
With no central point for obtaining
product data, and an historical distrust Poor product data often leads to errors
of data supplied by suppliers, local in re-supply by suppliers which leads
spreadsheets are created at numerous to stock-outs on supermarket shelves.
points throughout a retailer’s operations. Incorrect barcode labelling on the shelf
edge can mean the wrong products
A retailer may carry well over 100,000 are displayed or fail to match at the
product lines, with an average life checkout.
cycle of 2.3 years. An estimated 40,000
products change each year. Not only Inaccurate product dimensions can
does the existence of these many silos lead to lost sales and additional in-store
of manually entered product data fuel workloads if physical products do not
inconsistency and inaccuracies, the fit with the store planograms produced
hidden cost of staff maintaining the local by merchandisers. Recognising this risk,
data is significant. merchandisers will often invest additional
cost and effort in physically measuring
Inaccurate product data is a major items rather than rely on product data
contributory cause of invoice matching from suppliers.
errors. The industry estimates that as
many as 40% of invoices do not match Although some stock-outs will see
with deliveries and require manual consumers purchasing alternative brands,
investigation. Although many of these AMR Research states that in 49% of
errors are down to pricing errors, a instances an out-of-stock will lead to
significant proportion can be attributed a lost sale. If stock-outs recur, they will
to inaccurate product data. encourage consumers to seek satisfaction
from a competitor store.
Similarly, shipments of wrong items or
variations in pack configurations and Equally for the supplier, 37% (AMR
quantities lead to delivery rejections, Research) of out of stock situations will
manual investigations and repeat lead to a lost sale.
logistics activity between suppliers and
retailers.
Increase in attributes
Page 12 The impact of bad data on profits and consumer service in the UK grocery industry
Increase in new lines form
attributes from 66 to 250 Supply chain
Currently there are more than 200 GS1 standard attributes. On average
only 66 attributes are being used by retailers and suppliers. However,
demand and usage of attributes will undoubtedly increase in the
next four to five years as the need for additional product information
increases, e.g. promotional and price attributes, handling instructions,
traceability attributes and classification.
Page 14 The impact of bad data on profits and consumer service in the UK grocery industry
At the other extreme, supermarkets are
responding to environmental pressures
to reduce their carbon footprint by
sourcing produce where possible within
a tight radius of local stores. Small
local producers have less sophisticated
methods of measuring, shipping and
packing products and for providing
product information. Retailers will need
to accommodate these extremes of
international and local product sourcing
within their data repositories.
Environmental issues
Grocery retailers and suppliers are
faced with growing pressures from
consumers and lobby groups for
comprehensive information regarding
how products, packaging, product
sourcing and distribution logistics
impact the environment. The types and
nature of environmental information
are continually evolving, adding to the
quantity and scope of product attributes
that need to be collated, stored and
maintained.
Page 16 The impact of bad data on profits and consumer service in the UK grocery industry
8 Summary
Our survey of the The supply chain continues to function To keep pace with these demands, and
and satisfy the needs of consumers manage product information efficiently
quality of product but at a high financial cost in manual and economically, retailers and suppliers
data held by the workarounds, a high incidence of lost will need to collaborate in automating
sales and significant product ‘shrinkage’. and centralising the sourcing,
large supermarket maintenance and distribution of accurate
chains and In the past, rapid market growth and product data.
suppliers within the expansion of the large supermarket
chains have compensated for the hidden Proven solutions exist in the form of GDS
the UK reveals a costs in keeping the supply chain and implementations of this technology
disturbing level functioning. However, growth cannot are delivering value in many countries.
of inconsistencies continue at current rates indefinitely, and
supermarket chains will need to place
To date, grocery retailers in the UK have
resisted adopting GDS. Although the
and inaccuracy. more attention on raising efficiency levels attractions and benefits are self-evident,
and streamlining activities. Improving the the major UK grocery supermarket chains
quality of product data and reducing the have viewed implementation as too
time and effort it takes to obtain, manage challenging, diverting focus away from
and distribute consistent and accurate expansion and winning share within a
information across the business will play highly competitive and growing market.
an important part in delivering these
benefits. As market growth slows and it becomes
more challenging to increase market
As the grocery industry becomes more share and profit, it’s time for the major
complex, product life cycles reduce and UK supermarket chains to take action and
consumer outlets become more varied, start to enjoy the benefits of GDS that are
the demand for faster delivery of more already proven in the grocery industries
diverse and accurate data will increase. of other advanced countries.
Additional pressures are being imposed
by consumers, governments, regulators
and pressure groups placing increasing
demands for greater information on
nutritional, environmental, packaging and
other product attributes.
Table 1
Exact Match for Consumer
Unit GTINs between 3
retailers
Table 2
Traded Unit Attributes –
Exact Match 4290 Traded
Unit GTINs
Table 3
Traded Unit Attributes –
Tolerance Match (5%+/-)
4290 Traded Unit GTINs
Table 4
Supplier Data Match against
retailers
Page 18 The impact of bad data on profits and consumer service in the UK grocery industry
Acknowledgements • Gary Balmer
Head of Trading and Supply Chain
GS1 UK would like to thank
Systems, Sainsbury’s
its Supervisory Board as well
as the following individuals • Fiona Blackmore
and organisations for the Supply Chain Development Manager,
time and effort that they Mars
have put into producing this
report.
• Oliver Coussins
KTP Associate, Cranfield School of
Management
• Richard Copperthwaite
UK IT Director, Tesco.com
• Peter Jordan
CEO, Value Chain Vision
• John Macfarlane
Customer Development Operations
Director, Unilever UK
• Tarun Patel
Head of Supply Chain, IGD
• Andrew Plews
Trading Systems Development
Controller, WM Morrisons
• Justin Suter
Retail Supply Chain Leader, UK and
Ireland, IBM
• Aniela Tallentire
Systems & Process Development
Manager, Asda
• Chris Tyas
Business Services and Supply Chain
Director, Nestle UK & Ireland
• Richard Wilding
Professor of Supply Chain Risk
Management, Cranfield School of
Management
• Karen Winney
Business Services Director, P&G
• Jon Woolven
Strategy and Innovation Director, IGD
ISBN 978-0-9557436-9-6
Copyright GS1 UK 2009
ISBN 978-0-9557436-9-6
GS1 UK
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