Module 3 - Cost Method
Module 3 - Cost Method
3
COSTING METHODS
Costing Methods:
There are two basic types of systems that companies can adopt-job costing and process costing
systems.
Job costing relates to a costing system that is required in organizations where each unit or batch
of output of a product or service is unique. This creates the need for the cost of each unit to be
calculated separately. The term ‘job’ thus relates to each unique unit or batch of output.
(Colin Drury Cost & Management Accounting 7th edition, pg: 43)
b) Each job has its own characteristics and requires special attention
c) The flow of production is not uniform from one department to another. It is the nature of job
which determines the department through which it is to be processed.
Job costing is applied to such activities as printing work, motor car repair, machine tools, general
engineering, and audit firms.
Process Costing: Process costing relates to those situations where masses of identical units are
produced and it is unnecessary to assign costs to individual units of output. An input of material
passes through a number of processes before it reaches to finished goods store room. The output
of one process may become the input of other process.
(Colin Drury Cost & Management Accounting 7th edition, pg: 43)
Furniture Industry
Meat Industry
Chemical Industry
Oil refinery
Steel industries
Dairy industries
Brewery
Characteristics of Process Costing:
1. Production of unit cannot be separately identified in process costing whereas in job order or
batch costing the production unit retain its identity. Unit cost has to be based on the average
cost of the process.
2. The completed unit (output) of one process becomes the input of the next process unless it
reaches to final process and then to finished goods.
3. In the course of processing, several different main products (joint products) and by products
may arise.
4. The physical quantity of output of a process may be less than the input of quantity. This can be
due to the nature of process evaporation or reaction etc.
5. For cost purposes, each process constitutes a cost centre and the cost per unit is arrived at by
dividing total cost of the cost centre by the number of units of output.
Operating Costing: Operating costing method is applied in those organizations which provide
services and are not engaged in manufacturing process. The cost of providing a service is termed
as “operating cost”. In many manufacturing companies, operating costing is used in certain
departments which renders services, e.g. internal transport, power house, personnel department
etc.
The following characteristics are usually found in industries where operating costing is used:
b) A large proportion of the total capital is invested in fixed assets and comparatively less working
capital is required.
c) The distinction between fixed cost and variable cost is of particular importance because the
economies and scale of operations considerably affect the cost per unit of service rendered.
For example, fixed cost per passenger will be lower if buses in a transport company run
capacity packed.
Cost Unit:
The selection of a suitable cost unit (unit of service) may sometimes prove difficult. The cost units
may be of the following two types:
Objects:
Illustration 2.1 Firstflight Transport Co. runs four lorries between two towns which are 50 kms
Apart. The seating capacity of each bus is 50 passengers and actual passengers carried are 80%
of the seating capacity. All the 4 buses run on 25 days in the month and each bus makes one
round trip per day.
Passengers Kilometers =
Lorry Utilized
4 x 50 x 50 x 80% x 2 x 25
Collection of Data:
Most of the details required for transport costing are obtained from log book. A log book is
maintained for each vehicle to record details of trips, running time, capacity, mileage, etc on daily
basis. These details also enable the management to avoid idleness of vehicles, to prevent waste
of the capacity and to guard against unnecessary duplication of trips.
Compilation of costs:
Standing Charges
Garage rent
License fees and taxes
Insurance
Drivers’ wages
Depreciation
Administrative Costs
Interest on capital
Standing or fixed Charges: These are constant costs and are incurred irrespective of the basis
of mileage run. Such costs, therefore, should not be allocated to specific journeys on the basis of
mileage. Some of these costs are direct or traceable fixed costs and can be allocated to specific
vehicles. Other such costs are suitably apportioned to each vehicle.
Opinions differ as to whether depreciation is to be regarded as a fixed cost or a variable cost. It is
thus sometimes regarded as a variable or running cost and sometimes as a fixed cost. Interest on
capital might also be included in fixed charges.
Running or variable charges: Petrol/diesel oil, lubricating oil, Tyres and tubes, repairs and
maintenance, drivers’ wages. These costs vary more or less in direct proportion to mileage and so
a cost per unit may be computed. Wages of drivers, conductors and cleaners are sometimes
regarded as running or variable costs if payment is based on distance covered or trips made.
Operating Costing
Characteristics:
• Unique Services
• Large proportion invested in Fixed assets and comparatively less working capital
• Distinction between fixed cost and variable cost important because economies and scale of
operations affect the cost per unit of service rendered
Operating Costing
The selection of a suitable cost unit (unit of service) may sometimes prove difficult. The cost units
may be of the following two types:
Operating Costing
Simple Cost Unit
Undertaking Cost Unit
Transport Per Kilometer; or
School or College Per passenger
Hospital Per student
Canteen Per bed
Per cup of tea;
Per meal
Operating Costing
Composite Cost Unit
Undertaking Cost Unit
Transport Per passenger-km
School or College Per-ton-km
Hospital Per bed per day
Canteen Per seat per show
Rs.
Raw
materials………………………..… 25,000
Work in
process………..……………… 10,000
Finished
goods……………..………….. 40,000
The company applies overhead cost to jobs on the basis of machine-hours of operating time. For
the fiscal year starting July 1, 2008, it was estimated that the plant would operate 45,000 machine-
hours and incur Rs. 270,000 in manufacturing overhead cost. During the year, the following
transactions were completed:
d. Prepaid insurance expired during the year, Rs. 18,000 (Rs. 13,000 of this amount related
to factory operations, and the remainder to selling and administrative activities).
e. Utility costs incurred in the factory, Rs. 57,000
f. Advertising costs incurred, Rs. 140,000
g. Depreciation recorded on equipment, Rs. 100,000. (Some Rs. 88,000 of this amount was
on equipment used in factory operations; the remaining Rs. 12,000 was on equipment used
in selling and administrative activities).
h. Manufacturing overhead cost was applied to production, Rs. ? . (The company
recorded 50,000 machine-hours of operating time during the year).
i. Goods costing Rs. 675,000 to manufacture were transferred into the finished goods
warehouse.
j. Sales (all on account) to customers during the year totaled Rs. 1,250,000. These goods
had cost Rs. 700,000 to manufacture.
Required:
Part-1
General Journal
Sales 1,250,000
Working:
To find out the manufacturing cost, first we have to determine the amount of
Predetermined Overhead Rate:
Based on the 50,000 machine hours actually worked during the year, the
company would have applied the overhead cost to production, as follows:
50000machine hrs*6
Part-2
Work in Process
Bal. 10,000 (i). 675,000 Advertising Expense
(b). 220,000 (f). 140,000
(c). 180,000
(h). 300,000 Bal. 140,000
710,000 675,000
Bal. 35,000 Insurance Expense
(d). 5,000
Finished Goods
Bal. 40,000 (j) 700,000 Bal. 5,000
(i). 675,000
Bal. 15,000 Depreciation Expense
(g). 12,000
Bal. 12,000
Part-3 Manufacturing overhead is overapplied for the year. The entry to close it out
to Cost of Goods Sold, would be:
Sales 1,250,000
Less: COGS (700,000 - 30,000) 690,000
Gross profit 560,000
Less: selling& admin expenses:
Tele Tech Corporation manufactures two different fax machines for the business market. Cost
estimates for the two models for the current year are as follows:
Basic Advanced
System System
Direct material…………………………………………….. $400 $800
Direct labor (20hours at $15 per hour)………………….. 300 300
Manufacturing overhead*………………………..……….. 400 400
Total………………………………………………………… $1,100 $1,500
*The predetermined overhead rate is $20 per direct labor hour
Each model of fax machine requires 20 hours of direct labor. The basic system requires 5 hours in
department A and 15 hours in department B. The advanced system requires 15 hours in
department A and 5 hours in department B. The overhead costs budgeted in these two production
departments are as follows:
Department A Department B
Variable $16 per direct- $4 per direct-
cost………………………………………………. labor hour labor hour
Fixed
cost…………………………………………………. $200,000 $200,000
The firm’s management expects to operate at a level of 20,000 direct-labor hours in each
production department during the current year.
Required:
Department Department
(3). Departmental rates: A B
Budgeted manufacturing overhead $520,000 $280,000
Budgeted direct labor hours 20,000 20,000
Overhead rates $26.00 $14.00 per direct labor hr.
(O/H / hours)
Basic Advanced
(4). Product cost: System System
Direct material $400 $800
Direct labor 300 300
Manufacturing overhead:
Department A 130 390
Department B 210 70
Product cost $1,040 $1,560
(5). Price of each model: (10% over cost)
Basic Advanced
System System
Total manufacturing costs $1,040 $1,560
Profit margin (10% of cost) 104 156
Price (120% over cost) $1,144 $1,716
Question No. 3
A factory with three departments has a single production overhead absorption rate expressed as a
percentage of direct wages cost. It has been suggested that departmental overhead absorption
rates would result in more accurate job costs. Set out below are in budgeted and actual data for
the previous period, together with the information relating to job No. 657
Machine
Wage Labor time Overhead
Rs. thousands of thousands of Rs.
thousands hours hours thousands
Budget:
Department:
A 25 10 40 120
B 100 50 10 30
C 25 25 - 75
Total 150 85 50 225
Actual:
Department:
A 30 12 45 130
B 80 45 14 23
C 30 30 - 80
Total 140 87 59 233
During this period, job No.657 incurred the actual costs and actual times in the departments shown
below:
Direct Direct Direct Machine
Material wages labor time
Rs. Rs. hours hours
Department:
A 1,200 1,000 20 40
B 600 600 40 10
C 100 100 10 -
After adding production overhead to prime cost, one-third is added to production cost for gross
profit. That assumes that a reasonable profit is earned after deducting administration, selling and
distribution costs.
Required:
(a). Current overhead absorption rate = (Total overhead cost/ Direct wage cost)*100
Current overhead absorption rate = (225000/ 150000)*100
Current overhead absorption rate = 150% of direct wage cost
(b). Production overhead charged to job no. 657 = 150% * Total Direct wage cost
Production overhead charged to job no. 657 = 150% * (1000+600+100)
Production overhead charged to job no. 657 = 2,550 Rs. R
(Rs. in
Production cost: thousands)
Direct material 1,900
(1200 + 600 + 100)
Direct wages 1,700
(1000 + 600 + 100)
Overheads 2,550
Total production cost 6,150
Expected Profit:
1/3rd of Total production cost 2,050
(1/3* 6150)
Expected Profit 2,050
(c). (i) Single overhead absorption rate for every department is not appropriate due to the fact that
each department has its own characteristics, department A may b mechanized while B may be
labor intensive, and overhead incurrence will differ in each department. It is therefore necessary
to use departmental overheads absorption date. This will lead better absorption of overheads
and minimum under or over absorption of overheads.
(ii) The overhead absorption rate for each of the Department, on the basis of direct labor hours, machine
hours and direct wages (whichever is important for the respective department; on the basis of the highest
amount; using budgeted data.
The overhead rate for Department B and Department C, can also be expressed as a %age of Direct
wage cost, i.e. 60% and 300% of direct wage cost respectively
Question No. 4
Georgia Woods, Inc. manufactures furniture to customers’ specifications and uses a job order cost
system. A predetermined overhead rate is used in applying manufacturing overhead to individual
jobs. In Department One, overhead is applied on the basis of machine-hours, and in Department
Two, on the basis of direct labor hours. At the beginning of the current year, management made
the following budget estimate to assist in determining the overhead application rate:
Department Department
One Two
Direct labor cost…………………………………… $300,000 $225,000
Direct labor hours………………………………… 20,000 15,000
Manufacturing overhead………………………… $420,000 $337,500
Machine-hours……………………………………. 12,000 7,500
Production of a batch of custom furniture ordered by City Furniture (job no. 58) was started early in
the year and completed three weeks later on January 29. The records of this job show the
following cost information:
Department Department
One Two
Job order for City Furniture (job no. 58):
Department Department
One Two
Direct labor hours – month of January……….…………. 1,600 1,200
Machine hours – month of January……….………….…. 1,100 600
Manufacturing overhead incurred in January………….. $39,010 $26,540
Required:
Department Department
(b). One Two Total
Direct materials cost 10,100 7,600 17,700
Direct labor cost 16,500 11,100 27,600
Prime cost 26,600 18,700 45,300
Manufacturing overhead 26,250 16,650 42,900
Total cost of production 52,850 35,350 88,200
Working:
Manufacturing overhead:
Manufacturing overhead = Predetermined overhead rate*Base hours for Job. 58
Department Department
One Two
Actual M.O/H 26,250 16,650
Scholastic Brass Corporation manufactures brass musical instruments for use by high school
students. The company uses a normal costing system, in which manufacturing overhead is applied
on the basis of direct-labor hours. The company’s budget for the current year included the
following predictions.
During March, the firm worked on the following two production jobs:
a. One thousand square feet of rolled brass sheet metal was purchased on account for $5,000.
b. Four hundred pounds of brass tubing was purchased on account for $4,000.
c. The following requisitions were submitted on March 5:
Requisition number 112:250 square feet of brass sheet metal at $5 per square foot (for
job number T81)
Requisition number 113:1,000 pounds of brass tubing, at $10 per pound (for job number
C40)
All brass used in production is treated as direct material. Valve lubrication is an indirect
material.
d. An analysis of labor time cards revealed the following labor usage for March.
Direct labor: Job number T81, 800 hours at $20 per hour
Direct labor: Job number C40, 900 hours at $20 per hour
Cash…………………………...……..……………………………………………….. $10,000
Required:
2 General Journal
$
(a). Raw materials 5,000
Accounts payable 5,000
(b). Raw materials 4,000
Accounts payable 4,000
(c). Work in process 11,250
Raw materials W-1 11,250
Manufacturing overhead – supplies inventory 100
Indirect material W-2 100
(d). Work in process-direct labor 34,000
Manufacturing overhead-indirect labor 13,000
Wages payable W-3 47,000
Work in process 35,700
Manufacturing overhead applied 35,700
(applied O/H = 1700hrs * 21 = $35,700)
(e). Manufacturing overhead 12,000
Accumulated depreciation-factory 12,000
(f). Manufacturing overhead-rent exp. 1,200
Cash 1,200
(g). Manufacturing overhead 2,100
Accounts payable 2,100
(h). Manufacturing overhead-tax exp. 2,400
Cash 2,400
(i). Manufacturing overhead-insurance exp. 3,100
Prepaid insurance 3,100
(j). Selling& admin exp. 8,000
Cash 8,000
(k). Selling& admin exp. 4,000
Accumulated depreciation-admin equip 4,000
(l). Selling& admin exp. 1,000
Cash 1,000
(m). Finished goods-Job T81 W-4 34,050
Work in process-Job T81 34,050
(n). Accounts receivable 26,600
Sales - Job T81 W-5 26,600
Cost of goods sold W-6 17,025
Finished goods - Job T81 17,025
Working:
W-1 Direct material cost: $
Brass sheet metal cost 1,250
(250sq-ft*$5)
Brass tubing cost 10,000
(1000pounds*$10)
Total direct material costs 11,250
W-2 In-direct material cost:
Valve lubricant cost 100
(10gallons*$10)
Total in-direct material costs 100
3 T – Accounts
Cash Accounts receivable
Bal. 10,000 (f). 1,200 Bal. 21,000
(h). 2,400 (n). 26,600
(j). 8,000 Bal. 47,600
(l). 1,000
10,000 12,600
Bal. 2,600 Raw material inventory
Bal. 149,000 (c). 11,250
Sales
(n). 26,600
Bal. 26,600
4 Overapplied/ Underapplied
Overhead
Manufacturing overhead- actual
(T-account balance) 33,900
Manufacturing overhead - applied
(T-account balance) 35,700
Overapplied manufacturing
overhead 1,800 over-applied
Manufacturing overhead 1,800
Cost of goods sold 1,800
Direct Material
Requisition
Date Number Quantity Unit Price Cost
5-Mar 112 250 $5.00 $1,250
Direct Labor
Manufacturing Overhead
Cost Driver Application
Date (Activity Based) Quantity Rate Cost
3/8 to 3/12 Direct labor hours $800.00 $21.00 $16,800
Cost Summary
Cost Item Amount
Total direct material $1,250
Total direct labor 16,000
Total manufacturing overhead 16,800
Shipping Summary
Units Remaining
Date Units Shipped in Inventory Cost Balance
March 38 38 $17,025
Question: 6
The national Oil Company buys crude vegetable oil. The refining of this oil results in four products
A, B, C, which are liquid and D which is Heavy Grease. Joint Costs in 19XX total Rs.97,600 (Rs.
27,600 for crude oil plus Rs. 70,000 conversion costs). The out put Sales of the four products in
19xx were as follows.
REQUIRED:
(a) Assume that the estimated net realizable method of allocating joint costs is used. What
is the gross margin for Products A, B, C & D?
(b) The company has been tempted to sell at split of directly to other processors. In this
case sales per gallon would have been: A = Rs. 0.15 B = Rs. 0.50 C = Rs. 0.80. D
= Rs. 3.00. What would the gross Margin have been for each product assuming that
sales value at split off method of allocating joint costs is used.
(c) The company expects to operate at the same level of production and sales in the year.
Could the company increase the gross margin by altering it processing decisions?. If
so, what would be the expected overall gross margin? Which Products should be
further processed and which should be sold at split off? Assume that all costs incurred
after split off are variable.
Solution No. 6
(a)
1 2 3 4 5(2+4) 6(1-5)
Sales Separable NRV Allocation of Total Gross Margin
Processing Cost Joint Cost Cost
A 115,000 30,000 85,000 68,000 98,000 17,000
B 10,000 6,000 4,000 3,200 9,200 800
C 4,000 - 4,000 3,200 3,200 800
D 30,000 1,000 29,000 23,200 24,200 5,800
159,000 37,000 122,000 97,600 134,600 24,400
(b)
(c)
Separable
Final Split off Differential Incremental Benefit
S.P/Unit S.P/Unit Price Cost / Unit (Loss)
A 0.23 0.15 0.08 0.06 0.02
B 1.00 0.50 0.50 0.60 (0.10)
C 0.80 0.80 - - -
D 3.33 3.00 0.33 0.11 0.22
A & D should be processed further, while B & C should be sold off at split of point.
SALES
PROCESSING COST
A vehicle costs Rs. 650,000 and its life is estimated at 5 years, after which its residual value is
estimated at Rs. 200,000. Standing charges per annum are estimated at following figures:
Insurance Rs. 65000, License Rs. 13000, and Administration overheads Rs. 350,000.
Fuel costs Rs. 400 per gallon and based on an estimated kilometers of 30,000 per year the cost of
lubricants is Rs. 12000. The estimated consumption of fuel is 20 miles per gallon. A set of tyre
costs Rs. 26,000 and their expected mileage is 10000. The driver is paid Rs. 5000 per week of 44
hours and is entitled to a fortnight’s paid holiday per annum. The company’s contribution towards
national Insurance Scheme is Rs. 1000 per week. It is estimated that the vehicle will run 250 days
per annum and depreciation is regarded as a running cost. Repairs over the life of the vehicle are
estimated at Rs. 150,000. (a) Compute figures which may be used as a basis for quoting, if the
company adds 10% to the total cost for profit. (b) Prepare a quotation for a journey of 100 Km and
return, assuming no return load and a total time of two days.
Solution: 7
Insurance 65,000
License 13,000
750,000
Depreciation 3.00
(650,000-200000)/(5*30,000)
The Murphy Manufacturing Company manufactures a single product that is processed in five
departments. The following cost data is available for Deptt. 3 for the month of July, 2013.
Deptt. 3 conversion costs are assumed to be incurred uniformly throughout the Deptt. 3 processes,
manufacturing overhead is applied to product on the basis of 50 percent of labor costs.
The following represents production data for Deptt. 3 for the month of July, 2013.
Work-in-process (July 1) 18000 Units (1/3 completed)
Units transferred in during July from Deptt. 2. 111,000 units
Goods units completed during July 80,000
spoiled units 12,000
Work in process (July 31) 28,000 Units (3/4 completed)
Spoilage is detected by inspection upon completion of the product by Deptt. 3. Normal spoilage is
considered to be 10% of the good output. Normal spoilage is considered a cost of the good units
completed while abnormal spoilage is written off as a loss.
Units lost during processing are considered to be a normal occurrence unless the number of lost
units exceeds. 5 percent of total units accounted for (total units accounted for is equal to the sum
of good units completed plus spoiled units plus units in ending inventory accounted for; company
accountants make no attempt to specifically determine or separately identify the cost of normal lost
units.
Lost units in excess of 5 percent are considered abnormal. The cost of abnormal lost units is
separately identified and written off as a loss. The company accountants follow the policy of
assigning only transferred-in costs to abnormal lost units.
Using FIFO method and consistent with the company’s treatment of spoilage and lost units
prepare a cost of Production Report for Deptt. 3.
Solution: 8
Quantity Schedule
Input Output
Opening Balance 18,000 Units transferred output from opening inventory 18,000
Transferred in 111,000 Units transferred out from current production 62,000
Normal spoilage(10% of 80,000) 8,000
Abnormal spoilage (12,000 - 8,000) 4,000
Normal loss (80,000 + 12,000 + 28,000) x 5% 6,000
Abnormal loss (Balancing Figure) 3,000
Closing inventory 28,000
129,000 129,000
Equivalent Production
Rs. 105,000
(W-1)= =Rs.1.00 (input 111,000 – normal loss 6,000)
105,000
Rs.36,800
= =Rs.0.40
92,000
Rs. 42,800
= =Rs.0.40
107,000
Rs. 21,400
= =Rs.0.20
107,000
Cost accounted for Statement
Rs.
Opening WIP 18,000 Units 23,500
Cost added 14,400
37,900
Current production 62,000 x 2 124,000
Normal spoilage 16,000
177,900
Question No. 9
M Pty produces ‘Biotinct’ in a lengthy distillation and cooling process. Base materials are
introduced at the start of this process, and further chemicals are added when it is 80% complete.
Each kilogram of base materials produces 1 kilogram of Biotinct.
Under normal conditions there are no losses of base materials in this process. However, in
October 5kg of partially complete Biotinct were spoiled immediately after the further chemicals had
been added. The 5kg of spoiled Biotinct were not processed to finished goods stage and were sold
for a total of $200.
Required:
Using the FIFO method, prepare the process account for October.
Solution: 9
BM FC CC
Opening work in process -40 - -10
Finished 65 65 65
Abnormal loss 5 5 4
Closing work in process 50 50 45
TOTAL 80 120 104
Calculation of costs
BM FC CC Total
$ $ $ $
Opening WIP (40kg) 1,550·00 - 720·00
Completion - 2,400·00 1,980·00
Total cost 1,550·00 2,400·00 2,700·00 6,650·00
Started and completed (25kg) 1,062·50 1,500·00 1,650·00 4,212·50
Abnormal loss (5kg) 212·50 300·00 264·00 776·50
Closing WIP (50kg) 2,125·00 3,000·00 2,970·00 8,095·00
kg $ kg $
Opening inventory 40 2,270·00 Transfer to finished goods 65 10,862·50
Base materials 80 3,400·00 Abnormal loss 5 776·50
Further chemicals 7,200·00 Closing inventory 50 8,095·00
Conversion costs 6,864·00
120 19,734·00 120 19,734·00
Question No. 10
X Y
Market price per component $800
Market price per unit of W $1,200
Production costs per $600
component
Assembly costs per unit of W $400
Non production fixed costs $1-5m $1-3m
Solution No. 10
X Y
$ $
Sales 88,000,000
10, 000x $800 7,344,000
12,000 x $612 14,400,000
12,000 x $1,200
Cost
22,000 x $1,012 ‐12,144,000
Fixed Costs
Production 22,000 x $240
Non production ‐1,500.00
X Y
Question No. 11
JP manufactures two joint products X and Y, and a by-product Z, in a single continuous process.
The following information is available for period 3:
Process costs are apportioned on a sales value basis. There was no opening and closing
inventory of raw materials. The revenue from the by-product is used to reduce the process costs.
Solution: 11
The answer is C
Sales Value Cost
X $80,000 62.50% $66,250
Y $48,000 37.50% $39,750
$128,000 $106,000
$66,250/10,000 = $6·625