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Saic M 2010

This document provides an inspection checklist for access structure installations. It lists acceptance criteria for general requirements, walkways, and handrails. Criteria include requirements for bolting, welding, galvanizing, materials, and dimensions according to standards like ASTM and Saudi Aramco specifications. Inspectors use the checklist to verify structures meet standards by checking off items as pass, fail, or not applicable.

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0% found this document useful (0 votes)
445 views17 pages

Saic M 2010

This document provides an inspection checklist for access structure installations. It lists acceptance criteria for general requirements, walkways, and handrails. Criteria include requirements for bolting, welding, galvanizing, materials, and dimensions according to standards like ASTM and Saudi Aramco specifications. Inspectors use the checklist to verify structures meet standards by checking off items as pass, fail, or not applicable.

Uploaded by

jerin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 17

SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.

00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspection of Access Structure Installations SAIC-M-2010 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General Requirements ... Utilize the PIPs & Applicable Standard Drawings

Field connections for secondary structural members (purlins, girts,


stair framing, stair treads, stair bracing, toe plate, handrail, ladders, SAES-M-001,
A1
small miscellaneous platforms, stiles, etc.) are bolted with machine Para.7.1.12.5
bolts conforming to ASTM A307. (Refer to PIP STF05520, Para. 4.5)

ASTM A307 bolts supplied for secondary structural members are to SAES-M-001,
A2
be limited to sizes 16 mm (5/8 inch) diameter and smaller. Para.7.1.12.5

Bolt holes shall be 1/16" (1 mm) larger than the nominal bolt
12-SAMSS-007,
A3 diameter. (Ref. in Table J3.3 & J3.3M of the AISC Specs. For Struct.
Para. 6.2.5.12
Steel Bldgs.)
For slotted bolt holes, the long direction is perpedicular to the load
12-SAMSS-007,
A4 direction. (Ref. in Table J3.3 & J3.3M of the AISC Specs. For Struct.
Para. 6.2.5.15
Steel Bldgs.)

Enlargement of bolt holes by reaming or drilling only. (Note: Flame 12-SAMSS-008,


A5
cutting or burning are not permitted.) (PIP STS05130, Para. 6.7.3) Sec. I

Hardened washers were installed between bolt heads/nuts and the 12-SAMSS-007,
A6
oversized or slotted bolt holes. Para. 6.2.5.16

12-SAMSS-007,
A7 Galvanized washers and nuts are furnished on galvanized bolts.
Par. 6.2.5.4

All bolts, nuts, and washers are properly identified and marked with 12-SAMSS-007,
A8
the material grade and manufacturer's logo. Par. 6.2.5.5

ASTM A307 bolts are tightened to snug-tight condition. 12-SAMSS-008,


A9
(PIP STS05130, Para. 6.5.5) Sec. I

The thickness of gusset and stiffener plates are shall be 10 mm (3/8 SAES-M-001,
A10
inch) minimum. Para.7.1.12.6

The minimum thickness for connection plates in electrical


SAES-M-001,
A11 transmission towers or communication towers shall be 6mm (1/4
Para.7.1.12.6
inch)

The edges of all tightly contacting surfaces of welded structures are


SAES-M-001,
A12 completely seal welded with a minimum of 3 mm fillet weld
Par.7.1.13.3
regardless of the base metal thickness.

All damaged hot-dip galvanized coating are repaired or touched-up


using an organic zinc-rich coating or with SAES-H-101, APCS-26. 12-SAMSS-007,
A13
ATTACHMENT 1: FOR REPAIRS OF 5.2.6.4/5
GALVANIZED ITEMS

Saudi Aramco: Company General Use


All materials, except ASTM A490 or ASTM A490M bolts and crane
rails shall be galvanized. Steel embedded in concrete(Including 12-SAMSS-007,
A14
ASTM A36/A36M, ASTM A307 and ASTM F1554 anchor bolts) shall 5.2.1
be hot deep galvanized.

B WALKWAYS and HANDRAILS ... Utilize the PIPs & Applicable Standard Drawings

SAES-B-054,
B1 Handrails provided on walkways and platforms over 1meter high.
Sec. 7 (6.20)

Pipe Railing for Walkway and Working Surfaces are constructed as


12-SAMSS-007,
B2 per detail drawings of PIP STF05520. Angle Rolling shall not be
Par. 5.6
used.

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspection of Access Structure Installations SAIC-M-2010 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Railings are round structural tubing, shall be ASTM A501 or 12-SAMSS-007,


B3
A500/A500M Grade B material.. Par. 4.4

ASTM A307 Bolts when used shall be limited in size to 5/8" (16mm) 12-SAMSS-007,
B4
diameter and smaller. Par.6.2.5.11

Prior to surface preparation, remove all sharp corners, burrs, weld


12-SAMSS-007,
B5 spatter, slag, weld flux, loose mill scale and other foreign matter. All
Par. 6.1.15
weld joints in top rail are smooth finish.

The height of handrails shall meet the details as shown in (PIP SAES-B-054,
B6
STF05520. Ref. "List of details" pps. 6-11.) Sec. 7 (5.8)

A stair-railing system shall meet dimensions shown in (PIP SAES-B-054,


B7
STF05520. Ref. "List of details" pps. 6-11.) Sec. 7 (5.5)

The bending radius of the top handrail shall be 190 mm. (Note:
SAES-B-054,
B8 Mitered construction is allowed only on removable railing section as
Sec. 7, Par. 6.18
shown in PIP STF05520.)

Rails do not overhang the posts which could pose a projection


SAES-B-054,
B9 hazard. Ends of rails are terminated at terminal posts. (ANSI
Sec. 7
A1264.1, Par. 5.4)

12-SAMSS-007,
B10 Handrails shall not be connected to fireproofed columns.
Par. 6.2.9.3.

All open ends of steel pipes or tubing shall be sealed to prevent 12-SAMSS-007,
B11
internal corrosion. Par. 6.1.4

Exposed corners, edges, burrs or rough spots on handrails, guards


12-SAMSS-007,
B12 ladders, platforms & stairs, that may cause injury to personnel using
Par. 6.1.16
the assembled structure, shall be ground or filed smooth.

SAES-B-054,
B13 All edges of the walkway must be installed so there is no trip hazard.
Para. 4.6.3

SAES-B-054,
B14 Dead ends in elevated work areas shall not be over 7.6 m long.
Para. 4.6.4

Toe boards have minimum height of 3-1/2" (89 mm). (ANSI A1264.1 SAES-B-054,
B15
Par. 5.7) Sec. 7

Toe boards are installed on walkways & platforms that are two (2) SAES-B-054,
B16
meter high and over. Sec. 7, (6.21)

SAES-B-054,
B17 Toe boards are extended across the first riser at bottom of the stair.
Sec. 7, (6.22)

Stairs, guard rails, handrails, stair rails, and toe boards shall be per SAES-B-054,
B18
figures in PIP STF05520. Sec. 7, (6.16)

Minimum clear width of normal walking/surfaces, stairways and stiles SAES-B-054,


B19
shall be 760 mm. Para. 4.7.1

Minimum clear width of walking/surfaces, stairways & stiles is 910


mm where working area is needed such as in front of a manhole for SAES-B-054,
B20
servicing trays, the end of a heat exchanger for servicing the bonnet, Para. 4.7.1(b)
channel, and tube bundle, or around rotating equipment.

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspection of Access Structure Installations SAIC-M-2010 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

The minimum clear width of aisles shall be 1020 mm. (An aisle is SAES-B-054,
B21
personnel walking space around the equipment at grade level.) Para. 4.7.1 (c)

The minimum headroom above walking/working surfaces shall be SAES-B-054,


B22
2030 mm, measured to the lowest point of an overhead obstacle. Para. 4.7.2

Non-grating walking surfaces including patterned steel plates shall SAES-B-054,


B23 have a nonskid surface, i.e., anti-skid paint on steel plate (see SAES- Para. 4.9.2 &
H-101, APCS-12). 4.9.3

Deck plates & grating around equipment such as pumps, drivers, & SAES-B-054,
B24
compressors shall be removable (allow easy maintenance access) Para. 4.9.4

All removable deck plates and grating shall be held in place with SAES-B-054,
B25
bolts and/or clips Para. 4.9.4

Checkered plate flooring with joints perpendicular to the span of 12-SAMSS-007,


B26
grating are made only at supports. Para. 6.1.20

The method for fastening grating shall be as specified on the design 12-SAMSS-007
B27
drawings. Para. 6.1.17

Grating panels are provided with a minimum of 2 fasteners at each


support with a minimum of 4 fasteners per panel.
12-SAMSS-007
B28 (Note: Two fasteners, each at approx. 6" from each sides at the ends
Para. 6.1.18
of the bearing bar, and one fastener at each intermediate support.--
NAAMM MBG 531-00, Page 14)

Grating fasteners (Grating clips/hold down bolts) are tight and 12-SAMSS-007,
B29
provide firm anchorage of grating. (NAAMM MBG 531-00) Par. 4.15&4.16

Checkered plate have ½ inch (12 mm) diameter drain holes (when
12-SAMSS-007,
B30 specified on contract drawings) provided for each 20 ft² (2 m²) of
Par. 6.1.21
area, with a minimum of one hole per panel.

Grating or checkered plate openings for penetrations dimensioned on


12-SAMSS-007,
B31 the design drawings are cut and banded as shown on the design
Par. 6.1.19
drawing.

Steel Bar Grating and Grating Stair Treads shall be per ASTM
12-SAMSS-007,
B32 A1011/A1011M galvanized per ASTM A123 and comply with NAAMM
Para. 4.14
MBG 531 & MBG 532.

Grating construction conforms with all of the following


a) Rectangular welded type with plain 3/16" x 1-1/4" (5mm x
32mm) bearing bars
12-SAMSS-007,
B33 b) 1-3/16" (30mm) spacing between bearing bars and,
Para. 4.14
c) with cross bars at 4" (100mm) spacing.
(Note: When specified, gratings shall conform with the minimum
standard sizes specified in NAAMM MBG 531-00, Page 7.)

SAES-B-054,
B34 Gratings cut from a standard length are provided with end banding.
Sec. 7, (6.23)

Edge of grating shall be 1/2" (15mm) from the inner edge of handrail 12-SAMSS-007,
B35
posts. (PIP STF05530) Par. 5.7

Joints perpendicular to the span of the grating and checkered plate 12-SAMSS-007,
B36
flooring are made only at supports. Para. 6.1.20

Saudi Aramco: Company General Use


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SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspection of Access Structure Installations SAIC-M-2010 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Bearing surface of grating or grating panels on supports shall be 1"


12-SAMSS-007,
B37 (25mm) minimum for bearing bar depths up to 2-1/4". (NAAMM MBG
Par. 4.14
531-00, Page 15)

Bearing of grating or grating panels on supports shall be 2" (50mm) 12-SAMSS-007,


B38
for bearing bar depths of 2-1/2" & over.(NAAMM MBG 531-00, P15) Par. 4.14

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspection of Access Structure Installations SAIC-M-2010 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

C STAIRS ... Utilize the PIPs & Applicable Standard Drawings

Stair treads shall be of steel grating type with an abrasive or


12-SAMSS-007,
C1 checkered plate nosing and galvanized per ASTM A123 and NAAMM
Para. 4.14
MBG 531 & MBG 532.

Treads of fixed stairs are installed with a rise of 190 mm and a tread
SAES-B-054,
C2 run of 254 mm (Minimum). (Tolerance for Riser: +/-3mm and +/-
Sec. 7, (6.4)
13mm for bottom step. Refer to Dwg AB-36106 & AC-36198)

SAES-B-054,
C3 Height of stair rail is 2'-10" (850 mm) per PIP-STF05520.
Sec. 7, (5.5)

SAES-B-054,
C4 Clear width for all stairs except stairs on tanks is 760 mm minimum.
Sec. 7, (6.3)

SAES-B-054,
C5 Clear width of stairs on tanks is 710 mm minimum.
Sec. 7, (6.3)

SAES-B-054,
C6 Stairway landing provided every 5m of vertical rise.
Sec. 7, (6.9)

Vertical clearance above any stair tread to an overhead obstruction SAES-B-054,


C7
shall be at least 2030mm. Sec. 7, (6.12)

Bending radius of top handrail shall be 190 mm.Mitered construction SAES-B-054,


C8
shall not be used in place of bending hand rails Sec. 7, (6.18)

Std.Dwg. AB-
C9 Mid-rail installed on the handrail and seal welded. 036106-001,
Rev.04,

Std.Dwg. AB-
Bracing bars (angular 1-1/2" x 1-1/2" x 3/8") installed across bottom
C10 036106-001,
of stair stringer at 4'2" spacing per Std. Dwg.AB-036106-001
Rev.04,

Concrete plinth at the bottom of the stair shall have 7-1/2" rise and a Std.Dwg. AB-
C11 leading edge of 12" from the anchor bolt per Detail 2 of Std. Dwg. 036106-001,
AC-36106. Rev.04,

Std.Dwg. AB-
C12 Base of stairs are anchored. Attachment 2. 036106-001,
Rev.04,

Ladders and Cages: (Note: Construction details to comply with ANSI A14.3 & PIP STF05501, with exceptions as noted in
D
SAES-B-054,Sec.8)

A cage, well, or ladder safety system shall be required where the


length of climb is more than 6 m or above or below ground level, or SAES-B-054,
D1
above or below a floor or roof with access/egress from ground level, Sec. 8 (4.1.1)
floor, or roof (see Figure 2, ANSI A14.3)."

Cage or well is installed on ladder where the length of climb is less


SAES-B-054,
D2 than 6 meters but the top of the ladder is greater than 6 m above
Sec. 8 (4.1.2)
ground level, floor or roof. (ie: ladder located on elevated platform.)

Cage, well, ladder safety system installed on ladders where the SAES-B-054,
D3
single length of climb is greater than 6 meters but not exceed 15.2m. Sec. 8 (4.1.3)

Safety guard (drop bar) provided on all fixed ladders serving


SAES-B-054,
D4 elevations 1.2 meters or more above ground or above existing
Sec. 8 (4.1.7)
platform, except on building roof or a loading dock.

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspection of Access Structure Installations SAIC-M-2010 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Detail of Safety guard (Drop Bar) shall ensure that the bar is self- SAES-B-054,
D5
dropping by conforming to Library Drawing DE-950101 or equivalent. Sec. 8 (4.1.7)

Ladders shall be of the side-step design, except for ladders on tanks SAES-B-054,
D6
under 3 meter high and on ladders to roof/parapets. Sec. 8 (4.1.9)

SAES-B-054,
D7 Grab bars on ladders are not allowed.
Sec. 8 (4.1.11)

Side rails and rungs of ladders shall not be used for hangers or SAES-B-054,
D8
supports. Sec. 8 (5.4.3.4)

Vertical spacing of steps & rungs shall not exceed 12" on centers & SAES-B-054,
D9
shall be uniform in same length of climb. (ANSI A14.3, Para. 5.1.1) Sec. 8

The minimum inside clear width of step surfaces for steps and rungs SAES-B-054,
D10
shall be 16". (ANSI A14.3, Para. 5.1.2) Sec. 8

Ladders are welded construction and welds are continuous, smooth SAES-B-054,
D11
and sealed. (PIP STF05501, Para. 3.3) Sec. 8

SAES-B-054,
D12 Ladder rungs are 20mm diameter.
Sec. 8

Ladder bolts are 5/8" diameter, ASTM A307 bolts. (PIP STF05501, SAES-B-054,
D13
Para. 3.4) Sec. 8

Top of rung adjacent to the floor line of the upper platform shall be SAES-B-054,
D14
level with the floor line. (PIP STF05501, Detail Dwg. Page 7) Sec. 8

Side step ladder is extended by at least 4 feet above the upper SAES-B-054,
D15
platform floor line . (PIP STF05501, Detail Dwg. Page 7) Sec. 8

Intermediate supports of ladders shall be provided and not to exceed


the following spacing: (PIP STF05501, Detail Dwg. Page 4)
SAES-B-054,
D16 a) 10 ft. for side rails 2-1/2" x 3/8"
Sec. 8
b) 18 ft. for side rails 3" x 3/8"
c) 29' 6" for side rails using channel structure C3" x 4.1 (C76 x 38)

Intermediate platform/rest platform shall be provided at 50 ft. SAES-B-054,


D17
maximum per ANSI A 14.3, Fig. 5. Sec. 8

Intermediate platform/rest platform shall have a minimum space of


SAES-B-054,
D18 30" from the centerline of the ladder on the climbing side and width of
Sec. 8
not less than 30". (ANSI A14.3, Para. 6.3.2)

First bottom rung shall be 1ft above the walking surface. (PIP SAES-B-054,
D19
STF05501, Detail Dwg. Page 7) Sec. 8

Minimum clear space at back side of ladders is 7" measured from


centerline of rung, or 1-1/2" min. measured from edge of side rail for
SAES-B-054,
D20 unavoidable obstructions, ie; columns or insulated structures.
Sec. 8
(PIP STF05501, Detail Dwg. Pg 7 and ANSI A14.3, Para.
5.4.2.1)

Minimum clear space on the sides of ladders is 1'-3" from center


line of ladder to each sides. (PIP STF05501, Detail Dwg. Page 7) SAES-B-054,
D21
c) Front : 2'-6" , or 2'-3" if ladder is facing a smooth wall. (PIP Sec. 8
STF05501, Detail Dwg. Page 7 and ANSI A 14.3, Para. 5.4.3.1)

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Inspection of Access Structure Installations SAIC-M-2010 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Minimum clear space in front of ladders is 2'-6" , or 2'-3" if ladder is


SAES-B-054,
D22 facing a smooth wall. (PIP STF05501, Detail Dwg. Page 7 and ANSI
Sec. 8
A14.3, Para. 5.4.1.1)

Ladder rungs shall be drilled through the side rail (stringer), plug
12-SAMSS-007,
D23 welded on the outer side of bar rails, or seal welded on the outer
Par. 6.2.6.9
side of channel rails. (PIP STF05501, Detail Dwg. Page 7)

Ladder rungs of ladders in high humidity and offshore areas are seal
12-SAMSS-007,
D24 welded on the inner side of the side rails (either bar or channel rails).
Par. 6.2.6.9
(Refer to seal welding reqmts of SAES-M-001, Para. 7.1.9.3)

All structural material for ladders shall be ASTM A36 Steel. (PIP SAES-B-054,
D25
STF05501, Para. 3.2) Sec. 8

Vertical bars of the bottom section of ladder cage are extended and
SAES-B-054,
D26 bolted to the top of handrails for ladders installed on top of platforms.
Sec. 8
(PIP STF05501, Detail Drawing Page 6)

Centerline of side-step ladder shall be within 1'-3" to 1'-9" from the


SAES-B-054,
D27 edge of the platform. This is the step-across distance of the ladder.
Sec. 8
(PIP STF05501, Detail Dwg Page 7 and ANSI A14.3, Para. 5.4.3.2)

Bottom of ladder stringers are anchored per details shown in PIP SAES-B-054,
D28
STF05501, Page 8. Sec. 8

REMARKS:

NOTES: 1. Piping penetrations through grating* require toeboards & careful repairs.
*GRATINGS SHALL BE FABRICATED TO BE REMOVABLE. BEST PRACTICE (COST SAVINGS) IS TO LAY-OUT AND FABRICATE
GRATING
LAST AFTER PIPING PENETRATIONS & LOCATIONS HAVE BEEN IDENTIFIED. PREVENT REWORK & COSTLY REPAIRS.

ATTACHMENTS FOR REFERENCE: Attachment 1- ASTM A780 Repair of Damaged & Uncoated Areas on Hot-Dip Galvanized Coatings

Attachment 2 - SASD AB-036106-001 Rev 4 STAIR ASSY DETAILS TYPE "A" STAIRS
REFERENCE DOCUMENTS:
1- SAES-M-001 -- Structural Design Criteria for Non-Building Structures, 19 December 2010
2- SAES-B-054 -- Access, Egress, and Materials Handling for Plant Facilities, 29 August 2010
3-12-SAMSS-007 -- Fabrication of Structural and Miscellaneous Steel, 17 may 2011
4-12-SAMSS-008 -- Erection of Structural and Miscellaneous Steel, 25 Dec 2014
5- SAES-H-001 -- Selection Requirements for Industrial Coatings, 10 April 2011
6- SAES-H-101V -- Approved Saudi Aramco Data Sheets - Paints and Coatings, 9 Oct 2012
7- PIP STF05501 -- Process Industry Practices-Structural, Fixed Ladders and Cages, Feb 2002
8- PIP STF05520 -- Process Industry Practices-Structural, Details for Pipe Railing for Walking and Working Surfaces, August 2003
9-SASD AB-036106-001 Rev 4 STAIR ASSY DETAILS TYPE "A" STAIRS
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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Inspection of Access Structure Installations SAIC-M-2010 30-Apr-17 MECH-

Attachment 1- ASTM A780 Repair of Damaged & Uncoated Areas on Hot-Dip Galvanized Coatings

Saudi Aramco: Company General Use


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Inspection of Access Structure Installations SAIC-M-2010 30-Apr-17 MECH-

Attachment 1- ASTM A780 Repair of Damaged & Uncoated Areas on Hot-Dip Galvanized Coatings

3 Methods of Repair Per ASTM A780

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SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspection of Access Structure Installations SAIC-M-2010 30-Apr-17 MECH-

Attachment 1- ASTM A780 Repair of Damaged & Uncoated Areas on Hot-Dip Galvanized Coatings
Galva-Bar or Zinc Bar Method (Hot Repair) ... Use a Final Zinc Rich Coating layer.

Metallizing Method (Hot Repair for difficult access by flame spray) ... Use Final Zinc Rich Coating layer.

COLD SPRAY METHOD (USE APCS 1C)


Galvanized Coating Repair Procedure
1) Evaluate the damage ----- Determine Surface Area Criteria against 12-SAMSS-007 Reqmts below.
2) Determine type repair required by determining the affected area:
Complete Rework - Par 5.2.6.8 Galvanized steel is rejected & returned to be stripped, regalvanized, &
reinspected.
When surface defects exceed 2% of a member's area, defects shall be repaired by redipping member in zinc bath.
Hot work Repair - 5.2.6.6 Hot repair shall be made using zinc alloy rod or powder for repair of galvanized steel.
a. Total damaged area is greater than 1% but less than 2% of the total coated area of the member being repaired
b. Any single repair is at least 2 in² (1,300 mm²) in area
c. Any single repair is 12-inches (300 mm) long or more

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspection of Access Structure Installations SAIC-M-2010 30-Apr-17 MECH-

Attachment 1- ASTM A780 Repair of Damaged & Uncoated Areas on Hot-Dip Galvanized Coatings
Recommendation: Select Method A1 (Cost). Method A3 (Metallizing or flame spray) is expensive & Safety issues.
Cold work Repair - using an organic zinc rich coating (primer in APCS-1C) is allowed if total damaged area is
less
than 1% of total coated area of member being repaired & no single repair is greater than 1300 mm² or 300 mm
long.
The dry film thickness shall be 0.05 to 0.08 mm (2 to 3 mils) and contain a minimum of 65% zinc dust by weight.
3) Perform the repair after following surface preparation using one of three methods or by redipping.
Thickness of Repaired Coatings shall match or exceed original spec (as measured on adjacent sound coating) &
shall exhibit good workmanship. Tip: Every attempt shall be made to prevent increasing the repair area.Keep it
small
4) HOLD POINT FOR REPAIR INSPECTION BY SA. FINAL ACCEPTANCE & CLOSE NCR (IF REDIP IS
REQ'D)

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspection of Access Structure Installations SAIC-M-2010 30-Apr-17 MECH-

Attachment 1- ASTM A780 Repair of Damaged & Uncoated Areas on Hot-Dip Galvanized Coatings

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Inspection of Access Structure Installations SAIC-M-2010 30-Apr-17 MECH-

Attachment 2 - SASD AB-036106-001 Rev 4 STAIR ASSY DETAILS TYPE "A" STAIRS

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015)

Saudi Aramco: Company General Use


Rev. 2015.03.00

30-Apr-17

Saudi Aramco: Company General Use


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Saudi Aramco: Company General Use

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