Rittal Automation Systems –

Automate your panel building and

switchgear manufacturing
2 Rittal Automation Systems
Boosting efficiency
through automation
Rittal can supply all your machines and devices – The Rittal Automation Systems division can
supply everything you need to make enclosure assembly easier, faster, more accurate and more
reproducible through automation. This allows you to link all work operations together into one highly
efficient, digitally seamless, automated process. All machines and devices required for this purpose,
including manual handling aids and a wide selection of hand tools, are available from a single source
and can be ordered directly from Rittal.

Machining
Milling centre Perforex BC .....................................................................8 – 12
Laser centre Perforex LC .......................................................................14, 15
Cutting centre Secarex AC 18 ...............................................................28, 29
Manual wiring duct cutter MC 125 ..............................................................30
Busbar machining, static CW 120-S ...............................................32, 34, 35
Busbar machining, mobile CW 120-M ..................................................33, 36

Assembly
Terminal block assembly centre Athex TC 80 CS .................................40, 41

Wire processing and wiring

Cutting machine C8+ ............................................................................42, 45
Stripping machine S22 ..........................................................................42, 46
Stripping and crimping machine L8 ......................................................43, 47
Stripping and crimping machine R8 ......................................................43, 48
Crimping machine R8 E.........................................................................44, 49
Stripping and crimping machine RC .....................................................44, 50
Wire Terminal WT fully automated wire processing machine ..............52 – 54

Handling
Assembly frames ...................................................................................56, 58
Storage and transport trolley LT 1000 ...................................................56, 62
Functional trolley ...................................................................................57, 63

Tools
Tool bags .....................................................................................................67
Screwdrivers................................................................................................68
Hex wrenches ..............................................................................................72
Bits and bit holders .....................................................................................73
Crimping pliers ............................................................................................76
Wire end ferrules .........................................................................................80
Insulation stripping tools .............................................................................84
Cutting tools ................................................................................................86
Pliers ............................................................................................................88
Hole punching tools ....................................................................................90

Appendix
List of model numbers...............................................................................104
Index ..........................................................................................................106

Rittal Automation Systems 3

Improve the workflow
in every sub-section
With Rittal Automation Systems – Engineering-generated digital data (e.g. from Eplan tools) allows
the seamless automation of production processes. This is based on the virtual prototype. It carries
all the relevant information, and in collaboration with the product spectrum from Rittal Automation
Systems, ensures maximum possible efficiency at every point of the panel-building workflow.

4 Rittal Automation Systems

 Automate machining
Fully automated milling or laser machining,
plus machining of cable ducts and busbars,
from page 8

Make component mounting more flexible

Automatic manufacturing and component mounting
of terminal strips,
from page 40

Systematise wire processing

Professional, rational solutions
for wire machining and processing,
from page 42

Streamline wiring
To complete the process chain, Rittal Automation Systems are involved
in developing pioneering wiring solutions, right through to full automation.

Simplify handling
Ergonomic, efficient handling systems
for transport and lifting operations,
from page 56

Perfecting the hand tool

High-quality hand tools for professional use
in industry and trade,
from page 66

Rittal Automation Systems 5

Boost productivity at every step
With seamless optimisation of all process stages – In panel building and switchgear manufacturing,
efficiency relies on the quality of productivity, and on all automated and manual work stages.
We achieve the ideal workflow with the aid of digitalization, from engineering right through to produc-
tion.

Machining Handling
◾ Significant time saving with the milling centre Perforex BC ◾ Fatigue-free, ergonomic working with Rittal assembly
◾ High level of precision with the laser centre Perforex BC frames
◾ Less wastage with the cutting centre Secarex AC 18 ◾ Safe transportation of enclosure panels with the storage
◾ Efficient working with the copper workstations and transport trolley LT 1000
CW 120-S and CS 120-M ◾ Flexible work surface with the functional trolley
for assembly and maintenance
Assembly
◾ Rapid throughput with the terminal block assembly centre Hand tools
Athex TC 80 CS ◾ Covers all manual processes in the workshop
with high-quality hand tools
Wire processing and wiring
◾ Project-controlled cutting with the length-cutting
machines C8+
◾ Quick insulation stripping with the stripping machines S22
◾ User-friendly wire processing with the crimping machines
L8, R8, R8 E, RC
◾ Faster processes, thanks to fully automated wire
processing with the Wire Terminal WT

6 Rittal Automation Systems

Rittal Automation Systems 7
Milling centre
Perforex BC
Perforex machining centres accelerate your throughput times when machining anything from the
smallest enclosures and enclosure panels, right through to large enclosures. The drilling and milling
centres in the Perforex BC series allow you to machine any material, including spray-finished sheet
and stainless steel as well as aluminium, copper and plastic. The machine is efficient even with a batch
size of 1, and your investment will pay off in next to no time. No more tedious manual machining with
hand tools.

◾ User-friendly workshop programming ◾ Performance package for fast, low-vibration,

with interfaces to all standard CAD systems noise-optimised milling, comprised of brush
(DXF import), or direct transfer from strips and special milling cutters
EPLAN Pro Panel
◾ Transfer of configuration data from the
Rittal Configuration System (RiCS)

◾ Patented plate with integral swarf

extraction system
◾ High-performance spindle including
minimal quantity lubrication for drilling,
milling and thread tapping

◾ Automated tool testing and changing

◾ DIN tools
◾ Pneumatic clamping device

8 We reserve the right to make technical modifications. Rittal Automation Systems

 Milling centre Perforex BC 1001 HS

Consumables Page 16  Accessories Page 20  Machine options Page 25  

The Perforex BC 1001 HS is Benefits: Machinable material: Safety:

suitable for machining virtually all – Fast return on investment (ROI) – Aluminium – Protective grille with visual
enclosures. This drilling/milling and significantly enhanced – Steel safety device
centre is the most compact, competitiveness – Stainless steel – Protective fence, rear, for
cost-efficient machine in the – Short throughput times with – Plastic machine option of enclosure
Perforex BC series. consistently high machining – Copper machining
quality
Design: Machine controller: Supply includes:
– Fast, precise, reliable working
– Enclosure panel machining – Workshop programming – The Perforex BC is configured
– Intuitive workshop program-
– Patented plate with integral – 4-axis CNC controller on a project-specific basis
ming, suitable for remote main-
extraction of the milling swarf – Rittal Optipanel with 15" moni-
tenance Note:
– High-performance spindle tor
– Networking-compatible soft- – We reserve the right to make
including minimal quantity lubri-
ware with central database technical modifications
cation
– Programmable workshop jobs
– Automatic tool testing
are immediately available and
– DIN tools
can be reused
– Pneumatic clamping device

Model No. Packs of 4050.101 Page

Transport dimensions (W x H x D) mm 3500 x 2200 x 2450
Footprint size (W x H x D) mm 3850 x 2200 x 3450
Space requirements (W x H x D) mm 3850 x 2200 x 3450
Electrical connection V, ~, Hz 400, 3~, 50
Rated current (max.) A 32
Control voltage (DC) V 24
Dimensions of clampable enclosure panels (W x H) mm 2500 x 1500
Maximum machinable area for enclosure panels (W x H) mm 2260 x 1500
Dimensions of clampable cubic parts (W x H x D) mm 1200 x 1400 x 1400
Maximum machinable area for cubic parts (W x H) mm 750 x 1400
Tool holder (pick-up system) ◾
No. of tool slots 18
Link to different CAD systems
Transfer of DXF formats
Interfaces
EPLAN Pro Panel
Rittal Configuration System
Machine options Enclosure machining 4050.010
Weight kg 1600.0
Accessories
Performance package 1 pc(s). 4050.041 20
Circular thread milling tool set 1 pc(s). 4050.050 23
Aluminium/plastic milling tool set 1 pc(s). 4050.051 23
Tool mounting aid 1 pc(s). 4050.030 20
Clamping frame 1 pc(s). 4050.060 24
Busbar clamper see page 24
Magnetic rod 1 pc(s). 4050.067 22
Swivel stop 2 pc(s). 4050.066 21
Deburring blade 1 pc(s). 4050.720 21

Rittal Automation Systems Further technical information available on the Internet. 9

Milling centre Perforex BC 1007 HS

Consumables Page 16  Accessories Page 20  Machine options Page 25  

The Perforex BC 1007 HS is used Benefits: Machinable material: Supply includes:

to modify all standard enclosures, – Fast return on investment (ROI) – Aluminium – The Perforex BC is configured
from small to large. Within the and significantly enhanced – Steel on a project-specific basis
Perforex BC series, this drilling/ competitiveness – Stainless steel
Note:
milling centre offers the greatest – Short throughput times with – Plastic
– We reserve the right to make
flexibility for individual configura- consistently high machining – Copper
technical modifications
tions. quality
Machine controller:
– Fast, precise, reliable working
Design: – Workshop programming
– Intuitive workshop program-
– Enclosure machining – 4-axis CNC controller
ming, suitable for remote main-
– Enclosure panel machining – Rittal Optipanel with 15" moni-
tenance
– Patented plate with integral tor
– Networking-compatible soft-
extraction of the milling swarf
ware with central database Safety:
– High-performance spindle
– Programmable workshop jobs – Protective grille with visual
including minimal quantity lubri-
are immediately available and safety device
cation
can be reused – Protective fence, rear
– Automatic tool testing
– Very quiet-running, thanks to
– DIN tools
fully welded machine frame
– Pneumatic clamping device

Model No. Packs of 4050.107 Page

Transport dimensions (W x H x D) mm 3800 x 2300 x 2500
Footprint size (W x H x D) mm 4390 x 2410 x 2720
Electrical connection V, ~, Hz 400, 3~, 50
Rated current (max.) A 32
Control voltage (DC) V 24
Dimensions of clampable enclosure panels (W x H) mm 2450 x 1700
Maximum machinable area for enclosure panels (W x H) mm 2200 x 1700
Dimensions of clampable cubic parts (W x H x D) mm 1400 x 1600 x 1600
Maximum machinable area for cubic parts (W x H) mm 1200 x 1600
Option of extended carriage (W x H x D) mm 1400 x 1600 x 2000
Tool holder (pick-up system) ◾
No. of tool slots 18
Link to different CAD systems
Transfer of DXF formats
Interfaces
EPLAN Pro Panel
Rittal Configuration System
Depth adjuster extension 4050.022
Machine options
Motorised depth adjustment 4050.020
Weight kg 2300.0
Accessories
Performance package 1 pc(s). 4050.042 20
Circular thread milling tool set 1 pc(s). 4050.050 23
Aluminium/plastic milling tool set 1 pc(s). 4050.051 23
Clamping frame see page 24
Busbar clamper see page 24
Tool mounting aid 1 pc(s). 4050.030 20
Magnetic rod 1 pc(s). 4050.067 22
Swivel stop 2 pc(s). 4050.066 21

10 Further technical information available on the Internet. Rittal Automation Systems

 Milling centre Perforex BC 1008 HS

Consumables Page 16  Accessories Page 20  Machine options Page 25  

The drilling/milling centre Perfo- – High-performance spindle – Networking-compatible soft- Safety:

rex BC 1008 HS is ideal for including minimal quantity lubri- ware with central database – Protective grille with visual
machining fully welded enclo- cation – Programmable workshop jobs safety device
sures and those which cannot be – Automatic tool testing are immediately available and – Protective fence, rear
dismantled. Two hinged doors in – DIN tools can be reused
Supply includes:
the machining zone mean that – Pneumatic clamping device
Machinable material: – The Perforex BC is configured
enclosures of up to 2300 x
Benefits: – Aluminium on a project-specific basis
1600 mm (W x H) can be effort-
– Fast return on investment (ROI) – Steel
lessly clamped. Note:
and significantly enhanced – Stainless steel
– We reserve the right to make
Design: competitiveness – Plastic
technical modifications
– Motorised depth adjuster – Short throughput times with – Copper
2200 mm consistently high machining
Machine controller:
– Enclosure machining quality
– Workshop programming
– Enclosure panel machining – Fast, precise, reliable working
– 4-axis CNC controller
– Two-door – Intuitive workshop program-
– Rittal Optipanel with 15" moni-
– Patented plate with integral ming, suitable for remote main-
tor
extraction of the milling swarf tenance

Model No. Packs of 4050.108 Page

Transport dimensions (W x H x D) mm 4200 x 2350 x 2500
Footprint size (W x H x D) mm 4600 x 2410 x 4600
Electrical connection V, ~, Hz 400, 3~, 50
Rated current (max.) A 32
Control voltage (DC) V 24
Dimensions of clampable enclosure panels (W x H) mm 2300 x 1550
Maximum machinable area for enclosure panels (W x H) mm 2300 x 1700
Dimensions of clampable cubic parts (W x H x D) mm 2300 x 1600 x 2200
Maximum machinable area for cubic parts (W x H) mm 2300 x 1600
Tool holder (pick-up system) ◾
No. of tool slots 20
Link to different CAD systems
Transfer of DXF formats
Interfaces
EPLAN Pro Panel
Rittal Configuration System
Machine options Clamping height extension 4050.035
Weight kg 2700.0
Accessories
Performance package 1 pc(s). 4050.044 20
Circular thread milling tool set 1 pc(s). 4050.050 23
Aluminium/plastic milling tool set 1 pc(s). 4050.051 23
Clamping frame see page 24
Busbar clamper see page 24
Tool mounting aid 1 pc(s). 4050.030 20
Magnetic rod 1 pc(s). 4050.067 22
Swivel stop 2 pc(s). 4050.066 21

Rittal Automation Systems Further technical information available on the Internet. 11

Milling centre Perforex BC 2014 HS

Consumables Page 16  Accessories Page 20  Machine options Page 25  

The Perforex BC 2014 HS is the – Patented plate with integral – Fast, precise, reliable working Machine controller:
largest variant among the Perfo- extraction of the milling swarf – Intuitive workshop program- – Workshop programming
rex BC machining centres. This – High-performance spindle ming, suitable for remote main- – 4-axis CNC controller
milling centre is ideal for simulta- including minimal quantity lubri- tenance – Rittal Optipanel with 15" moni-
neous machining of large enclo- cation – Networking-compatible soft- tor
sure panels or freestanding large – Automatic tool testing ware with central database
Safety:
enclosures with a height of up to – DIN tools – Programmable workshop jobs
– Protective grille with visual
2300 mm. In this way, efficient, – Pneumatic clamping device are immediately available and
safety device
process-oriented machining can – Gantry drive for the X-axis (two can be reused
– Protective fence, rear
be achieved very quickly. synchronised axes)
Machinable material:
Supply includes:
Design: Benefits: – Aluminium
– The Perforex BC is configured
– Motorised depth adjuster – Fast return on investment (ROI) – Steel
on a project-specific basis
2200 mm and significantly enhanced – Stainless steel
– Enclosure machining competitiveness – Plastic Note:
– Enclosure panel machining – Short throughput times with – Copper – We reserve the right to make
– Movable tool changer consistently high machining technical modifications
quality

Model No. Packs of 4050.230 Page

Transport dimensions (W x H x D) mm 2400 x 3500 x 5250
Footprint size (W x H x D) mm 5030 x 3140 x 4625
Electrical connection V, ~, Hz 400, 3~, 50
Rated current (max.) A 32
Control voltage (DC) V 24
Dimensions of clampable enclosure panels (W x H) mm 3600 x 2200
Maximum machinable area for enclosure panels (W x H) mm 3600 x 2200
Dimensions of clampable cubic parts (W x H x D) mm 1400 x 2200 x 2200
Maximum machinable area for cubic parts (W x H) mm 1100 x 2200
Two-door option (W x H) mm 2300 x 2200
Tool holder (pick-up system) ◾
No. of tool slots 20
Link to different CAD systems
Transfer of DXF formats
Interfaces
EPLAN Pro Panel
Rittal Configuration System
Machine options Comfort clamp 4050.235
Weight kg 4000.0
Accessories
Performance package 1 pc(s). 4050.045 20
Circular thread milling tool set 1 pc(s). 4050.050 23
Aluminium/plastic milling tool set 1 pc(s). 4050.051 23
Clamping frame see page 24
Tool mounting aid 1 pc(s). 4050.030 20
Magnetic rod 1 pc(s). 4050.067 22
Swivel stop 2 pc(s). 4050.066 21

12 Further technical information available on the Internet. Rittal Automation Systems

13
Laser centre Perforex LC
The 3D laser technology in the Perforex LC is ideally suited for machining stainless steel
and sheet steel, as well as powder-coated metals such as enclosure doors, side panels etc.
Spray-finished metal parts are cut without any visible paint damage or discolouration, even with
delicate contours. What is more, there is no tarnishing of the cut edges when machining stainless
steel. The Perforex LC is cost-effective from approximate volumes of just 150 stainless steel enclo-
sures or 300 sheet steel enclosures per annum.

◾ User-friendly workshop programming ◾ Simple attachment of enclosures

with central database ◾ Contactless, low-vibration manufacturing
◾ Machine operation with 3D visualisation process
◾ Interfaces to EPLAN Pro Panel and ◾ Five sides may be machined simultaneously
processing of the neutral DXF format
◾ Transfer of configuration data from the
Rittal Configuration System (RiCS)

◾ Clean, non-wearing cutting without

coolant/lubricant
◾ Machining speed with stainless steel
20x faster than with conventional milling
process

◾ Ergonomic design, thanks to the

extendible support surface for
enclosure and panel machining

3D laser machining

14 We reserve the right to make technical modifications. Rittal Automation Systems

 Laser centre Perforex LC 3030

Consumables Page 16  Accessories Page 20  Machine options Page 25  

Perforex laser centres are speci- Benefits: Technical specifications: Supply includes:
ally designed for the automated – 3D cube machining without – Laser pointer (auxiliary laser), – Laser centre
mechanical modification of stan- repositioning the workpiece beam power laser class 1 – Compressor
dard enclosures. The Perforex LC – No tarnishing or discolouration – Very narrow cutting width of – Machine housing
specialises in 3D laser machining of the cut edges when machi- just 0.3 mm (approx.) – Filter system
of cubes and contactless, low- ning stainless steel – Class 4 laser – Operating unit
vibration machining. Machining of – Spray-finished metal parts,
Machinable material: Note:
mounting plates including tapped even those with delicate
– Stainless steel – Safety roof (4050.317) for
holes is also supported. contours, can be cut without
– Sheet steel machine housing is mandatory
damaging the paint or causing
– Aluminium if the machine can be viewed
discolouration
– The technical specification of from above
– Product spectrum from com-
the materials to be machined – A site inspection by a Rittal
pact to large enclosures
can be found on the Internet specialist to select and define
– Contactless, low-vibration
the laser version required is
machining with no tool wear Machine controller:
necessary
– No need to clamp the work- – Workshop programming
– We reserve the right to make
pieces
Safety: technical modifications
– Machining speed with stainless
– Protective housing to achieve
steel 20x faster than with con-
laser class 1. May be operated
ventional milling process
by properly trained personnel,
– Ergonomic working, thanks to
no need for a laser specialist
the extendible support surface
– Security door
for enclosure and panel machi-
ning
– Simultaneous machining of
5 sides

Model No. Packs of 4050.330 Page

Maximum machinable material thickness, sheet steel mm 5
Maximum machinable material thickness, stainless steel mm 5
Maximum machinable material thickness, aluminium mm 3
Footprint size (W x H x D) mm 3900 x 3800 x 10500
Power consumption kW 3
Electrical connection V, ~, Hz 400, 3~, 50
Control voltage (DC) V 24
Beam power max. 300 W (CW) or 3000 W (pulse)
Duration of pulse, max. 50 μs at 300 W output
Pulse energy (max.) J 30
Wavelength nm 1070
Max. machinable area for cubic parts (W x H x D) mm 1270 x 2250 x 800
EPLAN Pro Panel
Interfaces Transfer of DXF formats
Rittal Configuration System
Accessories
Safety roof 1 pc(s). 4050.317 26
Thread tapping option 1 pc(s). 4050.318 27
Tool mounting aid 1 pc(s). 4050.030 20

Rittal Automation Systems Further technical information available on the Internet. 15

 Consumables
for Perforex

Standard milling cutter Diameter mm Packs of Model No.

6 10 pc(s). 4050.818
Steel/stainless steel milling cutter for Perforex
machining centres BC.
Design:
– Triple flute
– HSS Co8
– TiAIN coating
Machinable material:
– Sheet steel
– Stainless steel
Standards:
– DIN 844

End mill Diameter mm Packs of Model No.

6 5 pc(s). 4050.819
Aluminium/plastic milling cutter for Perforex machin- 4 5 pc(s). 4050.820
ing centres BC.
Design:
– AIRline SH
– Double flute, right-hand cutting
Benefits:
– High level of wear resistance
– High cutting edge stability
Material:
– LW630
Machinable material:
– Aluminium
– Plastic
Standards:
– DIN 6527 A/B

Performance milling tool Diameter mm Packs of Model No.

6 5 pc(s). 4050.891
Spare milling cutter for Perforex machining centres
BC.
Design:
– Quadruple flute
– HSS Co8
– TiAIN coating
Benefits:
– Faster feed rates of up to 1.5 m/min
Machinable material:
– Sheet steel
– Stainless steel
Standards:
– DIN 844

16 Further technical information available on the Internet. Rittal Automation Systems

 Consumables
for Perforex

Circular thread milling cutter For threads Packs of Model No.

M16 - M64 1 pc(s). 4050.887
Milling cutter for cutting metric threads for the
Perforex machining centre BC.
Technical specifications:
– Ø 12 x SL20 x 85
– Pitch 1.5 x 60° ISO
Machinable material:
– Steel
– Stainless steel
– Cast aluminium
– Plastic
– Copper
Standards:
– DIN 13-1 metric ISO thread

Steel and stainless steel Design Diameter mm Packs of Model No.

milling cutter Triple flute 4 5 pc(s). 4050.885
Quadruple flute 6 5 pc(s). 4050.886
Roughing cutter especially for machining steel and
stainless steel in powder-coated metal version for
Perforex machining centres BC.
Design:
– HSS E-PM
Material:
– Powder metal edition (PM)
Machinable material:
– Steel
– Stainless steel

Twist drill Diameter mm Packs of Model No.

2.6 10 pc(s). 4050.801
Machine twist drill for Perforex machining centre BC. 3.3 10 pc(s). 4050.802
Design: 4.2 10 pc(s). 4050.803
– HSS 5 10 pc(s). 4050.804
– TiN coating 6 10 pc(s). 4050.805
Machinable material: 6.8 10 pc(s). 4050.806
– Steel 8.5 10 pc(s). 4050.807
– Stainless steel
8.5 5 pc(s). 4050.808
– Aluminium
– Plastic 10.5 5 pc(s). 4050.809
– Copper

Rittal Automation Systems Further technical information available on the Internet. 17

 Consumables
for Perforex

Machine thread tap Thread Packs of Model No.

M3 3 pc(s). 4050.811
Machine thread tap for Perforex machining M4 3 pc(s). 4050.812
centres BC and laser centres LC. M5 3 pc(s). 4050.813
Design: M6 3 pc(s). 4050.814
– HSSE-V3 M8 3 pc(s). 4050.815
– Vaporised
M10 3 pc(s). 4050.816
– For through-hole thread
– Form B with spiral point
– High-performance steel with vanadium portion
Machinable material:
– Steel
– Stainless steel
– Aluminium
– Plastic

Support pegs
Spare support pegs for Perforex machining centres
BC.

To fit Model No. For Length mm Design Packs of Model No.

BC 1001 HS
4050.101 BC 1001 S 33 Internal thread 10 pc(s). 4050.849
BC 2001 L
4050.101 BC 1001 HS 54 Internal thread 10 pc(s). 4050.847
4050.107/ BC 1007 HS
57 Internal thread 10 pc(s). 4050.843
4050.108 BC 1008 HS
BC 1001 S
– 66 plug-type 10 pc(s). 4050.848
BC 2001 L
4050.107/ BC 1007 HS
69 plug-type 10 pc(s). 4050.846
4050.108 BC 1008 HS
BC 1007 HS
BC 1008 HS
4050.845 73 plug-type 10 pc(s). 4050.844
BC 2007 HS
BC 2014 HS
4050.107/ BC 1007 HS
4050.108/ BC 1008 HS
73 adjustable 1 pc(s). 4050.845
4050.207/ BC 2007 HS
4050.230 BC 2014 HS
4050.107/ BC 1007 HS
78 Internal thread 10 pc(s). 4050.842
4050.108 BC 1008 HS
4050.107/ BC 1007 HS
90 plug-type 10 pc(s). 4050.841
4050.108 BC 1008 HS

Minimal quantity lubrication oil Oil type Contents l Packs of Model No.
MK 150 3 1 pc(s). 4050.894
Minimal quantity lubrication oil for tool lubrication in
the Perforex machining centres BC and Perforex
laser centres LC.

18 Further technical information available on the Internet. Rittal Automation Systems

 Consumables
for Perforex

Special oil Contents l Packs of Model No.

1 1 pc(s). 4050.862
Special oil for gear lubrication in Perforex machining
centres BC.
Standards:
– DIN 51524-2 VG 32

Lubricant Oil type Contents kg Packs of Model No.

KP2K-NLG12 5 1 pc(s). 4050.863
Lubricant for greasing the slideways in the Perforex
machining centre BC.
Standards:
– DIN 51818

Filter bag Packs of Model No.

5 pc(s). 4050.860
Vacuum cleaner bags for swarf extraction while
machining on Perforex BC machining centres.

Rittal Automation Systems Further technical information available on the Internet. 19

 Accessories
for Perforex

Performance package
For optimised workpiece machining on the Perforex
machining centre BC.
Benefits:
– Reduced vibration
– Faster feed rates of up to 1.5 m/min
– Lower noise emissions
– Extended tool life
– Optimised handling with workpiece clamping
Supply includes:
– Brush strips
– Performance milling tool Ø 6 mm

To fit Model No. No. of milling cutters No. of brush strips Packs of Model No.
4050.101 10 12 1 pc(s). 4050.041
4050.107 10 22 1 pc(s). 4050.042
4050.108 10 24 1 pc(s). 4050.044
4050.230 10 51 1 pc(s). 4050.045

Tool mounting aid Packs of Model No.

1 pc(s). 4050.030
For replacing and calibrating tools such as drill bits,
milling cutters and thread taps in Perforex machin-
ing centres BC.
Benefits:
– Easy to use
– High level of measurement accuracy
Supply includes:
– Assembly aid including C-wrench

Webcam Packs of Model No.

1 pc(s). 4050.072
For simple, fast support with remote maintenance of
the Perforex machining centres BC and Perforex
laser centres LC.
Supply includes:
– Power supply

20 Further technical information available on the Internet. Rittal Automation Systems

 Accessories
for Perforex

Deburring blade Blade

Blade
Handle
Handle Packs Model
length length
dia. mm dia. mm of No.
mm mm
Universal deburrer, for deburring holes and edges.
1
47 3 110 25 4050.720
Design: pc(s).
– Curved and rotating blade
– HSS B30
Benefits:
– Automatically assumes the optimum position
– Easy to use
– Effortless deburring
– Adjustable length
Supply includes:
– Handle and steel holder

Steel blade To fit Model No. Packs of Model No.

4050.720 10 pc(s). 4050.721
Spare blade for deburrer. Rotating 360° blades for
deburring.
Design:
– HSS B30

Swivel stop Packs of Model No.

2 pc(s). 4050.066
For multi-workpiece machining (multiple zero points)
on Perforex machining centres BC.

Air-jet cone Packs of Model No.

1 pc(s). 4050.888
Accessory nozzle for minimal quantity lubrication in
Perforex machining centres BC.
Material:
– Aluminium

Suction hose Length m Packs of Model No.

13 1 pc(s). 4050.889
Metal hose for extracting milling swarf in the Perfo-
rex machining centre BC.
Benefits:
– Particularly resistant
– Heat-resistant
Material:
– Aluminium

Rittal Automation Systems Further technical information available on the Internet. 21

 Accessories
for Perforex

Collet, drills To fit Ø mm Packs of Model No.

3-2 1 pc(s). 4050.822
Elastic clamping jaws to accommodate the drill bits 4-3 1 pc(s). 4050.823
for the Perforex machining centre BC. 5-4 1 pc(s). 4050.824
Design: 6-5 1 pc(s). 4050.825
– ER 25 7-6 1 pc(s). 4050.826
8-7 1 pc(s). 4050.827
9-8 1 pc(s). 4050.828
10 - 9 1 pc(s). 4050.829
11 - 10 1 pc(s). 4050.830
12 - 11 1 pc(s). 4050.831
13 - 12 1 pc(s). 4050.839

Collet, taps For threads Packs of Model No.

M3 1 pc(s). 4050.832
The elastic clamping jaws accommodate the taps M4 1 pc(s). 4050.833
for the Perforex machining centre BC. M5 1 pc(s). 4050.834
Design: M6 1 pc(s). 4050.835
– ER 25 M8 1 pc(s). 4050.836
M10 1 pc(s). 4050.837
M12 1 pc(s). 4050.838

Tool holder Packs of Model No.

1 pc(s). 4050.821
To accommodate milling cutters, drill bits and other
tools for the machining of enclosure panels and
enclosures on Perforex machining centres BC.
Design:
– SK30 ER25
Standards:
– DIN 69871

Magnetic rod Packs of Model No.

1 pc(s). 4050.067
Magnetic swarf wand with scraper ring to support
and clean Perforex machining centres BC by remov-
ing magnetic swarf.

22 Further technical information available on the Internet. Rittal Automation Systems

 Accessories
for Perforex

Circular thread milling tool set Diameter mm Packs of Model No.

10 1 pc(s). 4050.050
For cutting metric threads of all sizes. Additional tool
for Perforex machining centres BC.
Machinable material:
– Sheet steel
– Stainless steel
– Aluminium
Supply includes:
– Circular thread milling cutter
– Collet
– Tool holder

Aluminium/plastic milling Packs of Model No.

tool set 1 pc(s). 4050.051

Milling tool set for machining with Perforex machin-

ing centres BC.
Machinable material:
– Aluminium
– Plastic
Supply includes:
– Tool holder
– Collet
– End mill 6 mm

Machine thread tap set Machinable material:

– Steel
– Stainless steel
Tool set for incorporating tapped holes. Additional – Aluminium
tool for Perforex machining centre BC. – Plastic

Design Product-specific scope of supply Packs of Model No.

2 x tool holders SK30 ER25
1 x collet for thread tap M3
Machine thread tap set M3 1 x collet for drill, to fit 3 - 2 mm 1 pc(s). 4050.057
1 x twist drill 2.6 mm
1 x machine thread tap M3
2 x tool holders SK30 ER25
1 x collet for thread tap M10
Machine thread tap set M10 1 x collet for drill, to fit 9 - 8 mm 1 pc(s). 4050.058
1 x twist drill 8.5 mm
1 x machine thread tap M10
2 x tool holders SK30 ER25
1 x collet for thread tap M12
Machine thread tap set M12 1 x collet for drill, to fit 11 - 10 mm 1 pc(s). 4050.059
1 x twist drill 10.5 mm
1 x machine thread tap M12

Milling cutter extension with To fit Model No. Length mm Packs of Model No.
collet 4050.101/
4050.107/
16 1 pc(s). 4050.056
4050.108/
Extension for standard 6 mm milling cutters with 4050.230
FRX 16 mm clamping jaw.

Rittal Automation Systems Further technical information available on the Internet. 23

 Accessories
for Perforex

Clamping frame
Enables parallel cube machining of enclosures on
the Perforex machining centre BC.
Design:
– Pneumatic clamping device
Note:
– Use of the clamping frame (Model No. 4050.080)
in the machining centre BC (Model No. 4050.230)
is only possible with the two-door variant.

Dimensions of Dimensions of Number of terminal

To fit Model No. clampable cubic parts min. clampable cubic parts max. boxes for parallel Packs of Model No.
(W x H x D) mm (W x H x D) mm machining (max.)
4050.101 85 x 70 x 70 200 x 300 x 300 3 1 pc(s). 4050.060
4050.107/
4050.108/ 90 x 70 x 70 200 x 300 x 300 4 1 pc(s). 4050.061
4050.230
4050.107/
4050.108/ 90 x 90 x 90 380 x 440 x 600 3 1 pc(s). 4050.062
4050.230
4050.108/
80 x 100 x 80 510 x 510 x 600 3 1 pc(s). 4050.080
4050.230
4050.108/
150 x 150 x 80 400 x 400 x 400 4 1 pc(s). 4050.081
4050.230

Busbar clamper
Busbar clamper for the Perforex machining centre
BC, for simple machining of copper bars.

Machinable Machinable
Machinable Simultaneous
To fit length with length with
For height (max.) clamping of Packs of Model No.
Model No. 5 mm thickness 10 mm thickness
mm 3 copper bars
mm mm
BC 1007 HS
4050.107/
BC 1008 HS
4050.108/ 150 - 300 150 - 1000 30 - 120 ◾ 2 pc(s). 4050.063
BC 2014 HS
4050.230
single-door
4050.101 BC 1001 HS 100 - 2200 100 - 2200 10 - 100 – 1 pc(s). 4050.064
4050.107/ BC 1007 HS
100 - 2200 100 - 2200 10 - 100 – 1 pc(s). 4050.065
4050.108 BC 1008 HS
4050.101 BC 1001 HS 150 - 300 150 - 1000 30 - 120 ◾ 2 pc(s). 4050.082

24 Further technical information available on the Internet. Rittal Automation Systems

 Machine options
for Perforex

Enclosure machining
for Perforex BC 1001 HS
Machine equipped with door and pneumatic clamp-
ing device. The corresponding support surface ena-
bles the machining of cubes up to a maximum
depth of 1400 mm. For additional machining of
undismantable enclosures on Perforex machining
centres BC.
Design:
– Machining surface with door
– Pneumatic clamping device
– Additional support surface
– Mechanical depth adjuster
Benefits:
– Depth-variable
– Use of the existing machine surface for the addi-
tional machining of cubes
Note:
– Not suitable for retrofitting

Dimensions of clampable Maximum machinable area for

To fit Model No. Packs of Model No.
cubic parts (W x H x D) mm cubic parts (W x H) mm
4050.101 1200 x 1400 x 1400 750 x 1400 1 pc(s). 4050.010

Motorised depth adjuster To fit Model No. Length mm Packs of Model No.
for Perforex BC 1007 HS 4050.107 1600 1 pc(s). 4050.020
Upgrade your cube machining with an electrically
powered depth adjuster for frequently changing
enclosure sizes. For user-friendly operation of the
Perforex machining centres BC.
Design:
– Motorised depth adjuster including membrane
clamping system
Benefits:
– Motorised depth adjustment of the end stop with
enclosure machining
– Ergonomic handling
– Efficient operation
Note:
– Not suitable for retrofitting

Clamping height extension To fit Model No. Height mm Packs of Model No.
for Perforex BC 1008 HS 4050.108 1700 1 pc(s). 4050.035
Upgrade kit to extend the clamping height for
Perforex machining centres BC.
Supply includes:
– 3 clamping elements
– Assembly parts
Note:
– May be retrofitted

Rittal Automation Systems Further technical information available on the Internet. 25

 Machine options
for Perforex

Depth adjuster extension To fit Model No. Length mm Packs of Model No.
for Perforex BC 1007 HS 4050.107 2000 1 pc(s). 4050.022
Machine equipped with a support surface of
2000 mm instead of the standard 1600 mm sup-
port surface in Perforex machining centres BC.
Design:
– Motorised depth adjuster
– Membrane clamping system
Note:
– Not suitable for retrofitting
– The choice of motorised depth adjustment is a
requirement for extended depth adjustment

Comfort clamping To fit

Clampable height
for enclosure panels Packs of Model No.
for Perforex BC 2014 HS Model No.
(max.) mm
Clamping system for user-friendly clamping of
enclosure panels from a size of 1700 mm on the 4050.230 2200 1 pc(s). 4050.235
Perforex machining centre BC.
Supply includes:
– Clamping unit
– Assembly parts
Note:
– Up to 3 clamping units may be retrofitted

Safety roof To fit Machine dimensions

Packs of Model No.
Model No. (W x H x D) mm
for Perforex LC 3030
Safety roof of the machine housing for Perforex laser 4050.330 3900 x 1100 x 5400 1 pc(s). 4050.317
centres LC. Mandatory for all machine installation
locations that can be viewed from above and for
reflective objects located above the laser, such as
lights, cable ducts and others.
Note:
– A site inspection by a Rittal specialist to select
and define the laser version required is necessary

26 Further technical information available on the Internet. Rittal Automation Systems

 Machine options
for Perforex

Thread tapping option To fit

Machinable Material
Packs Model
height thickness
for Perforex LC 3030 Model No.
(max.) mm (max.) mm
of No.
Thread tapping option for cutting threaded holes
with the Perforex laser centre LC. 1
4050330 600 5 4050.318
pc(s).
Design:
– Movable tool magazine with 6 magazine slots
– Tool holder
– Additional drive unit
Benefits:
– Machining of projects with tapped holes sup-
ported
– Fast, automatic changeover from laser function to
thread-tapping function by accommodating an
additional machine head
Machinable material:
– Steel
– Stainless steel
– Aluminium
Supply includes:
– Thread tapper
– Clamping units for M3 – M10

Rittal Automation Systems Further technical information available on the Internet. 27

Cutting centre Secarex AC 18
The Secarex cutting centre is convenient to use and cuts wiring ducts, cable duct covers
and support rails to length quickly, precisely and reliably. The integral label printer provides
project-specific labelling of the support rails and cable trunking. The cutting centre helps to
improve quality, optimise cutting waste, lower costs and accelerate the overall process.

◾ Modern operating solution: 18.5˝ monitor,

top-hat rail industrial PC with i3 processor,
and keyboard with trackball
◾ Data is transferred directly from CAE systems
(EPLAN Pro Panel) or Perforex workshop
programming, or alternatively, dimensions
may be entered manually by the operator
◾ USB interface

◾ Safe, two-handed operation

for cutting wiring ducts

◾ Cut optimisation across

multiple projects
◾ Automatic length end stop
◾ Special equipment:
Optional drawer system

◾ Five DIN rail sizes ◾ Special equipment:

in one template Optional storage system

Cutting support rails Cutting a cable duct Manual wiring duct cutter MC125, see page 30

28 We reserve the right to make technical modifications. Rittal Automation Systems

 Cutting centre Secarex AC 18

Partially automated cutting of wir- Benefits: Machinable material: Note:

ing ducts, cable duct covers and – Fast, precise, reliable working – Steel – We reserve the right to make
support rails to the required size, – Easy to use – Stainless steel technical modifications
especially for one-off and small- – User-friendly, reliable operation – Plastic
scale production. The Secarex – Very low costs for cutting
Safety:
AC 18 cutting centre may option- waste thanks to optimisation of
– Safe, two-handed operation
ally be fitted with a drawer sys- the cutting process
tem on the left-hand side and/or a – Significant time savings com- Supply includes:
storage system on the right-hand pared to manual cutting – Secarex AC 18
side of the machine. If the – Clean cuts with high-perfor- – Label printer
machining of other support rails mance tools – Operating unit
outside of the standard template – Automatic retraction of the end
Support rail type:
is required, this may optionally be stop during the cutting process
– C rails 30/15 (to EN 60 715)
requested as a changing system – Cut controllable via viewing
– Top-hat rails 15 (to EN 60 715)
(4050.491). window
– Top-hat rails 35/15
– Five DIN rail sizes in one tem-
Design: (to EN 60 715)
plate
– Modern operating solution with – Top-hat rails 35/7.5
18.5" monitor, industrial PC (to EN 60 715)
with I3 processor, and key- – Busbars NLS-CU 3/10
board with trackball

Model No. Packs of 4050.418 Page

Footprint size (W x H x D) mm 4000 x 1610 x 875
Space requirements (W x H x D) mm 4000 x 1610 x 875
Power consumption kW 1.5
Electrical connection V, ~, Hz 230, 1~, 50
Control voltage (DC) V 24
Min. machinable width of cable duct mm 15
Max. machinable width of cable duct mm 125
Max. machinable height of cable duct mm 100
For wall thickness (max.) mm 2.5
Link to different CAD systems
Interfaces Data import from EPLAN Pro Panel
Perforex workshop programming
Drawer system 4050.441
Machine options
Support system 4050.442
Weight kg 400.0
Accessories
Cat. 35,
Support for mousepad, vertically hinged 1 pc(s). 2383.020
p. 834

Rittal Automation Systems Further technical information available on the Internet. 29

Wiring duct cutter MC 125

For manual cutting of wiring Benefits:

ducts, with adjustable length end – Enables inexpensive manual
stop for the machined material. cutting of wiring ducts
Anodised contact surface with – Easier for cutting wiring ducts
laser-engraved calibration in milli- to length compared to sawing
metres and inches. Integral finger by hand
guard ensures safe machining.
Machinable material:
Intended for mounting on a work-
– Plastic
bench.

Model No. Packs of 4050.435 Page

Footprint size (W x H x D) mm 133 x 81 x 28
Max. machinable width of cable duct mm 125
Max. machinable wall thickness of cable duct mm 2.5
Max. insertion height mm 28
Weight kg 15.0
Accessories
Spare blade MC 125 1 pc(s). 4050.436

30 Further technical information available on the Internet. Rittal Automation Systems

31
Busbar machining,
static CW 120-S
The units in the CW 120-S product series are ideal for bending, punching and cutting busbars.
The integral precision laser facilitates the cutting and bending process.

Electro-hydraulic pump Busbar bending and

◾ To operate products in the hole-punching unit
CW 120-S product series ◾ Simple tool changes
◾ High level of bending and
punching accuracy
◾ Independent busbar machining

Busbar cutting unit

◾ Time savings compared to
manual cutting
◾ Precise marking of the cutting point

Machining examples for the CW 120-S:

Punching Cutting a busbar to length Bending a busbar

32 We reserve the right to make technical modifications. Rittal Automation Systems

Busbar machining,
mobile CW 120-M
The Copper Workstation CW 120-M is ideal for bending, punching and cutting busbars. It supports
cutting and bending up to a maximum width of 120 mm and a maximum thickness of 12 mm.
The integral precision laser facilitates the cutting and bending process. Generally speaking, round
holes with a diameter of 6.6 to 21.5 mm and slots up to a maximum width of 18 mm and a length
of 21 mm may be punched.

◾ Integral measurement system ◾ Punching and bending unit ◾ Cutting unit

for all functions, with horizontally ◾ Integral precision laser ◾ Integral precision laser
hinged end stop

◾ External hydraulic
connection for almost
infinitely extendible
machining options

◾ Convenient height adjustment

of the machining zone

Machining examples for the CW 120-M:

Cutting busbars to length with integral Bending busbars Punching busbars, pull-out measure- Making cut-outs in steel and stainless
precision laser ment system steel (accessories, hydraulic hose and
cylinder, see page 39)

Rittal Automation Systems We reserve the right to make technical modifications. 33

Busbar bending and hole-punching unit CW 120-S

Female dies Page 37  Male dies Page 37  Accessories Page 37  

The bending and hole-punching Design: Benefits: Note:

unit in the CW 120-S product – Electric protractor – High level of bending and – With a Z bend, the length of the
series is ideal for bending and – Length stop punching accuracy short side depends on the
punching busbars. Round holes – Mandrel R10 – Simple tool changes material thickness
and slots may be punched. The – Bending die
Machinable material:
bending and hole-punching unit is – Laser pointer (auxiliary laser),
– Copper
easily positioned on a workbench. beam power laser class 1
– Aluminium

Model No. Packs of 4055.700 Page

Machine dimensions (W x H x D) mm 700 x 410 x 461
Footprint size (W x H x D) mm 756 x 426 x 461
Bending (max.) mm 120 x 12
Bending angle (max.) ° 90
Bending/side length (min.) mm 50
U-bending (min.) mm 100
Z-bending (min.) mm 72
Punching (max.) mm 6.6 x 21.5
Punching/material thickness (max.) mm 12
Punching/material width (max.) mm 120
Weight kg 60.0
Also required
Electro-hydraulic pump 1 pc(s). 4055.720 38
Foot switch 1 pc(s). 4055.712 38

34 Further technical information available on the Internet. Rittal Automation Systems

 Busbar cutting unit CW 120-S

Accessories Page 37  

The cutting unit in the CW 120-S Design: Benefits: Machinable material:

product series is ideal for cutting – Laser pointer (auxiliary laser), – Significant time savings com- – Copper
busbars to length. The unit is beam power laser class 1 pared to manual cutting – Aluminium
easily mounted on a workbench.

Model No. Packs of 4055.710 Page

Machine dimensions (W x H x D) mm 335 x 370 x 275
Footprint size (W x H x D) mm 283 x 318 x 372
Cutting (max.) mm 120 x 12
Weight kg 20.5
Also required
Electro-hydraulic pump 1 pc(s). 4055.720 38
Foot switch 1 pc(s). 4055.712 38
Accessories
Ride-up roller 2 pc(s). 4055.714 39

Rittal Automation Systems Further technical information available on the Internet. 35

Busbar machining CW 120-M

Female dies Page 37  Male dies Page 37  Accessories Page 37  

The CW 120-M mobile station is Design: Benefits: Note:

ideal for bending, punching and – Electric protractor – High level of bending and pun- – With a Z bend, the length of the
cutting busbars. – Mandrel R10 ching accuracy short side depends on the
– Bending die – Simple tool changes material thickness
– External 230 V power inlet – Flexible use in the workshop – For punching, slots of up to a
– Pull-out side support extension max. of 21 x 18 mm are also
Machinable material:
for long rails supported
– Copper
– External hydraulic connection – Slot tools available on request
– Aluminium
for almost all machining options – We reserve the right to make
– 4 castors (2 lockable) Supply includes: technical modifications
– Drawer pull-outs – Busbar machining, mobile CW
– Integral hydraulic pump 120-M
– Laser pointer (auxiliary laser), – Foot switch
beam power laser class 1
– Length end stop, pull-out

Model No. Packs of 4055.800 Page

Machine dimensions (W x H x D) mm 1380 x 1270 x 945
Support surface (W x D) mm 811 x 1211
Working height mm 974
Power consumption kW 2.2
Electrical connection V, Hz 230, 50
Permissible operating pressure (p. max.) bar 700
Bending (max.) mm 120 x 12
Bending angle (max.) ° 90
Bending/side length (min.) mm 50
Z-bending (min.) mm 72
Punching (max.) mm 6.6 x 21.5
Punching/material thickness (max.) mm 12
Cutting (max.) mm 120 x 12
Length stop (max.) mm 1224
Weight kg 390.0
Accessories
Hydraulic hose 1 pc(s). 4055.807 39
Hydraulic cylinder 1 pc(s). 4055.806 39
Male and female dies for slots 1 pc(s). 4055.791 38

36 Further technical information available on the Internet. Rittal Automation Systems

 Accessories
for busbar machining CW 120

Male die Material

Diameter thickness Model
Thread Packs of
mm (max.) No.
Male die for punching round holes in busbars. mm
Machinable material: M6 6.6 5 1 pc(s). 4055.740
– Copper M8 9 6 1 pc(s). 4055.741
M8 9.5 6 1 pc(s). 4055.742
M10 11 12 1 pc(s). 4055.743
M10 11.5 12 1 pc(s). 4055.744
M12 13.5 12 1 pc(s). 4055.745
M12 14 12 1 pc(s). 4055.746
M16 17.5 12 1 pc(s). 4055.747
M16 18 12 1 pc(s). 4055.748
M20 21 12 1 pc(s). 4055.749
M20 21.5 12 1 pc(s). 4055.750

Also required:
– Busbar bending and hole-punching unit 
CW 120-S, see page 34
– Busbar machining CW 120-M, see page 36
– Female die, see page 37

Female die Diameter

Material thick-
ness (max.) Packs of Model No.
mm
mm
The female dies should be used in combination with
the respective male die. This allows round holes to 6.6 5 1 pc(s). 4055.770
be punched in busbars. 9 6 1 pc(s). 4055.771
9.5 6 1 pc(s). 4055.772
Machinable material:
– Copper 11 12 1 pc(s). 4055.773
11.5 12 1 pc(s). 4055.774
13.5 12 1 pc(s). 4055.775
14 12 1 pc(s). 4055.776
17.5 12 1 pc(s). 4055.777
18 12 1 pc(s). 4055.778
21 12 1 pc(s). 4055.779
21.5 12 1 pc(s). 4055.780

Also required:
– Busbar bending and hole-punching unit 
CW 120-S, see page 34
– Male die, see page 37
– Busbar machining CW 120-M, see page 36

Rittal Automation Systems Further technical information available on the Internet. 37

 Accessories
for busbar machining CW 120

Male and female dies for slots Packs of Model No.

1 pc(s). 4055.791
For incorporating slots up to max. 21 x 18 mm into
busbars.
Machinable material: Also required:
– Copper
– Busbar bending and hole-punching unit 
Supply includes: CW 120-S, see page 34
– Male and female dies for slots – Busbar machining CW 120, see page 36
Note:
– Slot tools available on request.

Electro-hydraulic pump Oil type HLP 32

Delivery rate (max.) l/min 1.1
The electro-hydraulic pump is used to drive pro- Fill volume l 3.2
ducts in the CW 120-S product series. Work volume l 2.2
Permissible operating pressure (p.
700
max.) bar
Machine dimensions (W x H x D) mm 400 x 325 x 335
Space requirements (W x H x D) mm 402 x 342 x 397
Electrical connection V, Hz 230, 50
Power consumption kW 1.3
Rated current A 5.65
Packs of 1 pc(s).
Model No. 4055.720

Foot switch Packs of Model No.

1 pc(s). 4055.712
Foot switch including connection cable, for using
busbar machining equipment from the CW 120-S
range.

38 Further technical information available on the Internet. Rittal Automation Systems

 Accessories
for busbar machining CW 120

Hydraulic cylinder Punching force t Packs of Model No.

11 1 pc(s). 4055.806
The hydraulic cylinder is ideal for making cut-outs in
sheet steel and stainless steel. It is used in conjunc-
tion with the hydraulic pump or the CW 120-M.
Also required:
Design:
– With quick-release coupling – Hydraulic hose, see page 39

Benefits:
– Flexible use in the workshop
– Ergonomic handling
– Allows you to create cut-outs without the applica-
tion of force
Machinable material:
– Sheet steel
– Stainless steel

Hydraulic hose Length m Packs of Model No.

3 1 pc(s). 4055.807
The AS hydraulic hose, in combination with the
AS hydraulic cylinder, allows round, square and
rectangular cut-outs to be punched in sheet steel
and stainless steel. It is used in conjunction with the
hydraulic pump or the CW 120-M.
Design:
– Double-walled

Ride-up roller Packs of Model No.

for busbars 2 pc(s). 4055.714
Ride-up roller for user-friendly handling when cut-
ting busbars to size.

Rittal Automation Systems Further technical information available on the Internet. 39

Terminal block assembly centre
Athex TC 80 CS
The Athex TC 80 CS terminal block assembly centre handles data from EPLAN Pro Panel or manually
configured XML formats. During machining, support rails from the buffer store are measured and
automatically cut to size, then marked on the underside with a needle engraver for order-picking/
project-planning. In a subsequent operation, the terminals required are either fitted directly on the
terminal strip with a gripper system, or optionally labelled with the laser marking system prior to posi-
tioning. The finished terminal strip exits the machine via the sorting unit and can then be removed.

◾ System-independent data ◾ Upgradable with up to

imports from EPLAN Pro Panel 80 magazine slots
as well as XML formats ◾ Up to 800 terminals per hour
(excluding printing)

◾ Automatic support rail ◾ Engraving function ◾ Labelling with a laser

infeed for order picking marking system

Sorting unit and buffer stores for machined Magazine and magazine support for terminal Automatic terminal block assembly
terminal strips blocks

40 We reserve the right to make technical modifications. Rittal Automation Systems

 Terminal block assembly centre Athex TC 80 CS

The Athex TC 80 CS terminal Design: Benefits: Note:

block assembly machine proces- – Measurement device for bar – Optimum accessibility across – Optionally upgradable with up
ses data from EPLAN Pro Panel or cutting the entire workspace to 80 magazine slots
manually configured XML formats. – Automatic cutting of support – Consistent quality, due to fully – Individual design of the termi-
During machining, support rails rails 35/15 and 35/7.5 automated process nal magazines supported.
from the buffer store are measu- (to EN 60 715) – Simple installation options for Advance, project-specific com-
red and automatically cut to size, – Needle marking system for extending the terminal maga- pletion of the terminals you are
then marked on the underside for labelling the rail underside zine using is an essential require-
order picking / project planning – Sorting and buffer stores for – Ideal cut optimisation, thanks ment.
with a needle engraver. In a sub- machined terminal strips to fully automated measure-
sequent operation, the terminals ment of bar wastage
required are either fitted directly
Technical specifications:
on the terminal strip with a grip-
– Compressed air consumption:
per system, or optionally labelled
approx. 60 l/min (at full load),
with the laser marking system
effective: 10 l/min
prior to positioning. The finished
terminal strip is output from the
machine via the sorting unit and
can then be removed.

Model No. Packs of 4050.505 Page

Machine dimensions (W x H x D) mm 6266 x 2354 x 3138
Power consumption kW 11
Compressed air connection bar 6
Support rail type DIN 35
Capacity of rail magazine 28
Type of bar labelling Engraving
Rail section mm 100 - 1200
No. of levels 5
No. of magazines per level 8
Machinable terminal width mm 40 - 110
Machinable terminal height mm 28 - 80
Machinable terminal thickness mm 3.5 - 20
Machinable support rail length mm 230 - 3000
Data import from EPLAN Pro Panel
Interfaces RJ45
Data import in XML formats
Weight kg 3000.0
Accessories
Magazine 1 pc(s). 4050.520
Magazine support 1 pc(s). 4050.522
Laser labelling system 1 pc(s). 4050.524
Rotating device 1 pc(s). 4050.526
Scanner 1 pc(s). 4050.528
2-D scanner software 1 pc(s). 4050.530

Rittal Automation Systems Further technical information available on the Internet. 41

Length-cutting machine C8+
and stripping machine S22
The length-cutting machine C8+ makes work processes more efficient by cutting wires up to 8 mm
diameter or 10 mm² cross-section to individually set lengths. Cutting orders can also be managed,
documented and transmitted to the length-cutting machine C8+ from a PC or CAE data interface
(EPLAN Pro Panel) via USB. In this way, the C8+ length-cutting machine additionally supports the
cable labelling and wiring process by displaying the source/target code.
The stripping machine S22 is electrically powered for accurate, careful stripping of the insulation from
your wires.

◾ Start/stop function for

individual wire production in
conjunction with labelling

◾ Equipment connection and

cross-section setting
◾ Controllable pressing
force of the feed rollers
◾ Rotary knob allows linear
adjustment of the stripping
length from 3 – 20 mm

◾ Touch display for all wire ◾ Linear adjustment of

information the stripping length
◾ CAE data interface from 3 – 20 mm for
full or partial stripping
via the rotary knob

S22
C8+

◾ Central insertion of wires

with cross-sections from
◾ Simple insertion ◾ Simple opening of the 0.05 – 6 mm²
of the wires feed rollers ◾ Insertion length 22 mm

42 We reserve the right to make technical modifications. Rittal Automation Systems

Stripping and crimping
machines L8 and R8
Electro-pneumatically driven wire-stripping and crimping machines for safe, fast processing of
insulated wire end ferrules. The bonus feature of these electro-pneumatic crimping machines is fully
automated detection of the wire cross-section and processing of the wire end ferrules. No tool
changes are required. Linear adjustment of the blades and the high forces generated by the pneumatic
crimping unit support the processing of all standard cables as well as special ferrules (AWG) in the
application range from 0.5 to 2.5 mm² (AWG 20 – 14) with a crimping length of 8 mm. The integrated
daily unit counter provides a continuous overview of your project quantities.

◾ User-friendly menu prompting ◾ User-friendly menu prompting

via touch display via touch display

◾ Simple filling and processing of ◾ Holder for taped wire end

the loose wire end ferrules ferrules on a reel

L8 R8

◾ Supports machining of wire cross-sections

from 0.5 to 2.5 mm²
◾ Wire infeed
◾ Handling of special wires supported
◾ UL-certified crimping in conjunction with
wire end ferrules from Rittal

Rittal Automation Systems We reserve the right to make technical modifications. 43

Stripping and crimping
machines RC and R8 E
The electro-pneumatically driven wire-stripping and crimping machine RC is suitable for processing
wire end ferrules in 8 mm and 10 mm lengths with labelling on the underside. The 5-way holder
eliminates the need to switch between wire end ferrules for different cross-sections.
The R8 E crimping machine processes insulated wire end ferrules and standard PVC cables in
cross-sections ranging from 0.5 to 2.5 mm² (AWG 20 – 14) with a crimping length of 8 mm.
For flexible use in the workshop, all you need is a power connection. Both machines guarantee
UL-certified crimping in conjunction with wire end ferrules from Rittal.

◾ 5-way holder for taped wire end

ferrules on a reel

◾ Processing of wire cross-sections ◾ Holder for taped wire end

from 0.5 to 2.5 mm² ferrules on a reel
◾ Wire infeed
◾ Handling of special wires supported
◾ Crimping length 8 and 10 mm

RC
R8 E

◾ User-friendly menu
prompting via touch ◾ Easy replacement of
display consumables.
◾ Pre-selection of wire ◾ Simple adjustment
cross-section ◾ Flexible use in the workshop

Note:
The wire end ferrules shown here
are not included with the supply.

44 We reserve the right to make technical modifications. Rittal Automation Systems

 Length-cutting machine C8+

Semi-automated machine for Benefits: Technical specifications: Supply includes:

cutting wires to an individually – User-friendly operation – Fine-wire strand 0.08 - 10 mm² – Length-cutting machine C8+
adjustable length. – Simple insertion of the wires (AWG 28 - 14) – Connection cable with connec-
– Simple opening of the feed – Single-wire strand tor
Design:
rollers 0.08 - 2.5 mm² (AWG 28 - 8) – Software connection, CAE data
– With command panel
– PC compatible – For wire lengths 1 - 99999 mm – Installation CD
– Stop & go function
– Length-cutting with interface to – Feed rate 0 - 1.5 m/s
CAE data supported – Controllable pressing force of
– Supports the process of label- the feed rollers
ling cables by showing the – DC servo-drive
connection point on the display – Insertion length 27 mm 
– Simply transmit projects and (1.06 in.)
orders to length-cutting
machine C8+

Model No. Packs of 4050.455 Page

Machine dimensions (W x H x D) mm 380 x 470 x 360
Cycle time s <2
Electrical connection V, ~, Hz 100 - 240, 1~, 50
Apparent power VA 240
EPLAN Pro Panel
Interfaces
CAE data
Weight kg 20.0
Accessories
Wire dispenser 1 pc(s). 4050.463 51

Rittal Automation Systems Further technical information available on the Internet. 45

Stripping machine S22

Semi-automated machine for Design: Technical specifications: Supply includes:

stripping wires of varying cross- – Touchscreen display – Electrically powered – Stripping machine S22
section ranges. – Integral counter (total quantity) – Wire stripping range – Special funnel for inserting thin
– Integral counter (daily quantity) 0.05 - 6 mm² (AWG 30 - 10) conductors
– Linear adjustment of the wire – Insulation stripping length – Spare blade
stripping length 3 - 20 mm (0.12 - 0.79 in.)
– Draw-off length 3 - 20 mm
Benefits:
(0.12 - 0.79 in.)
– Cross-section is easily set
– Insertion length 22 mm
using the rotary knob
(0.87 in.)
– Simple insertion of the wires
– User-friendly operation

Model No. Packs of 4050.451 Page

Machine dimensions (W x H x D) mm 190 x 190 x 295
Cycle time s 0.5
Electrical connection V, ~, Hz 100 - 240, 1~, 50/60
Apparent power VA 70
Weight kg 7.5

46 Further technical information available on the Internet. Rittal Automation Systems

 Crimping machine L8

Wire end ferrules Page 80  

Electro-pneumatically driven wire Benefits: Technical specifications: Supply includes:

stripping and crimping machine – Easy to operate – Crimping range 0.5 - 2.5 mm² – Crimping machine L8
for loose, insulated wire end – Secure, fast processing of insu- (AWG 20 - 14) – 1 oscillating conveyor
ferrules. lated wire end ferrules – Crimping length 8 mm (0.31 in.) 0.5 - 1.5 mm²
– No set-up time, thanks to auto- – Insertion length 35 mm – 1 oscillating conveyor
Design:
matic tool change (1.38 in.) 1.5 - 2.5 mm²
– Touchscreen display
– Handling of special wires sup- – Processing of wire end ferrules
Note:
ported with plastic collars in special
– The standard crimping form is
– Simple, quick component sizes supported
trapezoid – others available on
mounting
request
– Automatic detection of cross-
sections

Model No. Packs of 4050.452 Page

Machine dimensions (W x H x D) mm 390 x 460 x 330
Cycle time s 1.5
Compression Trapezoid crimp
Electrical connection V, ~, Hz 100 - 240, 1~, 50/60
Apparent power VA 110
Compressed air connection bar 5.5
Weight kg 31.0
Accessories
Oscillating conveyor see page 51
Wire end ferrule see page 80

Rittal Automation Systems Further technical information available on the Internet. 47

Crimping machine R8

Wire end ferrules Page 80  

Electro-pneumatically driven wire Benefits: Technical specifications:

stripping and crimping machine – Easy to operate – Crimping range 0.5 - 2.5 mm²
for taped wire end ferrules on a – Secure, fast processing of insu- (AWG 20 - 14)
reel. lated wire end ferrules – Crimping length 8 mm (0.31 in.)
– No set-up time, thanks to auto- – Insertion length 35 mm
Design:
matic tool change (1.38 in.)
– Touchscreen display
– Convenient adjustment of the – Processing of wire end ferrules
wire stripper with plastic collars in special
– Simple, quick component sizes supported
mounting
Note:
– Automatic detection of cross-
– The standard crimping form is
sections
trapezoid – others available on
– Handling of special wires sup-
request
ported

Model No. Packs of 4050.453 Page

Machine dimensions (W x H x D) mm 390 x 430 x 330
Cycle time s 1.5
Compression Trapezoid crimp
Electrical connection V, ~, Hz 100 - 240, 1~, 50/60
Apparent power VA 25
Compressed air connection bar 5.5
Weight kg 23.0
Accessories
Wire end ferrule see page 80

48 Further technical information available on the Internet. Rittal Automation Systems

 Crimping machine R8 E

Wire end ferrules Page 80  

Electrically powered wire strip- Benefits: Technical specifications: Note:

ping and crimping machine for – Easy to operate – Crimping range 0.5 - 2.5 mm² – The standard crimping form is
taped wire end ferrules on a reel. – Fast adjustment (AWG 20 - 14) trapezoid – others available on
– Flexible use in the workshop – Crimping length 8 mm (0.31 in.) request
Design:
– Rapid replacement of consu- – Insertion length 40 mm
– Touchscreen display
mables (1.57 in.)

Model No. Packs of 4050.454 Page

Machine dimensions (W x H x D) mm 288 x 230 x 345
Cycle time s 1.8
Compression Trapezoid crimp
Electrical connection V, ~, Hz 100 - 240, 1~, 50/60
Apparent power VA 100
Weight kg 16.0
Accessories
Wire end ferrule see page 80

Rittal Automation Systems Further technical information available on the Internet. 49

Crimping machine RC

Wire end ferrules Page 80  

Electro-pneumatic crimping Benefits: Technical specifications:

machine with 5-way magazine for – Easy to operate – Crimping range 0.5 - 2.5 mm²
processing insulated wire end fer- – Secure, fast processing of insu- (AWG 20 - 14)
rules on a reel. lated wire end ferrules – Crimping length 8 and 10 mm
– No set-up time, thanks to auto- – Insertion length 27 mm 
matic tool change (1.06 in.)
Design:
– Simple, quick component
– Touchscreen display Note:
mounting
– Select the wire cross-section – The standard crimping form is
– No changing of the wire end
via touchscreen trapezoid – others available on
ferrules required due to 5-way
– Support may be fitted with a request
magazine
maximum of 23,000 wire end
ferrules

Model No. Packs of 4050.456 Page

Machine dimensions (W x H x D) mm 335 x 565 x 485
Cycle time s <2
Compression Trapezoid crimp
Electrical connection V, ~, Hz 100 - 240, 1~, 50/60
Apparent power VA 16
Compressed air connection bar 5.5
Weight kg 22.0
Accessories
Wire end ferrule see page 80

50 Further technical information available on the Internet. Rittal Automation Systems

 Accessories
for wire processing machines

Oscillating conveyor To fit

Application Packs of
Model
Model No. No.
for crimping machine L8
Feed guide for loose wire end ferrules. for loose wire
end ferrules
4050.452 1 pc(s). 4050.467
Benefits: with cross-section
– Accurate, careful feeding of wire end ferrules 0.5 – 1.5 mm²
for loose wire
end ferrules
4050.452 1 pc(s). 4050.468
with cross-section
1.5 – 2.5 mm²

Wire dispenser Packs of Model No.

for length-cutting machine 1 pc(s). 4050.463
Dispensing device for the infeed of conductors.
Suitable for conductors on cable coils or from
boxes.
Benefits:
– Convenient removal and dispensing of cables and
wires
Technical specifications:
– Cable coil diameter ≤ 300 mm (≤ 11.8 in.)
– Cable coil width ≤ 200 mm (≤ 7.9 in.)
– Clamping cone 15 - 23 mm (0.59 - 0.91 in.)
– Box dimensions 240 x 250 x 150 mm
(9.45 x 9.84 x 5.9 in.)

Rittal Automation Systems Further technical information available on the Internet. 51

Wire Terminal WT
fully automated
wire processing machine
The compact Wire Terminal 24 or 36 fully automated wire processing machine ensures efficient,
cost-effective wire processing. Up to 36 different wires in cross-sections ranging from 0.5 mm² to
2.5 mm² may be processed fully automatically without retooling. The optional print system prints the
wires in black or white, then transfers them to downstream process stages via a controlled ordering
system capable of accommodating up to 1300 processed wires. All production data can be read and
processed via suitable interfaces. Manual logging of wire lists is likewise supported.

◾ Integral touch display

for data processing

◾ Label printer for wire

magazine identification

52 We reserve the right to make technical modifications. Rittal Automation Systems

Wire storage 24 or 36 wires
The modular, space-saving wire store and wire routing system for the Wire The Wire Terminal may be fitted with wire guides for 24 or 36 wires. Wires
Terminal. Six wire drums are stored on each of the two levels in a space- are fed in via a 24-/36-wire feed magazine which is horizontally adjustable
saving design. Depending on the number of wires used, the fully automatic and controlled via a servo-motor NC axis. Wires are clamped by a spring-
wire processing machine may be fitted with additional wire stores (central, assisted clamp which is pneumatically released during the wire feed
left, right), each with space for 12 wire containers (see table on page 55 for process.
selection).

Wire labelling and processing Selection of wire magazines

To ensure optimum positioning of the origin/destination on the wires, the The processed wires are sorted into their individual orders by the removal
Wire Terminal may be fitted with black, white or both marking systems. handling system in the removal unit, to which end up to 13 wire rails are
Multiple insulation stripping and crimping machines may also be integrated inserted in the removal magazine. A servomotor-controlled linear guide
via an optional lift. monitored by a limit switch positions the removal magazine horizontally on
the rail.

Rittal Automation Systems We reserve the right to make technical modifications. 53

Wire Terminal WT fully automated wire processing machine

The new, compact Wire Terminal Benefits: Supply includes:

WT fully automated wire process- – Faster processes thanks to fully – Machine frame and encapsula-
ing machines produce up to automated wire processing tion
36 different wires in cross-sec- with individual wire printing and – Integral display
tions ranging from 0.5 mm² to order-picking – Wire clamp system
2.5 mm² fully automatically, with – Fully interlinked, from the – Wire cutting module
zero manual intervention. E-CAD tool through to the pro- – Locator for wire labelling unit
duction processes – Turntable and wire routing
Design:
– Make your wire assembly pro- – 26 wire magazines as per
– For fully automatic processing
duction process 8 times faster requirements
of wire lists for wire assembly
– Continuous top quality – Label printer for wire magazine
– Optional management of 24 or
– Investment amortisation period identification
36 wires
of 2.5 years from a minimum of
– Suitable wire stores are Machinable material:
300 enclosures per annum
selected depending on the – Fine-wire copper cables to
– Assembled wires from the
number of wires DIN VDE 0295 Category 5
ordering system can be pro-
– When using multiple crimping
cessed in the subsequent Note:
machines for different cross-
enclosure wiring process stage – Please talk to your Rittal sales
sections, the machine may be
with the “Smart Wiring” tool consultant about a bespoke
fitted with a lift option
from Eplan machine configuration.
– Without a lift option, the strip-
ping and crimping machine RC
is the ideal choice
– The machine configuration
includes a 13-way storage
system with wire magazines

54 Further technical information available on the Internet. Rittal Automation Systems

 Wire Terminal WT fully automated wire processing machine
Model No. P. of 4051.024 4051.036 Page
Version Managing 24 wires Managing 36 wires
Machine dimensions (W x H x D) mm 1950 x 2220 x 1800 1950 x 2220 x 1800
Footprint size including 2 wire stores (W x H x D) mm 1950 x 2250 x 4000 1950 x 2250 x 4000
Footprint size including 3 wire stores (W x H x D) mm 3610 x 2250 x 4000 3610 x 2250 x 4000
Wires per hour approx. 240 240
Compressed air connection (bar) 6 6
Power consumption (kW approx.) 1 1
Electrical connection (V, ~, Hz) 400, 3~, 50 400, 3~, 50
Frequency (Hz) 50 50
Control voltage V (DC) 24 24
Wire Terminal weight (kg) 1100 1100
Weight per wire store, unloaded (kg) 130 130
Eplan interfaces Pro Panel Smart Wiring Pro Panel Smart Wiring
The machine interior is fully encapsulated. The machine zone allows access from 4 sides,
Safety devices
monitored via contactless safety limit switches on the bifold doors.
Also required
Crimping machine R8-I 1 pc(s). 4051.021 4051.021
Crimping machine RC-I 1 pc(s). 4051.020 4051.020
Wire end ferrules 1 pc(s). see page see page 80
Wire store for WT, central unit 1 pc(s). 4051.026 4051.026
Wire store for WT, additional module, left 1 pc(s). 4051.027 4051.027
Wire store for WT, additional module, right 1 pc(s). 4051.028 4051.028
Machine option
Lift option 1 pc(s). 4051.025 4051.025
Printer option, black 1 pc(s). 4051.029 4051.029
Printer option, white 1 pc(s). 4051.030 4051.030
Wire rail magazine 0.5 mm² 1 pc(s). 4051.040 4051.040
Wire rail magazine 0.75 mm² 1 pc(s). 4051.041 4051.041
Wire rail magazine 1.0 mm² 1 pc(s). 4051.042 4051.042
Wire rail magazine 1.5 mm² 1 pc(s). 4051.043 4051.043
Wire rail magazine 2.5 mm² 1 pc(s). 4051.044 4051.044

Rittal Automation Systems Further technical information available on the Internet. 55

Assembly frames and LT 1000
storage and transport trolley
We have the perfect ergonomic solution for you, particularly when it comes to the automation and
rationalisation of every stage of the enclosure machining, assembly, wiring and testing process. Our
assembly frames are mobile, tiltable and (depending on the version) height-adjustable for machining
mounting plates and enclosures. All types offer simple, variable fixing of mounting plates using
quick-release fasteners, are independent from the mains power, and take up minimal space when not
in use. For easier handling of enclosure panels, we also offer the storage and transport trolley LT 1000.

◾ Tilt-adjustable and optionally height-adjustable

for ergonomic, effective, time-saving construc-
tion, wiring and testing of mounting plates or
complete enclosures

Numerous adaptation options ◾ Individually adjustable thanks to

available: height-adjustable fan supports
◾ Widening to a maximum
of 1900 mm
◾ Wire routing
◾ Wire reel holder
More options from page 58

◾ Four castors including total ◾ Eight wide fan sections for

lock function ensure simple effortless storage and transpor-
handling tation of enclosure panels

◾ User-friendly transportation
through the workshop on
castors

56 We reserve the right to make technical modifications. Rittal Automation Systems

Functional trolley
The functional trolley is a veritable multi-talent. Whether for transporting materials and tools
to the installation site or for commissioning, the functional trolley is perfectly suited for assembly
technicians and service personnel. The sophisticated fold-out concept is the ideal solution when you
are on the road, and its compact dimensions mean that it can be conveniently transported by car.

Folds together for space-saving transportation

◾ Made from V2A stainless steel ◾ Computer mouse-friendly

for robustness and durability surface

◾ Converts from a transport function to

a practical desk by simply unfolding

Rittal Automation Systems We reserve the right to make technical modifications. 57

Assembly frame

Accessories Page 59  

The assembly frames are mobile, Benefits: Technical specifications:

tiltable and (depending on the ver- – For ergonomic, back-friendly – Tilt adjustment approx. 0 - 80°
sion) height-adjustable frames for working
Supply includes:
assembling plates and enclosu- – Individually positionable in the
– Assembly frame
res. workshop, as it is independent
– 1 clamping unit pack, bottom
from the power network
– 1 clamping unit pack, top
– Minimum space requirements
during non-use Note:
– Simple handling due to four – With the assembly frame exten-
castors including total lock fun- sion, a maximum machining
ction area of 1900 x 1900 mm can
– Variable fixing of mounting pla- be achieved.
tes with a quick-release faste-
ner

Model No. Packs of 4050.150 4050.200 4050.300 Page

300 ENH
150 MN 200 EN
Design (electrically tilt- and
(manually tilt-adjustable) (electrically tilt-adjustable)
height-adjustable)
Dimensions (W x D) mm 1400 x 1250 1400 x 1250 1400 x 1250
Charger unit Charger unit
Product-specific scope of supply –
Battery Battery
Dimensions of support surface (W x H) min. mm 1110 x 1230 1110 x 1230 1110 x 1230
Dimensions of support surface (W x H) max. mm 1110 x 1900 1110 x 1900 1110 x 1900
Load capacity kg 150 200 300
Working height (min./max.) cm 100 / 100 90 / 90 80 / 110
Weight kg 138.0 148.0 250.0
Accessories
Extension 1 pc(s). 4050.210 4050.210 4050.210 59
Enclosure set 1 pc(s). 4050.211 4050.211 4050.211 59
Wire routing 1 pc(s). 4050.212 4050.212 4050.212 59
Clamping unit see page see page see page 59
Wire reel holder 1 pc(s). 4050.216 4050.216 4050.216 60
Screw adaptor 1 pc(s). 4050.218 4050.218 4050.218 60
Set of brackets 1 pc(s). 4050.221 4050.221 4050.221 61
Roller conveyor 1 pc(s). – – 4050.220 60
Spare battery 1 pc(s). – 4050.217 4050.217 60
Voltage supply 1 pc(s). – 4050.219 4050.219 61
Connection adaptor 1 pc(s). – 4050.222 4050.222 61

58 Further technical information available on the Internet. Rittal Automation Systems

 Accessories
for assembly frame

Extension To fit Model No. Packs of Model No.

for assembly frame 4050.150/4050.200/
1 pc(s). 4050.210
For widening assembly frames 150 MN, 200 EN, 4050.300
300 ENH to a maximum width of 1900 mm.
Supply includes:
– Extension
– Assembly parts

Enclosure set To fit Model No. Packs of Model No.

for assembly frame 4050.150/4050.200/
1 pc(s). 4050.211
For secure attachment of an enclosure such as 4050.300
AE or AX to assembly frames 150 MN, 200 EN,
300 ENH.
Supply includes:
– Packs of 2

Wire routing To fit Model No. Packs of Model No.

for assembly frame 4050.150/4050.200/
1 pc(s). 4050.212
For user-friendly handling of wires on assembly 4050.300
frames 150 MN, 200 EN, 300 ENH.

Clamping unit
for assembly frame
For secure attachment of a mounting plate onto the
assembly frames 150 MN, 200 EN and 300 ENH.

Product-specific scope
To fit Model No. For Design Packs of Model No.
of supply
4050.150/
Mounting plate 1 clamping unit pack,
4050.200/ Top 1 pc(s). 4050.213
VX/TS/SE top
4050.300
4050.150/
Mounting plate 1 clamping unit pack,
4050.200/ Bottom 1 pc(s). 4050.214
VX/TS/SE bottom
4050.300

Rittal Automation Systems Further technical information available on the Internet. 59

 Accessories
for assembly frame

Wire reel holder To fit Model No. Packs of Model No.

for assembly frame 4050.150/4050.200/
1 pc(s). 4050.216
For adapting wire reels or drums on assembly fra- 4050.300
mes 150 MN, 200 EN and 300 ENH.

Spare battery To fit Model No. Packs of Model No.

for assembly frame 4050.200/4050.300 1 pc(s). 4050.217
Battery to fit electrical tilt/height adjuster for assem-
bly frames 200 EN, 300 ENH.

Screw adaptor To fit Model No. Packs of Model No.

for spindle hoist 4050.150 1 pc(s). 4050.218
For operating the assembly frame spindle drive
using a cordless screwdriver. To fit assembly frame
150 MN.

Roller conveyor To fit Model No. Packs of Model No.

for assembly frame 4050.300 1 pc(s). 4050.220
For inserting the mounting plate sideways into the
enclosure. To fit assembly frame 300 ENH.

60 Further technical information available on the Internet. Rittal Automation Systems

 Accessories
for assembly frame

Set of brackets To fit Model No. For Packs of Model No.

for assembly frame 4050.150/
Mounting plate
For secure attachment of a mounting plate onto the 4050.200/ 1 pc(s). 4050.221
AE/AX
assembly frames 150 MN, 200 EN, 300 ENH. 4050.300

Supply includes:
– 4 cover caps
– 12 handles
– 2 holders
– 16 washers
– 12 sliding blocks

Voltage supply To fit Model No.

Suitable for rated
Packs of Model No.
operating voltage
for assembly frame
Charging station power pack for assembly frames 4050.200/
110 V 1 pc(s). 4050.219
200 EN and 300 ENH. 4050.300

Also required:
– Connection adaptor, see page 61

Connection adaptor To fit Model No. Packs of Model No.

for voltage supply 4050.200/4050.300 1 pc(s). 4050.222
Adaptor connector for the power supply to assem-
bly frames 200 EN and 300 ENH.
Design: Also required:
– USA, Canada, Central and South America, Japan
– Voltage supply, see page 61

Rittal Automation Systems Further technical information available on the Internet. 61

Storage and transport trolley LT 1000

The LT 1000 warehouse and Benefits: Material:

transport trolley is used for sto- – Individually adjustable thanks to – Base plate: Plastic
rage and order picking, and ensu- height-adjustable supports – Fan support: Steel, powder-
res easy handling of enclosure – Effortless storage and transpor- coated
panels such as mounting plates, tation of enclosure panels
enclosure doors, side panels and – User-friendly transportation on
rear panels. industrial castors
– Fan support, powder-coated,
Design:
protects enclosure panels such
– 2 fan supports each with
as doors, side panels etc. from
8 slots, distance between
scratches and damage.
tubes 100 mm

Model No. Packs of 4050.000 Page

Transport dimensions (W x H x D) mm 1000 x 1500 x 1000
Load capacity kg 500
Weight kg 122.0

62 Further technical information available on the Internet. Rittal Automation Systems

 Functional trolley

Whether for transporting essen- Benefits: Material: Load capacity:

tial materials and tools to the ins- – Table surface suitable for com- – Functional trolley: Stainless – Handcart (max. 20 kg)
tallation site or for commissio- puter mouse steel 1.4301 (AISI 304) – Table (max. 30 kg)
ning, the functional trolley's fold- – Converts from its transport fun- – Work surface: Plastic coating – Folding chair (max. 100 kg)
out system is the ideal solution for ction to a practical desk by – Seat surface: Woven polyester
Supply includes:
assembly technicians and service simply unfolding fabric, coated in PVC
– Functional trolley
personnel. – High level of resilience and
– Folding chair
robustness

Model No. Packs of 4050.130 Page

Transport dimensions (W x H x D) mm 610 x 1000 x 85
Handcart dimensions (W x H x D) mm 300 x 610 x 1000
Table dimensions (W x H x D) mm 1290 x 780 x 610
Weight kg 20.0

Rittal Automation Systems Further technical information available on the Internet. 63

No-one knows your machines
better than the manufacturer
Rittal Manufacturer’s Service specialists safeguard the availability and performance
of your machine – at plannable cost.
Preventive maintenance to keep production running smoothly. Your machines represent the heart of
your business. Unplanned downtime can easily lead to delivery bottlenecks, leaves your customers
dissatisfied and literally costs you money. With our individual service concepts, we safeguard the
availability of your Perforex machining centre BC, Perforex laser centre LC or Secarex cutting centre.

64 Rittal Automation Systems

Optimum support –
direct from the manufacturer
The benefits of preventive maintenance
Maximum production reliability and a long service life for your machines

Rittal Manufacturer’s Service – qualified Rittal service technicians

Plannable costs – fixed and transparent terms, including a reduced hourly rate

Fast problem rectification and guaranteed response times

We are on hand to assist you around the clock

Remote service

Maintenance in accordance with DIN 31 051/DIN EN 13 306

Original spare parts

Individual service packages

Opt for an individual service contract for your Perforex machining centre BC, Perforex laser centre LC
or cutting centre Secarex AC18 today. Combine the standard contract with optional modules, for
service tailored optimally to your particular needs. In this way, you can calculate your service budget
for the coming years.

Scope of services included

Optional contract modules
in standard contract

Maintenance 1x per year 2x per year

Working days (Mon – Fri)

Availability 24/7/365
7 a.m. – 5 p.m.

Within 72 hours, Within 48 hours,

On-site service
incl. reduced hourly rate incl. reduced hourly rate

Warranty
No warranty extension + 12 months
of the machine

Individual spare parts

On request
stocks

DXF training
One training session
Remote

As necessary
Software update
(but excluding hardware/PC or operating system replacement)

The scope of services in the table above applies to Germany only.

Please contact your Rittal subsidiary to ask about service packages in your country: www.rittal.com/contact

Rittal Automation Systems 65

The right tool for every application!
All from a single source – Rittal offers a comprehensive range of hand-held tools for professional
support with your work operations. All the machining and handling technology you need for
time-saving and cost-cutting manufacturing processes, all from a single source.

◾ Screwdrivers,
insulated
◾ Screwdrivers,
uninsulated

◾ Tools for cable

processing

◾ Pliers
◾ Cutting tools

◾ Manual and electric

◾ Bits hand-held hydraulic
◾ Bit holders punches ◾ Hole punches

66 We reserve the right to make technical modifications. Rittal Automation Systems

 Tool bag

Tool bag Supply includes:

– Screwdriver, insulated SL 3.5 x 0.6
configured (Model No.: 4052.102), SL 6 x 1.2
Configured tool bag comprising a selected range of (Model No.: 4052.107), PZ 2
Rittal hand tools, designed especially for electri- (Model No.: 4052.122)
cians. The practical, high-quality shoulder bag may – Screwdriver, non-insulated PZ 2
be used either as a tool bag or laptop case. (Model No.: 4052.022), SL 6 x 1.2
Design: (Model No.: 4052.011), TX 20
– 19 separate compartments for tools (Model No.: 4052.055), TX 25
– Cushioned compartment for laptop or tablet (Model No.: 4052.056), TX 30
– Document wallet (Model No.: 4052.058)
– Two additional storage pockets inside – Bit holder with handle, magnetic
(Model No.: 4053.300)
Benefits: – Bit set with bit holder, 7-piece
– Careful storage (Model No.: 4053.420)
– Shoulder pad for comfortable carrying – Crimping pliers for wire end ferrules,
– Flexible use for cross-section 0.5 - 6 mm², square crimp
Material: (Model No.: 4054.001)
– Polyester – Wire stripper for wire end ferrules, for cross-sec-
tion 0.02 - 11 mm² (Model No.: 4054.300)
– Stripping tools for cables Ø 2.5 - 11 mm
(Model No.: 4054.400), for cables Ø 8 - 13 mm
(Model No.: 4054.405)
– Side cutter for cables Ø 0.2 - 11 mm
(Model No.: 4054.600)
– Electrician’s scissors for cables Ø 0.1 - 3.7 mm
(Model No.: 4054.700)
– Combination pliers with insulated handle
(Model No.: 4054.800)
– Needle-nose pliers with insulated handle
(Model No.: 4054.850)
– Tool bag (Model No.: 4053.000)

Width Height Depth Model

Packs of
mm mm mm No.
420 340 190 1 pc(s). 4053.500

Tool bag Width Height Depth

Packs of
Model
mm mm mm No.
unconfigured
The practical, high-quality shoulder bag may be 420 340 190 1 pc(s). 4053.000
used either as a tool bag or laptop case.
Design:
– 19 separate compartments for tools
– Cushioned compartment for laptop or tablet
– Document wallet
– Two additional storage pockets inside
Benefits:
– Careful storage
– Shoulder pad for comfortable carrying
– Flexible use
Material:
– Polyester

Rittal Automation Systems Further technical information available on the Internet. 67

 Screwdriver

Screwdriver
insulated
With a long, slender handle and high-performance
tip with non-transfer insulation.
Design:
– Isolation protection 1000 V
Benefits:
– Minimal force required, thanks to ergonomically
styled handle
– Handle head with anti-roll protection and clear
screw labelling
– Black coated blade tip to preserve precision and
accuracy of fit
– Handle 30% and insulation up to 50% slimmer
than comparable tools
– Optimum interconnection of hand and handle
supports higher torques and longer, fatigue-free
working
Material:
– Blade: Chrome-molybdenum-vanadium alloy
– Handle core: Hard plastic
– Handle body: Elastic, highly flexible plastic
Colour:
– Handle: Anthracite and Rittal Power Pink
Standards:
– IEC 60 900
Approvals:
– VDE
– TÜV-tested safety

For slot-head screws

Blade
Blade length Blade dia. Handle length Handle dia.
Blade tip (width x thickness) Packs of Model No.
mm mm mm mm
mm
SL 3 x 0.5 100 3.5 105 25 1 pc(s). 4052.101
SL 3.5 x 0.6 100 3.5 105 25 1 pc(s). 4052.102
SL 4 x 0.8 100 4 105 25 1 pc(s). 4052.104
SL 5.5 x 1 125 5.5 115 27 1 pc(s). 4052.106
SL 6.5 x 1.2 125 6.5 115 27 1 pc(s). 4052.107

For pozidrive screws

Blade Blade length Blade dia. Handle length Handle dia.
Blade tip Packs of Model No.
(width x thickness) mm mm mm mm
PZ 1 – 80 4.5 105 25 1 pc(s). 4052.121
PZ 2 – 100 6 115 27 1 pc(s). 4052.122

For Phillips-head screws

Blade Blade length Blade dia. Handle length Handle dia.
Blade tip Packs of Model No.
(width x thickness) mm mm mm mm
PH 1 – 80 4.5 105 25 1 pc(s). 4052.131
PH 2 – 100 6 115 27 1 pc(s). 4052.132

For plus/minus
Blade Blade length Blade dia. Handle length Handle dia.
Blade tip Packs of Model No.
(width x thickness) mm mm mm mm
Z1 – 80 4.5 105 25 1 pc(s). 4052.141
Z2 – 100 6 115 27 1 pc(s). 4052.142

68 Further technical information available on the Internet. Rittal Automation Systems

 Screwdriver

Screwdriver set Blade tip Packs of Model No.

insulated SL 3 x 0.5 mm
Multi-part screwdriver set. With a long, slender han- SL 4 x 0.8 mm
dle and high-performance tips with non-transfer SL 5.5 x 1 mm 1 pc(s). 4052.210
PH 1
insulation. PH 2
Design: SL 3 x 0.5 mm
– Isolation protection 1000 V SL 4 x 0.8 mm
SL 5.5 x 1 mm 1 pc(s). 4052.211
Benefits: PZ 1
– Minimal force required, thanks to ergonomically PZ 2
styled handle SL 3 x 0.5 mm
– Handle head with anti-roll protection and clear SL 4 x 0.8 mm
screw labelling PH 1 1 pc(s). 4052.212
– Black coated blade tip to preserve precision and PH 2
Z2
accuracy of fit
– Handle 30% and insulation up to 50% slimmer
than comparable tools
Material:
– Blade: Chrome-molybdenum-vanadium alloy
– Handle core: Hard plastic
– Handle body: Elastic, highly flexible plastic
Colour:
– Handle: Anthracite and Rittal Power Pink
Supply includes:
– Set with 5 screwdrivers
Standards:
– IEC 60 900
Approvals:
– VDE
– TÜV-tested safety

Rittal Automation Systems Further technical information available on the Internet. 69

 Screwdriver

Screwdriver
uninsulated
Ergonomic screwdriver which adapts perfectly to
the hand, thereby minimising the force required.
Benefits:
– Handle head with anti-roll protection and clear
screw labelling
– Black coated blade tip to preserve precision and
accuracy of fit
– Optimum interconnection of hand and handle
supports higher torques and longer, fatigue-free
working
Material:
– Blade: Chrome-molybdenum-vanadium alloy
– Handle core: Hard plastic
– Handle body: Elastic, highly flexible plastic
Colour:
– Handle: Anthracite and Rittal Power Pink
Approvals:
– TÜV-tested safety

For slot-head screws

Blade
Blade length Blade dia. Handle length Handle dia.
Blade tip (width x thickness) Packs of Model No.
mm mm mm mm
mm
SL 2.5 x 0.4 75 2.5 86 25 1 pc(s). 4052.001
SL 3.5 x 0.6 100 3.5 86 25 1 pc(s). 4052.003
SL 4 x 0.8 100 4 94 30 1 pc(s). 4052.004
SL 5.5 x 1 150 5 101 33 1 pc(s). 4052.007
SL 6.5 x 1.2 150 6 106 36 1 pc(s). 4052.011
SL 8 x 1.2 175 7 112 39 1 pc(s). 4052.014
SL 5.5 x 1 25 5 60 21 1 pc(s). 4052.018

For pozidrive screws

Blade Blade length Blade dia. Handle length Handle dia.
Blade tip Packs of Model No.
(width x thickness) mm mm mm mm
PZ 1 – 80 4.5 94 30 1 pc(s). 4052.021
PZ 2 – 100 6 106 36 1 pc(s). 4052.022

For Phillips-head screws

Blade Blade length Blade dia. Handle length Handle dia.
Blade tip Packs of Model No.
(width x thickness) mm mm mm mm
PH 1 – 80 4.5 94 30 1 pc(s). 4052.031
PH 2 – 100 6 106 36 1 pc(s). 4052.032
PH 2 – 25 6 60 21 1 pc(s). 4052.038

For multi-tooth screws

Blade Blade length Blade dia. Handle length Handle dia.
Blade tip Packs of Model No.
(width x thickness) mm mm mm mm
TX 10 – 100 3.5 86 25 1 pc(s). 4052.053
TX 15 – 100 4 94 30 1 pc(s). 4052.054
TX 20 – 100 5 101 33 1 pc(s). 4052.055
TX 25 – 100 5 106 36 1 pc(s). 4052.056
TX 30 – 115 6 112 39 1 pc(s). 4052.058

70 Further technical information available on the Internet. Rittal Automation Systems

 Screwdriver

Screwdriver set Product-

Packs
Blade tip specific scope Model No.
uninsulated of supply
of
Multi-part screwdriver set.
SL 3.5 x 0.6 mm
Benefits: SL 6.5 x 1.2 mm
– Minimal force required, thanks to ergonomically PZ 1
6-part set 1 pc(s). 4052.200
styled handle PZ 2
PH 1
– Handle head with anti-roll protection and clear PH 2
screw labelling
PH 1
– Black coated blade tip to preserve precision and PH 2
accuracy of fit TX 15
6-part set 1 pc(s). 4052.201
Material: TX 20
TX 25
– Blade: Chrome-molybdenum-vanadium alloy TX 30
– Handle core: Hard plastic
TX 10
– Handle body: Elastic, highly flexible plastic TX 15
Colour: TX 20 5-part set 1 pc(s). 4052.202
– Handle: Anthracite and Rittal Power Pink TX 25
TX 30
Approvals:
– TÜV-tested safety

Interchangeable screwdriver Blade Handle

Handle dia. Packs Model
length length
set mm mm
mm of No.
uninsulated 1
13-piece tool set with comfortable, foldable, locka- 160 105 39 4053.450
pc(s).
ble handle.
Technical specifications:
– PH 1 - SL 4 x 0.8 mm
– PH 2 - PH 3
– PZ 1 - SL 5 x 0.8 mm
– PZ 2 - SL 6 x 1 mm
– PZ 3 - SL 7 x 1.2 mm
– TX 6 - TX 7
– TX 8 - TX 9
– TX 10 - TX 15
– TX 20 - TX 25
– TX 30 - TX 40
– Hex socket 3 mm - hex socket 4 mm
– Hex socket 5 mm - hex socket 6 mm
Material:
– Blade: Chrome-molybdenum-vanadium alloy
– Handle core: Hard plastic
– Handle body: Elastic, highly flexible plastic
Colour:
– Handle: Anthracite and Rittal Power Pink
Supply includes:
– Combined blade holder: Screwdriver and
T handle
– 12 blades each with 2 tips
– Storage box

Rittal Automation Systems Further technical information available on the Internet. 71

 Hex wrench

Hex wrench set Packs of Model No.

for Allen screws 1 pc(s). 4052.480
Hex wrench with optimum, narrow-tolerance hexag-
onal profiles and precise ballhead geometry. The
extra-long design achieves a greater leverage effect.
Benefits:
– Up to 30% more corrosion resistance
– Optimum hardness and elasticity
– Intensive leverage effect
– Special geometry in the critical zone
Technical specifications:
– For hex socket: 1.27 - 1.5 - 2.0 - 2.5 - 3.0 - 3.5 -
4.0 - 4.5 - 5.0 - 5.5 - 6.0 - 7.0 - 8.0 - 9.0 -
10.0 mm
Supply includes:
– 15 hex wrenches
– Storage box

72 Further technical information available on the Internet. Rittal Automation Systems

 Bits and bit holders

Industrial bit for cordless

screwdrivers
with long shaft
Precisely manufactured screwdriver with a long
shaft for industrial use.
Benefits:
– Maximum hardness and torque values
Technical specifications:
– Tool adaptation E 6.3 (¼")
Material:
– High-quality special tool steel

For slot-head screws

Blade
Length Blade dia.
Blade tip (width x thickness) Packs of Model No.
mm mm
mm
SL 3.5 x 0.6 73 6.3 3 pc(s). 4053.002
SL 4 x 0.8 73 6.3 3 pc(s). 4053.003

For pozidrive screws

Blade Length Blade dia.
Blade tip Packs of Model No.
(width x thickness) mm mm
PZ 1 – 73 6.3 3 pc(s). 4053.011
PZ 2 – 73 6.3 3 pc(s). 4053.012

For Phillips-head screws

Blade Length Blade dia.
Blade tip Packs of Model No.
(width x thickness) mm mm
PH 1 – 73 6.3 3 pc(s). 4053.021
PH 2 – 73 6.3 3 pc(s). 4053.022

For plus/minus
Blade Length Blade dia.
Blade tip Packs of Model No.
(width x thickness) mm mm
Z1 – 73 6.3 3 pc(s). 4053.031
Z2 – 73 6.3 3 pc(s). 4053.032

For multi-tooth screws

Blade Length Blade dia.
Blade tip Packs of Model No.
(width x thickness) mm mm
TX 10 – 73 6.3 3 pc(s). 4053.041
TX 15 – 73 6.3 3 pc(s). 4053.042
TX 20 – 73 6.3 3 pc(s). 4053.043
TX 25 – 73 6.3 3 pc(s). 4053.044
TX 27 – 73 6.3 3 pc(s). 4053.045
TX 30 – 73 6.3 3 pc(s). 4053.046
TX 40 – 73 6.3 3 pc(s). 4053.047

Rittal Automation Systems Further technical information available on the Internet. 73

 Bits and bit holders

Industrial bit set for cordless Blade tip Length mm Packs of Model No.
screwdriver SL 3.5 x 0.6 mm
SL 4 x 0.8 mm
with long shaft SL 5.5 x 1 mm
Precisely manufactured screwdriver with a long 73 1 pc(s). 4053.400
PH 1
shaft for industrial use. PH 2
PZ 2
Benefits:
TX 10
– Robust viewing box TX 15
– Secure storage TX 20
73 1 pc(s). 4053.410
TX 25
Technical specifications: TX 30
– Tool adaptation E 6.3 (¼") TX 40
Material:
– High-quality special tool steel
Supply includes:
– Set with 6 bits
– Viewing box

Bit set Blade tip Length mm Packs of Model No.

with bit holder TX 25
7-piece bit set with a practical assortment of quality TX 30
bits with a short shaft and magnetic holder. TX 40
25 1 pc(s). 4053.420
PH 1
Benefits: PH 2
– One-handed operation PH 3
– Function as auxiliary screwdriver
Technical specifications:
– Tool adaptation C 6.3 (¼")
Supply includes:
– Set with 6 bits
– Bit holder

Bit holder
with handle, magnetic
Ergonomic, adaptable bit holder with handle.
Benefits:
– Extra-strong magnet for optimum retention force
– Precise concentricity
– Handle for anti-roll protection
Technical specifications:
– Tool adaptation C 6.3 (¼")
– Tool adaptation E 6.3 (¼")
Material:
– Handle core: Hard plastic
– Handle body: Elastic, highly flexible plastic
Colour:
– Handle: Anthracite and Rittal Power Pink

Blade length mm Blade dia. mm Handle length mm Handle dia. mm Packs of Model No.
100 6.3 101 33 1 pc(s). 4053.300

74 Further technical information available on the Internet. Rittal Automation Systems

 Bits and bit holders

Bit holder Blade length Blade dia.

Packs of Model No.
mm mm
magnetic
Magnetic holder with hex drive to hold bits securely. 47 6.3 1 pc(s). 4053.310

Benefits:
– Extra-strong magnet for optimum retention force
– Precise concentricity
Technical specifications:
– Tool adaptation E 6.3 (¼")
Material:
– High-quality special tool steel

Rittal Automation Systems Further technical information available on the Internet. 75

 Crimping pliers

Crimping pliers
for wire end ferrules
For use with wire end ferrules with no insulating col-
lar to DIN 46228, Part 1 and wire end ferrules with
insulating collar to DIN 46228, Part 4.
Benefits:
– Minimal effort required with large conductor
cross-sections
– Uniformly high quality compression
– Releasable ratchet
– Self-adjusting
Material:
– High-quality special tool steel
Surface finish:
– Matt, plated
Colour:
– Handle: Anthracite and Rittal Power Pink

Accessories:
– Wire end ferrule, see page 80

For
Direction of Length
cross-section AWG Compression Design Packs of Model No.
cable entry mm
mm²
0.14 - 10 26 - 8 Side Square crimp 176 Straight 1 pc(s). 4054.002
0.14 - 10 26 - 8 Side Hexagonal crimp 176 Straight 1 pc(s). 4054.003

76 Further technical information available on the Internet. Rittal Automation Systems

 Crimping pliers

Crimping pliers
for wire end ferrules
For use with wire end ferrules with no insulating col-
lar to DIN 46228 Part 1 and wire end ferrules with
insulating collar to DIN 46228 Part 4.
Benefits:
– Minimal effort required with large conductor
cross-sections
– Uniformly high quality compression
– Marked die stations for precise machining of the
relevant cross-sections
– Releasable ratchet
Material:
– High-quality special tool steel
Surface finish:
– Matt, plated
Colour:
– Handle: Anthracite and Rittal Power Pink

Accessories:
– Wire end ferrule, see page 80

For
Direction of Length
cross-section AWG Compression Design Packs of Model No.
cable entry mm
mm²
0.25 - 6 24 - 10 Side Trapezoid crimp 198 Angled 1 pc(s). 4054.000
0.5 - 6 22 - 10 Front Square crimp 198 Angled 1 pc(s). 4054.001
10 - 25 8-4 Side WM crimp 256 Straight 1 pc(s). 4054.004
35 - 50 2-1 Side WM crimp 256 Straight 1 pc(s). 4054.008

Crimping pliers
for crimp tab terminals
For use with non-insulated crimp tab terminals.
Benefits:
– Releasable ratchet
– Marked die stations for precise machining of the
relevant cross-sections
Material:
– High-quality special tool steel
Surface finish:
– Matt, plated
Colour:
– Handle: Anthracite and Rittal Power Pink

For cross-section Length

AWG Compression Design Packs of Model No.
mm² mm
0.1 - 1.5 26 - 16 B-crimp 198 Angled 1 pc(s). 4054.080
0.5 - 6 22 - 10 B-crimp 256 Straight 1 pc(s). 4054.081

Rittal Automation Systems Further technical information available on the Internet. 77

 Crimping pliers

Crimping pliers
for ring terminals
For use with non-insulated ring terminals.
Benefits:
– Releasable ratchet
– Optimised lever transmission means that only
minimal actuator forces are required, even with
large cross-sections
Material:
– High-quality special tool steel
Surface finish:
– Matt, plated
Colour:
– Handle: Anthracite and Rittal Power Pink

For cross-section Length

AWG Compression Design Packs of Model No.
mm² mm
0.5 - 2.5 20 - 14 Indent crimp 198 Angled 1 pc(s). 4054.020
0.35 - 6 22 - 10 Indent crimp 198 Angled 1 pc(s). 4054.021
4 - 10 12 - 8 Double-indent crimp 256 Straight 1 pc(s). 4054.023
10 - 25 8-4 Indent crimp 256 Straight 1 pc(s). 4054.024

78 Further technical information available on the Internet. Rittal Automation Systems

 Crimping pliers

Crimping pliers
for ring terminals
For use with insulated ring terminals and connec-
tors.
Benefits:
– Clear allocation of cross-sections, thanks to col-
our coding on the dies
– Releasable ratchet
– Releases as soon as the required pressure is
reached, to prevent underpressing
Material:
– High-quality special tool steel
Surface finish:
– Matt, plated
Colour:
– Handle: Anthracite and Rittal Power Pink

For cross-section
AWG Compression Length mm Design Packs of Model No.
mm²
0.75 - 2.5 22 - 14 Oval crimp 198 Angled 1 pc(s). 4054.140
0.75 - 6 22 - 10 Oval crimp 256 Straight 1 pc(s). 4054.141

Rittal Automation Systems Further technical information available on the Internet. 79

 Wire end ferrules

Wire end ferrule C

With plastic collar.

Technical specifications:
– Heat-resistant to 105 °C
Material:
– E-Cu, galvanic tin-plated
– Plastic collar: Polypropylene
A
Note:
– UL-certified in conjunction with the relevant tools, B
such as crimping machines.
Standards:
– AEH DIN 46228 A: Length
B: Cross-section
Approvals: C: Internal diameter
– Available on the Internet

For cross-section 0.14 - 0.34 mm²

Model No. 4050.752 4050.754 4050.757
Packs of 500 pc(s). 500 pc(s). 500 pc(s).
Delivery form Loose Loose Loose
For Manual wire processing Manual wire processing Manual wire processing
For cross-section mm² 0.14 0.25 0.34
AWG 26 24 22
Length mm 8 8 8
Internal diameter mm 1.5 1.8 2
Colour Grey Light blue Turquoise
DIN colour code – – –
Rittal colour code ◾ ◾ ◾
Multiple colour codes supported – – –

For cross-section 0.5 mm²

Model No. 4050.730 4050.737 4050.746 4050.760 4050.761 4051.597 4051.598
Packs of 500 pc(s). 1000 pc(s). 5000 pc(s). 500 pc(s). 500 pc(s). 5000 pc(s). 5000 pc(s).
Loose
Delivery
Loose (10 packs Taped Loose Loose Taped Taped
form
of 100)
Crimping Crimping
Crimping machine RC Crimping machine RC
machine L8 Manual wire Crimping machine L8 Manual wire Crimping Crimping
For
Manual wire processing machine R8 Manual wire processing machine R8 machine RC
processing Crimping processing Crimping
machine R8 E machine R8 E
For cross-
section 0.5 0.5 0.5 0.5 0.5 0.5 0.5
mm²
AWG 20 20 20 20 20 20 20
Length mm 8 12 8 8 10 8 10
Internal
diameter 2.6 2.6 2.6 2.6 2.6 2.6 2.6
mm
Colour White White White Orange Orange Orange Orange
DIN
◾ ◾ ◾ – – – –
colour code
Rittal
– – – ◾ ◾ ◾ ◾
colour code
Multiple
colour
– – – – – – –
codes
supported

80 Further technical information available on the Internet. Rittal Automation Systems

 Wire end ferrules

For cross-section 0.5 mm²

Model No. 4051.638 4051.695 4050.742 4051.536 4051.540 4051.544 4051.548
Packs of 1000 pc(s). 5000 pc(s). 500 pc(s). 4000 pc(s). 4000 pc(s). 4000 pc(s). 4000 pc(s).
Loose
Delivery
(10 packs Taped Loose Taped Taped Taped Taped
form
of 100)
Crimping Crimping Crimping
Manual wire Crimping machine L8 Crimping machine RC Crimping machine RC
For
processing machine RC Manual wire machine RC Crimping machine RC Crimping
processing machine R8 machine R8
For cross-
0.5 0.5 0.5 0.5 0.5 0.5 0.5
section mm²
AWG 20 20 20 20 20 20 20
Length mm 10 10 8 10 8 10 8
Internal
2.6 2.6 2.9 2.9 2.9 2.9 2.9
diameter mm
Colour White White White Orange Orange White White
DIN
◾ ◾ ◾ – – ◾ ◾
colour code
Rittal
– – – ◾ ◾ – –
colour code
Multiple
colour
– – – ◾ ◾ ◾ ◾
codes
supported

For cross-section 0.75 mm²

Model No. 4050.731 4050.738 4050.747 4050.764 4050.766 4051.599 4051.600
Packs of 500 pc(s). 1000 pc(s). 5000 pc(s). 500 pc(s). 500 pc(s). 5000 pc(s). 5000 pc(s).
Loose
Delivery
Loose (10 packs Taped Loose Loose Taped Taped
form
of 100)
Crimping Crimping
Crimping machine RC Crimping machine RC
machine L8 Manual wire Crimping machine L8 Manual wire Crimping Crimping
For
Manual wire processing machine R8 Manual wire processing machine R8 machine RC
processing Crimping processing Crimping
machine R8 E machine R8 E
For cross-
0.75 0.75 0.75 0.75 0.75 0.75 0.75
section mm²
AWG 18 18 18 18 18 18 18
Length mm 8 12 8 8 10 8 10
Internal
2.8 2.8 2.8 2.8 2.8 2.8 2.8
diameter mm
Colour Grey Grey Grey White White White White
DIN
◾ ◾ ◾ – – – –
colour code
Rittal
– – – ◾ ◾ ◾ ◾
colour code
Multiple
colour
– – – – – – –
codes
supported

For cross-section 0.75 mm²

Model No. 4051.641 4051.696 4050.743 4051.537 4051.541 4051.545 4051.549
Packs of 1000 pc(s). 5000 pc(s). 500 pc(s). 4000 pc(s). 4000 pc(s). 4000 pc(s). 4000 pc(s).
Loose
Delivery
(10 packs Taped Loose Taped Taped Taped Taped
form
of 100)
Crimping Crimping Crimping
Manual wire Crimping machine L8 Crimping machine RC Crimping machine RC
For
processing machine RC Manual wire machine RC Crimping machine RC Crimping
processing machine R8 machine R8
For cross-
0.75 0.75 0.75 0.75 0.75 0.75 0.75
section mm²
AWG 18 18 18 18 18 18 18
Length mm 10 10 8 10 8 10 8
Internal
2.8 2.8 3.4 3.4 3.4 3.4 3.4
diameter mm
Colour Grey Grey Grey White White Grey Grey
DIN
◾ ◾ ◾ – – ◾ ◾
colour code
Rittal
– – – ◾ ◾ – –
colour code
Multiple
colour
– – – ◾ ◾ ◾ ◾
codes
supported

Rittal Automation Systems Further technical information available on the Internet. 81

 Wire end ferrules

For cross-section 1 mm²

Model No. 4050.732 4050.739 4050.748 4050.769 4050.770 4051.601 4051.602
Packs of 500 pc(s). 1000 pc(s). 5000 pc(s). 500 pc(s). 500 pc(s). 5000 pc(s). 5000 pc(s).
Loose
Delivery
Loose (10 packs Taped Loose Loose Taped Taped
form
of 100)
Crimping Crimping
Crimping machine RC Crimping machine RC
machine L8 Manual wire Crimping machine L8 Manual wire Crimping Crimping
For
Manual wire processing machine R8 Manual wire processing machine R8 machine RC
processing Crimping processing Crimping
machine R8 E machine R8 E
For cross-
1 1 1 1 1 1 1
section mm²
AWG 18 18 18 18 18 18 18
Length mm 8 12 8 8 10 8 10
Internal
3 3 3 3 3 3 3
diameter mm
Colour Red Red Red Yellow Yellow Yellow Yellow
DIN
◾ ◾ ◾ – – – –
colour code
Rittal
– – – ◾ ◾ ◾ ◾
colour code
Multiple
colour
– – – – – – –
codes
supported

For cross-section 1 mm²

Model No. 4051.644 4051.697 4050.744 4051.538 4051.542 4051.546 4051.550
Packs of 1000 pc(s). 5000 pc(s). 500 pc(s). 4000 pc(s). 4000 pc(s). 4000 pc(s). 4000 pc(s).
Loose
Delivery
(10 packs Taped Loose Taped Taped Taped Taped
form
of 100)
Crimping Crimping Crimping
Manual wire Crimping machine L8 Crimping machine RC Crimping machine RC
For
processing machine RC Manual wire machine RC Crimping machine RC Crimping
processing machine R8 machine R8
For cross-
1 1 1 1 1 1 1
section mm²
AWG 18 18 18 18 18 18 18
Length mm 10 10 8 10 8 10 8
Internal
3 3 3.5 3.5 3.5 3.5 3.5
diameter mm
Colour Red Red Red Yellow Yellow Red Red
DIN
◾ ◾ ◾ – – ◾ ◾
colour code
Rittal
– – – ◾ ◾ – –
colour code
Multiple
colour
– – – ◾ ◾ ◾ ◾
codes
supported

For cross-section 1.5 mm²

Model No. 4050.733 4050.740 4050.749 4050.773 4050.774 4051.603 4051.604
Packs of 500 pc(s). 1000 pc(s). 5000 pc(s). 500 pc(s). 500 pc(s). 5000 pc(s). 5000 pc(s).
Loose
Delivery
Loose (10 packs Taped Loose Loose Taped Taped
form
of 100)
Crimping Crimping
Crimping machine RC Crimping machine RC
machine L8 Manual wire Crimping machine L8 Manual wire Crimping Crimping
For
Manual wire processing machine R8 Manual wire processing machine R8 machine RC
processing Crimping processing Crimping
machine R8 E machine R8 E
For cross-
1.5 1.5 1.5 1.5 1.5 1.5 1.5
section mm²
AWG 16 16 16 16 16 16 16
Length mm 8 12 8 8 10 8 10
Internal
3.5 3.5 3.5 3.5 3.5 3.5 3.5
diameter mm
Colour Black Black Black Red Red Red Red
DIN
◾ ◾ ◾ – – – –
colour code
Rittal
– – – ◾ ◾ ◾ ◾
colour code
Multiple
colour
– – – – – – –
codes
supported
82 Further technical information available on the Internet. Rittal Automation Systems
 Wire end ferrules

For cross-section 1.5 mm²

Model No. 4051.647 4051.698 4050.745 4051.539 4051.543 4051.547 4051.551
Packs of 1000 pc(s). 5000 pc(s). 500 pc(s). 4000 pc(s). 4000 pc(s). 4000 pc(s). 4000 pc(s).
Loose
Delivery form (10 packs Taped Loose Taped Taped Taped Taped
of 100)
Crimping Crimping Crimping
Manual wire Crimping machine L8 Crimping machine RC Crimping machine RC
For
processing machine RC Manual wire machine RC Crimping machine RC Crimping
processing machine R8 machine R8
For cross-
1.5 1.5 1.5 1.5 1.5 1.5 1.5
section mm²
AWG 16 16 16 16 16 16 16
Length mm 10 10 8 10 8 10 8
Internal
3.5 3.5 4 4 4 4 4
diameter mm
Colour Black Black Black Red Red Black Black
DIN
◾ ◾ ◾ – – ◾ ◾
colour code
Rittal
– – – ◾ ◾ – –
colour code
Multiple
colour codes – – – ◾ ◾ ◾ ◾
supported

For cross-section 2.5 mm²

Model No. 4050.734 4050.741 4050.750 4050.779 4051.525
Packs of 500 pc(s). 1000 pc(s). 3000 pc(s). 500 pc(s). 1000 pc(s).
Loose Loose
Delivery form Loose Taped Loose
(10 packs of 100) (10 packs of 100)
Crimping machine
Crimping machine RC
L8 Manual wire Crimping machine Manual wire Manual wire
For
Manual wire processing R8 processing processing
processing Crimping machine
R8 E
For cross-section
2.5 2.5 2.5 2.5 2.5
mm²
AWG 14 14 14 14 14
Length mm 8 12 8 10 10
Internal diameter
4.2 4.2 4.2 4.2 4.2
mm
Colour Blue Blue Blue Blue Blue
DIN colour code ◾ ◾ ◾ – ◾
Rittal colour code ◾ – ◾ ◾ –
Multiple colour
– – – – –
codes supported

For cross-section 2.5 - 6 mm²

Model No. 4051.605 4050.735 4050.782 4050.783 4050.736 4050.785
Packs of 3000 pc(s). 500 pc(s). 500 pc(s). 500 pc(s). 100 pc(s). 100 pc(s).
Delivery form Taped Loose Loose Loose Loose Loose
Crimping Manual wire Manual wire Manual wire Manual wire Manual wire
For
machine RC processing processing processing processing processing
For cross-section mm² 2.5 4 4 4 6 6
AWG 14 12 12 12 10 10
Length mm 10 10 8 12 12 12
Internal diameter mm 4.2 4.8 4.8 4.8 6.3 6.3
Colour Blue Grey Grey Grey Yellow Black
DIN colour code ◾ – – ◾ ◾ –
Rittal colour code ◾ ◾ ◾ – – ◾
Multiple colour codes
– – – – – –
supported

Rittal Automation Systems Further technical information available on the Internet. 83

 Insulation stripping tools

Wire stripper
For stripping cables and conductors. Self-adjusting,
with ergonomically styled handle, replaceable insula-
tion stripping blade.
Benefits:
– Flexible end stop for the insulation stripping
length
– Practical integrated wire cutter
– Automatic adjustment mechanism for a wide
range of insulations and conductor diameters
– Dies compatible with all types of pliers, may be
replaced in a few actions
– Two-component handle with anti-slip soft zone
Colour:
– Handle: Anthracite and Rittal Power Pink

Accessories:
– Spare blade, see page 85

For cross-section Length

AWG Design Note Packs of Model No.
mm² mm
0.02 - 10 34 - 8 191 – – 1 pc(s). 4054.300
0.02 - 10 34 - 8 168 Angled – 1 pc(s). 4054.315
Also suitable for rubber
0.1 - 4 28 - 12 191 – 1 pc(s). 4054.310
and silicone insulation
4 - 16 12 - 5 191 – – 1 pc(s). 4054.305

Stripping tool For cable

Length
diameters Packs of Model No.
for cables Ø 2.5 - 11 mm mm
mm
For stripping installation cables and wires.
2.5 - 11 90.5 1 pc(s). 4054.400
Colour:
– Handle: Anthracite and Rittal Power Pink
Accessories:
– Spare blade, see page 85

Stripping tool For cable

Length
diameters Packs of Model No.
for cables Ø 8 - 13 mm mm
mm
For stripping single- and multi-wire signal, pilot and
fibreglass cables. 8 - 13 125 1 pc(s). 4054.405

Colour:
– Handle: Anthracite and Rittal Power Pink

84 Further technical information available on the Internet. Rittal Automation Systems

 Insulation stripping tools

Stripping tool For cable

Length
diameters Packs of Model No.
for cables Ø 4.5 - 40 mm mm
mm
For stripping cables. Vertically hinged blade for cre-
ating round, longitudinal and spiral cuts. 4.5 - 40 167 1 pc(s). 4054.410

Colour:
– Handle: Anthracite and Rittal Power Pink
Accessories:
– Spare blade, see page 85

Spare blade To fit For cross-

Colour Packs of
Model
Model No. section mm² No.
for wire strippers
Interchangeable blade cassettes for cables with dif- 4054.300 0.02 - 10 Black 1 pc(s). 4054.500
ferent cross-sections. Also suitable for special insu- 4054.310 0.1 - 4 Blue 1 pc(s). 4054.510
lations. 4054.305 4 - 16 Red 1 pc(s). 4054.505

Spare blade To fit For cable

Packs of Model No.
Model No. diameters mm
for stripping tools
Practical, easily replaceable blades for stripping 4054.400 2.5 - 11 1 pc(s). 4054.520
wires and cables. 4054.410 4.5 - 40 1 pc(s). 4054.530

Rittal Automation Systems Further technical information available on the Internet. 85

 Cutting tools

Side cutter For cable

Length Model
diameters Design Packs of
mm No.
mm
For copper and aluminium conductors.
0.2 - 11 160 Straight 1 pc(s). 4054.600
Benefits:
– Guarantees long-term stable cutting perfor-
mance and a clean cut
– Ergonomically styled handles for fatigue-free,
non-slip working
Material:
– High-quality special tool steel
Surface finish:
– Matt, plated
Colour:
– Handle: Anthracite and Rittal Power Pink

Electronic side cutter Length mm Packs of Model No.

115 1 pc(s). 4054.750
With pointed head, 21° angled blades and small
chamfer.
Benefits:
– Even, smooth-running opening with opening
spring
– Ergonomically styled handles
– Box-joint for permanent stability and optimum
force progression
Material:
– High-quality special tool steel
Surface finish:
– Polished, oiled
Colour:
– Handle: Anthracite and Rittal Power Pink

Cable cutter
For copper and aluminium conductors.
Benefits:
– Ergonomically styled handles for fatigue-free,
non-slip working
Material:
– High-quality special tool steel
Colour:
– Handle: Anthracite and Rittal Power Pink

For cross-section For cable diameters Length

Design Packs of Model No.
mm² mm mm
0.5 - 35 12 160 Straight 1 pc(s). 4054.650
0.5 - 50 18 180 Angled 1 pc(s). 4054.660

86 Further technical information available on the Internet. Rittal Automation Systems

 Cutting tools

Electrician's scissors For cable

Length
diameters Packs of Model No.
mm
mm
For cutting copper, aluminium, Kevlar and plastic.
0.1 - 3.7 160 1 pc(s). 4054.700
Benefits:
– High cutting performance thanks to micro-serra-
tion in the cutting zone
– Ergonomically styled handles
– Two-component handle with anti-slip soft zone
– Adjustable screw joint
Material:
– High-quality special tool steel
Surface finish:
– Brushed
Colour:
– Handle: Anthracite and Rittal Power Pink

Rittal Automation Systems Further technical information available on the Internet. 87

 Pliers

Combination pliers Length mm Packs of Model No.

180 1 pc(s). 4054.800
With serrated gripping surface and integral ring
spanner M8 to M10.
Benefits:
– Ergonomically styled handles for fatigue-free,
non-slip working
– Favourable transmission ratios for good holding
and cutting performance
– Minimal force required
Material:
– High-quality special tool steel
Surface finish:
– Matt, plated
Colour:
– Handle: Anthracite and Rittal Power Pink

Needle-nose pliers Length mm Packs of Model No.

200 1 pc(s). 4054.850
With serrated gripping surface.
Benefits:
– Ergonomically styled handles for fatigue-free,
non-slip working
Material:
– High-quality special tool steel
Surface finish:
– Matt, plated
Colour:
– Handle: Anthracite and Rittal Power Pink

Electronic needle-nose pliers Length mm Packs of Model No.

120 1 pc(s). 4054.860
With smooth gripping surface.
Benefits:
– Ergonomically styled handles for fatigue-free,
non-slip working
– Even, smooth-running opening with opening
spring
Material:
– High-quality special tool steel
Surface finish:
– Matt, plated
Colour:
– Handle: Anthracite and Rittal Power Pink

88 Further technical information available on the Internet. Rittal Automation Systems

 Pliers

Slip-joint pliers Length mm Packs of Model No.

260 1 pc(s). 4054.900
For width across flats 10 - 36 mm.
Benefits:
– Ergonomically styled handles for fatigue-free,
non-slip working
– Smooth cheeks avoid the usual damage caused
by wrenches and pipe wrenches on screws/nuts
– QuickSnap ratcheting for fast adjustment to the
workpiece with no push-button
– Robust box-joint
Material:
– High-quality special tool steel
Surface finish:
– Matt, plated
Colour:
– Handle: Anthracite and Rittal Power Pink

Rittal Automation Systems Further technical information available on the Internet. 89

 Hole punching tools
Hydraulic punches

Manual hydraulic punch Design Packs of Model No.

Straight 1 pc(s). 4055.000
For punching round, square and rectangular With 90° angled and
1 pc(s). 4055.010
cut-outs. 360° rotating cylinder head
Benefits: Flexible, with hydraulic hose and
1 pc(s). 4055.020
separate cylinder
– Extend tool life with a built-in overpressure valve
Punching capacity:
– Round punch up to Ø 82 mm
– Square punch up to 68 x 68 mm
– Rectangular punch up to 46 x 86 mm
– Punching force 75 kN
– Max. operating pressure 680 bar/9850 psi
Material:
– Aluminium
Supply includes:
– Manual hydraulic punch
– Hydraulic screw Ø 19 mm
– Hydraulic screw Ø 9.5 / 19 mm
– HSS pilot drill Ø 11 mm
– Spacer sleeve set (3-part)
– Plastic case

Electric hydraulic punch Packs of Model No.

1 pc(s). 4055.040
For punching round, square and rectangular
cut-outs.
Benefits:
– Extend tool life with a built-in overpressure valve
– High-performance drive motor with ergonomi-
cally styled handle
– Slide in the battery packs from two sides to bal-
ance the weight
Punching capacity:
– Round punch up to Ø 82 mm
– Square punch up to 68 x 68 mm
– Punching force 75 kN
– Max. operating pressure 680 bar/9850 psi
Material:
– Aluminium
Supply includes:
– Electric hydraulic punch with 2 NiMH batteries,
18 V
– Charging device 18 - 28 V
– Hydraulic screw Ø 9.5 / 19 mm
– Hydraulic screw Ø 19 mm
– Spacer sleeve set (3-part)
– HSS pilot drill Ø 11 mm
– Plastic case

90 Further technical information available on the Internet. Rittal Automation Systems

 Hole punching tools
Hydraulic punches

Manual hydraulic punch set, For threads Ø punch mm Packs of Model No.
M16 - M63 M16
M20
16.2
20.4
M25 25.4
Manual hydraulic punch in a practical set with hole M32 32.5 1 pc(s). 4055.070
punches for sheet steel. Maximum machinable M40 40.5
material thickness 2 or 3 mm. M50 50.5
M63 63.5
Benefits:
– Extend tool life with a built-in overpressure valve
Supply includes:
– Manual hydraulic punch, straight
– 7 splitter hole punches, triple splitting
– Hydraulic screw Ø 19 mm
– Hydraulic screw Ø 9.5 / 19 mm
– HSS pilot drill Ø 10 mm
– Spacer sleeve set (3-part)
– Plastic case

Manual hydraulic punch set, For threads Ø punch mm Packs of Model No.
M16 - M40 M16
M20
16.2
20.4
M25 25.4 1 pc(s). 4055.080
Manual hydraulic punch in a practical set with hole M32 32.5
punches for sheet steel. Maximum machinable M40 40.5
material thickness 2 or 3 mm.
Design:
– With 90° angled and 360° rotating cylinder head
Benefits:
– Extend tool life with a built-in overpressure valve
Supply includes:
– Manual hydraulic punch
– 5 splitter hole punches, triple splitting
– Hydraulic screw Ø 19 mm
– Hydraulic screw Ø 9.5 / 19 mm
– HSS pilot drill Ø 10 mm
– Spacer sleeve set (3-part)
– Plastic case

Manual hydraulic punch set, For PG Ø punch mm Packs of Model No.

PG 9 - PG 48 9
11
15.2
18.6
13 20.4
Manual hydraulic punch in a practical set with hole 16 22.5
punches for sheet steel. Maximum machinable 21 28.3 1 pc(s). 4055.085
material thickness 2 or 3 mm. 29 37
36 47
Design: 42 54
– With 90° angled and 360° rotating cylinder head 48 60

Benefits:
– Extend tool life with a built-in overpressure valve
Supply includes:
– Manual hydraulic punch
– 9 splitter hole punches, triple splitting
– Hydraulic screw Ø 19 mm
– Hydraulic screw Ø 9.5 / 19 mm
– HSS pilot drill Ø 10 mm
– Spacer sleeve set (3-part)
– Plastic case

Rittal Automation Systems Further technical information available on the Internet. 91

 Hole punching tools
Hole punches

Hole punch, round

for sheet steel
For punching round cut-outs. The hole punch is
operated with a wrench or hydraulic punch.
Design:
– With 3 cutting points
Supply includes:
– Female die
– Male die
– Tension screw without ball bearing
Note:
– When operating with wrenches, tension screws
with ball bearings should be used.

Accessories:
– Tension screw, see page 102
– Hydraulic tension screw, see page 102

Maximum
Tension Tension Hydraulic Hydraulic machinable
For Ø punch screw screw with tension tension material
For PG Packs of Model No.
threads mm (Ø x L) ball bearing screw Ø screw thickness,
mm Model No. mm Model No. sheet steel
mm
M12 7 12.7 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.212
– 9 15.2 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.215
M16 – 16.2 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.216
– 11 18.6 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.218
M20 13 20.4 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.220
– 16 22.5 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.222
M25 – 25.4 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.225
– 21 28.3 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.228
– – 30.5 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.230
M32 – 32.5 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.232
– – 34.6 19 x 55 4055.633 19 4055.663 3 1 pc(s). 4055.234
– 29 37 19 x 55 4055.633 19 4055.663 3 1 pc(s). 4055.237
M40 – 40.5 19 x 55 4055.633 19 4055.663 3 1 pc(s). 4055.240
– – 43.2 19 x 55 4055.633 19 4055.663 3 1 pc(s). 4055.243
– 36 47 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.247
– – 49.6 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.249
M50 – 50.5 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.250
– 42 54 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.254
– 48 60 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.260
– – 61.5 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.261
M63 – 63.5 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.263

92 Further technical information available on the Internet. Rittal Automation Systems

 Hole punching tools
Hole punches

Hole punch set, metric

for sheet steel
For punching round cut-outs. The hole punch is
operated with a wrench or hydraulic punch.
Design:
– With 3 cutting points
Supply includes:
– 5 female dies
– 5 male dies
– Plastic case
Note:
– When operating with wrenches, tension screws
with ball bearings should be used.

Accessories:
– Tension screw, see page 102
– Hydraulic tension screw, see page 102

Maximum machinable
Tension screw Hydraulic
Ø punch material thickness,
For threads with ball bearing tension screw Packs of Model No.
mm sheet steel
Model No. Model No.
mm
M16 16.2 4055.631 4055.661 2
M20 20.4 4055.631 4055.661 2
M25 25.4 4055.631 4055.661 2 1 pc(s). 4055.480
M32 32.5 4055.631 4055.661 2
M40 40.5 4055.633 4055.663 3

Hole punch set, PG

for sheet steel
For punching round cut-outs. The hole punch is
operated with a wrench or hydraulic punch.
Design:
– With 3 cutting points
Supply includes:
– 5 female dies
– 5 male dies
– 2 tension screws with ball bearing Ø 9.5 x 50 mm
– HSS pilot drill Ø 11 mm
– 1 tube of lubricant paste
– Plastic case
Note:
– When operating with wrenches, tension screws
with ball bearings should be used.

Accessories:
– Hydraulic tension screw, see page 102

Maximum machinable
Ø punch Hydraulic tension screw material thickness,
For PG Packs of Model No.
mm Model No. sheet steel
mm
9 15.2
11 18.6
13 20.4 4055.661 2 1 pc(s). 4055.481
16 22.5
21 28.3

Rittal Automation Systems Further technical information available on the Internet. 93

 Hole punching tools
Hole punches

Splitter hole punch, round

for sheet steel, with triple splitting
For punching round cut-outs. The hole punch is
operated with a wrench or hydraulic punch.
Design:
– With triple splitting
Supply includes:
– Female die
– Male die
Note:
– When operating with wrenches, tension screws
with ball bearings should be used.

Accessories:
– Tension screw, see page 102
– Hydraulic tension screw, see page 102

Maximum
Tension Tension Hydraulic Hydraulic machinable
For For Ø punch screw screw with tension tension material
Packs of Model No.
threads PG mm (Ø x L) ball bearing screw Ø screw thickness,
mm Model No. mm Model No. sheet steel
mm
M12 – 12.5 6 x 40 4055.630 6/19 4055.660 1.5 1 pc(s). 4055.512
– 9 15.2 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.515
M16 – 16.2 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.516
– 11 18.6 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.518
M20 13 20.4 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.520
– 16 22.5 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.522
M25 – 25.4 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.525
– 21 28.3 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.528
– – 30.5 9.5 x 50 4055.631 9.5/19 4055.661 2 1 pc(s). 4055.530
M32 – 32.5 19 x 55 4055.633 19 4055.663 3 1 pc(s). 4055.532
– – 34.6 19 x 55 4055.633 19 4055.663 3 1 pc(s). 4055.534
– 29 37 19 x 55 4055.633 19 4055.663 3 1 pc(s). 4055.537
M40 – 40.5 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.540
– – 43.2 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.543
– 36 47 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.547
– – 49.6 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.549
M50 – 50.5 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.550
– 42 54 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.554
– 48 60 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.560
– – 61.5 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.561
M63 – 63.5 19 x 75 4055.634 19 4055.663 3 1 pc(s). 4055.563

94 Further technical information available on the Internet. Rittal Automation Systems

 Hole punching tools
Hole punches

Splitter hole punch set,

M16 to M40
for sheet steel, with triple splitting
For punching round cut-outs. The hole punch is
operated with a wrench or hydraulic punch.
Design:
– With triple splitting
Supply includes:
– 5 female dies
– 5 male dies
– Plastic case
Note:
– When operating with wrenches, tension screws
with ball bearings should be used.

Accessories:
– Tension screw, see page 102
– Hydraulic tension screw, see page 102

Maximum machinable
Tension screw Hydraulic
Ø punch material thickness, Packs
For threads with ball bearing tension screw Model No.
mm sheet steel of
Model No. Model No.
mm
M16 16.2 4055.631 4055.661 2
M20 20.4 4055.631 4055.661 2
M25 25.4 4055.631 4055.661 2 1 pc(s). 4055.580
M32 32.5 4055.633 4055.663 3
M40 40.5 4055.634 4055.663 3

Splitter hole punch set,

M12 to M40
for sheet steel, with triple splitting
For punching round cut-outs. The hole punch is
operated with a wrench or hydraulic punch.
Design:
– With triple splitting
Supply includes:
– 6 female dies
– 6 male dies
– Tension screw with ball bearing Ø 6 x 40 mm
– Tension screw with ball bearing Ø 9.5 x 50 mm
– Tension screw with ball bearing Ø 19 x 55 mm
– HSS pilot drill Ø 10 mm
– 1 can of lubricant paste
– Plastic case
Note:
– When operating with wrenches, tension screws
with ball bearings should be used.

Accessories:
– Hydraulic tension screw, see page 102

Maximum machinable
Ø punch Hydraulic tension screw material thickness,
For threads Packs of Model No.
mm Model No. sheet steel
mm
M12 12.5 4055.660 1.5
M16 16.2 4055.661 2
M20 20.4 4055.661 2
1 pc(s). 4055.581
M25 25.4 4055.661 2
M32 32.5 4055.663 3
M40 40.5 4055.663 3

Rittal Automation Systems Further technical information available on the Internet. 95

 Hole punching tools
Hole punches

Splitter hole punch set,

PG 9 to PG 21
for sheet steel, with triple splitting
For punching round cut-outs. The hole punch is
operated with a wrench or hydraulic punch.
Design:
– With triple splitting
Supply includes:
– 6 female dies
– 6 male dies
– 2 tension screws with ball bearing Ø 9.5 x 50 mm
– HSS pilot drill Ø 10 mm
– 1 tube of lubricant paste
– Plastic case
Note:
– When operating with wrenches, tension screws
with ball bearings should be used.

Accessories:
– Hydraulic tension screw, see page 102

Maximum machinable
Hydraulic tension screw material thickness,
For PG Ø punch mm Packs of Model No.
Model No. sheet steel
mm
15.2
9
18.6
11
20.4
13 4055.661 2 1 pc(s). 4055.582
22.5
16
28.3
21
30.5

96 Further technical information available on the Internet. Rittal Automation Systems

 Hole punching tools
Hole punches

Splitter hole punch, round

for stainless steel, round, with triple splitting
For punching round cut-outs. The hole punch is
operated with a wrench or hydraulic punch.
Design:
– With triple splitting
Supply includes:
– Female die
– Male die
Note:
– When operating with wrenches, tension screws
with ball bearings should be used.

Also required:
– Tension screw, see page 102
– Hydraulic tension screw, see page 102
– Hydraulic tension screw for higher loads,
see page 103

Maximum
Tension Tension Hydraulic Hydraulic
machinable
For For Ø punch screw screw with tension tension
material thickness, Packs of Model No.
threads PG mm (Ø x L) ball bearing screw Ø screw
stainless steel
mm Model No. mm Model No.
mm
– 9 15.2 11.1 x 60 4055.632 11.1/19 4055.665 2 1 pc(s). 4055.115
M16 – 16.2 11.1 x 60 4055.632 11.1/19 4055.665 2 1 pc(s). 4055.116
– 11 18.6 11.1 x 60 4055.632 11.1/19 4055.665 2 1 pc(s). 4055.118
M20 13 20.4 11.1 x 60 4055.632 11.1/19 4055.665 2 1 pc(s). 4055.120
– 16 22.5 11.1 x 60 4055.632 11.1/19 4055.665 2 1 pc(s). 4055.122
M25 – 25.4 11.1 x 60 4055.632 11.1/19 4055.665 2 1 pc(s). 4055.125
– 21 28.3 19 x 55 4055.633 19 4055.663 2.5 1 pc(s). 4055.128
– – 30.5 19 x 55 4055.633 19 4055.663 2.5 1 pc(s). 4055.130
M32 – 32.5 19 x 55 4055.633 19 4055.663 2.5 1 pc(s). 4055.132
– – 34.6 19 x 55 4055.633 19 4055.663 2.5 1 pc(s). 4055.134
– 29 37 19 x 55 4055.633 19 4055.663 2.5 1 pc(s). 4055.137
M40 – 40.5 19 x 75 4055.634 19 4055.663 2.5 1 pc(s). 4055.140
– – 43.2 19 x 75 4055.634 19 4055.663 2.5 1 pc(s). 4055.143
– 36 47 19 x 75 4055.634 19 4055.663 2.5 1 pc(s). 4055.147
– – 49.6 19 x 75 4055.634 19 4055.663 2.5 1 pc(s). 4055.149
M50 – 50.5 19 x 75 4055.634 19 4055.663 2.5 1 pc(s). 4055.150
– 42 54 19 x 75 4055.634 19 4055.663 2.5 1 pc(s). 4055.154
– 48 60 19 x 75 4055.634 19 4055.663 2.5 1 pc(s). 4055.160
– – 61.5 19 x 75 4055.634 19 4055.663 2.5 1 pc(s). 4055.161
M63 – 63.5 19 x 75 4055.634 19 4055.663 2.5 1 pc(s). 4055.163

Rittal Automation Systems Further technical information available on the Internet. 97

 Hole punching tools
Hole punches

Splitter hole punch set, metric

for stainless steel, round, with triple splitting
For punching round cut-outs. The hole punch is
operated with a wrench or hydraulic punch.
Design:
– With triple splitting
Supply includes:
– 5 female dies
– 5 male dies
– Plastic case
Note:
– When operating with wrenches, tension screws
with ball bearings should be used.

Also required:
– Tension screw, see page 102
– Hydraulic tension screw, see page 102
– Hydraulic tension screw for higher loads,
see page 103

Maximum machinable
Tension screw Hydraulic
Ø punch material thickness, Packs
For threads with ball bearing tension screw Model No.
mm stainless steel of
Model No. Model No.
mm
M16 16.2 4055.632 4055.665 2
M20 20.4 4055.632 4055.665 2
M25 25.4 4055.632 4055.665 2 1 pc(s). 4055.180
M32 32.5 4055.633 4055.663 2.5
M40 40.5 4055.634 4055.663 2.5

Hole punch, square

for sheet steel
For punching square cut-outs. The hole punch is
operated with a hydraulic punch.
Benefits:
– With side ejector for the waste
– No jamming of the die
Supply includes:
– Female die
– Male die
– Tension bolt
– Lock nut
– Plastic case

Maximum machinable
□ punch material thickness, Product-specific Operation, Operation,
Packs of Model No.
mm sheet steel scope of supply manual hydraulic
mm
Pressure nut with
22.2 x 22.2 2 ball bearing ◾ ◾ 1 pc(s). 4055.322
Adaptor for hydraulics
45.5 x 45.5 3 – – ◾ 1 pc(s). 4055.345
46 x 46 3 – – ◾ 1 pc(s). 4055.346
50.8 x 50.8 3 – – ◾ 1 pc(s). 4055.350
68 x 68 3 – – ◾ 1 pc(s). 4055.368
92 x 92 3 Spacer sleeve – ◾ 1 pc(s). 4055.392

98 Further technical information available on the Internet. Rittal Automation Systems

 Hole punching tools
Hole punches

Spacer sleeve To fit Model No. Packs of Model No.

for hole punch, square 4055.392 1 pc(s). 4055.667
For punching cut-outs from size 92 x 92 mm.

Also required:
– Special tension bolt, see page 99

Special tension bolt To fit Model No. Packs of Model No.

for hole punch, square 4055.392 1 pc(s). 4055.666
For punching cut-outs from size 92 x 92 mm.

Also required:
– Spacer sleeve, see page 99

Rittal Automation Systems Further technical information available on the Internet. 99

 Hole punching tools
Hole punches

Hole punch, rectangular

for sheet steel
For punching rectangular cut-outs. The hole punch
is operated with a wrench or hydraulic punch.
Benefits:
– With side ejector for the waste
– No jamming of the die
Supply includes:
– Female die
– Male die
– Tension bolt
– Lock nut
– Plastic case

Maximum machinable
▭ punch material thickness, Product-specific Operation, Operation,
Packs of Model No.
mm sheet steel scope of supply manual hydraulic
mm
Pressure nut with
ball bearing
22 x 30 2 ◾ ◾ 1 pc(s). 4055.400
Adaptor for
hydraulics
Pressure nut with
ball bearing
22 x 42 2 ◾ ◾ 1 pc(s). 4055.401
Adaptor for
hydraulics
45 x 92 2 – – ◾ 1 pc(s). 4055.402
46 x 92 2 – – ◾ 1 pc(s). 4055.403

Hole punch, special contour 4055.440

3
for sheet steel
For punching cut-outs with a special contour. The
hole punch is operated with a wrench or hydraulic
punch.

12.7
Benefits:
– With side ejector for the waste
– No jamming of the die
Supply includes:
– Female die
– Male die
– Tension bolt 22.5
– Lock nut
– Pressure nut with ball bearing
– Adaptor for hydraulics
– Plastic case 4055.441
20.1

.5
22

Maximum machinable
Ø punch material thickness,
Design Packs of Model No.
mm sheet steel
mm
With 3 mm lug 22.5 2 1 pc(s). 4055.440
Flattened to 20.1 mm
22.5 2 1 pc(s). 4055.441
on 4 sides

100 Further technical information available on the Internet. Rittal Automation Systems
 Hole punching tools
Hole punches

Hole punch, heavy connectors

for sheet steel
For punching rectangular cut-outs for connectors.
The hole punch is operated with a hydraulic punch.
Benefits:
– With side ejector for the waste
– No jamming of the die
– When the die and stamp are compressed, the
mounting holes for connectors are marked on the
metal sheet between them.
Supply includes:
– Female die
– Male die
– Tension bolt
– Lock nut

Maximum machinable
▭ punch material thickness,
No. of poles Packs of Model No.
mm sheet steel
mm
36 x 52 6-pole 2 1 pc(s). 4055.460
36 x 65 10-pole 2 1 pc(s). 4055.461
36 x 86 16-pole 2 1 pc(s). 4055.463
36 x 112 24-pole 2 1 pc(s). 4055.465

Hole punch, sub-D

for sheet steel and stainless steel
For punching rectangular cut-outs for connectors.
The hole punch is operated with a wrench or
hydraulic punch.
Benefits:
– With side ejector for the waste
– No jamming of the die
– Anti-twist axles for stamps and dies are used as
tension bolts.
Supply includes:
– Female die
– Male die
– Tension bolt
– Lock nut
– Pressure nut with ball bearing
– Adaptor for hydraulics
– Plastic case

Maximum machinable Maximum machinable

▭ punch material thickness, material thickness,
No. of poles Packs of Model No.
mm sheet steel stainless steel
mm mm
19.8 x 11.3 9-pole 2 1.5 1 pc(s). 4055.470
28.2 x 11.3 15-pole 2 1.5 1 pc(s). 4055.471
41.9 x 11.3 25-pole 1.75 1.25 1 pc(s). 4055.472
58.4 x 11.3 37-pole 1.75 1.25 1 pc(s). 4055.473
55.7 x 13.9 50-pole 1.65 1 1 pc(s). 4055.474

Rittal Automation Systems Further technical information available on the Internet. 101
 Hole punching tools
Hole punches

Tension screw Tension screw

Packs of Model No.
(Ø x L) mm
Accessories for hole punches. Required as a con- 9.5 x 40 1 pc(s). 4055.600
necting part between the die and stamp. 9.5 x 50 1 pc(s). 4055.601
Note: 19 x 55 1 pc(s). 4055.602
– For operation with wrench 19 x 75 1 pc(s). 4055.603

Tension screw Tension screw

Packs of Model No.
(Ø x L) mm
with ball bearing
Accessories for hole punches. Required as a con- 6 x 40 1 pc(s). 4055.630
necting part between the die and stamp. 9.5 x 50 1 pc(s). 4055.631
Note: 11.1 x 60 1 pc(s). 4055.632
– For operation with wrench 19 x 55 1 pc(s). 4055.633
19 x 75 1 pc(s). 4055.634

Hydraulic tension screw Hydraulic

Product-specific Model
tension screw Packs of
scope of supply No.
Ø mm
Accessories for hole punches. Required as a con-
necting part between the die and stamp. Adaptor for
6/19 1 pc(s). 4055.660
hydraulics
Note: Adaptor for
– For operation via hydraulic punch 9.5/19 1 pc(s). 4055.661
hydraulics
Adaptor for
11.1/19 1 pc(s). 4055.662
hydraulics
19 – 1 pc(s). 4055.663

102 Further technical information available on the Internet. Rittal Automation Systems
 Hole punching tools
Hole punches

Hydraulic tension screw for Hydraulic

tension screw Packs of Model No.
higher loads Ø mm
9.5/19 1 pc(s). 4055.664
Accessories for hole punches. Required as a con- 11.1/19 1 pc(s). 4055.665
necting part between the die and stamp.
Benefits:
– Hydraulic tension screw made from high-alloy tool
steel for higher loads
Note:
– For operation via hydraulic punch

Notching pliers Maximum machinable

material thickness,
Packs of Model No.
sheet steel
Punches slots quickly and easily. Saves the time- mm
consuming process of filing the grooves for anti-
2 1 pc(s). 4055.690
twist protection of push buttons, switches and
instruments. Slots in sizes 3.2 mm and 4.8 mm can
be created.
Benefits:
– Long service life
– Male and female die made from hardened tool
steel
– Easy punching with large leverage
Material:
– Handles: Plastic-coated

Rittal Automation Systems Further technical information available on the Internet. 103
List of model numbers

Model No. Page Model No. Page Model No. Page Model No. Page
4050.000 62 4050.730 80 4050.833 22 4052.011 70
4050.010 25 4050.731 81 4050.834 22 4052.014 70
4050.020 25 4050.732 82 4050.835 22 4052.018 70
4050.022 26 4050.733 82 4050.836 22 4052.021 70
4050.030 20 4050.734 83 4050.837 22 4052.022 70
4050.035 25 4050.735 83 4050.838 22 4052.031 70
4050.041 20 4050.736 83 4050.839 22 4052.032 70
4050.042 20 4050.737 80 4050.841 18 4052.038 70
4050.044 20 4050.738 81 4050.842 18 4052.053 70
4050.045 20 4050.739 82 4050.843 18 4052.054 70
4050.050 23 4050.740 82 4050.844 18 4052.055 70
4050.051 23 4050.741 83 4050.845 18 4052.056 70
4050.056 23 4050.742 81 4050.846 18 4052.058 70
4050.057 23 4050.743 81 4050.847 18 4052.101 68
4050.058 23 4050.744 82 4050.848 18 4052.102 68
4050.059 23 4050.745 83 4050.849 18 4052.104 68
4050.060 24 4050.746 80 4050.860 19 4052.106 68
4050.061 24 4050.747 81 4050.861 18 4052.107 68
4050.062 24 4050.748 82 4050.862 19 4052.121 68
4050.063 24 4050.749 82 4050.863 19 4052.122 68
4050.064 24 4050.750 83 4050.885 17 4052.131 68
4050.065 24 4050.752 80 4050.886 17 4052.132 68
4050.066 21 4050.754 80 4050.887 17 4052.141 68
4050.067 22 4050.757 80 4050.888 21 4052.142 68
4050.072 20 4050.760 80 4050.889 21 4052.200 71
4050.080 24 4050.761 80 4050.891 16 4052.201 71
4050.081 24 4050.764 81 4051.024 55 4052.202 71
4050.082 24 4050.766 81 4051.036 55 4052.210 69
4050.101 9 4050.769 82 4051.525 83 4052.211 69
4050.107 10 4050.770 82 4051.536 81 4052.212 69
4050.108 11 4050.773 82 4051.537 81 4052.480 72
4050.130 63 4050.774 82 4051.538 82 4053.000 67
4050.150 58 4050.779 83 4051.539 83 4053.002 73
4050.200 58 4050.782 83 4051.540 81 4053.003 73
4050.210 59 4050.783 83 4051.541 81 4053.011 73
4050.211 59 4050.785 83 4051.542 82 4053.012 73
4050.212 59 4050.801 17 4051.543 83 4053.021 73
4050.213 59 4050.802 17 4051.544 81 4053.022 73
4050.214 59 4050.803 17 4051.545 81 4053.031 73
4050.216 60 4050.804 17 4051.546 82 4053.032 73
4050.217 60 4050.805 17 4051.547 83 4053.041 73
4050.218 60 4050.806 17 4051.548 81 4053.042 73
4050.219 61 4050.807 17 4051.549 81 4053.043 73
4050.220 60 4050.808 17 4051.550 82 4053.044 73
4050.221 61 4050.809 17 4051.551 83 4053.045 73
4050.222 61 4050.811 18 4051.597 80 4053.046 73
4050.230 12 4050.812 18 4051.598 80 4053.047 73
4050.235 26 4050.813 18 4051.599 81 4053.300 74
4050.300 58 4050.814 18 4051.600 81 4053.310 75
4050.317 26 4050.815 18 4051.601 82 4053.400 74
4050.318 27 4050.816 18 4051.602 82 4053.410 74
4050.330 15 4050.818 16 4051.603 82 4053.420 74
4050.418 29 4050.819 16 4051.604 82 4053.450 71
4050.435 30 4050.820 16 4051.605 83 4053.500 67
4050.451 46 4050.821 22 4051.638 81 4054.000 77
4050.452 47 4050.822 22 4051.641 81 4054.001 77
4050.453 48 4050.823 22 4051.644 82 4054.002 76
4050.454 49 4050.824 22 4051.647 83 4054.003 76
4050.455 45 4050.825 22 4051.695 81 4054.004 77
4050.456 50 4050.826 22 4051.696 81 4054.008 77
4050.463 51 4050.827 22 4051.697 82 4054.020 78
4050.467 51 4050.828 22 4051.698 83 4054.021 78
4050.468 51 4050.829 22 4052.001 70 4054.023 78
4050.505 41 4050.830 22 4052.003 70 4054.024 78
4050.720 21 4050.831 22 4052.004 70 4054.080 77
4050.721 21 4050.832 22 4052.007 70 4054.081 77

104 Rittal Automation Systems

 List of model numbers

Model No. Page Model No. Page Model No. Page

4054.140 79 4055.249 92 4055.664 103
4054.141 79 4055.250 92 4055.665 103
4054.300 84 4055.254 92 4055.666 99
4054.305 84 4055.260 92 4055.667 99
4054.310 84 4055.261 92 4055.690 103
4054.315 84 4055.263 92 4055.700 34
4054.400 84 4055.322 98 4055.710 35
4054.405 84 4055.345 98 4055.712 38
4054.410 85 4055.346 98 4055.714 39
4054.500 85 4055.350 98 4055.720 38
4054.505 85 4055.368 98 4055.740 37
4054.510 85 4055.392 98 4055.741 37
4054.520 85 4055.400 100 4055.742 37
4054.530 85 4055.401 100 4055.743 37
4054.600 86 4055.402 100 4055.744 37
4054.650 86 4055.403 100 4055.745 37
4054.660 86 4055.440 100 4055.746 37
4054.700 87 4055.441 100 4055.747 37
4054.750 86 4055.460 101 4055.748 37
4054.800 88 4055.461 101 4055.749 37
4054.850 88 4055.463 101 4055.750 37
4054.860 88 4055.465 101 4055.770 37
4054.900 89 4055.470 101 4055.771 37
4055.000 90 4055.471 101 4055.772 37
4055.010 90 4055.472 101 4055.773 37
4055.020 90 4055.473 101 4055.774 37
4055.040 90 4055.474 101 4055.775 37
4055.070 91 4055.480 93 4055.776 37
4055.080 91 4055.481 93 4055.777 37
4055.085 91 4055.512 94 4055.778 37
4055.115 97 4055.515 94 4055.779 37
4055.116 97 4055.516 94 4055.780 37
4055.118 97 4055.518 94 4055.791 38
4055.120 97 4055.520 94 4055.800 36
4055.122 97 4055.522 94 4055.806 39
4055.125 97 4055.525 94 4055.807 39
4055.128 97 4055.528 94
4055.130 97 4055.530 94
4055.132 97 4055.532 94
4055.134 97 4055.534 94
4055.137 97 4055.537 94
4055.140 97 4055.540 94
4055.143 97 4055.543 94
4055.147 97 4055.547 94
4055.149 97 4055.549 94
4055.150 97 4055.550 94
4055.154 97 4055.554 94
4055.160 97 4055.560 94
4055.161 97 4055.561 94
4055.163 97 4055.563 94
4055.180 98 4055.580 95
4055.212 92 4055.581 95
4055.215 92 4055.582 96
4055.216 92 4055.600 102
4055.218 92 4055.601 102
4055.220 92 4055.602 102
4055.222 92 4055.603 102
4055.225 92 4055.630 102
4055.228 92 4055.631 102
4055.230 92 4055.632 102
4055.232 92 4055.633 102
4055.234 92 4055.634 102
4055.237 92 4055.660 102
4055.240 92 4055.661 102
4055.243 92 4055.662 102
4055.247 92 4055.663 102

Rittal Automation Systems 105

Index

A Crimping machine R8 E
Crimping machine RC
– Stripping machine
Crimping pliers
50
77, 78, 79
49 – for stainless steel and sheet steel
– for stainless steel, with triple splitting,
round
Hole punching tools
101

97
90 – 103
Accessories
– for crimp tab terminals 77 Hydraulic cylinder 39
– Hole punches 102
– for ring terminals 78 Hydraulic hose 39
– Hole punching tools 103
– for wire end ferrules 76, 77 Hydraulic punch 90
Accessories - Assembly frame
Cutting centre Hydraulic punch set
– Extension 59
– Secarex AC 18 29 – Manual 91
Accessories – Busbar machining
Cutting machine Hydraulic tension screw 102, 103
– Electro-hydraulic pump 38
– Length-cutting machine C8+ 45
– Hydraulic cylinder 39
Cutting tools 86, 87
– Hydraulic hose 39
– Ride-up roller
Adaptor
39
I
– for spindle hoist
Air-jet cone
– for Perforex machining centres BC
60

21
D Industrial bit for cordless screwdrivers
– with long shaft 73
Aluminium/plastic milling tool set Deburring blade Industrial bit set for cordless screwdriver
– for Perforex machining centres BC 23 – for Perforex machining centres BC 21 – with long shaft 74
Assembly frame Depth adjuster extension Insulation stripping and crimping machine
– Mounting device 58 – for Perforex BC 1007 HS 26 – Crimping machine L8 47
Athex TC 80 CS – Crimping machine R8 48
– Terminal block assembly centre 41 – Crimping machine RC 50

E Insulation stripping machine S22

Interchangeable screwdriver set
46
71

B Electric hydraulic punch 90

Bit for cordless screwdrivers

Bit holder
73
Electrician's scissors
Electro-hydraulic pump
– for CW 120
87

38
L
– magnetic 75 Electronic needle-nose pliers 88 Laser centre
– with handle, magnetic 74 Electronic side cutter 86 – Perforex LC 3030 15
Bit set Enclosure machining Length-cutting machine C8+
– with bit holder 74 – for Perforex BC 1007 HS 25 – Support rail cutting machine 45
Bit set for cordless screwdrivers Enclosure set LT 1000
– Industry 74 – for assembly frame 59 – Storage and transport trolley 62
Blade End mill Lubricant
– for stripping tools 85 – for Perforex machining centres BC 16 – for guide carriages 19
– for wire strippers 85 Extension 59
Brush strip
– for Perforex machining centres BC
Busbar clamper
– for Perforex machining centres BC
Busbar machining CW 120
20

24
F M
Machine thread tap
– Busbar bending and hole-punching Female die – for Perforex machining centres BC
unit CW 120-S 34 – for busbars 37 and laser centres LC 18
– Busbar cutting unit CW 120-S 35 – for copper processing 37 Machine thread tap set 23
– Busbar machining CW 120-M 36 Filter bag Magnetic rod
– Foot switch 38 – for Perforex machining centres BC 19 – for Perforex machining centres BC 22
– Mobile CW 120-M 36 Foot switch – for swarf cleaning 22
– Stationary CW 120-S 34, 35 – Stationary CW 120-S 38 Male and female dies for slots 38
Functional trolley 63 Male die
– for busbars 37

C H
– for copper processing
Manual hydraulic punch
Manual hydraulic punch set
37
90

Cable cutter 86 – 90°, M16 - M40 91

Circular thread milling cutter Handling – 90°, PG 9 - PG 48 91
– for Perforex machining centres BC 17 – straight, M16 - M63 91
– Functional trolley 63
Circular thread milling tool set Milling centre
Hex wrench set 72
– for Perforex machining centres BC 23 Hole punch set – Perforex BC 1001 HS 9
Clamping frame – Perforex BC 1007 HS 10
– for sheet steel, metric 93
– for Perforex machining centres BC 24 – Perforex BC 1008 HS 11
– for sheet steel, PG 93
Clamping height extension – for sheet steel, with triple splitting, – Perforex BC 2014 HS 12
– for Perforex BC 1008 HS 25 Milling cutter
M12 - M40 95
Clamping unit – for Perforex machining centres BC 16, 23
– for sheet steel, with triple splitting,
– for assembly frame 59 M16 - M40 95 – for steel and stainless steel 17
Collet Milling cutter extension with collet 23
– for sheet steel, with triple splitting,
– for drill bits 22 Minimal quantity lubrication oil
PG 9 - PG 21 96
– for thread taps 22 – for stainless steel, with triple splitting, – for Perforex machining centres BC
Collet, taps and laser centres LC 18
round 98
– for Perforex machining centres BC 22 Motorised depth adjuster
Hole punches
Combination pliers 88 – for sheet steel, heavy connectors 101 – for Perforex BC 1007 HS 25
Comfort clamping – for sheet steel, rectangular 100
– for Perforex BC 2014 HS 26 – for sheet steel, round 92
Connection adaptor
– for voltage supply
Crimping machine L8
– Stripping machine
61

47
– for sheet steel, special contour
– for sheet steel, square
– for sheet steel, with triple splitting,
100
98 N
round 94 Needle-nose pliers 88
Crimping machine R8 Notching pliers 103
– Stripping machine 48

106 Rittal Automation Systems

 Index

O Spare blade
– for stripping tools
– for wire strippers
Spare milling cutter
85
85 V
Oscillating conveyor Voltage supply
– for Perforex machining centres BC 16, 23
– Insulation stripping and – Connection adaptor 61
Special oil
crimping machine 51 – for assembly frame 61
– for gear lubrication 19
– for Perforex machining centres BC 19
Special tension bolt

P – for hole punch, square

Splitter hole punch
– for sheet steel, with triple splitting,
99
W
Perforex BC round 94 Webcam
– Air-jet cone 21 – for stainless steel, with triple splitting, – for Perforex machining centres BC
– Aluminium/plastic milling tool set 23 round 97 and laser centres LC 20
– Circular thread milling cutter 17 Splitter hole punch set Wire dispenser
– Collet, drills 22 – for sheet steel, with triple splitting, – Wire routing 51
– Collet, taps 22 M12 - M40 95 Wire end ferrule 80
– Deburring blade 21 – for sheet steel, with triple splitting, Wire reel holder
– Lubricant 19 M16 - M40 95 – for assembly frame 60
– Roughing cutter 17 – for sheet steel, with triple splitting, Wire routing
– Suction hose 21 PG 9 - PG 21 96 – for assembly frame 59
– Swivel stop 21 – for stainless steel, with triple splitting, – Wire dispenser 51
– Tool holder 22 round 98 Wire stripper 84
Perforex BC 1001 HS Splitter hole punch set, metric Wire Terminal WT fully automated
– Milling centre 9 – Splitter hole punch 98 wire processing machine 54
Perforex BC 1007 HS Splitter hole punch, round, for sheet steel Wiring duct cutter 30
– Milling centre 10 – Splitter hole punch 94
Perforex BC 1008 HS Standard milling cutter
– Milling centre 11 – for Perforex machining centres BC 16
Perforex BC 2014 HS Steel and stainless steel milling cutter
– Milling centre 12 – for Perforex machining centres BC 17
Perforex LC 3030 Steel blade
– Laser centre 15 – for deburring blade 21
Perforex oil 18 Storage and transport trolley
Performance milling tool – LT 1000 62
– for Perforex machining centres BC 16 Stripping and crimping machine
Performance package – Crimping machine L8 47
– for Perforex machining centres BC 20 – Crimping machine R8 48
Pliers 77 – 79, 84, 88, 89, 103 – Crimping machine RC 50
Punching tools 90 – 103 Stripping machine S22 46
Stripping tool
– for cables Ø 2.5 - 11 mm 84

R – for cables Ø 4.5 - 40 mm

– for cables Ø 8 - 13 mm
Suction hose
– for Perforex machining centres BC
85
84

21
Ride-up roller
– for busbars 39 Support pegs
Roller conveyor – for Perforex machining centres BC 18
– for assembly frame 60 Swivel stop
– for Perforex machining centres BC 21

S T
Safety housing 26
Safety roof Tension screw 102, 103
– for laser centre Perforex LC 3030 26 – with ball bearing 102
Scissors Terminal block assembly centre
– Electrician 87 – Athex TC 80 CS 41
Screw adaptor Thread tapping option
– for spindle hoist 60 – for laser centre Perforex LC 3030 27
Screwdriver Thread-milling cutter
– insulated 68 – for Perforex machining centres BC 23
– uninsulated 70 Tool bag
Screwdriver set 71 – configured 67
– insulated 69 – unconfigured 67
– uninsulated 71 Tool holder
Screws 102 – for Perforex machining centres BC 22
– with ball bearing 102 Tool lubrication 18
Secarex AC 18 Tool mounting aid
– Cutting centre 29 – for Perforex machining centres BC 20
Set of brackets Twist drill
– for assembly frame 61 – for Perforex machining centres BC 17
Side cutter 86 We reserve the right to further develop-
Slip-joint pliers 89 ments and technical modifications of our
Spacer sleeve products. Such modifications, along
– for hole punch, square 99 with errors and printing errata, shall not
Spare battery constitute grounds for compensation.
– for assembly frame 60 We refer customers to our Terms of Sale
and Delivery.

Rittal Automation Systems 107

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