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MDA / LDA / TDA Series

Pressure transducers for high temperatures and high
pressures

Operating Manual

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Table of Contents

Content Chapter Page Icon

General 1 3

Notes on safety 2 5

Technical data 3 6

Function 4 13

Transport/delivery 5 14

Installation 6 16

Commissioning 7 24

Maintenance 8 26

Accessories 9 28

Troubleshooting 10 29

- Declaration 11 30
of conformity

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1. General

1.1 Important information

1.2 Copyright
1.3 Explanation of icons
1.4 Abbreviations
1.5 Correct use
1.6 User’s obligations

1.1 Important information

This manual applies to the MDT 420/460/435/467 and PT 420/460, TDA 432/463 and
LDA 415 series only. It must be kept near the equipment in a readily and immediately
accessible location at all times.

The content of this manual must be read, understood and

followed in all points by all relevant people. This applies in particular to the notes on
safety. Following the safety instructions will help to prevent accidents, defects and
malfunctions.

DYNISCO will not be held liable for any injury, loss or damage resulting from failure to
follow the instructions in this manual.
If malfunctions occur in spite of having followed the operating instructions, please
contact the DYNISCO customer service department (see chapter 8,
Maintenance).

This applies in particular during the warranty period.

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1.2 Copyright
Copyright law requires that this manual be used for inhouse purposes only.

All reproduction, even partially and for in-house purposes, requires the approval of
DYNISCO. This manual may not be forwarded to third parties.

1.3 Explanation of icons

The manual uses icons to indicate information pertaining to safety:

Risk of destruction or damage to equipment, machines or installations

General danger to life or limb

Specific danger to life or limb

You MUST do this

The safety instructions are provided again in the individual chapters of the manual.

1.4 Abbreviations
The following abbreviations are used:

OM Operating manual
PT pressure transmitter
f.s. of full scale

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1.5 Correct use

The purpose of the pressure transducer is to measure pressure in plastic melt as part
of a larger overall system. The PT can be used in media temperatures up to 400°C.

If the PT is used in other applications, the safety and accident prevention regulations
specific to that application must be followed.

When using the PT as a safety component in accordance with the EC Machine

Directive, Annex IIc, the equipment manufacturer must take any necessary
precautions to ensure that malfunctions of the PT cannot cause damage or injury.

1.6 User’s obligations

The operator or owner of the larger overall system, e.g. a machine, is responsible for
following the safety and accident prevention regulations that apply to the specific
application.

2. Notes on safety
The operator or owner of the larger overall system is responsible for
following the safety and accident prevention regulations that apply
to the specific application.
Toxic hazard!
The PT contains a small amount (7 mm³) of mercury (Hg) as its transmis-
sion medium. If the diaphragm is damaged, mercury may escape.
Never transport or store the PT without the protective shell bolted in
place. Remove the shell shortly before installation.
If mercury is inhaled or swallowed, seek medical attention immediately!
Mercury is hazardous waste and must be disposed of in accordance with
applicable laws. DYNISCO will accept defective PTs. If mercury escapes,
use airtight packaging!

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When planning machinery and using the PT, follow the safety and
accident prevention regulations that apply to your application,
e.g.:
● EN 60204, Electrical equipment in
machines.
● EN 292, Machine safety, general design
guidelines.
● DIN 57 100 Part 410, Protection against
electric shock.

Mounting and electrical connection of the PT must be done by specialists

with EMC training, following all applicable regulations, and in
pressureless, voltage-free condition with the machine switched off.

The machine must be secured against being switched back on!

Burn hazard!

The PT must be removed with the melt in molten condition. The PT can
be very hot when removed.

Wear protective gloves!

3. Technical Data
3.1 Ordering guide
3.2 Ordering example
3.3 Performance characteristics
3.3.1 Accuracy
3.3.2 Repeatability
3.3.3 Resolution
3.4 Mechanical configurations
3.5 Pressure side connection

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3.6 Pressure ranges

3.6.1 Pressure ranges in bar
3.6.2 Max. Overload
3.6.3 Burst pressure
3.6.4 Limit frequency
3.7 Rigid stem/flexible stem
3.8 Electrical Data
3.9 Temperature influence
3.10 EMC requirements
3.11 Materials
3.12 Mounting torque
3.13 Environmental Protection
3.14 Weight
3.15 Dimensions

3.1 Ordering guide

xDT4xx x- xx - xxx - x - Option
Rigid stem/flexible stem
Pressure range
Pressure side connection
Amplifier
Perf. characteristics
Mechanical configuration

The exact meanings of the letter/digit combinations are given in the corresponding
sections of chapter 3.
3.2 Ordering example
MDT462 F - ½ - 5C - 15/46
Melt PT
Perf. char. ± 1,0 % full scale
Amplifier: 2-wire 4-20mA
Thread: ½ = ½" - 20 UNF
Pressure range: 0 - 500 bar
Stem length:15 = 152 mm
Flex. stem:46 = 457 mm
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3.3 Performance characteristics (xDT4Xx x-xx-xxx-xx)

3.3.1 Accuracy
(Linearity and hysteresis at T = constant)
xDT42x x ± 0,5 % of full scale
(35 bar and 50 bar ± 1 % of full scale)
xDT46x x ± 1 % of full scale

3.3.2 Repeatability
xDT42x x ± 0,1 % of full scale
(35 bar and 50 bar ± 0,2 % of full scale)
xDT46x x ± 0,2 % of full scale

3.3.3 Resolution infinite

3.4 Mechanical configurations (XDT4xX x-xx-xxx-xx)

MDT4x0, LDA 415 stem version
MDT4x2 rigid stem and flexible stem
TDT432/463 combined pressure and
temperature measurement
MDT435/467 transducer for limited
installation space

3.5 Pressure side connection (xDT4xx x-XX-xxx-xx)

½ = ½” 20 UNF 2A
M18 = M18 x 1,5

3.6 Pressure ranges (xDT4xx x-xx-XXX-xx)

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3.6.1 Pressure ranges in bar

Model number Permitted pressure range in bar

xDT4xx x-xx-17-xx 0 - 17 series 42x/43x x only
xDT4xx x-xx-35-xx 0 - 35 series 42x/43x x only
xDT4xx x-xx-50-xx 0 - 50 series 42x/43x x only
xDT4xx x-xx-1C-xx 0 - 100
xDT4xx x-xx-2C-xx 0 - 200
xDT4xx x-xx-3,5C-xx 0 - 350
xDT4xx x-xx-5C-xx 0 - 500
xDT4xx x-xx-7C-xx 0 - 700
xDT4xx x-xx-1M-xx 0 - 1000
xDT4xx x-xx-1,4M-xx 0 - 1400
xDT4xx x-xx-2M-xx 0 - 2000
Other pressure ranges on request

3.6.2 Max. Overload (without influencing operating data)

2 x full scale pressure up to 700 bar (for 1000 bar and 1400 bar range: max. 1750 bar,
and 2450 bar for the 2000 bar range)

3.6.3 Burst pressure 6 x nominal value,

max. 3000 bar

3.6.4 Limit frequency 50 Hz [-3db]

3.7 Rigid stem/flexible stem (xDT4xx x-xx-xxx-XX)

15 = 152 mm standard length for rigid version
15/46 = 152 mm stem length / 457 mm flexible stem

Other lengths on request

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3.8 Electrical data (xDT4xx X-xx-xxx-xx)

Configuration 4-arm Wheatstone bridge
strain gauge with int. amplifier
Output signal 3,33 mV/V ± 2 %

Supply voltage 10 VDC (recommended)

min.6 VDC, max.12 VDC
Calibration function 80 % ± 0,5 % of full scale
(room temperature) output by externally connecting contacts E and F

Leakage resistance > 1000 MΩ at 50 V

3.9 Temperature influence

Housing
Max. housing temperature ± 120 °C
Zero shift due to temperature change on the housing
xDA420 series ±0,2% full scale /10°C typ.
xDA460 series ±1,0% full scale /10°C typ.
Sensitivity shift due to temperature change on the housing
xDA420 series < 0,1 % f. s. / 10 °C typ.
(35 and 50 bar < 0,2 % f. s. / 10 °C) typ.
xDA460 series < 0,4 % f. s. / 10 °C typ.
Diaphragm (in contact with media)
Maximum temperature at the diaphragm
400 °C
Zero shift due to temperature change on the diaphragm
xDT 420 series <0,2 bar / 10 °C typ.
xDT 460 series < 0,4 bar / 10 °C typ.

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3.10 EMC requirements

Conforming to in accordance with EMC directive.
Emitted interference DIN EN 50081-1
(residential area)
Immunity DIN EN 50082-2
(industrial area)
3.11 Materials
Diaphragm 15-5PH Mat.No. 1.4545
Armoloy coated
Stem 15-5PH Mat.No. 1.4545
3.12 Mounting torque max. 50 Nm (500 inch-lbs.)
min. 12 Nm (100 inch-lbs.)
3.13 Environmental protection to IEC 529
PT housing IP54 (without connector)
Standard connector
PT06A-10-6S(SR) IP40
Connector PT06W-10-6S IP64

3.14 Weight 0,6 kg

3.15 Dimensions

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4. Function
4.1 Construction
4.2 Description of functions
4.3 PT series

4.1 Construction
The PTs of series MDT 420 x/460 x are industry standard.
The main advantages are:
- manufactured under ISO 9002
- thermal stability
- resistance to aggressive media
- insensitivity to electromagnetic radiation (EMC)
- liquid-filled transmission system (mercury)
- pressure measurements in plastic melt up to a temperature of 400°C (750°F)
- maximum pressure 2000 bar
4.2 Description of functions
Through a closed, liquid-filled pressure transmission system, the PT furnishes
an electrical signal that is proportional to the pressure of the melt.
The pressure applied by the medium is forwarded to the measuring diaphragm via the
separating diaphragm and the transmission medium (standard configuration:
mercury) in the capillary. The deflection of the measuring diaphragm changes the
resistance of the strain gauge bonded to the measuring diaphragm. The strain gauge
is a Wheatstone bridge.
An electric signal proportional to the pressure is generated via the supply voltage.

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4.3 PT series
Fig. 05: Functioning
The MDA/LDA/TDA series PTs are also principle of the PT
available as PT series. The PT types of the MDT 420/460
correspond to the MDA models, and the series
TPT types correspond to the TDA models;
the number codes are identical. The PT
series differs from the MDA series in that
all specifications are given in US American
units of measure.
E.g.: 1 bar = 14,5 PSI
(PSI value is rounded)
2,54 cm= 1" (inch)

All other specifications are the same as in

the MDT series.

5. Transport / delivery
5.1 Transport / packing /
transport damage
5.2 Storage
5.3 Scope of delivery

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Toxic hazard!
The PT contains a very small amount of mercury (Hg) as its
transmission medium. If the diaphragm is damaged, mercury
may escape. Non-toxic NaK is being used in the LDA series. NaK is
also available as an option for other pressure transducers. Never
transport or store the PT without the protective shell bolted in
place. Remove the shell shortly before installation.
If mercury is inhaled or swallowed, seek medical attention
immediately.
Mercury is hazardous waste and must be disposed of in
accordance with applicable laws. DYNISCO will accept defective
PTs.
If mercury escapes, use airtight packaging!
Alternative, non-toxic transmission media (Oil or NaK) available
on request.
ESD sensitive component. Electrostatic discharge may damage
the PT. Take ESD precautions.

5.1 Transport/packing/transport damage

- Do not let the PT be damaged by other items during transit.
- Use only the original packaging.
- Report transport damage to DYNISCO immediately in writing.

5.2 Storage
- Store the PT in original packaging only.
- Protect against dust and moisture.

5.3 Scope of delivery

- PT with diaphragm protection cap
- Cable socket
- Fastening clip (transmitter with flexible stem only)
- Calibration sheet
- Operating manual
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6. Installation
6.1 Mounting hole
6.2 Checking the mounting hole
6.3 Mounting the Pressure Transmitter
6.4 Mounting PTs with flexible stem
6.5 Electrical connection
6.5.1 EMC / compliant connection
6.6 Connection assignments
6.7 Wiring
6.8 Connection thermocouple /RTD element

Am bient temperature for the electronics housing max.

+120°C. Higher temperatures can result in damage and
malfunctions. Mount the PT only in locations where
these temperatures are not exceeded.
6.1 Mounting hole
To produce the mounting hole, use only DYNISCO
machining tool kit.

- Drill the mounting hole as shown in figure 06/07.

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Fig. 06: Mounting hole for transmitter

MDT 420, 460, 422, 462, 432, 463

Fig. 07: Mounting hole for transmitter MDT467 x

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When reworking the mounting hole, pay particular attention to the

centricity of:
- the hole,
- the thread and
- the sealing surface.

Pressure sealing takes place on the 45° beveled sealing surface and on the front
cylindrical section of the PT (see figures 06 and 07).
The sealing surface must be:
- correctly machined
- free from marks and rough edges
- free from solidified plastic residue.

6.2 Checking the mounting hole

- Paint the test bolt DYNISCO on the marked area
(figure 08, item 1) with marking ink up to the
thread.
Fig. 08: test bolt with marking ink

- Insert the test bolt in the mounting hole

- Twist it in by hand until the two sealing surfaces make contact.
- Remove and examine the test bolt.

The only acceptable abrasion of marking ink is at the sealing edge (45°), evenly (!)
over the entire circumference.

If the ink has been rubbed off in other places too:

- rework the mounting hole.

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6.3 Mounting the Pressure Transmitter

Mounting and electrical connection of the PT must be
done by specialists with EMC training, following all applicable
regulations, and in pressureless, voltage-free condition with the
machine switched off.
The machine must be secured against being switched back on!
Toxic hazard!
(Only when using standard models with mercury)
The PT contains a small amount (7 mm³) of mercury (Hg) as its
transmission medium. If the diaphragm is damaged, mercury may
escape.
Never transport or store the PT without the protective shell bolted
in place. Remove the shell shortly before installation.
If mercury is inhaled or swallowed, seek medical attention
immediately!
Alternative, non-toxic transmission media (Oil or NaK) available on
request.
ESD sensitive component. Electrostatic discharge may damage the
PT. Take ESD precautions.
Before mounting the PT, check the mounting hole carefully. The PT
must only be mounted in holes that satisfy the requirements
stipulated in chapter 6.1. A hole that does not satisfy these
requirements can damage the PT.
Before mounting the PT, ensure that the mounting hole is free
from plastic residue. Remove plastic residue with the DYNISCO
cleaning tool kit. A test bolt is included with this cleaning set.
To prevent the PT from sticking permanently in the mounting hole,
coat the thread section of the transmitter with high temperature
resistant grease or a suitable parting agent.

- Check the mounting hole with the test bolt, and clean with cleaning set if necessary.
- Coat the thread section of the transmitter with high temperature resistant grease or
a suitable parting agent.

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Always use a spanner applied to the designated hexagon

collar when screwing the PT in and out. Do not apply the
tool to the housing or housing/sensor connection!
Maximum mounting torque 50 Nm. If the mounting torque is too
high, the PT may be damaged or its zero point may shift.

- screw the PT into the mounting hole and tighten.

6.4 Mounting PTs with flexible stem

Mounting a PT with a flexible stem to the pressure sensor is done analogously to the
procedure in 6.3.
Avoid kinking or crushing the flexible stem.
Minimum bending radius
- 25 mm for protected capillary
- 2 mm for unprotected capillary
(MDT 435 / 467)
The connector must be easily accessible.
- Mount the electronics housing of the PT with the fastening clip DYNISCO P/N 200982
(included). See mounting example in figure 09.
- Additionally secure the flexible stem between the electronics housing with a
standard cable clip.

Fig. 09: Mounting example for Pressure Transmitter with flexible stem

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6.4.1 Thermo Insulation

When installing the TDA please consider that the stem needs sufficient insulation. The
insulation must cover the entire stem (see drawing). The thermo insulation is
necessary for the correct temperature measurement.
Fig. 10:

6.5 Electrical connection

Mounting and electrical connection of the PT must be
done by specialists with EMC training, following all applicable
regulations, and in pressureless, voltage-free condition with the
machine switched off.
The machine must be secured against being switched back on!
ESD sensitive component. Electrostatic discharge may damage the
PT. Take ESD precautions.
Avoid laying the power cable in the direct vicinity of cables carrying
higher voltages or switching inductive or capacitive loads.
An EMC compliant power supply must be used. The electrical
connection must comply with EMC requirements.
If the electrical connection is not made as described in chapter
6.5.1, or if cables / cable connectors / cable glands other than
those stipulated by DYNISCO are used, DYNISCO cannot guarantee
that EMC requirements will be satisfied.

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6.5.1 EMC / compliant connection

- Earth the machine section with the screw-in trunnion / mounting hole for the PT
in accordance with regulations. The PT must be connected to earth via the screw-in
trunnion / mounting hole.
- Connect the shield of the connecting cable on both sides, making sure it conducts
with full and continuous contact.
- When introducing the connecting cable into an EMC compliant switch cabinet, for
example, connect the shield correctely (cable gland, conducting, full contact,
continuous) to the conductive housing or route it via built-in cable connector that is
also connected to the conductive housing.
- Connect unused cable cores or free cable ends correctely to the cable shield on both
sides.

For order numbers of EMC compliant cable connectors required for connecting the PT,
see chapter 9, Accessories.

6.6 Connection assignments

Standard models MDT 4xx x-xxx-xx:
Equipment connector: 6-pin male,
Bendix PT02A-10-6P
Cable socket: PT06A-10-6S(SR)

Fig. 11: 6-pin female connector

Top view solder side

The connector housing is connected conductively to the housing of the PT.

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Modelle PT 4xx (PT 420 x/422 x/435 x/TPT432 x):

Equipment connector: 8-pin male,
Bendix PC02E-12-8P
Cable socket: PC06A-12-8S(SR)

Fig. 12: 8-pin female connector

Top view solder side

The connector housing is

connected conductively to
the housing of the PT.

6.7 Wiring
Fig. 13: Wiring proposal 6-wire strain gauge

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6.8 Connection thermocouple/RTD element (optional)

Fig. 14: Thermocouple connection Fig. 15: PT100 connection

7. Commissioning
7.1 Supply voltage
7.2 Calibration
7.3 Zero adjustment
7.4 Operation

Before putting the PT into operation, make sure the PT is securely

mounted and sealed.

7.1 Supply voltage

DYNISCO recommends operating the pressure transducer with a supply voltage of 10

VDC. Supply voltages from 6 to 12 VDC are permitted.

Using a supply voltage which is different from that stated in the

technical specifications or has reversed polarity can damage the PT
or cause it to malfunction.

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7.2 Calibration

PTs of series MDT 420/460 have an internal calibration signal. Connecting

terminals E and F switches the calibration signal to the signal output. It is 80% of the
full scale pressure of the transmitter.

Calibrate in pressureless state and at room temperature. Other

ambient temperatures will corrupt the signal.
Do not change the installed position of the PT after calibration. If
the position is changed you must re-calibrate the PT.

- Connect a meter or suitable display unit to the signal output.

- Set the display unit or external amplifier to pressureless state (zero point).
- Connect terminals E and F. The calibration signal is connected to the output.
- Set the calibration value (80% of nominal pressure) on the display unit or
external amplifier.
- Check the zero point setting on the display unit once again.

7.3 Zero adjustment

For PTs of series MDT 420 x/460 x, adjust zero at operating temperature!

- Wait until a steady operating temperature is reached at the pressure sensor.

- Set the zero point on the display unit or external amplifier.

7.4 Operation

Before starting the machine, wait until the melt medium at the
diaphragm of the PT has reached its operating / processing
temperature. If the machine is started before the medium reaches
its operating temperature, the PT will be damaged. If it is hard to
tell when the operating temperature has been reached, use a
combined TDT PT with thermocouple.

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Operating temperature at the PT diaphragm max. 400°C

(750°F). Higher temperatures will damage the PT.
Ambient temperature for the electronics housing max.
+120°C. Higher temperatures can result in damage or
malfunctions.
Mount the PT only in locations where this temperature is not
exceeded.

8.1 Maintenance
Mounting and electrical connection of the PT must be done by
specialists with EMC training, following all applicable regulations,
and in pressureless, voltage-free condition with the machine
switched off.
The machine must be secured against being switched back on!
Burn hazard!
The PT must be removed with the melt in molten condition. The
PT can be very hot when removed.
Wear protective gloves!
ESD sensitive component. Electrostatic discharge may damage the
PT. Take ESD precautions.
Always remove the PT before cleaning the machine with abrasives
ro steel wire brushes or suchlike.
Before removing the PT, the medium must be in molten condition.
Removing the transmitter with the medium in solidified condition
can damage the diaphragm of the PT.
Do not clean the screw-in section of the PT with hard objects. This
will damage the PT!
Always use a spanner applied to the designated hexagon
collar when screwing the PT in and out. Do not apply the
tool to the housing or housing/sensor connection!
- Remove the PT.
- Carefully clean the diaphragm of the transmitter with a soft cloth, while the
medium is still malleable.

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8.2 Thermocouple replacement TDT models

A defective thermocouple is easy to replace.
- Loosen the hexagon socket screw at the top end of the sensor stem.
- Remove the defective thermocouple from the probe stem.

When fitting the new thermocouple, the pressure transmitting

capillary must be located in the slot of the thermocouple.

- Insert the new thermocouple all the way into the probe stem.
- Tighten the hexagon socket screw at the top of the sensor stem to secure the
thermocouple.

Fig. 16: Thermocouple

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8.3 Repair/disposal
Toxic hazard!
The PT contains a small amount (7 mm³) of mercury (Hg) as its
transmission medium. If the diaphragm is damaged, mercury may
escape.
Never transport or store the PT without the protective shell bolted
in place. Remove the shell shortly before installation.
If mercury is inhaled or swallowed, seek medical attention
immediately!
Mercury is hazardous waste and must be disposed of in
accordance with applicable laws. DYNISCO will accept defective
PTs.
If mercury escapes, use airtight packaging!

Please send defective PTs to your DYNISCO representative.

For addresses, see the back cover of the operating manual.

9. Accessories
- Machining tool kit ½”-20UNF-2A
P/N 8BRD0004
- Machining tool kit M18 x 1,5
P/N 8BRD0005
- Cleaning tool kit ½”-20UNF-2A
P/N 8BRD0009
- Cleaning tool kit M18 x 1,5
P/N 8BRD0006
- Pressure sensor simulator
- Pressure sensor calibrating device

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Connectors, Cable glands, Cable

10. Troubleshooting

10.1 Troubleshooting

Fault Possible cause Resolution

Check cable and contact, or

Cable breakage or poor contact
No signal replace
No supply voltage Check supply voltage

Mounting hole incorrectly Check hole with test bolt (chapter 6.2),
Strong zero shift when screwing produced (alignment error) rework with tool if necessary
Adjust to max. 50 Nm mounting torque
in Mounting torque too high

No signal change despite Plug forming in front of Check mounting hole; remove solidified
plastic
pressure rise diaphragm Send pressure transmitter to DYNISCO
Diaphragm damaged for repair
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11. Declaration of conformity

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Dynisco Instruments Dynisco.s.r.l.

38 Forge Parkway Via Adriatico, 2/2
Franklin, MA 02038 20162 Milano
USA Italia

Tel: +1 508 541 9400 Tel: +39 02 661 01733

Fax: +1 508 541 9437 Fax: +39 02 661 02908
Email: [email protected] Email: [email protected]

Dynisco Europe GmbH Dynisco UK Ltd.

Wannenäckerstraße 24 Unit 2B Crowood House
74078 Heilbronn Gipsy Lane
Deutschland Swindon SN2 8YY
Great Britain
Tel: +49 7131 2970
Fax:+49 7131 23260 Tel: +44 1527 577077
Email: [email protected] Fax: +44 1527 577070
Email: [email protected]
Dynisco Instruments S.a.r.l.
466, rue du Marché Rollay Dynisco SPOL, S.R.O.
94500 Champigny sur Marne cp. 579
France 756 55 Dolni Becva
Czech Republic
Tel: +33 1 4881 8459
Fax: +33 1 4881 8334 Tel: +42 0571 647228
Email. [email protected] Fax: +42 0571 647224
Email: [email protected]

P/N: n/a Rev: 1117 ECO: n/a

www.dynisco.com
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