'SEPCO WHER Master Gas System Expansion - Phase | 70 Saudi Arameo Tranemital No. NGSET-SEP-SA-1804 ] arty, Saleh Al Wade! Transmittal Date ‘AUGUST 08, 2016 FROM Me, Wang Yuanhui Response Required ves | contract Wo. 6600035463 (IK) | ah Tesued For TiRevew MApproval —_Clinfornaton! Records SiGNEDBY | CONTRACTOR Representative Purchase OFinal Doc. — C1 Construetion (2 wH 5 WOH), Teta No, of Pages (nelaing Wanamita page 10 1 1 a ) reas Discipline Gawac CMOPROCUREMENT | CIELECTRICAL | MIPIPING | CIMECHANICAL | Cl INSTRUMENTATION HSE COPLANNING CinteRFAce | Ciprocess | OTELecom Ccimystructure | CIGENERAL |DWVACTPLUMBING [CPPEUNE —[CsAFETY | Cerovect | D ARCHITECTURAL SUBJEGT. | PIPING INTERNAL CLEANING PROCEDURE ] Co Document No. Description Rev. | Doc. Type + | sepwcse-cu-souoro: | PIPING INTERNAL CLEANING PROCEDURE 1 | Pro Originator: KTAQUI FOR COMPANY Remarks / Comments (any) Received By: aR Pate {> 08 ays-zoig |2 = me) RECIPIENT RETURN S{GNED COPY ‘& Where approval or construction is required, Please respond (or advice ‘no comment’) within 15 working days of receipt. ‘No response will be deemed as ‘no comment’. Page 1 of 1pgnuull gSol! a Master Gas System Expansion — Phase | ‘Saudi Aramco Bde le z SEPCO Electric Power Construction Corporation Contract No: 6600035463 (Ik) Document No: SEP-MGSE-CM-SCM-0101 ing Internal Cleaning Procedure B= ety WT, Pradish kumar 1 | o8/o82016 | LiDongyang | Dong Shibiao | Ahmad | ‘GA Nanager | Project QC Manager Shahbaz | radish kumar | “Ma Lixing | 0 | 26/06/2016 | LiDongyang | Dong Shibiao | Ahmad coc Manager | CA Manager | Project Manager Checked by | Reviewed by Verified by Approved by Rev.| Date | Propared bySEPCO DOCUMENT NAME SEP-MGSE-CM-SCM-0101 WB Piping Internal Cleaning Procedure pevNe i PAGE 2019 TABLE OF CONTENTS 1 Purpose... Scope .. References Responsibilities aoe on General Requirements. o Procedure. 7 Inspection & Quality Records .. 8 Safety Requirements. ‘SEPCO Electric Power Construction CorporationSEPCO DOCUMENT NAME SEP-MGSE-CM-SCM-0101 WFR BIE | rcrnara ccomnperocoone | FeNO | PAGE, 3of9 1 Purpose The purpose of this document is to establish, implement and maintain a quality work instruction/procedure of internal cleaning for newly construction piping in accordance with applicable Saudi Aramco standard. 2 Scope This document outlines the procedures, which shall be used for piping on MGSE- Phase 1 project site at BGCS # 3 and BGCS # 5 during pipe installation and prior to hydro test. 3. References SAEP-388 Cleaning of Pipelines. SAEP-327 Disposal of Wastewater from Cleaning, Flushing & Dewatering from Pipelines and Vessels SAES-A-004 — General Requirements for Pressure Testing SAES-A-007 Hydrostatic Testing Fluids and Lay-Up Procedures. SAES-L-150 Pressure Testing of Plant Piping and Pipelines SAES-L-350 Construction of Plant Piping. SAES-L-388 Pipelines Cleanliness Requirements for Hydrocarbon Services. SATIP-A-004-01 Pneumatic Pressure Testing SATIP-A-004-02 Hydrostatic Testing of on-Plot Piping SATIP-A-004-03 Hydrostatic Testing of Pipelines SATIP-L-350-01 On-plot Metallic Piping Installation SATIP-L-450-03 Cross Country Above Ground Pipeline SATIP-L-450-04 Cross Country Buried Pipeline SAIC-L-2017 Piping / Equipment Internal Cleaning Inpection GI-0002.100 Work Permit System. 4 Responsibilities The Contractor is responsible for the overall cleaning and dry out activities of new plant piping. ‘SEPCO Electric Power Construction CorporationSEPCO DOCUMENT NAME ‘'SEP-MGSE-CM-SCM-0101 Whee Piping Internal Cleaning Procedure BEVNO i PAGE 409 4.1 Project Manager Ensure compliance by all parties to this procedure, the project Quality Assurance Manual, inspection and test plan and relevant customer specification and drawings. 4.2 Construction Manager Ensure compliance by all craftsmen of content of this procedure and project quality plan. 4.3 Piping cleaning Supervisor Ensure compliance by all pipe fitters, fabricators and other associated craftsmen to this procedure Quality plan, Ensure relevant permits are raised and received by authorized personnel prior to execution of the work. 4.4 Quality Control Supervisor Review all project specific plant piping cleaning procedures prior to submittal for approval, the document are complete where necessary, and the appropriate inspection and testing personnel are available. 4.5 Quality Control Inspector Conduct inspection as per this procedure and project quality control inspection plan. Ensure all inspection records are placed in the applicable SAIC & SATR. 4.6 Safety Supervisor Ensure relevant safety precautions are in operation and work permits have been obtained. Barriers and warning sign are post where necessary. General Requirements : ‘As general requirement for cleaning fabricated piping in the shop or in the field, the inside surface of the fabricated piping shall be made free from slag, loose scale, dirt, construction debris and other foreign matters. The extent of the system to be flushed will be indicated on the marked-up P&ID with the following items included: 1) Extent of the system to be flushed. 2) Location of intake and flush out points. 3) Location of isolation blinds and valves. SEPCO Electric Power Construction CorporationSEPCO DOCUMENT NAME SEP-MGSE-CM-SCM-0101 Whee Piping intemal Cleaning Procedure REVING 1 PAGE Soo 4) Temporary piping and strainer, if required, 5) Items of line instruments and others to be removed or isolated. Operation valves to be set and prepared as per individual flushing scheme in the field, The Purpose for carrying out this blowing is: To remove the slag, loose scale, dirt, construction debris and other foreign matters. 5.1 Preparation and Precaution It is necessary to take the following preparations and precautions before the blowing: 1) Before Blowing, all related lines must be checked to be lined up as per the marked up P&ID. 2) Temporary piping, suitable blind plates, screen, blow down popping gaskets etc. are installed in accordance with the marked-up P&lD. 3) All in-line instrumentation like, flow meters, orifice plates, pressure gauge, etc. are removed or isolated in accordance with the marked-up P&ID. 4) All sensitive equipments to damage during cleaning and flushing of the piping system shall not be installed and shall be removed if installed prior to commencing the cleaning process. The list of these equipments shall be established during early stages of the execution of the project. Examples of sensitive equipments are: rotating machinery, orifices, control valves, flow-elements, soft-seated valves, globe valves, etc (SAES-L-360, Para 14.1) 5) Barricade the area for safety and notify all concerned persons. 5.2 Based on the different operating requirements, working medium, system loop, site condition and inner surface cleanliness, piping cleaning shall be conformed in the following different cleaning methods. 1) Laue piping or gas piping whose diameter is larger than 36" is cleaned manually cleaning, sweep and mop with scrapers, mops, and rags. 2) Gas piping whose diameter less than 12"'s cleaned by air blowing with compressed air, liquid piping diameter less than 12"s cleaned by water flushing with raw water. SEPCO Electric Power Construction CorporationSEPCO DOCUMENT NAME SEP-MGSE-CM-SCM-0101 LWW FR FB FB | PpinginemarcteaningProceewe _|_REV.NO : PAGE bof 3) Piping which have special requirements shall follow the provision about pipe cleaning from Equipment manufacturers. 5.3 Confirm pipe support tightly and contentious parts must be reinforced. 5.4 Piping or facilities those disallowed sweeping and cleaning must be isolated. 5.5 The components of pipe system, such as gauges, instrumentation items, orifice plates, injectors, filter elements, solenoid valves, regulating valves, relief valves, check valves, etc. will be removed and replaced with temporary spool pieces for sweeping, blowing and flushing. Subsequent to completion of piping sweeping, cleaning and inspection the removed components shall be restored, 6.6 Piping sweeping and cleaning shall follow a sequence that mainline then branch and finally drainage. Dirty flowed out from piping sweeping and cleaning shall not reenter the system. 5.7 Piping sweeping and cleaning area shall set restricted area and warning line, hanging warning signs. 5.9 Restoration After air blowing, the following restoration work shall be done. 1) All temporary equipment and connections shall be dismantled, and the related flanges are tightened by using service gasket. 2) Allremoved parts and isolated sections shall be reinstalled, 3) Tag numbers and flow direction of all line instruments shall be checked if they are in proper position. 4) Caution tag shall be completely removed. 5) After total completion of a Pre-Commissioning System Package, the System will be completely reinstated with final gaskets as per P&ID and conformity to P&ID check with punch list (if any) will be done. 6 Procedure 6.1 Utility Systems 1) Water Lines Equipment which is sensitive to damage during water flushing shall be removed, blocked off or isolated. A list shall be prepared and be part of the flushing procedure. Ball valves shall be flushed in fully open position. All piping systems shall be flushed using high pressure [60.8 mPa (8.8 ksi) minimum] jet such as rotating hose or rotating nozzle. Below 4", use High Velocity Water Flushing (HVWF). On systems where high pressure jet SEPCO Electric Power Construction Corporation