Abpm-05.. Service Manual
Abpm-05.. Service Manual
MEDITECH ABPM-05
Operation of the Meditech ABPM-05 device BP5I2241 – 2006.05.25.
The device's intended use is to sequentally measure blood pressure and store the results
over a period of 24 hours, during the normal daily activity of the patient.
ABPM-05 is a battery operated electronic device with a power source of 2 AA sized batteries
or a NiMH accumulator.
The input of the DC-DC transformer with IC13 switch mode is connected to the power
source via F2 fuse. It provides a VSTAB voltage of approximately 5V which supplies the IC8
supervisor microcontroller, the LCD1 LCD driver and the two analogous switches IC: IC9 and
IC15. The same voltage charges the button cell B1 through D2 diode and R12 resistance.
When there is no operating power source in the device, the B1 button cell supplies the IC
power needs (VORA) of IC6 clock.
The digital part of the measurement electronics operate from the VKAP voltage, which is the
same as the VSTAB voltage, but it can be switched off by the IC8 supervisor microcontroller
through OFF sign to the T3 transistor. The electronics of pressure measurement operate
through VANA power supply, which is created from a VKAP sign by the IC16 fix 4V
stabilisator.
High current consumption components (motor pump and valves) operate from the VPOWER
voltage. This voltage is produced by the IC14 DC-DC transformer and it is usually 3.6 V, but
the IC1 main microcontroller can increase it up to 4.6 V via a GEAR sign. The DC-DC
transformer is connected to the power source via the F1 fuse. It operates only, if the main
microcontroller is switched on via VPEN sign and only if the supervisor microcontroller allows
it through a VPWR sign. In case of switching it off, the operation of the motor and the valve
is attached via the T2 FET as well. This dual cut off is a safety function, so that it will also
happen in case of any component failure.
The supply (VRXD) of the T4,T5 transistors is normally between 4.5 and 5 V. There is an off
mode of the device, when it's „totally” switched off. In this case the supervisor
microcontroller IC8 switches even this supply off in order to decrease the current
consumption.
In the stand-by mode of the device, the supervisor microcontroller IC8 regularly reads the
status of the two pushbuttons of the device, the TIMER interrupt line of the real-time clock
IC6, and the presence of any signal on the optical serial line. If either pushbutton is pressed,
or the real-time clock IC6 sends a TIMER signal, or a character is received on the optical
serial line, the supervisor microcontroller IC8 switches the other parts of the device on
(VKAP, VANA). Now the device is in on mode.
Then, in this on mode of the device, the supervisor microcontroller IC8 has mainly safety
functions.
In its on mode, the ABPM-05 device is controlled by the main microcontroller IC1. The main
microcontroller executes the program stored in the IC3 EPROM, and it uses the IC4 external
RAM during runtime, too. It reads the current time from the IC6 real-time clock and it sets
the real-time clock to send a TIMER signal after 1 minute. It communicates with the IC6
real-time clock and the IC7 LCD driver through the SCL and SDA of the I2C bus.
The measurement plan (monitoring schedule) and the results (blood pressure and pulse rate
readings, event markers, service and error codes) are stored in the IC5 EEPROM. The main
microcontroller can read and write the EEPROM using a simulated I2C bus, but writing has
to be enabled on the DWP line handled by the supervisor microcontroller IC8, too. This can
be accomplished by sending a command to the supervisor microcontroller.
The main microcontroller IC1 can communicate with the user’s personal computer on an
optical serial line. Communication is initiated by the user’s personal computer in each case.
The signals sent by the personal computer through one fiber of a twin plastic optical cable
are received by the photodiode of the optical connector D3, they reach the receiver based
on the transistors T4 and T5, then the signal conditioner IC10A. The conditioned
asynchronous serial signals are then received and interpreted by the main microcontroller.
The asynchronous serial signals sent by the main microcontroller IC1 go through the signal
conditioner IC10B to the LED of the optical connector D3, driven by the transistor T6. Optical
signals sent by the device use the other fiber of the twin plastic optical cable to be
transferred to the user’s personal computer.
The pneumatic system of the ABPM-05 device consists of the motor pump MOT1, the
operating valve V1, the safety valve V2, the pressure sensor IC17, the blood pressure
measurement cuff, and the airway connecting components. Dust protection of the pneumatic
system is ensured by dust separation filters, one on the suction side of the motor pump
MOT1, another in the tube going to the cuff connector.
The piezo-resistive pressure sensor bridge IC17 converts pressure level in the pneumatic
system to electric signal. The bridge is supplied by a current generator consisting of the
active components IC11B, T7-T9. The output signal of the pressure sensor bridge is going
through an amplifier-filter stage based on the operating amplifiers IC12, IC11A and IC11D to
the internal AD converter of the main microcontroller IC1. The bridge balance at zero
pressure level is set by the choice of appropriate value resistors for positions R32 and R33,
while the amplification by the choice of an appropriate value resistor for position R41.
For the increased accuracy of pressure measurement, the oscillation signals are amplified the
AC-coupled stage based on the IC11C operating amplifier, then they are converted by the
internal AD converter of the main microcontroller IC1.
The supervisor microcontroller IC8 opens and closes the safety valve V2 due to the
commands received from the main microcontroller IC1. For safety reasons, however, it
keeps the safety valve closed for maximum approximately 3 minutes. If it does not receive a
command from the main microcontroller to open the safety valve within this timeout, it
opens the safety valve and resets the main microcontroller.
The operating valve V1 is controlled by the main microcontroller IC1. The valve will be
opened if there are some smaller pressure strippings (low pressure) during the
measurements.
The motor pump MOT1 is controlled by the main microcontroller as well. In order to be more
silent, the motor usually operates on a lower voltage. In case of a higher pressure, the main
microcontroller increases the voltage of the motor through a GEAR sign.
The buzzer BZ1 (which gives an acoustic acknowledgement if a pushbutton of the device is
pressed) and the jumper JP1 (which serves only calibration purposes) are connected to the
main microcontroller IC1.
At the appropriate command, the main microcontroller IC1 measures the voltage of the
operating power source through the resistor network consisting of the resistors R76 and
R75, and it writes the result to the LCD, thus making it possible for the user to check the
remnant power of the AA size batteries.
The IC13 DC-DC transformer checks the inlet voltage through the R66, R67 resistance
divider. If the values fall under the safe rate, the supervisor microcontroller IC8 switches the
main microcontroller IC1 off, attaches the operation of the motor and the openes the closed
valves. The main microcontroller will be kept switched off as long as the power supply is too
low and it's operation will be only allowed if the power supply is back to the normal level.
Tools:
- Adjustable, current limited power supply (0.5-3V, 3A)
- Digital multimeter (min. 3 digits, 0.1-10V, 1mA-2A)
- Soldering iron, screw-driver, pincers
- Pressure meter (0-300 mmHg, ±1 mmHg)
- Pump, valve and tubing
- PC and OI3 (or OI4) optical interface
- User program: CARDIOVISION v1.7 or later
- Service program: ABPM Service v1.0.0.26 or later
Chapters:
- SERVICE PROCEDURE
- CHECK PROCEDURES
- REPAIR METHODS
- TYPICAL PROBLEMS
SERVICE PROCEDURE
3. Make repairs
If you have to open and disassemble the device, it is always worth cleaning the operating valve tightener.
CHECK PROCEDURES
This stage checks the device and/or the cuff. If you want to check the device, apply a flawless, normal size cuff around an approximately 10-15
cm diameter cylinder with a rigid wall (artificial arm). When there is no pressure, there should be approximately half an inch free room between
the cuff and the cylinder. A better solution is to use a high thermocapacity, ½ liter air tank instead of the cuff.
Apply a flawless, normal size cuff around an approximately 10-15 cm diameter cylinder with a rigid wall (artificial arm). When there is no
pressure, there should be approximately half an inch free room between the cuff and the cylinder. A better solution is to use a high
thermocapacity, ½ liter air tank instead of the cuff. Connect the calibrated pressure meter, an air pump to increase pressure, and a valve to
decrease pressure.
REPAIR METHODS
J2.0 Pushbuttons
1. If the buttons can be hardly operated or they get stuck, the reason is usually the contamination of the knobs. Disassemble the housing,
remove the button knobs, clean the knobs, the buttons, and the housing around them.
2. The unreliable operation of the buttons can be the result of a wrong assembling of the device /housing/. Pay attention to careful
assembling after repairs.
TYPICAL PROBLEMS
The objective of this document is to guide technical personnel to check the operation of the Meditech ABPM-05 device, and to discern faults of
the device and those of accessories. All checks described in this document are carried out without opening the housing of the device. Checks
should be carried out with the accessories belonging to the device. However, you will need a reliable, perfect set of spare accessories to
distinguish faults of the device and those of its accessories.
Avoid rescheduling the device if it contains data of an unsuccessful or otherwise suspect monitoring, and it may need to be repaired in an
authorized Meditech service. These data may give valuable help to service personnel in locating faults.
Tools:
- PC and a set of ABPM-05 accessories
- Pressure meter (0-300 mmHg)
- Digital multimeter (min. 3 digits, 0.1-10V, 1mA-2A)
- Pump, valve and tubing
- User program: CARDIOVISION v1.7 or later
- Service program: ABPM Service v1.0.0.26 or later
The first column in the following tables contains checks to follow step by step. The second column describes possible errors. If you encounter
one of these errors, the device is probably faulty. To decide if it really is or not, check the notes in the third column, because some conditions
may imitate the error even with a perfect device.
This stage checks the device and/or the cuff. If you want to check the device only, apply a flawless, normal size cuff around an approximately 10-15
cm diameter cylinder with a rigid wall (artificial arm). When there is no pressure, there should be approximately half an inch free room between the
cuff and the cylinder. A better solution is to use a high thermocapacity, ½ liter air tank instead of the cuff. Connect cuff or air tank to device.
Connect device to PC.
The ABPM-05 device creates a 1 byte long service code in case of unsuccessful
measurements or errors. This code refers to the cause of the error. Then the device creates
a simplified error code from the service code. The device stores both codes in its EEPROM.
The simplified error code will be displayed on the LCD, too. The user needs the simplified
error code only. The service code is meant for service and development purposes. Any
future modification of the internal program may affect the service codes without notice (e.g.,
new service codes may appear), but the error codes will be unchanged.
Service and error codes do not have an absolute certainty. Almost any code can occur due to
electric disturbances, and movements of the patient may also imitate several kinds of errors,
too. The need for absolute error identification is secondary to tolerability, patient compliance
and safety. Therefore, the pneumatic system of the device may not be under pressure long
enough to identify the cause of an error exactly. Codes confirming one another or the same
codes occurring repeatedly are very likely to show the cause of the error properly.
Displaying the service code on the LCD may be necessary for service purposes. The
procedure to achieve this is purposefully difficult – you have to press and hold the extra
measurement button while an error code is displayed on the LCD, and when the voltage
appears on the LCD, you have to press the event button, too, then release both buttons.
List of service codes with explanation with corresponding error codes in italics
The following list contains service codes and corresponding error codes. Numbered lines in
the description part explain the actions that should be taken to identify and fix the causes of
the given code. Actions to take are listed in the order of probability. First follow instruction
#1, if this does not help, proceed to instruction #2, etc. Repairs should be done in
authorized services only!
8D 1 Clogging – overpressure.
There is overpressure in the device but it is probably the side effect of the
situation described at service code 8B. Probably, it was caused by the
moving of the patient or the breaking of the cuff tube.
1. No repairs necessary.
2. Check for clogging.
8E 1 Measuring time safety check signal.
The device checks measuring time at three levels (measuring algorithm,
safety check of the main microcontroller, supervisor microcontroller), and
this is the signal from the middle level. Since it is not the first (algorithm)
level that signalled, the reason is some error, probably a temporary
disturbance.
1. No repairs necessary. If encountered several times, exchange device.
8F 1 Device regularly cannot step to required pressure level.
The error is probably caused by the moving of the patient or less probably
by some temporary clogging.
1. No repairs necessary.
2. Check for clogging.
90 9 UNUSED SERVICE CODE
1. No repairs necessary. If encountered several times, exchange device.
91 99 The zero pressure is too high when starting the measurement.
When starting the measurement, the value obtained on defining the zero
pressure is too high. The pressure measuring circuit went wrong or the
valves are closed and the device is under pressure.
1. Exchange the device.
92 8 Pressure over the preset limit for too long.
The moving of the patient increased the pressure over the preset pressure
limit for a prolonged period. The error is directly caused by the moving of
the patient, but the original reason is the improper setting of the pressure
limit. By increasing the preset limit, the error can be simply eliminated. The
overpressure can possibly be caused by the clogging of the cuff tube, too.
1. No repairs necessary.
93 8 A pressure step over the pressure limit would be necessary for the
measurement.
The device tried to step to a pressure that the pressure limit does not
allow.
1. No repairs necessary.
94 8 The device tried to pump above the pressure limit.
When pumping to a pressure level, the pressure always decreases a little
after the motor pump stops. To ensure the accurate setting, the device
pumps a little over the required level. However, it cannot do so around the
preset pressure limit because overpressure may cause the measurement to
be aborted. Even in this case, it can usually reach the required pressure
with maximum two attempts. This service code means that the device
made several attempts but could not succeed. The service code may signal
some minor leakage, too.
1. No repairs necessary.
2. Check airtightness.
Unsuccessful measurements
Faulty device
A42
A15
A10a
PCB
A10c
A10b
A12
A41
A91
A92
BP5N6601 2/1
BP5 exploded view
2006.04.21.
A11 A23
MOTOR
A22
V2
A50
BP5N6601 2/2
BP5 exploded view
2006.04.21.
BP5Z5211
BP5Z5211
BP5Z5211
BP5Z5211
BP5I2211 – 2006.04.21.
MEDITECH ABPM-05
Functional diagram
air connector
power
A/D supply
L
C
D
measuring
microcontroller
LCD supervisor
driver microcontroller
EEPROM